QAV 0115 060_PLLM High Temperature Operation_U228

QAV Technologies Sdn. Bhd. (616788-U)116, Lintang Kg Jawa, NFIZ3,

Taman Perindustrian Bayan Lepas,Mk 12, 11900, Penang. MALAYSIA.

Tel No: 604 - 6438317 Fax No : 604 – 6438597

Test Report

High Temperature Operation Test For U228 Head Lamp

Product: Signature Park (LH& RH) Product Part #: PPFL7X-13B602-BC and PPFL7X-13B603-BCTest Prime: Farahein RahmanDate Received: 26 Dec 2014Date Perform: 30 Dec 2014Report Number: QAV-0115-0160Test Location: 116, Lintang Kg Jawa, NFIZ3,

Taman Perindustrian Bayan Lepas, Mk 12, 11900, Penang, Malaysia. Customer: Philips Lumileds Lighting (Malaysia) Sdn. BhdAddress: Lebuh Kampung Jawa, FTZ

Phase 3, 11900 Penang, Malaysia.

ABSTRACT: This report contains the High Temperature Operation Test for the U228 Head Lamp LH&RH provided by Philips Lumileds Lighting (Malaysia) Sdn Bhd.

Proprietary Information

The information contained in this document is the property of QAV Technologies Sdn Bhd. Except as specifically authorized in writing by Philips Lumileds Lighting (Malaysia) Sdn Bhd., the holder of this document: (1) shall keep all information contained herein confidential and shall protect same in whole or in part from disclosure and dissemination to all third parties and (2) shall use same for operating and maintenance purposes only.

Prepared by: Farahein Rahman Date: 23 January 2015

1.0 Test Summary :

A total of 3 set U228 Head Lamp were subjected to low temperature operation test. Functional and visual light up test was done before and after test.

2.0 Test Objective:

The tests were done to verify that the component operates properly at low temperatures encountered during vehicle cold weather operation.

3.0 Test Specification:

Specification : CETP: 00.00-E-412

Lamp Voltage (V) Temperature (ºC) Duration (hrs)

Signature 13.5 -40 24

Park 13.5 -40 24

Table 1: Powered Thermal Cycle Parameter

4.0 Test Location:

Test Location : 116, Lintang Kg Jawa, NFIZ3, Taman Perindustrian Bayan Lepas, Mk 12, 11900, Penang, Malaysia.

Lab Temperature : 26.4°C-27.4°CLab Humidity : 42.1%RH – 48.5%RH

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5.0 Test Equipment

Picture 1: Thermal Cycling Chamber

Equipment : Programmable Thermal Cycling Chamber Manufacturer : ALP Technology Cal date : 17 June 2013Cal due date : 17 June 2014

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6.0 Test Setup and Procedures

Picture 2: Test Setup

1) Wear antistatic glove & wrist strap and check with the ESD meter before handling the units.

2) Verify all the test samples are passed function and visual check (13.5V, 23C) before proceed.

3) Ensure all the test samples are properly secure in the chamber by holder jig.

4) Ensure all the test samples are properly connected to the correct wire harness.

5) Set and run the chamber temperature profile according to each test item requirement as shown in Table 1.

6) Power up the test samples according to test requirement and check with the oscilloscope to ensure the on/off timing is correct as shown in Table 1.

7) Verify all the test samples are passed function and visual check (13.5V, 23C) after the duration according to Table 1 above.

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7.0 Observation

Operating Volt (9 V) Current Range (mA)

UUT#Current

Before (mA)Current After

(mA)Signature

ResultPark

ResultSign Park Sign Park LO HI LO HI

L1 37.21 16.06 68.00 34.21 15 75 PASS 5 25 PASSL2 39.24 14.02 73.82 30.73 15 75 PASS 5 25 PASSL3 49.13 14.83 69.50 33.09 15 75 PASS 5 25 PASSR1 48.42 14.91 67.66 31.77 15 75 PASS 5 25 PASSR2 38.90 13.93 62.95 32.08 15 75 PASS 5 25 PASSR3 39.39 13.86 63.18 19.95 15 75 PASS 5 25 PASS

Table 2

Operating Volt (13.5 V) Current Range (mA)

UUT#Current

Before (mA)Current After

(mA)Signature

ResultPark

ResultSign Park Sign Park LO HI LO HI

L1 323.42 70.08 322.46 36.05 300 400 PASS 40 80 PASSL2 314.12 312.98 33.00 300 400 PASS 40 80 PASSL3 320.41 319.46 35.38 300 400 PASS 40 80 PASSR1 323.74 322.28 34.29 300 400 PASS 40 80 PASSR2 316.79 316.03 71.54 300 400 PASS 40 80 PASSR3 317.60 316.91 31.97 300 400 PASS 40 80 PASS

Table 3

Operating Volt (16 V) Current Range (mA)

UUT#Current

Before (mA)Current After

(mA)Signature

ResultPark

ResultSign Park Sign Park LO HI LO HI

L1 323.97 322.55 36.98 300 400 PASS 40 80 PASSL2 314.10 313.07 32.98 300 400 PASS 40 80 PASSL3 320.31 319.56 35.13 300 400 PASS 40 80 PASSR1 323.86 322.40 75.15 300 400 PASS 40 80 PASSR2 316.92 316.08 32.84 300 400 PASS 40 80 PASSR3 317.73 317.05 31.06 300 400 PASS 40 80 PASS

Table 4

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Picture 3: U228 Head Lamp before Test Picture 4: U228 Head Lamp after Test

8.0 Conclusion

Test Signature Park Result (Current Rating)

High Temperature Operation

L1 (LH) PASSL2 (LH) PASSL3 (LH) PASSR1 (RH) PASSR2 (RH) PASSR3 (RH) PASS

Table 5: Test Summary Result

No functional and visual light up defects were observed before and after test. The test units will be used for next series of test.

QAV Technologies Sdn BhdMember of American National Laboratory for AccreditationMaster Code: 126594Member No: ON1385

Test Conducted by Approved Signatory

………………………… ……………………………. Farahein Rahman See Keat Siang Test Engineer Technical Manager

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