The The combination combination of of Used Used Tire Tire Waste Waste reduction reduction and and conversion conversion to to marketable marketable by by-products products is is the the most most economical economical and and profitable profitable application application for for used used tire tire waste waste. The The QES QES system system is is the the leading leading edge edge and and QUADRA PROJECTS INC. 1 waste waste. The The QES QES system system is is the the leading leading edge edge and and environmentally environmentally friendly friendly conversion conversion system system available available. When When considering considering the the reduction reduction of of vector vector problems problems associated associated with with land land filling filling of of used used tires tires and and the the potential potential income income from from the the sale sale of of by by- products, products, this this is is an an economical economical and and environmental environmental Win Win-Win Win business business proposal proposal.
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
TheThe QESQES SystemSystem hashasthethe abilityability toto produceproduceva r i ou sva r i ou s g r ade sg r ade s o fo fcarboncarbon blackblack rangingrangingf r o mf r o m b i o c h a rb i o c h a r t ot oa c t i v a t e da c t i v a t e d c a r b o nc a r b o n
44
UsingUsing llandfillandfill sitessites forforthethe disposaldisposal ofof UsedUsedT i r eT i r e W a s t eW a s t e i si s a na nexpensiveexpensive answeranswer toto aag r ow i n gg r ow i n g p r o b l emp r o b l em ..U t i l i z i n gU t i l i z i n g QESQES2 0 0 02 0 0 0TechnologyTechnology offersoffers aagoodgood alternativealternative planplanTechnologyTechnology offersoffers aagoodgood alternativealternative planplanwithwith significantsignificant savingssavingsinin bothboth capitalcapital andandopera t ingopera t ing cos t s ,cos t s , ininadditionaddition toto thethe potentialpotentialforfor revenuerevenue fromfrom thethesalesale ofof byby--productsproducts..
55
Annual volume of used tire wasteAnnual volume of used tire waste
The federal Environmental Protection Agency reportsthat 290 million scrap tires are generated each year.Missourians alone generate approximately 5 millionscrap tires each year. A variety of pests, includingmosquitoes capable of carrying the West Nile Virus,
66
mosquitoes capable of carrying the West Nile Virus,breed and live in old tires. Tires also take up much-needed landfill space. Tires release harmful pollutantsinto the environment, particularly if they catch fire. Onepassenger car tire may produce 2 gallons of oil whenburned. And they mar the beauty of nature and blightour urban landscapes. Its easy to see why we have to dosomething about waste tires.
OVERVIEW OF THE QES2000 SYSTEMOVERVIEW OF THE QES2000 SYSTEM
nn FACTORY BUILDING FACTORY BUILDING REQUIREMENTSREQUIREMENTS
nn SPACE (W x L x H): Min: SPACE (W x L x H): Min: 10m x 20m x 7m10m x 20m x 7m
77
10m x 20m x 7m10m x 20m x 7m(not including the office and (not including the office and storage)storage)
nn Water Supply: 10 tons/per Water Supply: 10 tons/per dayday
nn Electricity: 45KW / 220VElectricity: 45KW / 220V
77
Modules List of QES2000 Basic PlantModules List of QES2000 Basic Plant
ShredderLoading Loading Machine
QES2000
1 2 3
88
MachineMachine
UnloadingUnloadingMachine
Platform
4 5
12.4m
2.3
m 2.3
m
uuProcess rate: Process rate: about 2 ton per about 2 ton per hourhour
uuLoading Size : > Loading Size : >
1. SHREDDER1. SHREDDER
1010
uuLoading Size : > Loading Size : > 1600 x 11001600 x 1100
uuPower Power consumption: < consumption: < 60KW60KW
uuCutting Size: < Cutting Size: < 100mm100mm
uu Storage capability: Storage capability: 2 ton2 ton
uu Power consumption: Power consumption: < 10KW< 10KW
uu Vacuum & AirtightVacuum & Airtight
2. Loading Machine2. Loading Machine
1111
uu Vacuum & AirtightVacuum & Airtightuu Loading speed: 2 ton Loading speed: 2 ton
per hourper houruu Stirrer functionStirrer functionuu Chemical material Chemical material
feeder feeder
uu Unloading speed: 2 ton Unloading speed: 2 ton per hourper hour
uu Power consumption : < Power consumption : < 5KW5KW
uu Max Inlet temperature Max Inlet temperature < 1000C< 1000COutlet temperature < Outlet temperature <
4. Unloading Machine4. Unloading Machine
1212
uu Outlet temperature < Outlet temperature < 80C80C
uu Water sealingWater sealinguu Water consumption < 5 Water consumption < 5
ton per hour, recyclable.ton per hour, recyclable.uu Unloading machine will Unloading machine will
be changed to apply for be changed to apply for different kind of bydifferent kind of by--products.products.
