High Productivity 4-Axis Turning Center PUMA TL2000/2500 series PUMA TL2000 PUMA TL2000L / M / LM PUMA TL2500 PUMA TL2500L / XL / M/ LM / XLM
High Productivity 4-Axis Turning CenterHigh Productivity 4-Axis Turning Center
PUMA TL2000/2500 series
PUMA TL2000PUMA TL2000L / M / LMPUMA TL2500PUMA TL2500L / XL / M/ LM / XLM
Product Overview
Basic Information
Basic Structure
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
PUMA TL2000/2500 The PUMA TL2000/2500 series is engineered to increased productivity through high efficiency.
As a process-integrated machine the PUMA TL provides a new level of performance and capabilities.
PUMA
TL2000/2500
series
02 /
Contents
02 Product Overview
Basic Information
04 Basic Structure
Detailed Information
08 Standard / Optional
Specifications
09 Applications
12 Capacity Diagram
19 Machine / NC Unit Specifications
22 Customer Support Service
Sample
The powerful built in spindle motor
The powerful built in spindle motor allows
for a wide range machining operations, from
precise finishing to high powered metal
removal using both turrets at the same time.
Machining flexibility
Provides outstanding performance
with accuracy and time savings by
virtue of a single set-up.
High Performance for shaft machining
These DOOSAN machines offer a high level
of machining capability to provide optimum
productivity for the customer.
03 02 /
The combining of a high performance integral spindle motor with upper and lower multi-axis turrets yields a machine perfectly engineered for high productivity and optimum efficiency.
Basic structure
The heavily ribbed triangular torque frame resists eccentric loads. A 45 ̊ inclined wall is inserted into triangular frame under the center of the frame, to endure high stress due to X direction forces.
Robust Design
Travel distance
X1-axis 250 mm
X2-axis 150 mm
4-axis linear controlled machine establishes multi-axis functional performance with
simultaneous control of both turrets for middle diameter shaft workpieces
Z1-axis
Z2-axis
X1-axis
X2-axis
✽Shown with milling option
(9.8 inch)
(5.9 inch)
Z1-axis 650[1050/1300] mm
Z2-axis 630[1030/1280] mm
(25.6[41.3/51.2] inch)
(24.8[40.6/50.4] inch)
FEM Structural Analysis Torque Tube of Triangular Frame
Product Overview
Basic Information
Basic Structure
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
PUMA
TL2000/2500
series
4 / 04 /
Machining Flexibility • Accuracy and time savings by virtue of a single set-up. • Unmanned operation by automation support. • Less floor space and increased productivity.
PUMA TL series forms the largest machining area in its class to yield the maximum productivity with the minimum costs.
Working Range
B
A
(A) Max. turning diameter of
TL2000[L] / TL2500[L/XL]
(on upper turret)
370 mm
(14.6 inch)
(on lower turret)
240 mm
(9.4 inch)
(B) Max. turning length of
600 [1000/1250] mm(23.6 [39.4/49.2] inch)
Max. bar working diameter of
ø65/76 mm
(ø2.6/3.0 inch)✽[ ] : Long bed models
Long shaft working by follow rest operation to prevent chatter
Balanced turning by 4-axis Simultaneous 4-axis turning
4 / 04 / 05
Product Overview
Basic Information
Basic Structure
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
The powerful built in spindle motor allows for a wide range machining operations, from precise finishing to high powered metal removal using both turrets at the same time.
SpindleMax. spindle speed
PUMA TL2000/2000M
5000 r/minPUMA TL2500/2500M
4000 r/min
Max. spindle motor power
PUMA TL2000/2000M
22/15 kW (29.5/20.1Hp)PUMA TL2500/2500M
26/22 kW (34.9/29.5Hp)
Oil Cooling Unit for Spindles
Motor is surrounded by an oil jacket cooling system to
minimize thermal displacement and ensure consistency
through a wide range of cutting conditions.
Oil Cooler
The widely spaced guide ways and heavy-duty tailstock design ensures ample rigidity. The tailstock is positioned by a drive bar that engages with the carriage.
Tail Stock Tail stock quill type - MT#5
Tail stock quill diameter mm (inch) 100 (3.9)
Tail stock quill travel mm (inch) 120 (4.7)
Tail stock quill thrust force kN 17 / 8.8(PUMA TL2500XL/XLM)
PUMA
TL2000/2500
series
6 / 06 /
Total 20 tool stations of upper (optional milling upper turret only TL2000M/2500M) and lower turrets make it possible to complete complicated parts requiring many tools in just one set-up. Reliable servo driven turrets reduce the total cycle time required to machine parts.
Rotation of the turret iscontrolled by servo motorfor rapid and accurateselection of tools. TheM model is fitted withDOOSAN's unique BMTturret to provide superiorperformance for millingoperations.
Turret
Turret indexing time (1-station swivel)
0.15s
No. of tool station (Upper+Lower turret)
20[12+8]station
Each axis is powered by a maintenance free digital AC servo motor. These high torque drive motors are connected to the ball screws without intermediate gears for quiet and responsive slide movement with virtually no backlash.
