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INSTRUCTION MANUAL FOR THE INSTALLER
PVI-USB-RS232_485
- PV
I-USB
-RS2
32_4
85-In
stalle
r man
ual E
N Re
v A (M
0000
09AG
)
Italy Facility Via S. Giorgio, 642 52028 Terranuova Bracciolini
Italy +39 055 9195 1 Camarillo Facility 740 Calle Plano Camarillo,
California, 93012 United States 805-987-8741
http://www.power-one.com
IMPORTANT SAFETY INSTRUCTIONSThis manual contains important
safety instructions that must be fol-
lowed during installation and maintenance of the equipment.
SAVE THESE INSTRUCTIONS!This manual must be considered as an
integral part of the equipment,
and must be available at all times to everyone who interacts
with the equipment.
The manual must always accompany the equipment, even when it is
transferred to another user.
Operators are under an obligation to read this manual and
strictly follow the instructions given in it,
because Power-One cannot be held responsible for damage caused
to people or property, or for damage to the equipment, if the
conditions described below are not complied with.
The customer is under an obligation to keep the industrial
secret, and therefore the following documentation and its
annexes
non may not be tampered with or modified, reproduced or
transferred to third parties, without the authorization of
Power-One.
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
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1 - Introduction and general informationConditions of warranty
and supply
Warranty conditions are described in an appropriate certificate
supplied with the equipment. Moreover, the warranty conditions are
understood to be valid if the Client observes what is described in
this manual; any conditions deviating from those described below
must be explicitly agreed upon in the purchase order.
Power-one declares that the tool complies with legal provisions
in force in the European Economic Community and releases statements
of compliance (available at www.power-one.com).
Exclusions from the supplyPower-one declines any responsibility
in case standards for correct installation are not adhered to and
it is not liable for systems upstream or downstream of the
equipment supplied by it.It is absolutely prohibited to make
modifications to the equipment.The Customer is entirely responsible
for any modifications made to the system.
Power-one CANNOT be held responsible for defects or malfunctions
as a result of: improper use of the tool; alterations due to
transportation or special environmental conditions; lack of or
improper maintenance; tampering or poor repairs; use or
installation done by non-qualified people.
Power-one CANNOT be held responsible for disposal of: displays,
cables, batteries, accumulators etc. It is necessary that the
Client provides, according to standards in force in the country of
installation, disposal of such substances that are potentially
harmful to the environment.
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Contents
Introduction and general information 1 1 - Introduction and
general information
.................................................. 2
Conditions of warranty and supply
..............................................................................2Exclusions
from the supply
.....................................................................................................2
Contents
...........................................................................................................................3Reference
number index
................................................................................................4The
document and who it is for
....................................................................................5
Purpose and structure of the document
.................................................................................5List
of annexes
.......................................................................................................................5Staff
characteristics
.................................................................................................................5
Field of use, general conditions
...................................................................................6Intended
or allowed use
..........................................................................................................6Limits
of the field of use
..........................................................................................................6Improper
or disallowed use
....................................................................................................6
2 - Characteristics
..................................................................................7General
conditions
.........................................................................................................7Characteristics
and tachnical data
...............................................................................8
Overall dimensions
.................................................................................................................8
3 - Safety and accident prevention
......................................................9Safety
instructions and general information
..............................................................9
4 - Lifting and transport
......................................................................10General
conditions
.......................................................................................................10
Transport and handling
.......................................................................................................10Lifting
.....................................................................................................................................10Unpacking
and checking
......................................................................................................10
5 - Installation
.......................................................................................
11General conditions
......................................................................................................11Rules
for the creation of the RS485 communication
line.........................................12
Characteristics of application cables for the creation of the
RS485 communication line ...12Connection to the RS485 line
......................................................................................13USB
connection
............................................................................................................14Installation
procedure of the USB dirver for the PVI-USB-RS232_RS485 converter
..14
Table of compatible drivers Ver. 2.8.24.0
..............................................................................15
6 - Instruments
.....................................................................................16General
conditions
......................................................................................................16Leds
and switches
........................................................................................................17
LED Description
....................................................................................................................17RS232/485
Sel. Switch
.........................................................................................................17Reset
button
..........................................................................................................................17
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Introduction and general information 1
AURORARS 485 HALF DUPLEX
RESET TX/RX
PWR OK
RTN
RX/D-
TX/D+
N.C.
