Puma 450

CNC TURNING CENTER

OPERATING MANUAL

PM35EOPE16

Preface

Preface

Preface

The operating manual provides brief and compact information on the operation of DAEWOO

Machine Tools.

About the programming, please refer to another programming manual of NC unit maker.

Forwarding the machine, well notify the difference that may occur between the descriptions in this

manual and the actual details of the delivered machine because of the continual improvements.

We appreciate your choice and are ready for your advice.

DAEWOO HEAVY INDUSTRIES & MACHINERY LTD.

http://www.machinetools.co.kr

Changwon plant : A/S dept., Machine tool & F.A division

601-3, Namsan-Dong, Changwon,

Kyungsangnam-Do, Korea 641-090

Tel. 82-55-280-4483

Fax. 82-55-281-6181

Table of contents

1. Safety precaution

1.1 Turning the pow

1.2 Set up

1.3 Machine opera

1.4 Caution labels

2. Operation panel

2.1 Operation mark

2.2 MDI/CRT pane

2.3 Machine opera

2.3.1 Standard(2.3.2 M type(C-

2.4 Main operation

2.4.1 Standard(2.4.2 M type(C-2.4.3 Sub-opera

2.5 Description(swi2.5.1 Standard(2.5.2 M type(C-2.5.3 Sub-opera

2.6 Description of e

1) [EMERGENC2) [MODE SELE3) [MACHINE R4) [EMG. RELE5) [CYCLE STA6) [FEED HOLD7) [MPG(Manua8) [INCREMENT

Table of contents

Page

s 1.0-1

er ON and OFF 1.1-1

1.2-1

tion 1.3-1

on the machine 1.4-1

2.1-1

sheet 2.1-1

l 2.2-1

tion panel 2.3-1

2-axis) 2.3-1axis) 2.3-1 panel 2.4-1

2-axis) 2.4-1axis) 2.4-2tion panel 2.4-3

tches & lamps) 2.5-12-axis) 2.5-1axis) 2.5-3tion panel 2.5-5

ach switches, lamps and etc. 2.6-1

Y STOP] push button switch 2.6-1CT] switch 2.6-2EADY] button 2.6-3ASE] button 2.6-3RT] button 2.6-4] button 2.6-4l Pulse Generator)] handle 2.6-5PM35OPE16

FEED] selection switch 2.6-5

Page 0.1-1

Table of contents

9) [RAPID OVE10) [REF. POINT11) [JOG FEED]12) [FEEDRATE13) [SPINDLE O14) [SPINDLE R15) [SPINDLE S16) [SPINDLE S17) [SPINDLE L18) [M02/M30] (p19) [LUB. ALARM20) [MACHINE A21) [ALARM RE22) [COOLANT]23) [SINGLE BL24) [OPTIONAL 25) [OPTIONAL 26) [DRY RUN] s27) [WORKING 28) [MACHINE L29) [PROGRAM30) [CHUCKING31) [TOOL MEA32) [TOOL NO.] 33) [TURRET IN34) [PROGRAM35) C-axis selec36) C-axis [JOG

Table of contents

Page

RRIDE] selection switch 2.6-6] confirmation lamp 2.6-6 buttons 2.6-7 OVERRIDE] selection switch 2.6-8VERRIDE] selection switch 2.6-8OTATION DIRECTION] selection switch 2.6-9TART] button 2.6-9TOP] button 2.6-10OAD] indicator(option) 2.6-10rogram end) lamp 2.6-11] lamp 2.6-11

LARM] lamp 2.6-11SET] button 2.6-11 selection switch 2.6-12OCK] selection switch 2.6-12STOP] switch 2.6-12BLOCK SKIP] switch 2.6-13witch 2.6-13

LAMP] ON/OFF switch 2.6-13OCK] lamp 2.6-14 PROTECT] key switch 2.6-14 LAMP] confirmation lamp 2.6-14SURE] button 2.6-15selection switch 2.6-15DEXING] selection button 2.6-15 RESTART] switch 2.6-16tion(change) 2.6-16 FEED] buttons 2.6-18PM35OPE16Page 0.1-2

Table of contents

3. Operation

3.1 Checkpoint for

3.2 Warming-up

3.2.1 Purpose o

3.2.2 Method of

3.3 Power ON & OF

3.4 Start/Completio

3.4.1 Start of op

3.4.2 Completio

3.5 Stop operation

3.5.1 Stop oper

3.5.2 Changes i

3.6 Manual operati

3.6.1 JOG feed

3.6.2 Handle fee

3.6.3 Reference

3.6.4 Rotation o

3.6.5 Coolant su

3.6.6 Chucking

3.6.7 Operating

3.7 Automatic oper

3.7.1 Cycle star

3.7.2 Feed hold

3.7.3 Restart

3.7.4 Single blo

3.7.5 Manual cy

3.7.6 MDI cycle

3.7.7 Optional s

3.7.8 Optional b

Table of contents

Page

3.1-1

safe operation 3.1-1

3.2-1

f warming-up 3.2-1

warming-up 3.2-1

F 3.3-1

n of operation 3.4-1

eration 3.4-1

n of operation 3.4-3

3.5-1

ation 3.5-1

n NC and state of machine 3.5-2

on 3.6-1

3.6-1

d 3.6-3

point return 3.6-4

f spindle 3.6-6

pply 3.6-7

confirmation 3.6-8

lamp select 3.6-8

ation 3.7-1

t by memorized program 3.7-1

3.7-2

3.7-2

ck 3.7-3

cle during auto cycle 3.7-4

during auto cycle 3.7-5

top 3.7-5PM35OPE16

lock skip 3.7-6

Page 0.1-3

Table of contents

3.7.9 Dry run

3.7.10 Rapid tra

3.7.11 Machine

3.7.12 Spindle s

3.7.13 Feed rate

3.7.14 Program

3.7.15 Alarm lam

3.7.16 Load met

3.8 C-axis operatio

3.8.1 Manual op

(1) C-axis sele (2) C-axis jog f (3) C-axis han (4) Rotation of (5) Clamp and3.8.2 Automatic

(1) C-axis cutti (2) C-axis coor

3.9 Sub-operation p

3.9.1 Programm

3.9.2 Quick tool

3.9.3 Auto door

3.9.4 Hydraulic

3.9.5 Coolant sh

3.9.6 Program r

Table of contents

Page

3.7-7

verse override 3.7-8

lock 3.7-9

peed override 3.7-9

override 3.7-10

protect 3.7-10

p 3.7-11

er(option) 3.7-12n 3.8-1

eration 3.8-1

ction 3.8-1eed 3.8-2

dle feed 3.8-3 revolving tool 3.8-4 unclamp of spindle 3.8-4 operation 3.8-6

ng 3.8-6dinate word function 3.8-6anel 3.9-1

able tail stock 3.9-1

presetter 3.9-2

3.9-3

steady rest 3.9-4

ower & air blower 3.9-5

estart 3.9-6PM35OPE16Page 0.1-4

1. Safety precautions

1.Safety preca

The machine is ship

machine may lead to

The following pages

All the items describ

observe fundamenta

age. All operators mu

[Symbols]

The following warnin

ticular importance.

