289 288 Q-ROBOT ROLL Anthropomorphic robot stations for long products finishing and labeling BENEFITS No more manual operation for long products Improvement in safety level Rolled products tracking improvements with full automatic system Labeling time reduction Automatic collision detection Fully integrated automation L1 system Very compact footprint Low maintenance PROCESS Q-Robot ROLL DESTRAP is a robotic cell designed to automatically remove straps from steel coils, profiles or tube bundles, to significantly increase the safety and improve the labor conditions, making unnecessary the manual intervention for destrapping operation. The machine automatically detects the number and the position of a strap and safely cut it. Then, the strap is wound up to produce a small scrap pack, that can be thrown away safely. Q-Robot ROLL DEBURR is a stand-alone robotic cell proposed with different designs, ranging from a billet chamfering to heavy blooms deburring process, and from cold saw-generated burr to heavy cutting torch effect. The cell is equipped with an artificial vision package that allows the robot to identify and to follow edges also if in unknown position. Q-Robot ROLL BUNDLE TAG system is composed of a label printing station where a preassembled label is picked up by a robot and welded to the bundle. An artificial vision system is used to identify the best bar for label application. Q-Robot ROLL COIL TAG system is composed of a label creating station where a preassembled label with a clip holding system is picked up by a robot and fixed on the coil strap. The coil can be labeled internally or externally. An artificial vision system identifies the best point for label placing. Q-Robot ROLL MARK is the most flexible solution for complete product traceability. The system is composed of a marking head moved by an industrial robot. An OCR or DMR system also can be adopted to check the mark readability. EQUIPMENT The system consists of an anthropomorphic robot equipped with different tools, each designed for a specific task: > Air cutting system for destrapping/ debanding coils; > Winding system for removed straps; > Air turbine with grinding wheel for deburring; > Printing system for labels and a label selection unit with assembling system; > Welding station for labels (for bundles); > Gripping system for label connection (coils); > Ink marking station head. PERFORMANCE ACHIEVEMENTS > Coil destrapping in less than one minute. > Identification of bars profile with artificial vision system. > Identification of best welding position in a bundle using artificial vision system. > Identification of best label connection position in a coil using artificial vision system. > OCR and/or DataMatrix Reader for marking readability check. Destrap Deburr Bundle Tag Coil Tag Mark DANIELI TECHNOLOGICAL PACKAGES LONG PRODUCTS / HOT ROLLING Long Products 1 QRobot Roll Mark. 2 QRobot Roll Bundle Tag. 3 QRobot Roll Deburr. 4 QRobot Roll Coil Tag. 1 2 3 4
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289288
Q-ROBOT ROLL
Anthropomorphic robot stations for long products finishing and labeling
BENEFITS
No more manual operation for long productsImprovement in safety levelRolled products tracking improvements with full automatic systemLabeling time reductionAutomatic collision detectionFully integrated automation L1 systemVery compact footprintLow maintenance
PROCESS
Q-Robot ROLL DESTRAP is a robotic cell designed to automatically remove straps from steel coils, profiles or tube bundles, to significantly increase the safety and improve the labor conditions, making unnecessary the manual intervention for destrapping operation. The machine automatically detects the number and the position of a strap and safely cut it. Then, the strap is wound up to produce a small scrap pack, that can be thrown away safely.
Q-Robot ROLL DEBURR is a stand-alone robotic cell proposed with different designs, ranging from a billet chamfering to heavy blooms deburring process, and from cold saw-generated burr to heavy cutting torch effect. The cell is equipped with an artificial vision package that allows the robot to identify and to follow edges also if in unknown position.
Q-Robot ROLL BUNDLE TAG system is composed of a label printing station where a preassembled label is picked up by a robot and welded to the bundle. An artificial vision system is used to identify the best bar for label application.
Q-Robot ROLL COIL TAG system is composed of a label creating station where a preassembled label with a clip holding system is picked up by a robot and fixed on the coil strap. The coil can be labeled internally or externally. An artificial vision system identifies the best point for label placing.
Q-Robot ROLL MARK is the most flexible solution for complete product traceability. The system is composed of a marking head moved by an industrial robot. An OCR or DMR system also can be adopted to check the mark readability.
EQUIPMENT
The system consists of an anthropomorphic robot equipped with different tools, each designed for a specific task:> Air cutting system for destrapping/debanding coils;> Winding system for removed straps;> Air turbine with grinding wheel for deburring;> Printing system for labels and a label selection unit with assembling system;> Welding station for labels (for bundles);> Gripping system for label connection (coils);> Ink marking station head.
PERFORMANCE ACHIEVEMENTS
> Coil destrapping in less than one minute.> Identification of bars profile with artificial vision system.> Identification of best welding position in a bundle using artificial vision system.> Identification of best label connection position in a coil using artificial vision system.> OCR and/or DataMatrix Reader for marking readability check.
Destrap Deburr Bundle Tag Coil Tag Mark
DANIELI TECHNOLOGICAL PACKAGES LONG PRODUCTS / HOT ROLLING
Long Products
1 QRobot Roll Mark.2 QRobot Roll Bundle Tag.3 QRobot Roll Deburr. 4 QRobot Roll Coil Tag.
1 2
3 4
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