Axis system
Radial BMT
The turret features BMT55P style tooling in
which the toolholders are mounted directly
to the turrets periphery using 4 large bolts.
Rapid traverse rate(X/Z-axis)
20/24 m/min(787.4/944.9ipm)
6 / 07 06 /
Product Overview
Basic Information
Basic Structure
Line-up /
Processing
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
Various options are available to satisfy all the customers’ requirements.
Standard / Optional Specifications
✽For further details of the range of options, please contact.
Standard Optional X N/A
NO. Description Features PUMA TL2000/2500series
1
Chuck
210 mm (8 inch) PUMA TL 2000
2 255 mm (10 inch) PUMA TL 2500
3 None
4Jaws
Soft Jaws
5 Hardened & Ground Hard Jaws
6Chucking option
Dual Pressure Chucking
7 Chuck Clamp Confirmation
8 Tailstock Tailstock quill for built-in(dead) center
9Coolant pump
1.5 bar
10 4.5 / 7 / 10 / 14.5 bar
11
Coolant options
Oil Skimmer
12 Coolant Chiller
13 Coolant Pressure Switch
14 Cooling Flow Switch
15 High Coolant Interface
16 Chuck Coolant
17 Coolant Gun
18
Chip processing options
Chip Conveyor_Side Type
19 Chip Conveyor_Rear Type
20 Chip Bucket
21 Air Blow
22 Mist Collector
23
Measurement & Automation
Tool Setter (Manual / Auto)
24 Parts Catcher And Box
25 Auto Door
26 Robot Interface (PMC I/O, Profibus)
27 Bar Feeder Interface
28 Bar Fuller
29
Customized Special Option
V Stand For Shaft Workpiece
30 Automatic Top Door
31 Coolant Chiller
32 Chip Conveyor_Drum Filter Type
33 Shower Coolant
34 Air Limit Sensing On Chuck Preparation
35 Rotary Type Window Wiper_Eletrical
36 TSC For Main/Left Spindle
37 TSA For Main/Left Spindle
38 Work & Tool Counter
39 Tool Setter Extension For Special Chuck
40 Main/Left Spindle Air Curtain
41 MQL System
42 Chuck Pressure Switch
43 Coolant Level Switch : Sensing Level - Low
44 Quick Change Tooling(CAPTO) PUMA
TL2000/2500
series
8 /
Peripheral equipments
Chip Conveyor (right side)
The chip conveyor boasts excellent chip disposal performance, a stable design, and superior operation and maintenance convenience.
Users can select the optimal type for specific requirements to improve the efficiency of their work space.
Name Hinged belt Magnetic scrapper Drum filter (single type) Drum filter (double type)
Application Steel Cast steel, iron CastSteel, cast, nonferrous metals
Features
- General use- Suitable for steel works producing 30 mm chips or longer
- Easy-to-understand manual- Chips are scraped up and discharged
- Suitable for sludge- Suitable for nonferrous metals
- Suitable for long and short chips- Cooling water filtering function
Shape
Coolant Chiller (recommended)
A detachable-type coolant chiller is
recommended to control temperature and
minimize thermal error.
Oil skimmer
The oil skimmer keeps coolant and lubricant
isolated from each other for extending lifecycle
of coolant.
Quick change CAPTO
The Quick Change Tool system simplifies tool
change operation. Recommended for users
who need to change tools frequently or reduce
the set-up time.
Coolant chiller
Coolant tank
Optional devices
Auto tool setter Coolant Blower Collet ChuckSingnal tower
Mist collector
The mist collector absorbs airborne oil
vapor and fine dusts in the system to
improve working environment
Work Ejector Part catcher
The part catcher automatically accepts parts
completed of machining, and ejects them out
of the system.
9 8 /
Productivity Improvement
non-cutting time has been reduced by speeding up individual machine element operating speeds and increasing acceleration / deceleration characteristics.
Multi M code
Up to 3 M-code commands can be used for a block, thereby enabling simultaneous processing and further reducing non-cutting time.
Cycle Time
Non
-c
utting
Non-cutti
ng
Cutting
Cutting
10%
Non-cutting time
Reduced by
M14 M31 M69;
M14
ACTION ACTION ACTION
M31 M69
Cycle time reduce
M code FIN
Product Overview
Basic Information
Basic Structure
Line-up /
Processing
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
Tailstock EZ function
In programmable tail stock, the Z-axis position of tail stock is recorded automatically as the clamped position of tail stock.
DOOSAN Fanuc i Plus 15 inch screen + New OP
DOOSAN Fanuc i Plus' operation panel enhances operating convenience by incorporating
common-design buttons and layout, and features the Qwerty keyboard for fast and easy operation.
iHMI Touch screen • iHMI provides an intuitive
interface that utilizes a touch screen for quick and easy operation
Variety of applications• Providing various
applications related to PLANNING, MACHINING, IMPROVEMENT, and UTILITY for customer convenience.
DOOSAN Fanuc i Plus• 15 inch color display
Intuitive and user- friendly design
USB & PCMCIA card QWERTY keyboard
• EZ-guide i standard
• Ergonimic operator panel
• 2MB Memory
• Hot key
DOOSAN Fanuc i Plus is optimized for maximizing customer productivity and convenience.
