CONYERS, GA (800) 241-5652 APOPKA, FL (800) 432-1869 GOLDSBORO, NC (800) 426-9293 - 69 - PUMPING SYSTEMS (CONTINUED) PUMPING SYSTEMS Vertical Tanks, Pump Kits, Bulkheads LF1-A ECONOMY PUMP KIT This kit includes a manually operated liquid withdrawal valve with a 1” outlet. All fittings to the pump are 1”. LF1-B DELUXE PUMP KIT Deluxe kit includes Fisher’s 1 1/4” internal valve. All piping components are 1 1/4”. See appendix for material lists & schematics of these kits. BULKHEADS BULK PLANT BULKHEADS PUMPING SYSTEMS The following kits are primarily designed to be used with a small capacity pump like Blackmer’s LGF1C (10 GPM) or LGF1PC (15 GPM) For a pumping system to perform properly, you must have high quality equipment installed in accordance with the manufacturer’s recommendations and the following good installation practices: 1. The tank should be installed with as much vertical distance from the bottom tank outlet to the pump inlet as practical. The minimum recommended distance from the bottom of the tank to the ground is 16” for good pump performance. 2. Only bottom tank outlets should be used to supply gas to liquid pumps, and the size of these outlets should be no less than the inlet of the pump. There should be no restrictive fittings on the inlet side of the pump. 3. The pump should be located as close to the tank outlet as practical. A LP gas pump can push gas for reasonable distances, but cannot suck gas. Liquid gas must be fed to the pump by gravity. 4. All positive displacement pumps require a bypass line to return gas back to the tank. The Blackmer LGF1E and LGF1PE pumps have built in bypass valves. A line must be run between the pump and the tank to protect the pump against excessive differential pressure. 5. Proper electrical wiring connections and correct wire size are important for good pump performance. Be sure the motor terminals are connected correctly for the voltage and rotation being used. Listed below are general recommendations for the minimal wire size for more common wiring runs on 1 HP and 1 1/2 HP single phase motors. Please comply with the motor manufacturer’s requirements concerning this matter. ITEM# COUPLINGS STH16X10 2” and 1 1/4” STH16X16 Two 2” STH16X16X10 Two 2”, One 1 1/4” STH24X16 3” and 2” STH24X16X10 3”, 2”, and 1 1/4” STH24X16X16 3” and Two 2” G Length of Run Voltage Wire Size Motor Size: 1 HP Single Phase 100’ 115 #8 100’ 230 #10 200’ 115 #6 200’ 230 #8 Motor Size: 1 1/2 HP Single Phase 100’ 115 #4 100’ 230 #10 200’ 115 #0 200’ 230 #8
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PUMPiNG systeMs PUmPinG SYStEmS (continUEd) · PDF fileCONYERS, GA (800) 241-5652 APOPKA, FL (800) 432-1869 GOLDSBORO, NC (800) 426-9293 - 69 - PUmPinG SYStEmS (continUEd) Vertical
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LF1-AECONOMY PuMP KITThis kit includes a manually operated liquid withdrawal valve with a 1” outlet. All fittings to the pump are 1”.
LF1-BDELuxE PuMP KITDeluxe kit includes Fisher’s 1 1/4” internal valve. All piping components are 1 1/4”.
See appendix for material lists & schematics of these kits.
BUlkHeads
BuLK PLANT BuLKHEADS
PUMPiNG systeMs
The following kits are primarily designed to be used with a small capacity pump like Blackmer’s LGF1C (10 GPM) or LGF1PC (15 GPM)
For a pumping system to perform properly, you must have high quality equipment installed in accordance with the manufacturer’s recommendations and the following good installation practices:
1. The tank should be installed with as much vertical distance from the bottom tank outlet to the pump inlet as practical. The minimum recommended distance from the bottom of the tank to the ground is 16” for good pump performance.
2. Only bottom tank outlets should be used to supply gas to liquid pumps, and the size of these outlets should be no less than the inlet of the pump. There should be no restrictive fittings on the inlet side of the pump.