: Indic

injur

: Indica

: Indic

to NC

: Indica

Safety precautionsutionsped with a variety of safety devices. However, careless handling of the

serious accidents.

describe fundamental safety information.

ed must be carefully observed when operating the machine. Failure to

l safety information can lead to serious operator injury and machine dam-st strictly follow the information.

g indications are used in this manual to draw attention to information of par-

ates an imminent hazard which, if not avoided, will result in death or serious

y.

tes hazards which, if not avoided, could result in death or serious injury.

ates hazards which, if not avoided, could result in minor injuries or damage unit or other equipment.

tes precautions relating to NC unit operations.PM35OPE16Page 1.0 1


1.1 Turning the po

: (1)

: (2)

(3

(4

(5

Turning the power ON awer ON and OFF

Always check that there are no obstacles or people near the machinesmovable parts before operating the machine.

If the machine stops due to a power failure, turn the Main Power SwitchOFF immediately.

) The machine cannot operate unless the power is supplied correctly. Amomentary power stoppage due to a power failure or lightning can cause

an accident. Therefore, stop the machine if abnormal fluctuation of power

supply due to lightning, etc. is anticipated.

) Before starting machine operation, make sure that all of the gauges(hydraulic pressure, lubricating oil pressure, compressed air pressure,etc.) indicate the set values.

) After power ON, make sure that all pumps are operating correctly.PM35OPE16Page 1.1 1nd OFF


1.2 Set up

: (1)

: (2)

(3

(4

(5

(6

(7

(8(9

(10

Set up

Never touch any switch with wet hands.

The machine should be operated by one, well-trained person only.Serious accident can occur if more than one person operates the machine

because the machine can be operated by the other while one is changing

the fixture or workpiece. If more than one operator is absolutely necessary,

all involved operators must cooperate and be able to communicate.

) Always turn the power OFF before performing setup.If setup must be performed with the power ON, set the switches on the

operation panel to the following positions :

(a) Mode Selector Switch ------------------ Handle(b) Workpiece in the chuck ---------------- Removed(c) Override switches

(Cutting Feed, Rapid Traverse) ------ Lowest position(e) Machine lock ----------------------------- ON

) Do not put your hands on the turret while the turret is being indexed andmoved.

) Cover your hair and do not wear loose clothing or jewelry to avoid becom-ing tangled or caught in the machine. Always wear proper shoes when

operating the machine.

) Never try to open the door while the spindle is rotating to remove chips ortry to touch the workpiece or cutting tools.

) Never touch any rotating part : make sure that the part has stopped rotat-ing before touching it.

) Never try to touch the tools in the turret while the machine is operating.) When loosening the bolts on the fixture, be sure to loosen them gradually.) Clamp the workpiece and cutting tools securely. Depth of cut and cutting

feed must be selected with small values.PM35OPE16Page 1.2 1


: (11

: (12

(13

(14

(15

(16

Set up

) When manual fixture is used, always remove the clamp handle from thefixture after tightening

) Be careful not to operate the wrong switch.Visually check the switches on the operation panel before operating them.

) The work lamp will be very hot after it has been lit for a long period.Be careful not to touch it.

) Make sure that the tool holders, tools and workpieces are all tightenedsecurely. Be careful that the tool will not interfere with the workpiece or the

machine. Make sure that the tools mounted in the turret are well balanced.

) Before setting cutting tools in the turret, clean the turret surface with cleanrag to remove chips and foreign matter.

) When fixing a cutting tool such as end mill in the turret, alsways use thespecial fixing tool to fix the tool holder in it, tighten the tool in the tool

holder securely. Never tighten a cutting tool with the tool holder attached

to the turret. When holding the tool holder in the turret, be careful so that

the tool holder surface will not be damaged.PM35OPE16Page 1.2 2


1.3 Machine opera

: (1)

(2

: (3)

(4

(5

(6(7(8

(9(10

(11

(12(13

Machine operation

tion

Never touch or stand near the moving units of the machine while themachine is operating. Serious injury can occur by being caught in therotating unit or between the moving parts.

) Never touch any switch with wet hands.

Keep the doors(complete cover, splash guard) closed while the machine isoperating. The area inside the doors contains many sources of potential

danger-the chuck rotating at a high speed with a workpiece in it, the turret

with moves along many directions with a number of tools, splashing cool-

ant, and flying chips.

) While the chuck is rotating, never try to open the door to remove chips ortry to touch the workpiece or cutting tools.

) Never touch any rotating part : make sure that the part has stopped rotat-ing before touching it.

) Never remove the covers unless absolutely necessary.) Never start machine operation without the safety devices in place.) Cover your hair and do not wear loose clothing to avoid becoming tangled

or caught in the machine. Always wear proper shoes when operating the

machine.

) Never try to touch the tools in the turret while the machine is operating.) Do not lean on the machine while the machine is operating. Leaning on the

covers can be very dangerous.

) After the completion of a cycle, before removing a machined workpieceand setting a new workpiece, always check that the Cycle Start Indicator is

not lit and that the Program End Indicator is lit.

) Do not put your hands the turret when indexing.) Clamp the workpiece and cutting tools securely. Depth of cut and cutting

feed must be selected with small values.PM35OPE16Page 1.3 1


: (14

(15

(16

(17

(18

(19

(20

(21

Machine operation

) Never put any tools or instruments on the machine operation panel or onany machine part.

) When working or walking beneath the operation panel, be careful not hityour head to the operation panel.

) Before pressing the Cycle Start Switch to begin automatic operation,make sure that the Dry Run Switch is set in the OFF position and that all

other switches such as the Spindle Override Switch and the Feedrate

Override Switch are set to the proper position.

) When running a new program for the first time, check the program num-ber. Never attempt to start a new program in the automatic mode : care-

fully run the program one block at a time using the single block function.

) During automatic mode operation, be careful not to touch any switchesinadvertently.

) Be careful not to operate the wrong switch. Visually check the switches on the operation panel before operating

them.

) If an hard overtravel alarm occurs, the axis interlock must be released tomove the axis. In this case, never move the axis in opposite direction.

) A machine with special specifications must be operated in accordancewith the specifications.PM35OPE16Page 1.3 2


1.4 Caution labels

Safety-related info

on caution labels.

Caution labels on the m

1. Do not rotate chuck and other workholding de their maximum speed limits.2. Make sure rotating components have adequat gripping forces. Refer to workholder manufacturers specifica Hydraulic chuck max. permissible pressure a

Chuck number for this machine is : NO.

NO.12345678910

CHUCKHS12HS12B212B212

HCH15HCH15

B15B15

bar(Ka/cm )2727272723232323

CAUTION

2 psi(lb/in )384384384384327327327327

min (rpm3,0003,0003,0003,0002,0002,0002,0002,000

2 -1

1. During automatic operation, do not enter the machines are2. Before entering the machines area of movement for clean change, turn off the main switch and make sure the entire s3. Do not remove protective coveers, interlocks(mechanical o safety devices when using this machine. DAEWOO Heavy will not be responsible for accidents resulting from unautho of the machines original safety devices.4. Never touch a rotating or moving spindle, cutting tool, or wo your hand(or some makeshift device).