USBB-Type
RS232/RS485
PVI-USB-RS232_485
RS232/485 Sel.=RS232
=RS485
02
01
03
04
05
06
07
7 - Operation
.........................................................................................18General
conditions
......................................................................................................18Commissioning
.............................................................................................................19LED
Behaviour
..............................................................................................................19
8 - Maintenance
....................................................................................20General
conditions
......................................................................................................20Storage
and dismantling
.............................................................................................21
Storage of the equipment or prolonged stop
........................................................................21Dismantling,
decommissioning and disposal
........................................................................21
Reference number index01, PVI-USB-RS232_485 converter02, Reset
button03, Led TX/RX04, Led PWR OK05, USB port Type B (laterally)06,
Switch for the RS232 o RS485 serial line setting07, Serial
connector
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Introduction and general information
The document and who it is for Purpose and structure of the
document
This operating and maintenance manual is a valid guide that will
enable you to work safely and carrying out operations necessary for
keeping the equipment in good working order.
The document was originally written in ITALIAN; therefore, in
the event of inconsistencies or doubts please ask the manufacturer
for the original document.
List of annexes In addition to this operating and maintenance
manual, (if applicable or on request) the following attached
documentation is supplied:- EC declaration of conformity-
warranty
WARNING: Part of the information given in this document is taken
from the original documents of the suppliers. This document
contains only the information considered necessary for the use and
routing maintenance of the equipment.
Staff characteristicsThe customer must make sure that the
operator has the necessary skill and training to do his/her job.
Staff in charge of using and maintaining the equipment must be
skilled, aware and mature for the described tasks and must have the
reliability to correctly interpret what is described in the
manual.
The employment of a person who is NOT qualified, is drunk, or on
narcotics, has a prosthetic mitral valves or a pacemaker is
strictly forbidden.
The customer is civilly liable for the qualification and mental
or physical conditional of the professional figures who interact
with the equipment. They must always use the personal protective
equipment provided for by the laws of the country of destination
and whatever is provided by their employer.
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Field of use, general conditions Power-One accepts no liability
for damage of any kind that may arise from incorrect or careless
operations.
The equipment must not be used for uses that do not fall within
the intended field of use. The equipment MUST NOT be used by
inexperienced staff, or by experienced staff to carry out
operations on the equipment that are not in accordance with what is
described in this manual and in the attached documents.
Intended or allowed useThis equipment is a signal converter
designed to:transform a RS485_232 signal (Half Duplex)
coming from a photovoltaic inverte/Stringcomb Power-One into a
compatible USB signal
Suitable for being linked to a PC.
Limits of the field of useIn order to have a complete list of
the operating compatible systems , please refer
to:http://www.ftdichip.com/Drivers/VCP.htmThe PVI-USB-RS232_485
founds its own functioning on FTDI FT232R device.Only Power-Ones
devices can be linked to this signal converter
The signalconverter can not be definetly installed outdoor.
Improper or disallowed use THE FOLLOWING ARE STRICTLY FORBIDDEN:
Installing the equipment in environments with particular
flammability conditions or in adverse or disallowed environmental
conditions (temperature and humidity).. Using the equipment with
the safety devices not working or disabled. Using the equipment or
parts of the equipment by connecting it to other machines or
equipment, unless expressly provided for. Cleaning with corrosive
products that may corrode parts of the equipment or gener-ate
electrostatic charges. Using or installing the equipment or parts
of it without having read and correctly in-terpreted the contents
of the operating and maintenance manual.
Introduction and general information 1
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2 - Characteristics
2
General conditionsThe description of the characteristics of the
equipment allows its main components to be identified, to refine
the technical terminology used in the manual.
The Characteristics chapter contains information about the
models, the composition of the equipment, the characteristics and
technical data, the overall dimensions and the identification of
the equipment.
This manual should be read in chronological order as established
by the manufacturer and the reader assumes responsibility for
failure to do so. All the information is given considering each
time that the information of the preceding chapters has been
acknowledged.
