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PÖYRY AUTOMATION AND ELECTRICAL DEPARTMENTAUTOMATION ENGINEERING AT PÖYRY 14.03.2016
MARCH 15, 2016IPP FINLAND, AUTOMATION AND ELECTRICAL 2
• Pulp mill projects• Paper mill projects• Chemical mill projects• Rebuild projects• Relocation projects• Maintenance design
• Finnish (native), English, German
• Over 20 years of experience in automation projects in various positions
• Process control engineering, Automation engineering management, Automation procurement,Instrumentation, Control engineering, Factory acceptance tests (FAT), Instrument installationsupervision, Field engineering, Commissioning and start up services
CV of Automation and Electrical Department Manager
Heikki Jääskeläinen, tel: +358 40 835 7661Department Manager, Automation and Electrical, Engineering Centre, FinlandB.Sc. Helsinki institute of Technology, Network Engineering
Consultancy experience
Areas of expertise
Languages
Relevant projectexperience
Onnellisimmat ammatitTime-lehti listasi ammatteja, joissa ihmiset ovat onnellisimmillaan. Tässä viisi ammattia,joissa ihminen on onnellisimmillaan:
· 1. Rehtori– Oppilaiden mielestä rehtori saattaa olla pelottava ja etäinen, mutta rehtoreina työskentelevät
henkilöt nauttivat työstään. Rehtorit kehuvat erityisesti kollegoiden välisiä suhteita jakannustavaa työilmapiiriä.
· 2. Keittiömestari– Keittiömestarit tuntevat onnellisuutta työstään. Keittiömestarin työssä on mahdollisuus
luovuuteen ja oman vision toteuttamiseen, työ on melko itsenäistä.· 3. Lainaneuvottelija
– Pitkät työpäivät kilpailullisessa työympäristössä ja kannustava palkkaus motivoivatlainaneuvottelijoita.
· 4. Automaatioinsinööri– Automaatioinsinööreinä työskentelevät ihmiset arvostavat sitä, kun he voivat auttaa muita
ihmisiä.· 5. Tutkimusassistentti
– Tutkimusassistentit kokevat tyydytystä siitä, että saavat nähdä tutkimusten ja testaustentuloksia. Onnellisuutta lisää myös itsenäisen työskentelyn mahdollisuus.
Lähde: Time, Talouselämä
MARCH 15, 2011EC FINLAND, AUTOMATION AND ELECTRICAL 3
TODAY DELIVERING CONSULTING AND ENGINEERING GLOBALLY
Pöyry is an international consulting andengineering company, dedicated toserving clients across the world’s energyand industrial sectors
· 6,000 experts· 10,000+ projects delivered annually· Solid track record in pulp and paper· Leading hydro and power market engineers· EUR 575 million net sales in 2015
· Energy Market Analysis and Design· Energy Companies· Forestry, Biomass and Wood Industry· Biorefining, Paper and Packaging· BioFutures· Operational Excellence· Transactions
Providing strategic advice across the valuechain underpinned by deep expertise, marketinsight and understanding
· We provide– Pre-engineering for an Investment– Basic Automation Engineering– Detail Automation Engineering– Commissioning and Site Services– Energy efficiency studies– Measurement services– Operational efficiency services– Maintenance related services
· For– Green field new investments– Brown field new investments– Production line rebuilds– Production line relocations– System upgrades
PÖYRY FINLAND OY, ENERGY PROJECTS
AUTOMATION AND ELECTRICAL ENGINEERINGMARCH, 2016TUOMO HAANPÄÄ
MARCH 2016ENERGY PROJECTS / A&E ENGINEERING 21
AUTOMATION & ELECTRIFICATION (A&E), MAIN FOCUS
· Feasibility studies and pre-engineering– A&E concept design– A&E specifications for main equipment ITT’s– Extend estimations– Cost estimations
· Implementation projects, EPCM– Management and coordination of A&E discipline in power plant projects
– Schedules– Resources– Cost and man-hour follow-up
– A&E systems and equipment procurement– ITT’s– Negotiations and tender evaluations– Contracts
– Basic engineering– Typically in “Balance of Plant” (BOP) area– Supervision in main equipment areas
– Delivery supervision– A&E packages in main equipment deliveries– A&E systems and equipment
– Detailed engineering– Carried out by other Pöyry units (Tampere, Kouvola …)
– Site services– Supervision of A&E installations– Commissioning assistance→ Full EPCM package– In co-operation with other Pöyry units