3. The pump should be located as close to the tank outlet as practical. A LP gas pump can push gas for reasonable distances, but cannot suck gas. Liquid gas must be fed to the pump by gravity.
4. All positive displacement pumps require a bypass line to return gas back to the tank. The Blackmer LGF1E and LGF1PE pumps have built in bypass valves. A line must be run between the pump and the tank to protect the pump against excessive differential pressure.
5. Proper electrical wiring connections and correct wire size are important for good pump performance. Be sure the motor terminals are connected correctly for the voltage and rotation being used. Listed below are general recommendations for the minimal wire size for more common wiring runs on 1 HP and 1 1/2 HP single phase motors. Please comply with the motor manufacturer’s requirements concerning this matter.
ITEM# COuPLINGS STH16x10 2” and 1 1/4” STH16x16 Two 2” STH16x16x10 Two 2”, One 1 1/4” STH24x16 3” and 2” STH24x16x10 3”, 2”, and 1 1/4” STH24x16x16 3” and Two 2”
G
Length of Run Voltage wire SizeMotor Size: 1 HP Single Phase100’ 115 #8100’ 230 #10200’ 115 #6200’ 230 #8Motor Size: 1 1/2 HP Single Phase100’ 115 #4100’ 230 #10200’ 115 #0200’ 230 #8
FLANGE MOuNTING - DIRECT MOTOR DRIVEThese small positive displacement pumps are ideal for filling cylinders and motor fuel tanks. They mount directly to a C-face motor & have built in “back to the tank” bypass valves.
PuMP ASSEMBLYPump, hubs, sheaves, high-torque triple V-belts and belt guard mounted on a common base, ready to accept a standard NEMA motor. Capacity at 640 RPM and 50 psi differential pressure.
PuMP ASSEMBLYPump, coupling and coupling guard, mounted on a common base, ready to accept a standard NEMA motor.
BRACKET MOuNTING - DIRECT MOTOR DRIVEThese durable motor speed pumps offer capacities up to 35 GPM and are ideal for motor fueling, multiple station cylinder filling and a variety or small transfer jobs. They are designed for foot mounting to a common base plate.
LDF1 SERIES DISPENSER PuMPSSimilar to the LGF1 Series, but these are assembled with left-hand rotation which will allow them to retrofit in place of Corken C Series pumps. These pumps require an external bypass valve.
LGF1 SERIESw/ 115/230V Motor
* To include a switch with the assembly, add an “A” suffix to the item #. (LGFIE-101A)
Hydraulic Drive SystemBlackmer’s HYDRIVE is a filly integrated hydraulic drive system. A typical system includes a P.T.O., hydraulic pump, Hydrive cooler/controller, pump control valve, speed control valve, and mounting hardware. Hydraulic motor adapter kits are available to retrofit existing Blackmer pumps for hydraulic drive operation. Each system is factory engineered to fit your application.
BLACKMER PuMP PARTS By-Pass Valves, Repair Kits & Individual Parts
blACkMEr rEbuild kiTsRebuild kits include maintenance kits, rotor & shaft and liners.”* These kits include new and improved QA seal assemblies and double end rotor and shaft.
Kit Number Pump Replaces
899076 LGRLG-1 1/4 - 4 Vane 889017
899077 LGL-1 1/4 - 4 Vane 889018
899078 LGL-1 1/2 - 4 Vane 899019
899076 LGRLF-1 1/4 - 8 Vane
899077 LGL-1 1/4 - 8 Vane
899078 LGL-1 1/2 - 8 Vane
899079 LGLD2E*
899081 LGLD3E*
899080 TLGLF3C*
899022 TLGLF4A & LGLD-4
899124 TLGLF4B
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BLACKMER BY-PASS VALVESDifferential bypass valves are designed to protect pumps and system components from excessive pressure damage. weld flanges are available by special order.