PUMA
TL2000/2500
series
10 /
A cutting program is automatically created with the entered values.
Example programming
Cutting shape
Automatic creation of cutting program
O7000 (SAMPLE PROGRAM) ;∤∤∤M3 S1500 ;G0 X50. Y125. ;G0 Z30. ;G1040 T0.5 J3. H0.2 K0.5 ∤∤∤ ;G1020 H120. V50. U37. W68. ∤∤∤ ;G0 Z80. ;M5 ;
Enter the dimensions of the shape.
EZ-Guide i screen
Turret maintenance and service screen
Convenience of Maintenance and Service
The condition and service procedures of the sensors are provided for easy maintenance and servicing of major units.
Tool monitoring screen
Tool Load Monitoring Function
During cutting operation, abnormal load caused by wear or damage of the tool is detected and an alarm is triggered to prevent further damage.
EZ-Guide i
Using the DOOSAN EZ-Guide i, users can create a cutting program for any desired shape, including patterns, by entering figures only.
Easy Operation Package
Doosan's Easy Operation Package (EOP) supports the user with functions relating to tool data, error diagnostics, set up and machine monitoring.
11 10 /
PUMA TL2000/2000M
PUMA TL2500/2500M
Rotary tool spindle power-torque
Spindle Power-Torque DiagramProduct Overview
Basic Information
Basic Structure
Line-up /
Processing
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
Max. spindle speed
5000 r/minMax. spindle motor power
22kW (29.5Hp)
Max. spindle speed
5000 r/min
Max. spindle speed
4000 r/minMax. spindle motor power
26kW (34.9 Hp)
Torq
ue :
N. m
(ft-
lbs)
Out
put :
kW
(Hp)
Spindle speed : r/min
Torq
ue :
N. m
(ft-
lbs)
Out
put :
kW
(Hp)
Spindle speed : r/min
0370 450 1050
S1 Cont.
S1 Cont.
50002800 4400
476.3(351.5)
433(319.6) 396(292.2) 296(218.4) 237(174.9) 200(147.6)
317.7(234.5)
233(172.0) 199.8(147.5) 167(123.2) 136(100.4)
S2 10min
S1 Cont.
S2 30min
S1 Cont.
S2 10min22(29.5)S2 30min
15(20.1)
11(14.8)
18.6(24.9)
800
S3 25%S2 20min
15(20.1)
S1 Cont.
S3 25%
S2 30min
S1 Cont.
S1 Cont.
S2 30min
S2 30min26(34.9) 22(29.5)
S3 25%S2 30min
S1 Cont.
400030001050900
570485
21(28.2)
17.2(23.1)
47(34.7)
14(10.3)
5000400025001115750
S1
S3 25%
1.1(1.5)
5.5(7.4)
0370 450 1050
S1 Cont.
S1 Cont.
50002800 4400
476.3(351.5)
433(319.6) 396(292.2) 296(218.4) 237(174.9) 200(147.6)
317.7(234.5)
233(172.0) 199.8(147.5) 167(123.2) 136(100.4)
S2 10min
S1 Cont.
S2 30min
S1 Cont.
S2 10min22(29.5)S2 30min
15(20.1)
11(14.8)
18.6(24.9)
800
S3 25%S2 20min
15(20.1)
S1 Cont.
S3 25%
S2 30min
S1 Cont.
S1 Cont.
S2 30min
S2 30min26(34.9) 22(29.5)
S3 25%S2 30min
S1 Cont.
400030001050900
570485
21(28.2)
17.2(23.1)
47(34.7)
14(10.3)
5000400025001115750
S1
S3 25%
1.1(1.5)
5.5(7.4)
Torq
ue :
N. m
(ft-
lbs)
Out
put :
kW
(Hp)
Spindle speed : r/min
0370 450 1050
S1 Cont.
S1 Cont.
50002800 4400
476.3(351.5)
433(319.6) 396(292.2) 296(218.4) 237(174.9) 200(147.6)
317.7(234.5)
233(172.0) 199.8(147.5) 167(123.2) 136(100.4)
S2 10min
S1 Cont.
S2 30min
S1 Cont.
S2 10min22(29.5)S2 30min
15(20.1)
11(14.8)
18.6(24.9)
800
S3 25%S2 20min
15(20.1)
S1 Cont.
S3 25%
S2 30min
S1 Cont.
S1 Cont.
S2 30min
S2 30min26(34.9) 22(29.5)
S3 25%S2 30min
S1 Cont.
400030001050900
570485
21(28.2)
17.2(23.1)
47(34.7)
14(10.3)
5000400025001115750
S1
S3 25%
1.1(1.5)
5.5(7.4)
Max. spindle motor power
(S3 25% / Cont.)
5.5/1.1kW
(7.4/1.5 Hp)
PUMA
TL2000/2500
series
12 /
External Dimensions
Unit : mm (inch)
55(2.2) (TL2000ser.) 2905(114.4) 403(15.9)
3308 (130.2) 900 (35.4)
4208 (165.7)
10 (0
.4)
1100
(43.