1. Operator and maintenance must carefully read, understand the instructions and safety precautions given in all machine and machine attached warning/instruction plates-before ins or performing maintenance on this machine.2. Only qualified personnel should be allowed to operate this 3. Always wear eye protectors, and safety shoes when workin4. Always handle workpieces and cutting tools cafefully.5. If two or more personnel must work together, use constant6. Unauthorized modification of the original parameters in the numerical control system is prohibited.7. Do not remove or deface the warning/instruction stickers a8. Always lubrication oil comply with lubrication chart.

LUBRICATION CHART

WARNING

CAUTION

NO.123

4

Recommended OilVolmeSuitable amount

ISO VG681.5L180L190L10L

0.4GAL48GAL

50.7GAL2.7GAL ISO VG32

Mobilux Grease 2 MOBIL

Well-Cut B 30 Houton

LocationChuck jawsSlideway lub. tankCoolant tank(650)Coolant tank(1300)Hydraulic unit

4

1

2 on the machinermation, which must be strictly observed by all machine operators is given

These caution labels are attached to the machine.

PUMA 350

Do not extend bar stockoutside of machine guardingwithout support.

Serious damage and injurymay result.

DANGER

NO ACCESS TO THIS AREA FORUNAUTHORIZED PERSONNEL.VIETATO LACCESSO AI NON AUTORIZZATIF R UNBEFUGTE IN DIESEMBEREICH KEIN ZUTRITT.ZONE INTERDITE AUX FERSONNES SANS AUTORISATION.

Do not apprachmoving partsduring operation.

WARNING

DO NOT REPAIR AND ADJUSTMOVING PARTS.

NUR IM STILLSTANDREPARIEREN UND JUSTIEREN.NE PAS REPARER ET AJUSTERLES ELEMENTS EN MOUVEMENT.

NON RAPARARE NEREGISTRARESU ORGANI IN MOTO.

DO NOT REMOVE THE SAFETYDEVICES AND GUARDS.NON RIMUOVERE I DISPOSITIVIE LE PROTEZIONI DI SICUREZZA.

INTERDIT DENLEVER LESDISPOSITIFS DE SECURITE.

SICHERHEITSEINRICHTUNGENUND ABECKUNGEN NICHTENTFERNEN.

NO ADMITTANCE FOR UNAUTHORIZED PERSONNEL.

KEIN ZUGANG F R UNBEFUGTE.

VIETATO LACCESSO PRIMA CHESIA STATA TOLTA TENSIONE.

ENTREE INTERDITE AUXPERSONNES SANS AUTORISATION.

Turn power offbefore servicing.

DANGER

CNC LATHEP U M A

SERIAL NO.:POWER SOURCE : AC V 3PH 50/60 HZCONTROL VOLTAGE : AC V 3PH 24 HZRATED CURRENT : AMFG. YEAR : 200 . .

601-3, Namsan-dong, Changwon, Korea

WARNING

: OPTION

Do not put your hand intomachine through parts catcherbucket during machine running.

Serious damage and injurymay result.

WARNINGDo not operatewithout shuttingdoor.

vices abovee and balancedtions.nd speed limits ;

CYLINDERSYH2091SYHL2091SYH2091SYHL2091HYH2511HYHL2511HYH2511HYHL2511

)

a of movement.ing, inspection, or setupituation is safe.r eletrical), or other

Industries Ltd.rized modificationrkpiece with

, and fully comply with related manuals talling, operating,machine.g with this machine.

communication signals. machines ttached to this machine.

Lubricating intervalsEveryday when cleaning70~80HRReplenish when neededChange every 6 months

571

10923

lbf

9102

7282

5461

3641

1820

2408

2006

1605

1203

802

401

N(x10 Kgf)

10142

15213

20284

25355

30426

bar(Kgf/cm )psi

2

-1

3

COOLANT TANKFILTERPM35OPE16achine Page 1.4 1

2. Operation panel

1

?

N

?

2.Operation p

2.1 Operation mar

Graphic symbol1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

Operation mark sheet?

N

anelk sheet

Reference No. ISO 2972/7000 : 1990(E)Description Graphic symbol Description

Memory operation 30 Program protectTape operation 31 Clamp of axisAuto operation 32 Selection of axisSingle block operation 33 Main spindleManual data input(MDI) 34 C-axis selectionDry run 35 C-axis clampingProgram end(M02/M30) 36 Spindle forward turnOptional stop 37 Spindle reverse turnOptional block skip 38 Spindle jogMachine lock 39 Spindle startEdit 40 Spindle stopFeedrate override 41 Spindle overrideRapid override 42 Main chuck

Incermental feed 43 Sub-spindleCycle start 44 ClampFeed hold 45 Unclamp

Handle feed 46 C-axis clamping(Low)Reference point return 47 C-axis clamping(High)Reset 48 Tool No.

Cancel;Delete 49 Tool indexProgram restart 50 Working lampTool measure 51 Machine ready

Jog 52 CoolantPower supply 53 EMG. releaseStart, ON 54 Gear driveStop, OFF 55 Manual startOperation alarm 56 Prog. tailstock body clampLub. alarm 57 Prog. tailstock body unclampPM35OPE16

Program write-in 58 Q-setter arm up

Page 2.1 1

2. Operation panel

Graphic symbol

59

60

61

62

Operation mark sheetN

Reference No. ISO 2972/7000 : 1990(E)Description Graphic symbol Description

Q-setter arm down 63 Arm clampFront door close 64 Coolant shower

Front door open 65 Air blower

Hyd. steady rest arm clamp

unclamp

66 Program restartPM35OPE16Page 2.1 2

2. Operation panel

2.2 MDI/CRT pane

The MDI/CRT pan& MDI keyboardpower ON/OFF swtion. This is used

ing NC with the banother operatormaker.

FANUC

M520L

MDI/CRT panel

lel consists of a CRT(9 inch) and sub-PANEL with NCitch as the following illustra-

on all models. About operat-elow panels, please refer tos manual of the NC unit

A

APM35OPE16Page 2.2 1

2. Operation panel

2.3 Machine opera

The machine

each respectiholds the contr

The detailed e

is provided for including descThis panel varon the availabl

2.3.1 Standard(2-a

2.3.2 M type(C-axi

Machine operation pane

A

A

Ation paneloperation panel, made for

ve machine model, mainlyols for manual operation. xplanition of operation panelall switches buttons and keysription of symbols.ies from to model dependinge functions.

xis)

s)

APM35OPE16Page 2.3 1l

2. Operation panel

2.4 Main operatio

2.4.1 Standard(2-a

Main operation panel

n panelxis)

X Z

1 2

34

21

56

789

10 11

14

1516

1819

35 36

20

22

2325

2426

2734

2932

3331

3028

Z

+Z

F050100

X

+X

X100

X10

X1

1

??

1234

56

78

9 10 11 12

N

LH

N

?

RESE

T RESET

120

204016

0

180

200

6014

080

120

100

130

204060

140 150

8012

010

0PM35OPE16Page 2.4 1

2. Operation panel

2.4.2 M type(C-axi

Main operation panel

s)

X

Z C

1 2

34

21 65

713

12 89

10

35

36

1114

1516

3738

1819

20

2223

2524

2627

34

2932

3331

3028

Z

+C +Z

F050100

X

+X

C

020406

014

0 150

8012

010

0X1

00

X10

X1

1

3940

??