1 Included in Maintenance Kit. 2 Discontinued 'D' and 'C' models shipped with a 4-vane rotor. The current 6-vane rotor is fully interchangeable aslong as the slotted vanes (pn 092913) are used. 3 The current slotted vanes (pn 092913) may be used in either the 6-vane or 4-vane rotors.The discontinued solid vanes may be used in the 4-vane rotors ONLY. Always install the vanes with the slot facing the direction of rotation.† To fit the LGB1(P)C, LGF1(P)C use: Ref. No. 12-022902/022911 respectively, Ref. No. 20-032902, Ref. No. 26-382901, Ref. No. 27-042901,
Ref. No. 28-920203, Ref. No. 28A & B-920230, Ref. No. 73A-908198, and Ref. No.108-832901/832905 respectively.Keep this parts list with Installation, Operation and Maintenance Instructions.
1 Included in Maintenance Kits and Rebuild Kits 2 Included in Rebuild Kits. 3, 4, 5 Applies to LG(R)LF pump models only: 3 Use one outboard 4 Use four outboard 5 Use none. 6 Ref. No. 73A: Older pumps may use a 1/4” plug (pn 908198) or 1/2” plug (pn 908215). 7 See opposite side re parts for older pumps fitted with a 4-vane rotor. Note: Earlier model pumps used taper pins, which are no longer required. Keep this parts list with Installation, Operation and Maintenance Instructions.
6 Use (P/N 833000 – Mounting Bracket w/ feet) on discontinued models LG(R)LF1.25 and LGLF1.5
MECHANICAL SEAL
Ref. No.
Part Name PartsPer
PumpPart No.
153 Mechanical Seal Assembly 2 1 333045
153A Stationary Seat ( Hardened Steel ) 2 **
153B Seal Face ( Carbon ) 2 **
153C Jacket Assembly 2 **
153D O-Ring – Stationary (Buna-N) 2 711916
153E O-Ring – Rotating (Buna-N) 2 711915 1 Included in Maintenance Kits and Rebuild Kits ** NOTE: Mechanical Seal Ref. No. 153 is only sold as a complete assembly. Ref. Nos. 153A, 153B & 153C are not available as separate replacement parts.
27 Bearing Cover (Inboard) 3 1 041431 041815 ó Tool - Locknut ó 903091 90309127A Bearing Cover (Outboard) 4 1 041433 041817 ó Kit ñ Maintenance ó 898979 89898128 Capscrews - Bearing Cover 8 - 12 920285 920285 ó Kit ñ Rebuild ó 899079 899081
1 Included in Maintenance Kit and Rebuild Kit 2 Included in Rebuild Kit The following applies to double end shaft pump models LGLD2E, LGLD3E: 3 Use Two 4 Use None 5 Double-Ended Rotor & Shaft. 6 Pump models before 1995 require key 184407. Keep this parts list with Installation, Operation and Maintenance Instructions.
1 Included in Maintenance Kit and Rebuild Kit ** NOTE: Mechanical Seal Ref. No. 153 is only sold as a complete assembly. Ref. Nos. 153A, 153B & 153C are not available as separate replacement parts. OPTIONAL HYDRAULIC MOTOR ADAPTER PARTS
Ref. No. Part Name Parts Per
Pump Size 2
Part No.Size 3
Part No.See Below Hydraulic Motor Adapter Kit * See Below 894425 895140
26A Gasket- Hydraulic Motor Adapter 1 383940 381817 28A Capscrew ñ Hydraulic Motor Adapter / Head 4 / 6 920369 920369
76A Grease Relief Fitting 1 701992 701992 135 Hydraulic Motor Adapter ñ SAE A Flange 1 041827 041831
135A Capscrew ñ Adapter / Motor 2 920510 920510 * Hydraulic Motor Adapter Kits shipped prior to Spring 2002 were of a two piece design ñ refer to page 206-C00.
LGLD2E LGLD3 E
BLACKMER PuMP PARTS PUmP modElS: lGld2E, lGl2E, lGld3E, lGl3E (continUEd)
1 Included in Maintenance Kit and Rebuild Kit 2 Included in Rebuild Kit Note 3 – See Table on other side for proper parts. Keep this parts list with Installation, Operation and Maintenance Instructions.
1 Included in Maintenance Kit and Rebuild Kit** NOTE: Mechanical Seal Ref. No. 153 is only sold as a complete assembly. Ref. Nos. 153A, 153B & 153C are not available as separate replacement parts.