In some cases, there may be a need to separately document the
operation of the software or attach supplementary documentation to
this manual for more qualified professional persons.
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Characteristics 2Characteristics and tachnical data
Table: Technical data PVI-USB-RS232_485USB Section
Standard 2.0Connection B-Type
RS485/232 SectionRS485/232 Interface can be selected by
switch
RS485 Half-DuplexStatus Led (Tx/Rx) yes
O.S O.s. Windows Xp, Windows 7, Linux and derived (1)
Power SupplyAuto power supply by UsB
Maximum Current Absorbed 150 mAStatus Led(Power On) yes
EnvironmentalRoom temperature -25...+ 50C/-13...122F
PhysicalLevel of environmental protection IP 20 (Only for inside
use)
Overall dimensions (H x L x P) 66mm x 66mm x 28mmSecurity
Insulation 2500 VdcCertification EC
AttachmentsConnection cable B-type/A-type Included
1. For a complete list visit:
http://www.ftdichip.com/Drivers/VCP.htm
Note: Characteristics not specifically mentioned in this data
sheet are not included in the product
Overall dimensionsThe overall dimensions are expressed in mm and
in inches
AURORARS 485 HALF DUPLEX
RESET TX/RX
PWR OK
RTN
RX/D-
TX/D+
N.C.
USBB-Type
RS232/RS485
PVI-USB-RS232_485
RS232/485 Sel.=RS232
=RS485
66 mm - 2,6
66 m
m -
2,6
28 mm
1,1
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3
Safety instructions and general information The equipment has
been manufactured in accordance with the strictest
accident-prevention regulations and supplied with safety devices
suitable for the protection of components and operators.
For obvious reasons, it is not possible to anticipate the great
number of installations and environments in which the equipment
will be installed; it is therefore necessary for the customer to
appropriately inform the manufacturer about particular installation
conditions.
Power-one accepts no liability for failure to comply with the
instructions for correct installation are cannot be held
responsible for the systems upstream or downstream of the equipment
it has supplied.
It is essential to provide operators with correct information.
They must therefore read and comply with the technical information
given in the manual and in the attached documentation.
The instructions given in the manual do not replace the safety
devices and technical data for installation and operation stuck on
the product, and they certainly do not replace the safety
regulations in force in the country of installation and common
sense rules.The manufacturer is willing to train staff, at its
premises or on site, in accordance with conditions to be set out in
the contract.
Do not use the equipment if you find any operating
anomalies.
Avoid temporary repairs. All repairs should be carried out using
only genuine spare parts, which must be installed in accordance
with their intended use.
Liabilities arising from commercial components are delegated to
the respective manufacturers.
3 - Safety and accident prevention
12
TRAINING
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General conditions
Some recommendation apply only to large size product or multiple
small size packings.
Transport and handling Transport of the equipment, especially by
road, must be carried out with by suitable ways and means for
protecting the components (in particular, the electronic
components) from violent shocks, humidity, vibration, etc.During
handling, do not make any sudden or fast movements that can create
dangerous swinging.
LiftingPower-One usually stores and protects individual
components by suitable means to make their transport and subsequent
handling easier, but as a rule it is necessary to turn to the
experience of specialized staff in change of loading and unloading
the components.Where indicated and/or where there is a provision,
eyebolts or handles, which can be used as anchorage points, are
inserted and/or can be inserted.The ropes and means used for
lifting must be suitable for bearing the weight of the equipment.
Do not lift several units or or parts of the equipment at the same
time, unless otherwise indicated.
Unpacking and checking We remind you that the packaging elements
(cardboard, cellophane, staples, adhesive tape, straps, etc.) may
cause cuts and/or injuries if not handled with care. They should be
removed by suitable means and not left in the hands of
irresponsible people (e.g., children). The components of the
packaging must be disposed on in accordance with the regulations in
force in the country of installation.When you open the package,
check that the equipment is undamaged and make sure all the
components are present.If you find any defects or damage, stop
unpacking and consult the carrier, and also promptly inform the
Service Power-One.
4 4 - Lifting and transport
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5
5 - InstallationGeneral conditions
Installation of the equipment is carried out based on the system
and the place in which the equipment is installed; therefore, its
performance depends on the correctness of the connections.