1234

56

78

9 10 11 12

N

N

?

RESE

T RESET

02040

160

180

200

6014

080

120

100

41 42PM35OPE16Page 2.4 2

2. Operation panel

2

6

10

7

3

2.4.3 Sub-operatio

Programm

Au

Coolant sh

Main operation panelN

1 4 5

98

11 12

n panel

able tail stock Quick tool presetter

to door Hydraulic steady rest

ower & air blow Program restartPM35OPE16Page 2.4 3

2. Operation panel

PM35OPE16

2.5 Description(switches & lamps)

2.5.1 Standard(2-axis)

No. Description(switches & lamps) RemarkEMERGENCY STOP button

MODE SELECT switch

MACHINE READY button

EMERGENCY RELEASE button

CYCLE START button

FEED HOLD button

MPG(Manual pulse generator) handleINCREMENT FEED selection switch

RAPID OVERRIDE selection switch

REFERENCE POINT confirmation lamp

JOG FEED buttons

FEEDRATE OVERRIDE selection switch

SPINDLE OVERRIDE selection switch

SPINDLE ROTATION DIRECTION selection switch

SPINDLE START button

SPINDLE STOP button

M02/M30(program end) lampLUB. ALARM lamp

MACHINE ALARM lamp

ALARM RESET button

COOLANT selection switch

SINGLE BLOCK selection switch

OPTIONAL STOP selection switch

OPTIONAL BLOCK SKIP selection switch

DRY RUN selection switch

WORKING LAMP ON/OFF switch

PROGRAM PROTECT key switch

123456789101112131415161819202122232425262729

Page 2.5 1

Description(switches & lamps)

2. Operation panel

PM35OPE16

Page 2.5 2


No. Description(switches & lamps) RemarkCHUCKING LAMP

TOOL MEASURE button

TOOL No. selection switch

TURRET INDEXING button

PROGRAM RESTART selection switch

POWER ON

POWER OFF

30313233343536

2. Operation panel

PM35OPE16

Page 2.5 3


2.5.2 M type(C-axis)

No. Description(switches & lamps) RemarkEMERGENCY STOP button

MODE SELECT switch

MACHINE READY button

EMERGENCY RELEASE button

CYCLE START button

FEED HOLD button

MPG(Manual pulse generator) handleINCREMENT FEED selection switch

RAPID OVERRIDE selection switch

REFERENCE POINT confirmation lamp

JOG FEED buttons

FEEDRATE OVERRIDE selection switch

SPINDLE OVERRIDE selection switch

SPINDLE ROTATION DIRECTION selection switch

SPINDLE START button

SPINDLE STOP button

M02/M30(program end) lampLUB. ALARM lamp

MACHINE ALARM lamp

ALARM RESET button

COOLANT selection switch

SINGLE BLOCK selection switch

OPTIONAL STOP selection switch

OPTIONAL BLOCK SKIP selection switch

DRY RUN selection switch

WORKING LAMP ON/OFF switch

PROGRAM PROTECT key switch

123456789101112131415161819202122232425262729

2. Operation panel

PM35OPE16

Page 2.5 4


No. Description(switches & lamps) RemarkCHUCKING LAMP

TOOL MEASURE button

TOOL No. selection switch

TURRET INDEXING button

PROGRAM RESTART selection switch

C-AXIS REFERENCE POINT confirmation lamp

C-AXIS JOG FEED

2-AXIS selection button

C-AXIS selection button

C-AXIS LOW clamping confirmation lamp

C-AXIS HIGH clamping confirmation lamp

POWER ON

POWER OFF

30313233343536373839404142

2. Operation panel

PM35OPE16

Page 2.5 5


2.5.3 Sub-operation panel

No. Description(switches & lamps) RemarkMANUAL START

PROGRAMMABLE TAIL STOCK BODY CLAMP

PROGRAMMABLE TAIL STOCK BODY UNCLAMP

QUICK TOOL PRESETTER ARM UPQUICK TOOL PRESETTER ARM DOWNFRONT DOOR CLOSE

FRONT DOOR OPEN

HYDRAULIC STEADY REST ARM CLAMP/UNCLAMP

ARM CLAMP

COOLANT SHOWER

AIR BLOWER

PROGRAM RESTART

123456789101112

2. Operation panel

2.6 Description of

1) [EMERGENCYThis butto

in case of

If this but

stopped imremains la

ALARM di

To reset

STOP, remand press ton after

STOP buttAnd confir

perform thmanual op

A

R E S E T

RESE

T

Description of each switch each switches, lamps and etc.

STOP]push button switchn is pressed to make a stopemergency.ton is pressed, the feed is

mediately, and the buttontched in stop position with

splay an CRT screen. the state of EMERGENCYove the cause of emergencythe [MACHINE READY] but-turning this EMERGENCYon clockwise with pushing.m machine ready state ande reference point return byeration or G28 command.

R E S ET

RESET

B

BA

A

R E S E T

RESE

T

R e l e a s ePM35OPE16Page 2.6 1es, lamps and etc.

2. Operation panel

2) [MODE SELECOperation are descrie

Operation

Autom

operat

Manu

operat

A

B

Z

Description of each switchT] switchmodes and those functions

d below.

type Mode Functions

atic

ion

EDIT Program registration in to the memory

Modification, addition and deletion of program

Punch-out of the program in the memory and

other program edit

AUTO or

MEMOY

Execution of the program in the memory

Search of the program number in the memory

TAPE Operation of the machine by input unit

MDI Operation of the machine by manual data input

al

ion

REF.RTN Execution of the manual reference point return

JOG Axis movement by [+], [- ] jog buttons Use of each manual switches

HANDLE Feed by

MPG handle

C

CBA

11

7

X

Z

11

7

+Z

X

+X

PM35OPE16Page 2.6 2es, lamps and etc.

2. Operation panel

3) [MACHINE REAThis button i

NC and resbutton, or a

emergency sIf this button

sage on the machine bec

4) [EMG.RELEASThis button i

gency condmachine patravel zone,

feed ( ) breturn the ov

zone and re

tion.

Special careof the +, di

7

Z

X

+X

A

B

C

7

Description of each switch

DY] buttons pressed after power ON ofet of [EMERGENCY STOP]fter removing the cause oftop. is pressed, ALARM mes-CRT is disappeared and theomes the ready state.

E] buttons used to release the emer-

ition. Especially when thesses beyond the machinepress this button and + or utton at the same time, and

erpasses axis within its travellease the emergency condi-

should be given to selectionrection in JOG feed.

+Z

?

A

D

D

B C

C

A B


2. Operation panel

5) [CYCLE STARTThis butto

matic operWhile auto

is illuminat

6) [FEED HOLD] bIf this but

axes are

are thorou

also stoppcoolant of

RELAY.

When th

[CYCLE STo start

again the [

A

B


] buttonn is used to start the auto-

ation.

matic operation, this buttoned.

utton

ton is pressed, feeds of allheld after M, S, T functionsghly executed and dwell ised. The spindle stop and

f can be selected by KEEP

is button is illuminated,

TART] button is extinguished.the operation again, pressCYCLE START] button.