Use the table below to determine the proper parts for each model. LGLD4A and LGL4A Discontinued LGLD4 and LGL4 Ref.
Keep this parts list with Installation, Operation and Maintenance Instructions. 1 Included in Maintenance Kit and Rebuild Kit 2 Included in Rebuild Kit 3 Larger O-Ring introduced October 2002 4 Additional parts Included in Kits with R/V 5 Includes Ref. No. 24A & 24B
1 Included in Maintenance Kit and Rebuild Kit 2 Included in Rebuild Kit 3 Larger O-Ring introduced October 2002 Keep this parts list with Installation, Operation and Maintenance Instructions
LOCKNUT TOOL
Discontinued Models Parts availibility may be limited.
1 Included in Maintenance Kit and Rebuild Kit ** NOTE: Mechanical Seal Assy. (Ref. 153) is only sold as a complete assembly. Ref. Nos. 153A, 153B & 153C are not available as separate replacement parts.
TLGLF4 TLGLF4AInterchangeability status w/TLGLF4A Interchangeability status w/TLGLF4 Part Name PART NO. REF. PART NO. REF.
Push Rods 122001 c 1 122005 c Liner 182039 c 2 182000 b Rotor & Shaft 262022 c 2 262024 a Bearing Locknut 903523 c 2 903541 c Bearing Lockwasher 903524 c 1 903542 c
1 Included in Maintenance Kit and Rebuild Kit 2 Included in Rebuild Kit Reference: a = Interchangeable, but requires new Bearing Locknuts PN 903541 and Bearing Lockwasher PN 903542. These are included whe ordering Rotor & Shaft PN 262024. b = Interchangeable but requires new push rods PN 122005. c = Not Interchangeable
OPTIONAL HYDRAULIC MOTOR ADAPTER PARTS
Ref.No. Part Name
PartsPer
PumpPart No.
SeeBelow Hydraulic Motor Adapter Kit * See
Below 892037
26A Gasket – Hydraulic Motor Adapter 1 381817
28A Capscrew – Hydraulic Motor Adapter / Head 6 920369
1 Included in Maintenance Kit and Rebuild Kit ** NOTE: Mechanical Seal Assy. (Ref. 153) is only sold as a complete assembly. Ref. Nos. 153A, 153B & 153C are not available as separate replacement parts.
TLGLF4 TLGLF4AInterchangeability status w/TLGLF4A Interchangeability status w/TLGLF4 Part Name PART NO. REF. PART NO. REF.
Push Rods 122001 c 1 122005 c Liner 182039 c 2 182000 b Rotor & Shaft 262022 c 2 262024 a Bearing Locknut 903523 c 2 903541 c Bearing Lockwasher 903524 c 1 903542 c
1 Included in Maintenance Kit and Rebuild Kit 2 Included in Rebuild Kit Reference: a = Interchangeable, but requires new Bearing Locknuts PN 903541 and Bearing Lockwasher PN 903542. These are included whe ordering Rotor & Shaft PN 262024. b = Interchangeable but requires new push rods PN 122005. c = Not Interchangeable
OPTIONAL HYDRAULIC MOTOR ADAPTER PARTS
Ref.No. Part Name
PartsPer
PumpPart No.
SeeBelow Hydraulic Motor Adapter Kit * See
Below 892037
26A Gasket – Hydraulic Motor Adapter 1 381817
28A Capscrew – Hydraulic Motor Adapter / Head 6 920369
BLACKMER OIL-FREE COMPRESSORSBlackmer offers a variety of factory assembled compressor packages to fit most application requirements. Standard base mounted units are available in a variety of styles.
KRuG HAND PuMPOperates on the simple principle of the automotive piston. used for filling 20# cylinders, lift truck cylinders, etc.Inlet: 1” FNPTOutlet: 3/4” FNPTCapacity: 6 GPM at 40 strokes/min.