uuSize: 5m x 15m x Size: 5m x 15m x 60cm (W x L x T)60cm (W x L x T)
uuHeight: 1.8mHeight: 1.8m
uu POWER REQUIREMENTS IN KWH 200VOLT 3PHASE POWER REQUIREMENTS IN KWH 200VOLT 3PHASE REQUIREDREQUIRED
uu QES2000 QES2000 35KWH35KWHuu Shredder Shredder <60KWH<60KWHuu Forming and Grinder System for CBForming and Grinder System for CB 35KWH35KWH
–– Air Pollution & control systemAir Pollution & control system 10KWH10KWH
Power RequirementsPower Requirements
1414
–– Loading SystemLoading System <10KWH <10KWH –– Unloading SystemUnloading System <5KWH<5KWH
uu Waste Water Treatment SystemWaste Water Treatment System 2KWH2KWHuu Oil Storage Tank & PumpOil Storage Tank & Pump 1KWH1KWHuu Centrifugal Moisture Removal SystemCentrifugal Moisture Removal System ((estest10KWH)10KWH)
uu Pumps for Acid Washing SystemPumps for Acid Washing System ((estest2KWH)2KWH)
Typical Used Tire Plant Layout
1515
ItemNumber Item
1 Conveyor2 Steel Removal Unit 13 Steel Removal Unit 24 Tire Quartering Machine5 Belt Conveyor 16 Shredder Unit 1
1616
6 Shredder Unit 17 Belt Conveyor 28 Shredder Unit 29 Magnetic Separator (internal)
10 Steel Transport Conveyor11 Shredder Output Conveyor12 Electrical Control System
1717
WHAT A QES2000 PLANT CAN DOWHAT A QES2000 PLANT CAN DO
Fuel Oil
1818
Gas
Carbon/fertilizer
Carbon black
QES2000 SYSTEM
BY PRODUCTS FROM USED BY PRODUCTS FROM USED TIRE WASTETIRE WASTE
What does the plant look that?What does the plant look that?
QES2000 OUTLOOKQES2000 OUTLOOK
1 40 Feet Container platform
2 QES2000 REACTOR
3 Gas & Oil furnace
4 Heat Exchanger
5 Oil & Gas treatment system
6 Oil & Water treatment system
Equipment PlacementEquipment Placement
1
3
2
4
5
Power RequirementsPower Requirements
uu POWER REQUIREMENTS IN KWH 200VOLT 3PHASE POWER REQUIREMENTS IN KWH 200VOLT 3PHASE REQUIREDREQUIRED
uu QES2000 QES2000 35KWH35KWHuu Shredder Shredder <60KWH<60KWHuu Forming and Grinder System for CBForming and Grinder System for CB 35KWH35KWH
–– Air Pollution & control systemAir Pollution & control system 10KWH10KWH–– Air Pollution & control systemAir Pollution & control system 10KWH10KWH–– Loading SystemLoading System <10KWH <10KWH –– Unloading SystemUnloading System <5KWH<5KWH
uu Waste Water Treatment SystemWaste Water Treatment System 2KWH2KWHuu Oil Storage Tank & PumpOil Storage Tank & Pump 1KWH1KWHuu Centrifugal Moisture Removal SystemCentrifugal Moisture Removal System (est (est 10KWH)10KWH)
uu Pumps for Acid Washing SystemPumps for Acid Washing System (est (est 2KWH)2KWH)
Mass BalanceMass Balance
PyrolysisEnergy
Dry MSW =
MSW Inlet1000kgMoisture 20%
Fuel required for system = 192kg (1007KW)
Fuel oil about = 120kgDryer200kg
Fuel Gas = 248kg
Dry MSW = 800kg
Fuel oil about = 120kg200kg
Solid By-productsAbout 350~440kg
Water = 200kgTotal Net Energy = 1907KWAbout = 56kg fuel gas
120kg fuel oil
Heat BalanceHeat Balance
PyrolysisEnergy327KW
MSW Energy Input2907KW/per ton(2500kcal/per kg)Moisture=20%
Net Energy1900KW/per tonEnergy lost is about=34%
Dryer680KW
Energy input1007KW
Moisture increased will increase the heat lost for moisture removing
Stage I < 450CPyrolysis process
Stage II 550C ~ 850C
Super-Heated SteamIndirect Heat
Waste Loading
GasTEC
QES 2000 PROCESS FLOW
Stage II 550C ~ 850C/Gasification
/deep pyrolsis process/ Activated process Super-Heated Steam