C

A B C

BAPM35OPE16Page 2.6 4es, lamps and etc.

2. Operation panel

7) [MPG(Manual PThis devic

mode of th

And if th

selected

amount of

selected s

8) [INCREMENT FIf switch is

rate is 10

mode, 100

over 5 tim

ing rate adifferent. T

shall be av

X10

X10

X1

A

B


ulse Generator)] handlee is available in HANDLE

e MODE SELECT switch.is handle is rotated, the

axis(X, Y) moves as the the handle revolution by thetep(0.001, 0.01, 0.1mm).

EED] selection switch set to the "X10" mode, feed

times, and if to the "X100"

times. If rotating the handlees per second, handle rotat-nd actual feed rate may beherefore sudden operationoided.

X

Z

0 1

B A C

AB

CPM35OPE16Page 2.6 5es, lamps and etc.

2. Operation panel

9) [RAPID OVERRSelection oin rapid trathis switch

tive in both

automatic

(F0 means

10) [REF.POINT] coThere are

to referenc

These lam

positionedflickers wh

And these

moving froan emerge

A

B


F0

50

10

IDE] selection switchf three steps(F0, 50, 100%)verse speed is available by. And this selection is effec-

manual operation mode andoperation mode. 400mm/minute.)

nfirmation lamptwo lamps to confirm returne point of X, Z.ps light when the machine is at 1st reference point, anden at 2nd reference point. lamp is extinguished by

m reference point or enteringncy stop state.

A

0

B

C

A B CPM35OPE16Page 2.6 6es, lamps and etc.

2. Operation panel

11) [JOG FEED] bu(1) [+] JOG

is presselecte

switch

tion.

(2) [] JOGis presselecte

switch

tion.

(3) [RAPIDis presselecte

Z

A


ttons

button : During this buttonsed in JOG mode, the axisd by the AXIS SELECTmoves to the positive direc-

button : During this buttonsed in JOG mode, the axisd by the AXIS SELECTmoves to the negative direc-

] JOG button : If this buttonsed with + or button, thed axis moves in rapid speed.

X

Z

7

+Z

X

+X

B

A

A

B


2. Operation panel

12) [FEEDRATE OVThis switch

drate speedMDI, AUTOBut, this se

tapping ope

13) [SPINDLE OVEThis switch

dle speedstep in Mmode. But

ting and ta

A

B


20

40

60

20

40

60

ERRIDE] selection switch is used to control the fee-

0% to 150% by 10% step in. and JOG mode.lection in thread cutting andration is ignored.

RRIDE] selection switch is used to control the spin-

from 50% to 120% by 10%DI, AUTO. and also JOG

, this selection in thread cut-

pping operation is ignored.

C

A

C

A B

X

Z

X

Z

150140

80 120100

0

160

180200

14080 120


B

es, lamps and etc.

0

2. Operation panel

14) [SPINDLE ROT(1) (F

(CCW(2) (R(3)

with st

Pushing srotation.

(4) Select U M40

U M41

U M42

15) [SPINDLE STASelect the[SPINDLE

A

B


LH

LH

ATION DIRECTION] selection switchorward) : Counter clockwise)everse) : Clockwise(CW)

(Jog) : Spindle rotates onlyart button (white) pressed.top button(red) stops spindle

the speed range : Neutral

: Lowl

: High

RT] button Jog mode ( ), press the START] button.

C

AB

C

APM35OPE16Page 2.6 9es, lamps and etc.

B

2. Operation panel

16) [SPINDLE STOSelect the[SPINDLE

17) [SPINDLE LOAThis devic

the spindle

10

A

B


LH

P] button Jog mode ( ), press the STOP] button.

D] indicator(option)e indicates the load ratio of

motor.

20 30 40

LM

C

A

C


B

es, lamps and etc.

2. Operation panel

18) [M02/M30] This lamp gram is enmatic oper

19) [LUB. ALARM] This lampshortage.

20) [MACHINE ALAWhen an

displayed pressing tthe alarm

21) [ALARM RESEThis butto

state after

measure.

A

B

C

D


(Program end) lampis illuminated when the pro-ded by M02 or M30 in auto-ation.

lamp lights when the lubricant is

RM] lampalarm occurs and ALARM is

at bottom of the CRT screen,he [ALARM] button displaysmessage.

T] buttonn is used to reset the alarm

it is treated with the proper

?

?

?

?

E

A BCD

E

?

A BC

DPM35OPE16Page 2.6 11es, lamps and etc.

2. Operation panel


22) [COOLANT] sThis switch tion mode o

23) [SINGLE BLOThis switch

matic operaTo continue

block, pressagain.

24) [OPTIONAL SThis switch

temporarily operation. press the [C

Switch posi

MANUAL

AUTO

OFF

A

B

C

election switchis used to select the operaf the coolant as follows.

CK] selection switch is used to execute the auto-

tion by one block step. the operation of the next the [CYCLE START] button

TOP] switch is used to stop the programwith M01 during automatic

To continue the operation,YCLE START] button.

tion Functions

Operated continuously

M08(ON), M09(OFF)Operation impossible

D

A CBD

B C

APM35EOPE16es, lamps and etc. Page 2.6 12

2. Operation panel


25) [OPTIONAL BThis switc

which beg

26) [DRY RUN] swThis switc

gram withoIf this sw

manded b

into the fix

27) [WORKING LAThis switc

mode.

A

B

C

LOCK SKIP] switchh is used to skip the blockins with "/".

itch

h is used to check the pro-ut workpiece on the table.

itch is ON, the feed com-y the program is converteded.

MP] ON/OFF switchh is used to execute any

D

B CA

D

A B CPM35EOPE16es, lamps and etc. Page 2.6 13

2. Operation panel


28) [MACHINE LOThis lamp of the co

CRT screeaxes.

29) [PROGRAM PIf this swi

impossiblegram, anparametertected.

30) [CHUCKING LWhen chu

direction, l

A

B

C

CK] lampis used to check the changesordinates displayed on then without the movements of

ROTECT] key switchtch is in position, it is to edit and register the pro-d impossible to input the. Therefore NC data is pro-

AMP] confirmation lampcking is finished at specifiedamp is ON.

D

A BC

D

AC

PM35EOPE16es, lamps and etc. Page 2.6 14

B

2. Operation panel


31) [TOOL MEASThis button

inputting thsystem shifFor further

ual.

32) [TOOL NO.] seThis switch

mode.

Set the senumber.

33) [TURRET INDThis switch

mode.

Push the bu

After identif

guished.

A

B

C

URE] buttonis used when measuring ande value of work coordinatet or the value of tool offset.details, refer to NC unit man-

lection switch is used to execute the JOG

lect switch to desired tool

EXING] selection button is used to execute the JOG

tton, and the button is lit up.ying indexing, button is extin-

X

Z 12

34 5

6 7 8 910

1112

N

X

Z

D

B C A

D


B C

2. Operation panel


34) [PROGRAM RThis switc

gram fromabnormallygency.See the FA

A

ESTART] switch-optionh is used to restart the pro-

the sequence stopped by power failure or emer-

NUC manual for the details.