3)
1930
(76.
0)
120 (4.7)
125
(4.9
) 82
3(3
2.4)
950 (37.4) 947 (37.3)
515
(20.
3)
2078
(81.
8)
652
(25.
7)
745(29.3) (OPEN)
10 (0
.4)
1100
(43.
3)
1835
(72.
2)
95 (3
.7)
1930
(76.
0)
93 (3.7)
530 (20.9) 1455 (57.3)
40 (1.6) 2078 (81.8)
1198 (47.2) 2118 (83.4)
1387
(54.
6)
Spindle Nose
FL0
100 (3.9)(TL2500ser.)
Rear Chip Conveyor
Side Chip Conveyor
Hyd. Unit
Spindle Center
Top View
Front View
Side View
PUMA TL 2000/2500
* Some peripheral equipment can be placed in other places13 12 /
Unit : mm (inch)
10 (0
.4)
1100
(43.
3) 19
30 (7
6.0)
3810 (150.0) 403 (15.9)
4213 (165.9) 90 (3.5)
5113 (201.3)
623
(24.
5)
1070 (42.1)
2078
(81.
8)
652
(25.
7)
120 (4.7)
125(
4.9)
1080 (42.5)
515
(20.
3)
210 (8.3) (R-OPEN)
5(0.2)
925(36.4) (L-OPEN)
1455 (57.3)
10 (0
.4)
1100
(43.
3)
1835
(72.
2)
95 (3
.7)
1930
(76.
0)
93 (3.7) 530 (20.9)
2078 (81.8) 66 (2.6)
2144 (84.4)
FL 0
Hyd. Unit
Side Chip ConveyorSpindle Nose
Electrical Cabinet
Spindle Center
Top View
Front View
Side View
PUMA TL 2000L/2500L
External Dimensions
* Some peripheral equipment can be placed in other places
Product Overview
Basic Information
Basic Structure
Line-up /
Processing
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
PUMA
TL2000/2500
series
14 /
Unit : mm (inch)
1320 (52.0)
900 (35.4) (Matntenance Space)
370(14.6)
2915 (114.8)
4505 (177.4) 125 (4.9)
1192 (46.9) 4380 (172.4)
4380 (172.4) 400(15.7) FLO
5697 (224.3) 220 (8.7) 5917 (233.0)
2593(102.1) [10.4] / 2630(103.5) [15]2183 (85.9) (Packing Box Space)
103 (4.1) 95(3.7)
530 (20.9)
1640 (64.6) (Space for Discharging Coolant Tank)
Parts Catcher Box
1720 (67.7) 265 (10.4)
925(36.4) (Door Open Space) 545(21.5) (Door Open Space)
540 (21.3) (R-Auto Door Open Space)
920(36.2) (L-Auto Door Open Space)
4(0.2)
R 747(29.4)
120
400 (15.7)
975 (38.4)
3615
(142
.3)
2078
(81.
8)
623
(24.
5)
305
(12.
0)
747
(29.
4)
125
(4.9
)
135
(5.3
)
842
(33.
1)
950
(37.
4)
560
(22.
0) 3
0 (1
.2) 18
0 (7
.1)
2185
(86.
0)
2113
(83.
2)
1930
(76.
0)
Chip Conveyor
Side Disposal Chip Conveyor
Parts Conveyor
Auto Door
Spindle Nose
Electric Cabinet
Electric Power Inlet
Transformer525.5 (20.7)
Spindle Center
Spindle Center
Oil Skimmer
Coolant Cooling UnitMist Collector
Air Inlet
HYD. Power Unit
Coolant Filter
Coolant Tank18
3 (7
.2)
820
(32.
3)
1110
(43.
7)
1086
(42.
8)
1027
(40.
4)
2378
(93.
6)
4780 (188.2)
Top View
Front View
Side View
PUMA TL2500XL/XLM
15 14 /
Tooling SystemProduct Overview
Basic Information
Basic Structure
Line-up /
Processing
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
Unit : mm (inch)PUMA TL 2000/2500 (Upper & Lower Turret)
Unit : mm (inch)PUMA TL 2000M/2500M (Upper & Lower Turret)
standard
standard
BORING SLEEVES BORING BAR
ID TOOL HOLDER
OD TOOL
ID HOLDER
EXTENTED TOOL HOLDER
FACE TOOL HOLDER
OD TOOL CLAMPER
U-DRILL SLEEVES U-DRILL
DRILL SOCKET
HOLDER COVERFOR U-DRILL
DRILL
ø1.6
12st UPPER TURRET
8st LOWER TURRET
1
3/8-H11/2
1/2-H11/2
5/8-H11/2
3/4-H11/2
1-H1 1/2
11/4-H11/2
3/4-H11/2
1-H11/2
11/4-H11/2
MT#1-H11/2
MT#2-H11/2
MT#3-H11/2
ID TOOL HOLDER
ID TOOL HOLDER
OD TOOL
COLLET ADAPTER
MILLING ARBOR ADAPTER
WELDON ADAPTER
MILLING COLLETSER1
STRAIGHT MILLING HEAD
ANGULAR MILLING HEAD
DUMMY PLUG
FACE TOOL HOLDER
FACE TOOL HOLDER
OD TOOL CLAMPER
12st UPPER TURRET(BMT55P)
8st LOWER TURRET
1
BORING SLEEVES3/8-H11/2
1/2-H11/2
5/8-H11/2
3/4-H11/2
1-H1 1/2
1H11/2
U-DRILL SLEEVES3/4-H11/2
1-H11/2
11/4-H11/2
DRILL SOCKETMT#1-H11/2
MT#2-H11/2
MT#3-H11/2
BORING BAR
U-DRILL
DRILL
HOLDER COVERFOR U-DRILL
OD TOOL
1
PUMA
TL2000/2500
series
16 /
Tool Interference Diagram
2.0
ø14.6(Max.Turning Dia.)