Staff authorised to carry out the installation must be
specialised and experienced in this job; they must also have
received suitable training on equipment of this type.
The operation must be carried out by specialised staff; it is in
any case advisable to comply with what is written in this manual
and adhere to the diagrams and attached documentation.
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Rules for the creation of the RS485 communication line Connect
all the units to the RS485 chain according to the daisy-chain
scheme observing the correspondence between signals (refer to
pro-duct manual) In the last unit of the chain, activate the ending
resistance of the com-munication line through the switching of the
dip-switch dedicated Set on each inverter of the chain an RS485
exclusive address (a diffe-rent address for each inverter) The
communication line must not exceed 1000m length
In case of communication lines are especially long, it is
advisable to/ it could be neces-sary the use of signal amplifier
which has to be installed along the communication line
Installation 5
Characteristics of application cables for the creation of the
RS485 communication line
The cable which must be used to create the serial communication
line RS485 must have the following characteristics:
Section Min. AWG2470.25mm2Max. Length 1000mt
Characteristic impedance 120Specific capacity Included between
50 e 100pF/mt
AU
RO
RA
power one
+T/R
-T/R
RTN
RS485120Term.
Resistor
OFF
ON
AU
RO
RA
power one
+T/R
-T/R
RTN
RS485120Term.
Resistor
OFF
ON
AU
RO
RA
power one
+T/R
-T/R
RTN
RS485120Term.
Resistor
OFF
ON
INVERTER n.3Indirizzo RS485=4
Baud-rate=19200bpsResistenza di terminazione=ON
INVERTER n.2Indirizzo RS485=3
Baud-rate=19200bpsResistenza di terminazione=OFF
INVERTER n.1Indirizzo RS485=2 (default)
Baud-rate=19200bpsResistenza di terminazione=OFF
RTN
-D
-T/R+D
+T/R
USB
AURORA
RS 485 HALF D
UPLEX
RESETTX/RX
PWR O
K
RTN
RX/D-
TX/D+
N.C.
USB
B-Type
RS232/RS485
PVI-USB-RS232_485
RS232/485 Sel.=RS232
=RS485
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Installation 5Connection to the RS485 line
Inside the inverters the connection to the RS485 line can be
made indif-ferently through the couple of connector RJ12/RJ45 (one
for the input and one for the output of the RS485 line) or through
the terminal board.
In case of terminal board it must be used RTN, +T/R and -T/R
terminals.
In case of RJ12/RJ45 connector the plugs you have to use must be
wi-red accroding to the scheme in following table:
Table: crimping scheme of RJ12 connectors
TOP
FRONT
1 6
1 6
Pin N Function1 NC2 +T/R3 NC4 -T/R5 NC6 RTN / GND COM
Table: crimping scheme of RJ45 connectors
TOP
FRONT
1 8
1 8
Pin N Function1 NC2 NC3 +T/R4 NC5 -T/R6 NC7 RTN / GND COM8
NC
The connection of the RS485 serial line to the converter
PVI-USB-RS232_485 is made on the terminal board with 4 poles: To
the terminal D- must be connected the terminal -T/R coming from
the inverter To the termnial D+ must be connected the
terminal+T/R coming
from the inverterRTND- > -T/RD+ > +T/R
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Installation 5USB connection
Insert the USB cable into the converter
Installation procedure of the USB dirver for the
PVI-USB-RS232_RS485 converter
In succession is illustrated the procedure of driver
installation ver. 2.08.24 issued on the provider website the
26/04/2012. For the last version of the driver and for the
com-patibility with the most common operating systems, we refer to
the table in the rear of the procedure.
1. Launch the file CDM20824.exe:
2. Click on Yes:
3. Wait for the complete installa-tion of the drivers:
AURORARS 485 HALF DUPLEX
RESET TX/RX
PWR OK
RTN
RX/D-
TX/D+
N.C.
USBB-Type
RS232/RS485
PVI-USB-RS232_485
RS232/485 Sel.=RS232
=RS485
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Installation 54. Connect the converter to an USB port of the PC.
To verify which COM port has been assig-ned to the converter: Path
for OS Windows XPControl panel System Har-dware Peripheral
management Port (COM e LPT).Path for OS Windows 7Control panel
System Devi-ce management Port (COM e LPT).