B

A

B

N


2. Operation panel


35) C-axis selectioUsers will seleoperation.

(1) Set MOpositio

(2) Push selecti

(3) Push Ction, th

A

B

C

n(change)ct 2-axis or 3-axis for manual

DE SELECT switch to JOGn.

spindle button for 2-axison, then lamp is lit up.

-axis button for 3-axis selec-en lamp is lit up.

X

Z

C

D

B CA

D

B CPM35EOPE16es, lamps and etc. Page 2.6 17

2. Operation panel


36) C-axis [JOG FE

(1) [+] C bpressedselected

switch ro

(2) [] C bpressedselected

switch ro

(3) [RAPID]pressedselected

C

C

A

B

ED] buttons

utton : During this button is in JOG mode, the axis by the AXIS SELECTtates to the CW direction.

utton : During this button is in JOG mode, the axis by the AXIS SELECTtates to the CCW direction.

JOG button : If this button is with + or button, the axis rotates in rapid speed.

X

Z

C

+C

+C

C

B CA

A

BPM35EOPE16es, lamps and etc. Page 2.6 18

3. Operation

3.OperationAbout detail operatthe operator's manu

3.1 Checkpoint foWhen using your in effect. Failure to

1. When fixing ththe rigidity of too tight.

2. At actuation o

table and slid

essary to red3. A wide variety

set the approdesired accur

4. With forged ogram in anticimachining.

5. Use only tool size limits exc

cover. Be sure

Checkpoint for safe ope

ion and programming, please refer to another instruction manual andal of the NC unit maker.

r safe operation

turning center, always make sure the following conditions or operations are this will reduce cutting accuracy and may be the cause of accidents.

e workpiece onto the chuck, check the clamping method in consideration ofthe workpiece so that there is no distortion due to it being either too loose or

f the machine and before machining, warm up the spindle and move theeways for a period time to reach proper operating temperature. This is nec-uce the influence on the workpiece by thermal displacement. of materials and shapes are used as workpieces to be machined. Alwayspriate machining conditions for each material and shape to obtain the

acy of the particular product.r cast material, the machining allowance is often uneven. Create the pro-pation of this uneven allowance or set a constant allowance by preparatory

sizes with specifications within the limits of your particular machine. If theseeeded, there will be interference between the tool and the workpiece, jig or to check tool sizes before performing automatic operation.

PM35OPE16Page 3.1 1ration

3. Operation

3.2 Warming-up3.2.1 Purpose of w

When the mach

the warming-upture and precistor should perfoFor the warmin

operation.

3.2.2 Method of w

1) Period : unlo2) Spindle spee3) Traverse : pr4) Check the tu5) Check the co

Warming-up

arming-up

ine is operated again after standstill for a long time or after various troubles, of the machine is necessary for the stability of lubrication, fluid tempera-

ion and for the machine life. When starting operation in the morning, opera-rm the machine warming-up.g-up, auto-operation by means of program is more desirable than manual

arming-up

aded operation for more than 15 minutes.(longer in winter)d : approximately 500 rpm.

oper execution of cutting feedrate and rapid traverse in turn.rret indexing function by program.ndition of lubrication during the warming-up.

PUMA 350

1


3. Operation

3.3 Power ON & O: 1)

(1) Make doors

(2) Turn Oattach

(3) Turn Ooperat

(4) Make s

: 2)(1) Make s

lamp o(2) Make

on the

(3) If the p4070) power

(4) Push thto 2 se

(5) Turn Orear.

A

B

D

Power ON & OFF

FF

Turning ON powersure that the front and back

of the equipment are closed.N the main power switch

ed to the door of control box.

N the NC power switch ofors console.

ure that the fan motor is on.

Turning OFF powerure that the CYCLE STARTn the operators panel is off.sure that the movable parts machine side have stopped.unch unit(ASR 33 or FACITis provided, ensure that the to the punch unit is off.e POWER-OFF button for 1conds.

FF the power to the machine

D C

C

C

A

BPM35OPE16Page 3.3 1

3. Operation

3.4 Start/Comple

Before start of opaccording to dailyanother instruction

3.4.1 Start of oper1) Turn on th

of the fac

2) Turn on thtrol cabin

cabinet a

motor are

lighted.

3) Press thepanel.Then oil l

and CRTlater and

appears.

A

B

O

Start/Completion of ope

tion of operation

eration, check the machine maintenance described inmanual.

ation

e main electric power sourcetory.e main power switch in con-

et. Then fan motors in control

nd air fan of the spindle operated and work light is

[ON] button on the MDI/CRT

ubrication PUMP is operated screen lights a few seconds [NOT READY] message

OFF0

ON

I

reset

tripped

N

F

E

E F

BA

BPM35OPE16Page 3.4 1ration

3. Operation

4) Release button.

5) Press theon operatLamp of tonds, [NOpears andand mach

6) If machinstate, che

press theagain.Is the [Eon opera

Are any travel lim

Is alarm

operation7) Perform

operations

C

D


the [EMERGENCY STOP]

[MACHINE READY] buttonion panel.he button flickers a few sec-T READY] message disap- hydraulic pump is actuatedine is ready for operation.

e doesn't become a readyck following conditions and [MACHINE READY] button

MERGENCY STOP] buttontion panel pressed? of the axes positioned overit?

number displayed on the panel or the CRT screen? the reference point return for all axes.

R E S E T

RESE

T

F

C

CD

D

FPM35OPE16Page 3.4 2ration

3. Operation

3.4.2 Completion o1) Perform

condition

2) If you ineoperationexecution

at first.

Turn on

toggle sis comp

Stop theetc..

Check a

3) Press theton on the

4) Press thCRT pan

A

B

C


f operation

this procedures under the of [END OF PROGRAM].vitably want to complete the in the middle of the program, follow the next procedures

the [SINGLE BLOCK ]witch, and wait until a block

leted. spindle rotation, coolant,

ll of the motions are stopped.

[EMERGENCY STOP] but- operation panel.

e [OFF] button on the MDI/el.

R E S E T

RESE

T

OFF

B A

EC

23

23

E

APM35OPE16Page 3.4 3ration

3. Operation

5) Turn off thtrol cabin

6) Turn off pmachine.

D

Start/Completion of opee main power switch in con-et.

ower switch from factory to

OFF0

ON

I

reset

tripped

D

F

F

FPM35OPE16Page 3.4 4ration

3. Operation

3.5 Stop operation3.5.1 Stop operati

Machine becom

If stop operatiorotation, tool

Then, initializin

START] is esse

Stop oper

1 EMERGENCSTOP

2 FEED HOLE

3 FEEDRATEOVERRIDE

4 SINGLE BLO

020

401

60 1480 120100

R E S E T

RESET

1

3

Stop operationon

es the state below by stop operations.

ns are done while magazinenumber may be forgotten.g operation before [CYCLEntial.

ation Switch(on operation panel) StateY [Mushroom head push

button switch of red color]Movements of axes, operations are

stopped: continuation is impossible.

Square button switch Movements of axes, operations are

stopped: (except for Multi-sequence.) Continuation is possible.

to zero

[FEEDRATE OVERRIDEselect switch]

Movements of axes are stopped

(except for tap cycle).CK [SINGLE BLOCK toggle

switch]Execute current block and wait for

execution at next block.