9.8(X1-Axis Stroke)
5.9(X2-Axis Stroke)
ø23.4(Max.Tool Swing) ø17.1(Max.Tool Swing)
ø9.4(Max.Turning Dia.)
1.6
7.3 2.68.1 1.6
1.6 6.31.2 4.7
29.5
2.0
0.3
ø1.6
1.6
0.3ø1.6
ø8.8
ø8.3
0.4 ø10.1
2.11.6
ø8.3
ø10.4
ø10.4
ø11
(Upper)
(Lower)
ø22.8(Max. Tool Swing)
0.7
4.9
Max.ø 0.6
2.8
ø1.3
ø1.6
2.8
3.7
0.3
ø13.8(Max. Turning Dia.)
ø9.4(Max. Turning Dia.)6.9 2.2
9.1(X1-Axis Stroke)3.56.5
5.9(X2-Axis Stroke)1.6 6.3
1.2 4.7
ø1.6
1.6
2.0
0.3
ø15.7(Max. Tool Swing)
29.5
1.2
ø9.1 ø8.8
ø8.5
ø8.5
ø10.4
ø10.4
ø11.
0
(Upper)
(Lower)
PUMA TL 2000/2500Unit : inch
2.0
ø14.6(Max.Turning Dia.)
9.8(X1-Axis Stroke)
5.9(X2-Axis Stroke)
ø23.4(Max.Tool Swing) ø17.1(Max.Tool Swing)
ø9.4(Max.Turning Dia.)
1.6
7.3 2.68.1 1.6
1.6 6.31.2 4.7
29.5
2.0
0.3
ø1.6
1.6
0.3ø1.6
ø8.8
ø8.3
0.4 ø10.1
2.11.6
ø8.3
ø10.4
ø10.4
ø11
(Upper)
(Lower)
ø22.8(Max. Tool Swing)
0.7
4.9
Max.ø 0.6
2.8
ø1.3
ø1.6
2.8
3.7
0.3
ø13.8(Max. Turning Dia.)
ø9.4(Max. Turning Dia.)6.9 2.2
9.1(X1-Axis Stroke)3.56.5
5.9(X2-Axis Stroke)1.6 6.3
1.2 4.7
ø1.6
1.6
2.0
0.3
ø15.7(Max. Tool Swing)
29.5
1.2
ø9.1 ø8.8
ø8.5
ø8.5
ø10.4
ø10.4
ø11.
0
(Upper)
(Lower)
PUMA TL 2000M /2500M Unit : mm (inch)
17 16 /
PUMA
TL2000/2500
series
18 /
Working Range Diagram
7.3 Tail stock travel 24.8(Std.) Quill travel 4.7
4.06(with 8" chuck)1.7(with 8" chuck)
8"(T
L200
0 se
r.)
4.06 Z1-axis travel 25.6(Std.) 0.3
2.67
.3
4.7
X2-A
xis
trave
l 5.
9
X1-A
xis
trave
l 9.
8
1.6
1.6
3.1 29.9(Std.)
4.06 Z2-axis travel 24.8(Std.) 0.3
1.6
2.4
8.1 2.3
0.82.4
0.12.1
6.25.0
7.0
4.4(with 10" chuck) 1.8(with 10" chuck)
10"(
TL 2
500
ser.)
41.3(Long)
45.7(Long)
40.6(Long)
40.6(Long)
2.8
2.27.7
X1-A
xis
trave
l 9.
8
6.17.4
2.1X2-A
xis
trave
l 5.
9
4.06(8" chuck)1.9(8" chuck)3.1 Z1-Axis travel 25.6(Std.) 1.0
3.1 29.8(Std.)
8"(T
L200
0 se
r.)
4.1 Z2-Axis travel 24.8(Std.) 0.2
3.3
3.1
2.12.8
2.23.1
9.0
3.94.71.2
4.08.0
0.2
1.8
4.4(10" chuck)1.8(10" chuck)
45.5(Long)
10"(
TL25
00 s
er.)
41.3(Long)
40.6(Long)
3.5
0.39.6
X1-A
xis
trave
l 9.