· Technical advisory services (TAS)– Process automation– Control and instrumentation– Power distribution– Process electrification
· Owner’s engineering services (OE)– For power plant projects
· In conclusion →– A&E project management, basic engineering and procurement services ’in-house’– Detailed engineering for bigger implementation projects is typically carried out by other Pöyry
THERMAL IN FINLAND - LOCATION AND RECENT EPCMPROJECTS
MARCH 2016ENERGY PROJECTS / A&E ENGINEERING 23
Offices· Pöyry Finland Oy, Energy (PÖYRY head office Vantaa, Imatra, Tampere)
On-going projects· Turun Seudun Energiantuotanto Oy, CHP project (Naantali, Finland)
Recent completed EPCM projects· Fortum Power and Heat CHP project, Järvenpää, Finland· Fortum SIA CHP project, Jelgava, Finland· Fortum Suomenoja 2 CCGT-CHP project, Espoo, Finland· Stora Enso Ostroleka CHP project, Ostroleka, Poland,
aka ”Narew-project”· Porin Prosessivoima CHP project, Pori, Finland· Vantaan Energia Oy, JV1-project,Vantaa, Finland· Lahti Energia Oy, KYVO2-project, Lahti, Finland· UPM Schongau Gmbh, CHP project,
Schongau, Germany· Stora Enso Maxau CHP project, Maxau, Germany· Stora Enso Langerbrugge CHP project,
Langerbrugge, Belgium· UPM Caledonian Paper mill CHP project, Scotland UK· UPM Chapelle BFB boiler plant, Chapelle Darblay, France· UPM Biofuel BF boiler plant, Shotton, Wales UK
· The basic solutions for mill automation– automation and IT design criteria– systems : DCS, QCS, WIS, other systems– level of the automation : field devices– the basic solutions for implementation : cabling techniques
· Size and locations of automation and control rooms (space reservations)· Calculation of investment for automation· In some cases also part of the basic engineering is done during the pre-engineering
– Instructions and standards for procurement and engineering
· Level 4: Business Planning and Logistics– Applications for Sales and Distribution– Applications for Materials Management and Purchasing– Applications for Maintenance– Applications for Financial Management– Applications for Human Resources Management and Payroll– Applications for Information Management, Data Warehousing– Applications for Collaboration
· Level 3: Manufacturing Operations Management– Production Management (PPMS)– Process Information Management (PIMS)– Dynamic Asset Management (AMS)– Document Management
· Level 2: Monitoring, Supervisory and Automated Control– Distributed Control System (DCS)– Machine Control Systems (MCS)– Supervisory Quality Controls
– Quality Control System (QCS), Web Inspection System (WIS), Web Monitoring System(WMS), Machine Monitoring System (MMS),…
– Product Management, Warehouse and Logistics Systems– Physical Access Control System (PACS)
· Level 1: Sensing and Manipulating the Production Processes– Sensors and Transmitters– Final Control Elements, Remote-operated Control and On-off Valves– Discrete Switches– Analyzers
· If the cost estimate accuracy is requested to be less than ±5 %, some enquiries shall beprepared;– DCS (Distributed Control System)– QCS (Quality Control System)– PIMS (Process Information Management System)– PPMS (Paper Production Management System)– ICT (Information and Communication Technology)
· Calculation is based on loop and circuit amounts and Pöyry cost files– Standard instruments– DCS– Installation
· Special instruments are listed and priced separately
· Checking and approving of the design, drawings and documents to ensure compliancewith the set project standards and criteria
· Communication with other disciplines– Project management– Process engineering– Mechanical and piping engineering– Civil engineering– HVAC engineering– Electrical engineering– ICT engineering (under automation engineering management)
· Automation and instrumentation in machine deliveries· Auxiliary equipment for automation and instrumentation· Automation and instrumentation design criteria· Numbering procedure for automation and instrumentation· Cable standard· General instruction for automation and instrumentation symbols and identification· Marking and name plates for automation and instrumentation· Function blocks for functional diagrams· Automation and instrumentation commissioning instructions