500

2

4

1

2

34


3. Operation

3.5.2 Changes in N

Stop operationIf the [EMERGpower is turnSEQUENCE Eessential to c

other words, r

operation.

litem

Condition for execu

State afterstopoperations

Axes

Spind

Seque

Synchseque

Tape and cbuffer

SynchNC an

JOG f

Recovery operation

Continua-tion or reexecu-

tion

Opera

Axes spind

Stop operationC and state of machine

and sequence executionENCY STOP] button is pressed (or

ed off) synchronization among NC,XECUTION and PC is lost. Then, it isomplete the sequence execution, ineturn to its initial state for automatic

Operation A B C

Power ON OFF EMERGENCY STOP FEED HOLD

tionNone

Except formulti cycle

movement Stop

le rotation Stop

nce execution Stop Not changed

ronization ofnce and NC

Lost Not changed

buffer, readyommand Lost

Command bufferis list.

Not changed

ronization of d machine

Lost Not changed Not changed

eed Impossible Possible

Power ONMachine ready

EmergencyreleaseMachine ready

tions Input all data andpress [CYCLESTART] button

Press [CYCLESTART] button

movement andle rotation

Start from initialstate

Execute remaining command

D

R E S ET

RESE

T

ON OFFPM35OPE16

AB C

Page 3.5 2

3. Operation

Manual operation

3.6 Manual operatUsing the switchesand manual pulse ual cycle can be ma

3.6.1. JOG feedThis switch c

until reaching1) Set the mo

2) Press one upon desirWhile the

continues

If the butto

neously prapidly. Alsneously cthe same t

3) Select of feFeed rate

erated at

range at m

A

B

C

Zion of operation panel, button,

generator, the following man-de.

an feed carriage continuously stroke boundary.de select switch to JOG.

of the four buttons dependinged feed direction.button is pressed, tool post

at the direction of button.

ns on the center are instanta-

ressed, the tool post feedso, pressing X and Z instanta-

auses both axes to move atime.

ed rate

can be accelerated or decel-

10% unit within 0%~200%

anual feed.(See Table 3-1)

X

Z

+Z

X

+X

D

B

A

20

40 160

180200

60 14080 120

100

C BA DPM35OPE16

C

Page 3.6 1

0

3. Operation

Manual operation

Table 3-1. Rate a

Feed rate

above va

4) Rapid feeIf one of

button a

machine

selected

Time con

the same

Position OnRotary Switch(%)

0102030405060708090

100110120130140150160170180190200

And feed speed

error is approx. 3% of thelue in table.

d

the four buttons and center

re instantaneously pressed,feeds rapidly along the

axis.

stant, auto acceleration/deceleration, and feed rate in manual rapid feed are

FANUCmm/min inch/min

0 0.00100 3.94200 7.87300 11.81400 15.75500 19.69600 23.62700 27.56800 31.50900 35.43

1000 39.371100 43.311200 47.241300 51.181400 55.121500 59.061600 62.991700 66.931800 70.871900 74.802000 78.74

Z +Z

X

+X

B

B

A

APM35OPE16

as in G00.

Page 3.6 2

3. Operation

Manual operation

3.6.2 Handle feedBy the use of a madjustment feed i

1) Set mode s

2) Turn the haator as mu

CW directiCCW direc

3) Feed rateMetric inpuInch input

In diamete

x axes is 0

pulse.

If switch is

rate is 10

mode, 100

over 5 times

rate and ac

ent. Therefo

avoided.

A

B

Canual pulse generator, fines available for tool post.elect switch to X or Z mode.

ndle of manual pulse gener-ch as desired.

on : +tion :

t : 0.001 mm/pulse: 0.0001 inch/pulse

r program, actual feed rate of.0005mm or 0.00005inch per

set to the "X10" mode, feed

times, and if to the "X100"

times. If rotating the handle per second, handle rotatingtual feed rate may be differ-re sudden operation shall be

X

Z

X100

X10

X1

1

D

D

A

CB

A BCPM35OPE16Page 3.6 3

3. Operation

Manual operation

3.6.3 Reference poReference pointThen coordinate

1) Set modRTN posi

2) Press thdesired d

in jog feeContinuemachine

reference

pressing axes(+X-DGN and

1. For re

tool po2. For ma

point possib

3. Be sur

at man

A

Bint return return can be made by manual operation. system is automatically set.e select switch to the REF.tion.

e manual feed button ofirection at the same way asd operation. to press the button untilreaches the zero point. Also point return can be made byonce the buttons of each

axes, +Z axes) according to setting.

ference point return, movest close to spindle.nual or automatic reference

return, first move X-axes ifle.

e to avoid running into workual reference point return.

X

Z

Z +Z

X

+X

D

D

A CB

A


3. Operation

Manual operation

3) When mreturn OK

1. Return

1) If ou2) Wh

pus

C achine reaches zero point, lamp is ON and feed stops.

OK lamp is OFFt of zero point. and

en Emergency stop button ished.

CPM35OPE16Page 3.6 5

3. Operation

Manual operation

3.6.4 Rotation of s

1) Set mode

2) Direction Forward

Reverse

Jog : Sption butt

Pushingdle rotat

3) Select theM40 : N

M41 : L

M42 : H

4) Select thethe STAR

A

B

CL

Hpindle select switch to JOG mode.

of rotation : Counter clockwise(CCW) : Clockwise(CW)indle rotates only with rota-on(white) pressed. stop button(red) stops spin-ion.

speed range.eutral

ow

igh

rotation direction and pushT button.

X

Z

D D

LH

LH A

B

A BCPM35OPE16Page 3.6 6

CC

3. Operation

Manual operation

3.6.5 Coolant supp1) Set mode2) If setting

ual mode

ply the osupply st

3) For auto mode. T

accordingM08 : CoM09 : Co

Aly select switch to any mode.coolant select switch to man-, coolant motor runs to sup-il. If to OFF mode, the oil

ops.cycle, set the switch to autohen coolant supplied is to the following program.olant supplyolant stop B

B

A


3. Operation

Manual operation

3.6.6 Chucking coWhen chuck

3.6.7 Operating la1) Set mode2) If operatin

ON mode3) If to OFF

A

Bnfirmationing is finished lamp is ON.

mp select select switch to any mode.g lamp select switch is set to, the lamp is ON.mode, the lamp is OFF.

CC

A

B

BAPM35OPE16Page 3.6 8

3. Operation

Automatic operation

3.7 Automatic opeMachine can be a

3.7.1 Cycle start b1) Select pro2) Set mode

mode.

3) Press cycis ON. Au

Cycle stafollowing 1. Feed h

2. Emerg3. Reset

4. Mode s

5. Seque6. An alar

7. Auto cy8. NC un

state.

A

Brationutomatically moved by program.

y memorized programgram NO. select switch to MEMORY

le start button and the buttonto cycle starts.

rt command is ignored in thecases.old button is pressed.ency stop button is pressed.signal is ON.elect switch is out of place.

nce No is being searched.m has occurred.

cle is being performed.it does not become ready

C

X

Z

C

B A

B


3. Operation

Automatic operation

3.7.2 Feed holdIf feed hold butto

and cycle start c

1. Machine d

reduced.