5. Making a double click on the USB port, the screen of the port
properties turns on. Check on the tab Driver that the driver
provider is FTDI and the dirver version is 2.8.24.0 of the
10/04/2012.
Table of compatible drivers Ver. 2.8.24.0OS Device Driver
Ver.Date
Windows Server 2008 R2Windows 7
Windows 7 x64Windows Server 2008
Windows Server 2008 x64Windows Vista
Windows Vista x64Windows XP
Windows XP x64Windows 2000
Windows Server 2003Windows Server 2003 x64
FT2232HFT4232HFT232RFT245RFT2232FT232BFT245B
FT8U232AMFT8U245AM
2.8.24.0 10th April 2012
The PVI-USB-RS485_232 founds his functioning on the FTDI FT232R
device.
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General conditions One of the first rules for preventing damage
to the equipment and to the operator is to have a thorough
knowledge of the INSTRUMENTS. We therefore advise you to read this
manual carefully. If you are not sure about anything or there is
discrepancy in information, please ask for more detailed
information.
Do not use the equipment if:- you do not have suitable
qualifications to work on this equipment or similar products;- you
are unable to understand how it works;- you are not sure what will
happen when the buttons or switches are operated;- you notice any
operating anomalies;- there are doubts or contradictions between
your experience, the manual and/or other operators.
Power-One cannot be held responsible for damage to the equipment
or the operator if it is the result of incompetence, insufficient
qualifications or lack of training.
6
6 - Instruments
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Instruments 6Leds and switches
LED DescriptionOn the converter there are 2 LEDS: TX/RX : shows
if the converter is communicating or not PWR OK : shows if the
converter in supplied or not
RS232/485 Sel. Switch
The RS232/485 Sel. Switch allows to set the type of input signal
(RS232 o RS485).
Power-One inverters use the RS485 as serial communication
line
RS232/485 Sel. Switch set in RS485 communication line
RS485
RS232/485 Sel. Switch set in RS232 communication line
RS232
Reset button
Reset button allows to restart the communication with the
inverters in case of interrumption
AURORARS 485 HALF DUPLEX
RESET TX/RX
PWR OK
RTN
RX/D-
TX/D+
N.C.
USBB-Type
RS232/RS485
PVI-USB-RS232_485
RS232/485 Sel.=RS232
=RS485
AURORARS 485 HALF DUPLEX
RESET TX/RX
PWR OK
RTN
RX/D-
TX/D+
N.C.
USBB-Type
RS232/RS485
PVI-USB-RS232_485
RS232/485 Sel.=RS232
=RS485
AURORARS 485 HALF DUPLEX
RESET
TX/RXPWR OK
RTNRX/D-TX/D+N.C.
USBB-Type
RS232/RS485
PVI-USB-RS232_485
RS232/485 Sel.=RS232=RS485
AURORARS 485 HALF DUPLEX
RESET
TX/RXPWR OK
RTNRX/D-TX/D+N.C.
USBB-Type
RS232/RS485
PVI-USB-RS232_485
RS232/485 Sel.=RS232=RS485
AURORARS 485 HALF DUPLEX
RESET TX/RX
PWR OK
RTN
RX/D-
TX/D+
N.C.
USBB-Type
RS232/RS485
PVI-USB-RS232_485
RS232/485 Sel.=RS232
=RS485
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7
General conditions Before checking the operation of the
equipment, it is necessary to have a thorough knowledge of the
INSTRUMENTS chapter and the functions that have been enabled in the
installation.The equipment operates automatically without the aid
of an operator; operating state is controlled through the
instruments.
The interpretation or variation of some data is reserved
exclusively for specialized and qualified staff.
Even during operation, check that the environmental and logistic
conditions are correct (see installation chapter). Make sure that
the said conditions have not changed over time and that the
equipment is not exposed to adverse weather conditions and has not
been isolated with foreign bodies.
7 - Operation
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CommissioningAfter connecting and laying the serial line RS485,
the procedure of com-missioning of the converter is the
following:
Connect the connector coming from the RS485 serial line linked
to the inverters and/or stringcomb.
AURORARS 485 HALF DUPLEX
RESET TX/RX
PWR OK
RTN
RX/D-
TX/D+
N.C.