Indirect Heat
Waste unloading
Fuel Oil/Fuel Gas
Carbon purification Carbon purification
Acid Washing Cleaning
5% ~10%HCL/H2SO4/HNO3 Water
Dryer
Hot Gas
CarbonResidue
Pure Carbon
Acid Washing Cleaning Dryer
neutralization
Sewage
Residue Carbon
Air pollution processAir pollution process
GasTecGas Cleaning
99%
Combustion1200C
De-Dioxin
PyrolysisProcess60%
MSWInlet
10 times Air
Central Gas Cleaner
90%
Solid By-Products
Total Removing rate99.96%
uu The following are the specifications of the QES2000 modelThe following are the specifications of the QES2000 model–– Power Consumption: < 25KWH, 220V 3PhasePower Consumption: < 25KWH, 220V 3Phase–– Startup Diesel Oil Consumption: < 150L/hr.Startup Diesel Oil Consumption: < 150L/hr.
uu QES2000QES2000–– Water Consumption: 100L/hr Max Operating Temperature: 850CWater Consumption: 100L/hr Max Operating Temperature: 850C–– Processing Rate: 1.5T/hr ~ 3T/hrProcessing Rate: 1.5T/hr ~ 3T/hr–– Dimension (L X W X H): 12m x 2.4m x 2.4mDimension (L X W X H): 12m x 2.4m x 2.4m
SpecificationsSpecifications
–– Max Condenser Processing Rate: 5000CMHMax Condenser Processing Rate: 5000CMH–– Max Chamber’s Volume of Reactor: about 2.8mMax Chamber’s Volume of Reactor: about 2.8m3 3
–– Max Size of Loading: D=300mmMax Size of Loading: D=300mm–– Reactor D=600mmReactor D=600mm–– Max size of unloading D300=mmMax size of unloading D300=mm–– Gas Cleaner Capacity 95%Gas Cleaner Capacity 95%–– Max unloading speed 2/ton/hourMax unloading speed 2/ton/hour–– Water tank 2 tonWater tank 2 ton–– Oil tank 2 tonOil tank 2 ton
ASSUMED TYPICAL CONTENTS OF FEEDSTOCK IS AS FOLLOWS: COMPONENT LIST OF GENERAL WASTE (99 TONS/DAY)
% OF MSW (TONS/DAY) % OF MSW (TONS/DAY) PRODUCTSAssumed waste content (100%) gravity/processing tons per day 100.0% 99Water content 20.0% 19.8 none Plastic and waste rubber (garbage bags, plastic bags, cloth, shoes etc.) 24.0% 23.76 Fuel oil, CBGreen waste, kitchen waste, animal other organic material 41.0% 40.0 Fuel oil, CB, fertz.Glass 10.0% 9.9 Recycle and sell Other metal substances 5.0% 4.95 Recycle and sellAfter pre-separation, the total amount of waste to be processed by QES is 65 tons, including plastic and waste rubber (from garbage bags, plastic bags, clothes and shoes, etc.), used electronics, green waste, kitchen waste, animal and other organic wastes.
3. Water Consumption: 1000 L/hr4.Processing Rate: > =15kg/hr, One batch5. Max Condenser Processing Rate: 100 CMH6.Max Chamber’s Volume of Reactor: about 0.12 m3
7.Max Size of Loading: D= 15~ 20 mm Reactor D=40 mm8.Waste Size <=2cm x 2cm9.Carbon by-product will store in the tank during process. And cooling by nature air after unloading.10.Oil will store in the tank.11. Max Operating Temperature: >= 450C
1.By-product – Fuel oil : The by-products shown in above tables are come from waste tire pyrolysis and for reference only.2.By-product – Carbon black: The by-products shown in above tables are come from waste tire pyrolysis and for
Oil from QES-Demo
Flash Point 25℃ ~ 80℃
Carbon black from QES-Demo
Surface area m2/g > 60, Depends on waste and treatment time
oil content % < 0.1%
2.By-product – Carbon black: The by-products shown in above tables are come from waste tire pyrolysis and for reference only.