· DCS (U)· ICT infrastructure (U)· Control and on-off valves (U)· HP control valves· Magnetic flowmeters (U)· Nozzles and orifice Plates· Vortex flowmeters (U)· Mass flowmeters· Consistency transmitters and pulp sampling
valves (U)· Pressure, dP and level transmitters (U)· Temperature sensors and transmitters (U)· Refractometers· Radiometric density measurements· Radiometric level measurements· pH transmitters (U)· Conductivity transmitters (U)· Pyrometers and lime kiln scanner· Special level measurements· Smelt bed cameras
· General Process Control System Engineering– Allocation of I/O’s for loops
– I/O list (amounts)· Control and System Room Design
– Specification for control and system room requirements for layout design– Control and system room layouts– Requirements and specification of floor and ceiling openings– Requirements and specification of control and system room HVAC– Cable tray arrangement drawings in control and system rooms
Process Control Design· Process Description for Process Control Design
– Alternative 1– Process description– Interlocking, group start and sequence diagrams– Functional diagrams for instrument loops– Distributed Control System DCS graphic display sketches
– Alternative 2– Process description– Loop and circuit wise functional descriptions or diagrams– Distributed Control System DCS graphic display sketches
– Alternative 3– Process description– Loop and circuit wise process description– Distributed Control System DCS graphic display sketches
· Engineering Instructions and Standards– Implementation procedure for Safety Related Systems (SRS)
· Risk Assessment– Specification of automation in hazardous and classified areas– Participation to hazard and risk analysis– Hazard and risk analyse reports with safety integrity levels (SIL)– Functional safety requirements
· Safety System Design– Safety Instrumented Systems (SIS)– Documentation and participation in FAT, SAT and lifetime tests as related to safety system design– Installation and commissioning planning– Composing the operation and the maintenance instructions as related to safety system design
· Permit Documents and Inspections– Permit documents of safety related systems– Permit documents of automation in hazardous and classified areas– Permit documents of radioactive material in automation– Compiling the required documents for verification– Verification reports handling– Participation in verification meetings with authorities
· General Process Control System Engineering– Specification of DCS concept– Panel, cabinet and rack layouts– Wiring diagrams for panels, cabinets and racks– Cross connection layouts– Wiring diagrams for cross connection– Allocation of applications in process stations (controllers)– Allocation of I/O’s and signals to the DCS– Allocation of field bus segments
· Installation Engineering– Typical installation drawings and general instructions– Field box and panel layouts– Wiring diagrams of field equipment to field boxes and panels– Wiring diagrams of field bus segments– Control equipment and box lists– Cable lists– Name plate and marking lists– Application list for installation
· Location Design– Location drawings for field instruments and boxes
· Maintenance design– Loop diagrams– Collection of the operation and the maintenance instructions of instruments
CAREER AT PÖYRY AUTOMATION AND IELECTRICALDEPARTMENT
· Required skills– language important: English, Swedish, Germany, Russia, Portuguese, etc.– social skills– Team player skills– Open mind– perseverance in many details– tolerance of stress
· We offered– interesting international working environment– possibilities for international career– personal and professional development– versatile project assignments (changes after 12 … 24 month)– many contacts (client, suppliers, contractors, other designers)