USBB-Type
RS232/RS485
PVI-USB-RS232_485
RS232/485 Sel.=RS232
=RS485
Connect the USB cable to the PC and check that the green led PWR
OK is on.
AURORARS 485 HALF DUPLEX
RESET TX/RX
PWR OK
RTN
RX/D-
TX/D+
N.C.
USBB-Type
RS232/RS485
PVI-USB-RS232_485
RS232/485 Sel.=RS232
=RS485
Open the interface software Power-One and do the operations
desired.
LED BehaviourThe following table shows all the possible
combinations of activation of LED relating to the operation status
of the inverter.
Table: LED behaviourLED status Operation statusPWR OK:
TX/RX: Converter not supplied or disconnected
PWR OK: TX/RX:
Converter supplied. Communication absent
PWR OK: TX/RX:
Converter supplied. Communication present
Operation 7
= LED on = Flashing LED = LED off
(x) = Any conditions over described.
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8
General conditions Checking and maintenance operations must be
carried out by specialized staff assigned to carry out this
work.
For cleaning, DO NOT use rags made of filamentary material or
corrosive products that may corrode parts of the equipment or
generate electrostatic charges.Avoid temporary repairs. All repairs
should be carried out using only genuine spare parts.
DO NOT allow the equipment to be used if problems of any kind
are found, and restore the normal conditions correctly or otherwise
make sure that this is done.
8 - Maintenance
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Storage and dismantling Storage of the equipment or prolonged
stop
If the equipment is not used immediately or is stored for long
periods, check that it is correctly packed and contact Power-One
for storage instructions.The equipment must be stored in
well-ventilated indoor areas that do not have characteristics that
might damage the components of the equipment.
Restarting after a long or prolonged stop requires a check and,
in some cases, the removal of oxidation and dust that will also
have settled inside the equipment if not suitably protected.
Dismantling, decommissioning and disposalPower-One CANNOT be
held responsible for disposal of the equipment: displays, cables,
batteries, accumulators, etc., and therefore the customer must
dispose of these substances, which are potentially harmful to the
environment, in accordance with the regulations in force in the
country of installation.
If the equipment is dismantled, in order to dispose of the
products that it is composed of, you must adhere to the regulations
in force in the country of destination and in any case avoid
causing any kind of pollution.
Dispose of the various types of materials that the parts of the
equipment consist of in dumps that are suitable for the
purpose.
Table: disposal of components
Maintenance 8
COMPONENT MATERIAL OF CONSTRUCTIONFrame, brackets, supports
...............................................................................................
Arc-welded steel FE37Casing or covers
................................................................................................................................ABS,
plasticPaint and
..........................................................................................................................................
RAL .............Gaskets and seals
............................................................................................................
Rubber / Teflon / VitonElectrical cables
.........................................................................................................................Copper
/ RubberPolyethylene / Nylon
.........................................................................................................................
ConduitsBack-up battery
.................................................................................................................
Nickel / Lead/ Lithium
1 - Introduction and general informationConditions of warranty
and supplyExclusions from the supply
ContentsReference number indexThe document and who it is for
Purpose and structure of the documentList of annexes Staff
characteristics
Field of use, general conditions Intended or allowed useLimits
of the field of useImproper or disallowed use
2 - CharacteristicsGeneral conditionsCharacteristics and
tachnical dataOverall dimensions
3 - Safety and accident preventionSafety instructions and
general information
4 - Lifting and transportGeneral conditionsTransport and
handling LiftingUnpacking and checking
5 - InstallationGeneral conditions Rules for the creation of the
RS485 communication lineCharacteristics of application cables for
the creation of the RS485 communication line
Connection to the RS485 lineUSB connectionInstallation procedure
of the USB dirver for the PVI-USB-RS232_RS485 converterTable of
compatible drivers Ver. 2.8.24.0
6 - InstrumentsGeneral conditions Leds and switchesLED
DescriptionRS232/485 Sel. SwitchReset button
7 - OperationGeneral conditions CommissioningLED Behaviour
8 - MaintenanceGeneral conditions Storage and dismantling
Storage of the equipment or prolonged stopDismantling,
decommissioning and disposal