A Typical Tire Pyrolysis Facility A Typical Tire Pyrolysis Facility for Illustration purposesfor Illustration purposesfor Illustration purposesfor Illustration purposes
ItemNumber Item 1 Conveyor2 Steel Removal Unit 13 Steel Removal Unit 24 Tire Quartering Machine5 Belt Conveyor 16 Shredder Unit 17 Belt Conveyor 28 Shredder Unit 28 Shredder Unit 29 Magnetic Separator (internal)10 Steel Transport Conveyor11 Shredder Output Conveyor12 Electrical Control System
Section B: Pyrolytic SystemSection B: Pyrolytic System11 CCTV SystemCCTV System 1010 Cooling PipeCooling Pipe22 Lift ConveyorLift Conveyor 1111 Horizontal CondensersHorizontal Condensers33 Feeder hopperFeeder hopper 1212 Fuel Oil Storage TankFuel Oil Storage Tank44 ReactorReactor 1313 Precision FilterPrecision Filter4.14.1 Regulated FeederRegulated Feeder 1414 Pressure Control SystemPressure Control System4.24.2 Regulated Feeder MotorRegulated Feeder Motor 14.114.1 Pressure Control SystemPressure Control System4.34.3 Regulated Feeder Gear BoxRegulated Feeder Gear Box 1515 Gas Storage TankGas Storage Tank4.44.4 Input Air Seal (internal)Input Air Seal (internal) 1616 Vapor Generator & PipingVapor Generator & Piping4.54.5 Reactor MotorReactor Motor 1717 FurnaceFurnace4.64.6 Reactor Motor Gear BoxReactor Motor Gear Box 17.117.1 Furnace Fuel Oil TankFurnace Fuel Oil Tank4.74.7 Reactor Internal HeaterReactor Internal Heater 17.217.2 Furnace BurnerFurnace Burner4 84 8 High Temperature PipingHigh Temperature Piping 1818 Heating Solution Storage TankHeating Solution Storage Tank4 84 8 High Temperature PipingHigh Temperature Piping 1818 Heating Solution Storage TankHeating Solution Storage Tank55 Carbon Black Conveyor (internal)Carbon Black Conveyor (internal) 18.118.1 Heating Solution PipingHeating Solution Piping5.15.1 Output Seal (internal)Output Seal (internal) 1919 HighHigh--temp Pumptemp Pump5 25 2 Carbon Black Conveyor MotorCarbon Black Conveyor Motor 2020 HighHigh--temp Valvetemp Valve5.35.3 Carbon Black Conveyor Carbon Black Conveyor MtrMtr. Gear Box 21. Gear Box 21 Cooling TowerCooling Tower66 Magnetic SeparatorMagnetic Separator 2222 Fuel Oil Storage TankFuel Oil Storage Tank77 Carbon Black ConveyorCarbon Black Conveyor 2323 Control CabinetsControl Cabinets88 Duct PipeDuct Pipe 2424 SuperstructureSuperstructure99 Oil SeparatorOil Separator 24.124.1 Stairs, railingsStairs, railings
Process Flow of our Fully Automated Tire Pyrolysis Process Flow of our Fully Automated Tire Pyrolysis SystemSystem
For simplicity, the above diagram shows the configuration of the For simplicity, the above diagram shows the configuration of the process furnace and only one pyrolytic reactor.process furnace and only one pyrolytic reactor.
uu NonNon--combustible waste.combustible waste.uu No measurable air pollution.No measurable air pollution.uu Operation noise lower than 80 decibelsOperation noise lower than 80 decibelsuu No measurable secondary pollution.No measurable secondary pollution.
uu No measurable secondary pollution.No measurable secondary pollution.uu No measurable dioxin.No measurable dioxin.uu No burning and no landfill requirements.No burning and no landfill requirements.uu Lower environmental impact than any other reLower environmental impact than any other re--cycling method.cycling method.