8
6.17.4
2.1X2
-Axi
s tra
vel
5.9
4.06(with 8" chuck)1.9(with 8"chuck)2.7 Z1-Axis travel 25.6(Std.) 1.5
0.3
3.1 29.8(Std.)
8"(T
L200
0 se
r.)
Quill travel 4.77.3 Tail stock travel 24.8(Std.)
4.06 Z2-Axis travel 24.8(Std.) 0.3
3.8
2.2 2.3
2.12.8
3.0
0.5
0.9
22.12.1
4.4(with 10" chuck) 1.8(with 10"chuck)
45.5(Long)
10"(
TL25
00 s
er.)
41.3(Long)
40.6(Long)
40.6(Long)
4.1(with 8" chuck) 1.7(with 8" chuck)
8"(T
L200
0 se
r.)
4.1 Z1-Axis travel 25.6(Std.) 0.2
2.67
.3
4.7
X2-A
xis
trave
l 5.
9
X1-A
xis
trave
l 9.
8 1.6
1.6
3.1 29.9(Std.)
4.1 Z2-Axis travel 24.8(Std.) 0.2
2.4
3.1
21.2
2.12.2
1.2
3.9
0.8
0.4
0.21.
8
1.2
0.2
7.1
4.4(with 10" chuck) 1.8(with 10" chuck)
10"(
TL25
00 s
er.)
41.3(Long)
45.7(Long)
40.6(Long)
2.2
7.12.8
X1-A
xis
trave
l 9.
8
1.2
6.17.4
X2-A
xis
trave
l 5.
9
4.06(with 8"chuck)1.9(with 8"chuck)6.1 Z1-Axis travel 25.6(Std.) 41.3(Long)
2.03.1 29.8(Std.) 45.5(Long)
8"(T
L200
0 se
r.)
4.1Z2-Axis travel 24.8(Std.)0.2
4.9
Max
. 2.7
Max.ø0.63
10inch Chuck
0.4
3.11.24.77.1
4.08.0
0.2
1.8
1.2 1.2
0.3
8.09.0
4.4(with 10"chuck)1.8(with 10"chuck)
10"(
TL25
00 s
er.)
40.6(Long)
2.8
2.27.7
X1-A
xis
trave
l 9.
8
9.8
(X1-
Axis
trav
el)
2.6
7.2
ø10.
0
4.6
0.1
1.2
0.1
5.9
(X1-
Axis
trav
el)
1.2
6.17.4X2-A
xis
trave
l 5.
9
4.06(8"chuck)1.9(8" chuck)3.1 Z1-Axis travel 25.6(Std.)41.3(Long)
51.2(Z1-Axis travel)
50.4 (Z2-Axis travel)
49.6
49.6
3.1 29.8(Std.)
8"(T
L200
0 se
r.)
4.1
3.1 4.3
0.8
1.6
4.3
Z2-Axis travel 24.8(Std.)0.2
Max. 2.7
1.12.0
Max
.ø0.
63
3.1
1.22.0 4.3
2.2
1.4
0.6
0.2
3.94.7 1.2
0.8
0.4
0.2
1.8
4.4(10"chuck) 1.8(10" chuck)
45.5(Long)
10"(
TL25
00 s
er.)
40.6(Long)
1.74.4
4.7 0.4
OD Tool holder ID Tool holder
PUMA TL 2000[L]/2500[L]
PUMA TL 2000M[LM]/2500M[LM]
Unit : inch
OD Tool holder
Angular milling tool holder
ID Tool holder
Straight milling tool holder
Product Overview
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Service
PUMA TL 2000M[LM]/2500M[LM]
Machine Specifications
Description UnitPUMA TL2000
[L]PUMA TL2000M
[LM]PUMA TL2500
[L/XL]PUMA TL2500M
[LM/XLM]
Capacity Swing over bed mm (inch) 600 (23.6)
Swing over saddle(Upper) mm (inch) 430 (16.9)
Recom. Turning diameter mm (inch) 210 (8.3) 255 (10.0)
Max. Turning diameter(Upper/Lower turret)
mm (inch) 370/240 (14.6/9.4)
350/240(13.8/9.4)
370/240(14.6/9.4)
350/240(13.8/9.4)
Max. Turning length mm (inch) 600 [1000/1250] (23.6 [39.4/49.2])
Bar working diameter mm (inch) ø65 (2.6) ø76 (3.0)
FeedrateTravel distance
X1 / 2-axis mm (inch) X1 : 250 (9.8) / X2 : 150 (5.9)
Z1 / 2-axis mm (inch) Z1 : 650 [1050/1300] (25.6 [41.3/51.2]) / Z2 : 630[1030/1280]( 24.8 [40.6/50.4])
Rapid traverse
X1 / 2-axis m/min (ipm) 20 (787.4)
Z1 / 2-axis m/min (ipm) 24 (944.9)
Spindle Spindle speed r/min 5000 4000
Spindle nose ASA A2#6 A2#8
Spindle bearing diameter (Front) mm (inch) 110 (4.3) 130 (5.1)
Spindle through hole diameter mm (inch) 76 (3.0) 86 (3.4)
Cs Spindle Index angle deg - 360
(in 0.001deg.increment)
- 360
(in 0.001deg.increment)
Motor Left spindle motor(Int.) kW (Hp) 22/18.5/15 (29.5/24.8/20.1) (10min/30min/Cont.)
