Quality Attributes of Quality Attributes of Functional Extruded Functional Extruded Lentil-based Snacks Lentil-based Snacks Fortified with Fortified with Nutritional Yeast Nutritional Yeast Jose De J. Jose De J. Berrios Berrios USDA-ARS-WRRC USDA-ARS-WRRC 3 rd International Conference & Exhibition on Nutrition & Food Science Track 6: Food Processing and Technology Valencia – September 23-25, 2014
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Q uality Attributes of Functional Extruded Lentil-based Snacks Fortified with Nutritional Yeast
3 rd International Conference & Exhibition on Nutrition & Food Science Track 6: Food Processing and Technology Valencia – September 23-25, 2014. Q uality Attributes of Functional Extruded Lentil-based Snacks Fortified with Nutritional Yeast. Jose De J. Berrios USDA-ARS-WRRC. - PowerPoint PPT Presentation
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Quality Attributes of Quality Attributes of Functional Extruded Functional Extruded Lentil-based Snacks Lentil-based Snacks
Fortified with Nutritional Fortified with Nutritional YeastYeast
Jose De J. BerriosJose De J. BerriosUSDA-ARS-WRRCUSDA-ARS-WRRC
3rd International Conference & Exhibition on Nutrition & Food Science
Track 6: Food Processing and TechnologyValencia – September 23-25, 2014
Nutritional & Health Value Nutritional & Health Value of Pulsesof PulsesNutrients Beneficial Effects
Protein
Body building and growth;; Hypocholesterolemic/Cholesterol lowering Prevention of CVDs; ↑ Satiety ↓ Obesity
Complex carbohydrate:
Oligosaccharides & Resistance Starch
Prebiotic effects; reduce Colorectal Cancer and Constipation; Hypocholesterolemic / Cholesterol lowering; Hypoglycemic effect/Blood Glu control α low GI (Diabetics)
What Products are Made on an What Products are Made on an Extruder?Extruder?
Investigate the use of extrusion technology to develop ready-to-eat healthy expanded snack-type products from lentil flours fortified with Nutritional Yeast
Evaluate the sensorial, physico-chemical and nutritional attributes of the developed extrudates
Main IngredientsLentil (Lens culinaris)
Nutritional Yeast: (Sacharomyces cerevisiae)
Sensory Evaluation Ranking Test (BIB Design)
Proximate Analysis Standard AOAC methods (1990)
IVPD Multienzyme solution (Hsu et al. 1977)
Water Activity Aw meter Aqua Lab CX-2 (Decagon, Inc.)
Expansion Ratio πrext2/ πrdie2: Cross-sectional (CS) area of extrudate/CS area of die opening
Bulk Density Bead displacement method(Berrios et al, 2010)
SME (kJ/kg) Net Mechanical Energy Consumption/TotalFeed Rate
Increase (%) in nutritional value due to NY fortification
Increase (%) in nutritional value due to NY fortification
Nutrients Formula Ctrl
12%, 140C
% increase
Protein 22.1b 25a 13.12
Ash 1.92b 4.27a 122.40
Fat 0.37b 0.64a 72.97
IVPD
70
75
80
85
90
95
Casein Formula ctrl 12%,140c
Per
cen
t
Raw IVPD
Ext IVPD
IVPDIVPD
97.32%
100.00%
90.37%
87.92%
92.63%
Increase (%) in nutritional value & Digestibility due to NY fortificationIncrease (%) in nutritional value & Digestibility due to NY fortification
Nutrients Formula Ctrl
12%, 140C
% increase
Protein 22.1b 25a 13.12
Ash 1.92b 4.27a 122.40
Fat 0.37b 0.64a 72.97
IVPD 83.40b 88.60a 6.24
SMESME
Effect of NY fortification on extrudate Physico-chemical
parameters
Effect of NY fortification on extrudate Physico-chemical
parameters
ER BD (g/cc) Aw
Formula Ctrl, 140C
15.43a 0.0688b 0.3330b
12%, 140C 9.23b 0.1298a 0.3927a
♦ Sensory evaluation test demonstrated that the Lentil-based extruded snacks containing up to 12% NY, had good acceptability by the tasters
♦ Nutritional components: protein, ash (minerals), fat, and dietary fiber of the extruded snacks increased as the concentration of NY increased in the lentil-based formulations
♦ Effect of Yeast fortification on some physico-chemical parameters:
● Degree of expansion of the extrudates was considered appropriated for
expanded snacks
● Bulk density was inversely related to expansion ratio and directly related with
higher yeast concentration
● SME required to process the extrudates was favored by higher Yeast
concentration
● Water activity of the extrudates was very low and similar to those of
dehydrated foods (Aw 0.4)
♦ Expanded extruded snack-type foods, made from pulse-based formulations fortified with NY, would generate economic advantages for pulse’ producers and food processors & provide consumers with highly nutritious, healthy, safe, and convenient food alternatives
♦ Fortification with 12% NY significantly increased the IVPD of the extruded snack
Acknowledgement
Mr. James PanChemist, Extrusion ProgramProcessed Foods Research Unit
Mr. Matthew TomSystems EngineerExtrusion ProgramProcessed Foods Research
Adeline Cheong, Ph.D.Senior Manager – Business Development