QES2000 QES2000 Air pollution processAir pollution process
Used TireInlet
GasTecGasTecGas
Cleaning99%
Combustion1200C
De-Dioxin
PyrolysisProcess60%
10 times Air
5353
Inlet 99%99% De-Dioxin60%
Central Gas Cleaner
90%
Solid By-Products
Total Removal rate99.96%
Used Tire Waste Plant ProcessUsed Tire Waste Plant Process
5454
LABOR PROJECTION FOR 50 TON / DAY LABOR PROJECTION FOR 50 TON / DAY USED TIRE CONVERSION PLANTUSED TIRE CONVERSION PLANT
TECHNOLOGICAL FEATURES TECHNOLOGICAL FEATURES INCLUDEINCLUDE
uu Two stage process in one system.Two stage process in one system.uu Fully integrated systemFully integrated systemuu ModulModularar design facilitates easy installation and mass production.design facilitates easy installation and mass production.uu Combination of thermal cracking and steam cracking in one system.Combination of thermal cracking and steam cracking in one system.uu Steam heat and radial heat applies in the pyrolysis process.Steam heat and radial heat applies in the pyrolysis process.uu BuiltBuilt--in safetyin safety..
5656
uu BuiltBuilt--in safetyin safety..uu High quality byHigh quality by--products.products.uu Continuous loading systemContinuous loading systemuu MultiMulti--purpose system which handles a purpose system which handles a
wide variety of organic wastes. wide variety of organic wastes. uu Lower capital requirements than competitive Lower capital requirements than competitive
systemssystemsuu Above normal rate of return on investmentAbove normal rate of return on investmentuu Patented: Taiwan, USAPatented: Taiwan, USAuu Patent pending: China Patent pending: China
INNOVATIVE IMPROVEMENTS TO A INNOVATIVE IMPROVEMENTS TO A HISTORICAL TECHOLOGYHISTORICAL TECHOLOGY
PRO FORMA FOR USED TIRES ASIAPRO FORMA FOR USED TIRES ASIA
Annual output(tons)
Unit price(ton) Annual RevenueUSD
Used Tire Chips and Rubber 16,500
Light Fuel Oil 5,775 550 3,176,250
Carbon black output after processing to N220 standard (depending on waste)
5940 800 4,752,000
Rough Carbon Black (sold as fertilizer) 660 200 132,000
Steel 1155 200 231,000
INVESTMENT PAYBACK:
5858
Steel 1155 200 231,000
Total revenue $8,291,250$88$8,058,224
Revenues Total revenue $8,291,250
Total operation cost $591,013
Machinery depreciation
Net profit before tax $7,700,237
Machinery investment $13,500,000
Payback period (month) <2years
The BusiThe Businness Opportunityess OpportunityQES2000 Used Tire Plant Cost: JV US$13.0 QES2000 Used Tire Plant Cost: JV US$13.0 Million depending upon feedstockMillion depending upon feedstock
uu Used Tire Plant 50T/day projected Used Tire Plant 50T/day projected revenue: revenue: US$8US$8--10 Million10 Million
Return on Investment less than 2 yearsReturn on Investment less than 2 yearsDepending on volume & feed stock processed in this Depending on volume & feed stock processed in this period.period.
QUADRA PROJECTS INC.
AsAs aa turnturn keykey CorporationCorporation forfor renewablerenewableenergy,energy, QuadraQuadra isis committedcommitted toto CustomerCustomerSatisfactionSatisfaction andand LongLong--termterm RelationshipsRelationshipswhilewhile protectingprotecting thethe EnvironmentEnvironment andand
6060
SatisfactionSatisfaction andand LongLong--termterm RelationshipsRelationshipswhilewhile protectingprotecting thethe EnvironmentEnvironment andandcontributingcontributing toto aa CleanerCleaner andand SaferSafer WorldWorld..OurOur missionmission reflectsreflects thisthis commitmentcommitment andandwe'rewe're veryvery pleasedpleased thatthat youyou tooktook thetheopportunityopportunity toto inviteinvite usus toto assistassist youyou inin thisthiscommoncommon goalgoal..
CONTACT INFORMATIONCONTACT INFORMATION
6161
Quadra Energy Systems Inc.Quadra Energy Systems Inc.