26/22 (34.9/29.5) (30min/Cont.)
Rotary tool spindle motor* kW (Hp) - 5.5 (7.4) - 5.5 (7.4)
Servo motor
X1-axis kW (Hp) 3.0 (4.0)
X2-axis kW (Hp) 1.6 (2.1)
Z1-axis kW (Hp) 3.0 (4.0)
Z2-axis kW (Hp) 3.0 (4.0)
Coolant pump 0.9 (1.2)
Turret No. of tool stations ea 12(Upper) + 8(Lower)
OD tool height mm (inch) 25 (1.0)
Boring bar diameter mm (inch) 40 (1.6)
Indexing time sec 0.15
Rotary tool spindle speed* r/min - 5000 - 5000
Tail Stock Quill diameter mm (inch) 100 (3.9)
Quill bore taper ASA MT#5
Quill travel mm (inch) 120 (4.7)
Power Source Power consumption kVA 39 41 48 49
Machine dimensions
Length mm (inch) 3250 [3900/4510] (128.0 [153.5/177.6 )
Width mm (inch) 2118 [2144/2630] (83.4 [84.4/103.5] )
Height mm (inch) 1930 (76.0) [PUMA 2500XL/XLM: 2115(83.3)]
Weight kg (lb) 7200 [8400] (15432.1 [18518.6])
7300 [8500/9600] (16093.5 [18739.0/21164.1])
Control NC system - DOOSAN Fanuc i Plus {Fanuc 31i}
PUMA TL2000/2500 series
* Rotary tool spindle is available on only upper turret of TL2000M[LM] / TL2500M[LM/XLM]. [ ] : Long bed machines
19 18 /
NC Unit Specifications
FANUC
Standard Optional X Not applicable
NO. Division Item SpecificationsDOOSAN Fanuc i Plus Fanuc 31i
2-Axis M 2-Axis M
1
Controlled axis
Control paths 2 Path 2 Path 2 Path 2 Path
2 Controlled axes4
(X1,Z1,X2,Z2,)
5(X1,Z1,
C1,X2,Z2)
4(X1,Z1,X2,Z2,)
5(X1,Z1,
C1,X2,Z2)
3 Simultaneously controlled axes
2 axes 3 axes 2 axes 3 axes
4 Axis control by PMC
5 Cs contouring control X X
6 Synchronous/Composite control (C1 & C2 Synchro Control)
X X X X
7 Arbitrary angular axis control
X X X X
8 Increment system A,B0.001 mm, 0.001 deg, 0.0001 inch
9 HRV2 control
10 Inch/metric conversion
11 Stored limit check before move
12 Chuck and tail stock barrier
13 Chamfering on/off
14 Interference check for rotary area X X X X
15 Unexpected disturbance torque detection function
16 Position switch
17
Operation
Tool retract and recover
18 Dry run
19 Single block
20 Handle interruption
21 Incremental feed x1,x10,x100
22 Manual handle retrace
23 Active block cancel
24
Feed function (CONTINUED)
Bell-shaped acceleration/ deceleration after cutting feed interpolation
25 Override cancel
26 AI contour control I G5.1 Q_, 40 Blocks
27 AI contour control II G5.1 Q_, 200 Blocks
28 Rapid traverse block overlap
29
Program input(CONTINUED)
Interruption type custom macro
30 Canned cycle
31 Multiple repetitive cycles G70~G76
32 Multiple repetitive cycles II
Pocket profile
33 Canned cycle for drilling
34 Automatic corner override X X
35Custom software (Total amount of each path)
6MByte X X
36Custom software (Total amount of each path)
8MByte X X
37 Coordinate system shift
38 Direct input of coordinate system shift
39 Real time custom macro X X X X
40 Pattern data input
41Operation Guidance Function
EZ Guide i (Conversational Programming Solution) *1) *1) *1) *1)
42 EZ Operation package
43 iHMI with Machining Cycle(Conversational Programming Solution)
*2) *2) *2) *2)PUMA
TL2000/2500
series
20 /
Product Overview
Basic Information
Basic Structure
Line-up /
Processing
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
Standard Optional X Not applicable
NO. Division Item SpecificationsDOOSAN Fanuc i Plus Fanuc 31i
2-Axis M 2-Axis M
44
Toolfunction/Tool compensation
Tool offset pairs
64-pairs X X
45 99-pairs X X
46 128-pairs
47 200-pairs
48 400-pairs X X
49 499-pairs X X
50 999-pairs X X
51 2000-pairs X X
52 Common offset memory between each path
Only for more than 2 path control
53 Tool offset
54 Tool radius/Tool nose radius compensation
55 Tool geometry/wear compensation
56 Automatic tool offset G36/G37
57 Direct input of tool offset value measured
58 Tool life management
59 Accuracy compensation function