Item # DescriptionKHP Hand pumpK-HP-HK Connecting hose kit
KRuG VAPOR COMPRESSORS• Has LP Gas fueled engine (uses LP
being transferred as fuel)• 20 GPM transfer rate• 1/2” FNPT connections
ExPLOSION PROOFSTARTERSClass 1, Group D (60 cycle)NEMA Type 3R, 7, & 9
MAGNETIC STARTERS are designed for full voltage starting of motors. All Bulletin 509 starters are equipped with manual reset overload relays and may be operated by remote push button control. Protects motor from thermal overload and undervoltage. Push button in cover.
PORTABLE LIQuID TRANSFER, VAPOR RECOVERY SYSTEMS FROM BLACKMERCustom skid mounted compressor units offer flexibility for transferring liquids in remote locations or emergency situations.
These units are customized to fit your specific needs.
StARtERS/SWitcHES (continUEd)90028-1011” LIQuID PROPANE METERDesigned for metering small quantities of liquid propane into portable containers and engine fuel tanks. Complete with strainer, vapor eliminator, & differential valves.Flow Range: 3 to 18 gpm.
VEEDER-ROOT PRINTING REGISTERReplace your Neptune register with a long lasting Veeder-Root Register
ITEM# DESCRIPTIONL789002-002 Printing RegisterL886201-001 Adaptor to fit 1 1/4” to 2” Neptune without ATCL886205-001 Adaptor to fit 1 1/4” to 2” Neptune with ATC
M250TC METRIS VAPOR METERThis 3/4” meter will meter 400,000 BTu at 11” w.C. and up to 1,200,000 BTu of 5 psig inlet pressure (max.). It has a direct read CFu index. 3/4” connections. Larger sizes are available.
K1222Toggle switch only for KxS52C.
E4000 - NEPTuNE ELECTRONIC REGISTERReplace your Bobtail’s Neptune or Veeder-Root mechanical register with this easy to use electronic register.
• To install an E4000 on a 1 1/2” Neptune meter, use a 201072-001 1 1/2” adaptor plate.
• To install an E4000 on a LC meter, you need: 1000678 Kit LC499988 Strainer cover LC81256 Thermowell LC06854 O-ring
Meters
mEtERS (continUEd)
MANuAL STARTERS
Designed for use where remote control is not required and where undervoltage protection is not needed. The motor is started at full line voltage. Thermal type overload protection is provided. START/STOP push buttons in cover.
Item # Size Voltage Phase Max HP 115V 230V 460VB609AHx 0 115/230 1 1 2 --B609BHx 1 115/230 1 2 3 --B609xHx 1P 115/230 1 3 5 --B609AHw 0 230/460 3 -- 3 5B609BHw 1 230/460 3 -- 7 1/2 10Class 1, Group D (60 Cycle) NEMA Type 3R, 7 and 9
B800H-2HA7REMOTE PuSH BuTTON STATIONProvides remote operation of magnetic startersClass 1, Group D (60 Cycle) NEMA Type 3R, 7 and 9
KxS52C OFF/ON SwITCHFor use with 1 and 1-1/2 HP explosion proof motors.
Class 1, Group D (60 Cycle) NEMA Type 3R, 7 and 9
EPSON SLIP PRINTERTM-u295-071
METER SEALS Item # Description 163-057-510 18” Seal wire 163-057-510S 18” Seal wire with lead seals
NEPTuNE CORIOLIS MASS FLOw LIQuID METERSFor bulk plants and bobtails. The Coriolis reduces LP Gas under-measurement, and compared to traditional mechanical flow meters, the Coriolis offers better accuracy with higher flow rates over a longer service life. when combined with the Neptune E4000 Register, the Coriolis allows an upgrade path not obtainable with competitive electronic transaction management systems. Features electronic temperature compensation and the availability of combining with hand helds. Available in sizes from 12 - 70 GPM.
H
833-ORMREMANuFACTuRED SCHLuMBERGER/NEPTuNE 833 PRINTER REGISTER1 Year or 1 Mill ion Gallon warranty (whichever comes first). Rebuilt 833 registers provide you with the same quality measurement and reliability that you have grown accustom to!Total ly rebui l t , recondit ioned and repainted units. All parts are inspected and any defect will be completely corrected.