Backlash compensation for each rapid traverse and cutting feed
60 Stored pitch error compensation
61
Editing operation
Part program storage size &Number of registerable programs
640M(256KB)_500 programs X X
62 1280M(512KB)_1000 programs X X
63 2560M(1MB)_1000 programs X X
64 5120M(2MB)_1000 programs
65 10240M(4MB)_1000 programs X X
66 20480M(8MB)_1000 programs X X
67 2560M(1MB)_2000 programs X X
68 5120M(2MB)_4000 programs X X
69 10240M(4MB)_4000 programs X X
70 20480M(8MB)_4000 programs X X
71 Program protect
72 Password function
73 Playback
74 Memory card program edit & operation Max 63 programs
75
Setting
Machine alarm diagnosis X X
76 CNC screen display
77 CNC screen dual display function
78
Data input/output
data server
79 External data input
80 Memory card input/output
81 USB memory input/output
82 Automatic data backup
83 Interface function
Embedded Ethernet
84 Fast Ethernet
85Others Display unit
15" color LCD
86 15” color LCD with Touch Panel X X
87 Robot interface
Robot interface with PMC I/O module
88 Robot interface with PROFIBUS-DP
*1) Only with 15" LCD standard *2) Only with 15" Touch LCD standard
21 20 /
FANUC
언제 어디서나 고객 니즈에 답하는 두산 공작기계의 전 세계 네트워크
두산 공작기계는 판매 전후, 고객의 니즈에 유연하고 신속하게 대응하여 문제를 해결하는 체계적이고 전문적인 서비스를 제공하고
있습니다. 부품 공급에서 제품 교육, 고장 수리, 기술 지원까지 고객이 있는 전 세계 어느 곳에서나 서비스 네트워크를 통해 신속하게
만날 수 있습니다.
Responding to Customers Anytime, Anywhere
글로벌 서비스 지원 네트워크
4
법인
167
딜러 네트워크
51
테크니컬 센터판매지원, 서비스 지원,
부품 공급 지원
200
서비스 포스트
3
공장
한국 서비스 지원 네트워크
6
영업 지사
37
딜러 네트워크
2
테크니컬 센터
52
서비스 포스트
Changwon FactoryHead Office
AMERICA EUROPE
CHINA (Yantai)
CHINA (Shanghai)
INDIA
PUMA
TL2000/2500
series
22 /
Product Overview
Basic Information
Basic Structure
Line-up /
Processing
Detailed
Information
Options
Applications
Capacity Diagram
Specifications
Customer Support
Service
Responding to Customers Anytime, Anywhere
Doosan Machine ToolsCustomer Support Service제품 상담부터 판매 후까지 제품의 사이클에 맞는
다양하고 전문적인 서비스를 통해 고객의 비즈니스 성공을 지원합니다.
기술 지원
• 가공 기술 지원
• 기술 문의/회신
• 기술 자료 지원
교육
• 프로그래밍/장비 운전 교육
• 장비 유지 관리 교육
• Application Engineering
부품 공급
• 무상 부품 공급
• 유상 부품 공급
• 부품 수리
필드 서비스
• 순회 서비스 및 설치 시운전
• 유/무상 고장 수리
• 정기 점검 / 예방 정비
23 22 /
ver. EN 210104 SU
Head Office22F T Tower, 30, Sowol-ro 2-gil, Jung-gu,Seoul, Korea, 04637
Tel +82-2-6972-0370 / 0350Fax +82-2-6972-0400
Doosan Machine Tools America19A Chapin Rd., Pine Brook, NJ 07058, U.S.A.
Tel +1-973-618-2500 Fax +1-973-618-2501
Doosan Machine Tools EuropeEmdener Strasse 24, D-41540 Dormagen, Germany
Tel +49-2133-5067-100 Fax +49-2133-5067-111
Doosan Machine Tools IndiaNo.82, Jakkuar Village, Yelahanka Hobil, Bangalore-560064
Tel + 91-80-2205-6900 E-mail [email protected]
Doosan Machine Tools ChinaRoom 101,201,301, Building 39 Xinzhuan Highway No.258 Songjiang District,China Shanghai(201612)
Tel +86 21-5445-1155Fax +86 21-6405-1472
For more details, please contact Doosan Machine Tools.
The specifications and information above-mentioned may be changed without prior notice.
Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,
the registered trademark holder.
There is a high risk or fire when using non-water-soluble cutting fluids, processing flammable materials, neglecting use coolants and modifying the machine without the consent of the manufacturer. Please check the SAFETY GUIDANCE carefully before using the machine.
Fire Safety Precautions
www.doosanmachinetools.com
Major Specifications
PUMA TL2000 / 2500 series Description Unit PUMA TL2000/M [L] PUMA TL2500/M [L/XL]
Max. turning dia. mm (inch) Ø370 / Ø350 (Ø14.6 / Ø13.8)
Max. turning length mm (inch) 600 [1000/1250] (23.6 [39.4/49.2])
Standard chuck size inch 8 10
Bar working dia. mm (inch) Ø65 (Ø2.6) Ø76 (Ø3.0)
Max. spindle speed r/min 5000 4000
Max. spindle power kW (Hp) 22 (29.5) 26 (34.9)
*{ } : Option