2. If feed hold

dwell cycle3. During M, S

after comp4. When threa

commands

G78), the pressing feThe feed s

execution o

5. Operation ostopped by

3.7.3 Restart

1) Set mode stion.

2) If cycle staris OFF, anagain, the c

A

Bn is pushed, the lamp is ONommand is ignored.

uring feed cycle stops after

command is signalled during, the cycle is not effective. or T function, the feed stops

letion of the function.d cutting cycle is operated by G32 or G92(Option G33 orfeed doesn't stop even byed stop button.tops at the first block afterf thread cutting block.f spindle and coolant can be the keep relay select.

elect switch to original posi-

t is pressed, feed stop buttond if cycle start button is ONycle restarts.

C

A B

BA

CPM35OPE16Page 3.7 2

3. Operation

Automatic operation

3.7.4 Single blockIf single block switon is pushed, thand stops.

1) Set modemode.

2) Push up si

3) If cycle stais ON and and stopspressed, o

1. If singscrew

G32 or feed st

screw c

2. If singlecycles ple repeactual e

Assumi

4 is one

executin

A

Btch is ON and cycle start but-e cycle executes one block

select switch to MEMORY

ngle block switch.

rt button is pressed, the lampthe cycle executes one block. When cycle start button isne block is executed.

le block comes out duringcutting cycle by commandsG92(option G33 or G78) theops at the first block afterutting block. block comes out during fixedG90, G92 and G94 or multi-ated fixed cycles G70~G76,xecution is as follows.

ng that tool routine from 1 to cycle, the cycle stops afterg up to routine 4.

CC

BA

4

3 1

4

2

3 1

A

X

Z


2G90 G90

3. Operation

Automatic operation

3.7.5 Manual cycle1) Pressing

up singlestop.

2) Record tposition o

3) Perform d4) Return t

recorded

tion.

5) Return cyposition bcycle.

6) Press cyc

A

B during auto cyclefeed hold switch or pushing block causes machine to

he coordinate point of stopn CRT display.esired manual operation.ool to the coordinate point as manual cycle start posi-

cle mode select switch to theefore manual cycle for auto

le start button.

CC

BA

A


3. Operation

Automatic operation

3.7.6 MDI cycle du1) Set single2) Turn cycl

mode.

3) Operate a4) Turn cycle

tion to res

5) If pressicycle star

The mod

cycle sucfixed cycbefore MD

3.7.7 Optional stoIf pushing uprogram stoON.If pushing dOFF and if pprogram con

B

A

ring auto cycle block switch to ON.

e mode select switch to MDI

t MDI mode.

select switch to origin posi-tart auto cycle.

ng cycle start button, autots.

al information used at MDI

h as G code, moving rate ofle, shall return to the mode

I cycle.

pp optional stop switch, theps at M01 and the lamp is

own the switch, the lamp isressing cycle start button thetinues to be executed.

CC

A

X

Z

A

B


3. Operation

Automatic operation

3.7.8 Optional blo1) If a block

tion skipsPushing causes th

that has "

2) The blocnot store

next bloc

Ack skiphas "/" at the head, this func- the block into the next block.up optional block skip switche function to skip the block/" at the head.k skipped by the function isd in buffer register, and thek is stored.

B

B

A


3. Operation

Automatic operation

3.7.9 Dry run1) If pushin

cycle of mtion specand mac

speed.

1. Rapidupon r

2. Jog feetion of

3. Dry rupon s

Dry run A

ON R

OFF J

A g up dry run switch duringemory(auto) or MDI, F-func-ified on program is ignoredhine runs at the following

traverse speed dependsapid traverse override.d rate depends upon selec-

feed rate override switch.

un on rapid feed dependsetting of parameters.

t rapid feed At cutting feed

apid traverse

(Note 1)Max. jog feed

rate

og feed rate

(Note 2)Jog feed rate

B

B

A


3. Operation

Automatic operation

3.7.10 Rapid traveThe optiona100%, 50%

this select sw

This function

cases.

Rapid feed Rapid traveRapid traveG30Manual rapRapid travpoint return

Switch position

F0

50%

100%

Arse overridel rapid override switch of

and F0 can be made with

itch.

is available in the following

by G00rse during canned cyclerse in G27, G28, G29 and

id traverseerse in manual reference

X-axis speed Z-axis speed

400 400

3000 6000

6000 12000

BB

A

A

020

40 160

180200

60 14080 120


3. Operation

Automatic operation

3.7.11 Machine loc

Turn on the

mover comm

Consequentmanual opeupdated as tool does n

for checking

When a G2specified, tthe referen

RETURN LThe M, S a

3.7.12 Spindle speThe numbe

cycle can brange by this

A

Bk

MACHINE LOCK lamp, thenand pulse are suppressed.

ly, by the cycle operation orration, the position display isspecified, but the machine

ot move. This function used

a program.

7, G28 or G30 command ishe machine is not moved toce point and the REF. POINTED is not lit.

nd T functions are executed.

ed overrider of spindle rotation in autoe adjusted within 0~120% select switch.

CC

AB

020

40

60 140150

80 120100


B

3. Operation

Automatic operation

3.7.13 Feed rate oFeed speedbe increase

within 0~200

1. Jog feedradecrease

2. The operaduring sc

3.7.14 Program prSetting progmakes the

ble.

1) Partial pro2) Resetting3) Input thro4) Paramete

A

Bverride selected by function F cand or decreased at 10% unit

%.

te also may be increased ord by this switch.tion of this switch is ignored

rew cutting cycle.

otect

ram protect switch to following operation impossi-

gram save and editing of coordinate systemugh MDI key boardr input

CC

BA

A

020

40 160

180200

60 14080 120

100PM35OPE16Page 3.7 10

B

3. Operation

Automatic operation

3.7.15 Alarm lamp1) Program e

When progcycle, the

2) Lub. alarmIntermitten

on guide sof lubrican

inapproprilamp lights

3) Machine aSpindle : Terroneous

spindle moOverload :erroneous

coolant puFuse : The

neous hydant pump m

A

B

Cnd(M02)/Tape end(M30)ram is completed ok in auto

lamp is ON.

t pump that forces lubricantsurface is ON in case of lackt in the lubrication oil tank or

ate lubrication, then this

off.

larmhe lamp is ON in case of the spindle servo unit due totor.

The lamp is ON in case of hydraulic pump motor andmp motor. lamp is ON in case of erro-raulic pump motor and cool-

otor.

D

AC B

?

?

D

AC BPM35OPE16Page 3.7 11

3. Operation

Automatic operation

Pressure :

dropped bTorque limi

3.7.16 Load meterLoad meter

spindle motCRT.The lamp is ON in case that hydraulic chuck pressure and air pressure haveelow set pressure.ter : The lamp is ON in case of striking tool post or cutting overload.

(option)indicates the load percent ofor on the position display ofPM35OPE16Page 3.7 12

3. Operation

3.8 C-axis operati3.8.1 Manual oper

(1) C-axis select1) Set mode

tion.

2) Push C-a

C-axis buously mareturn to

3) Main spipoint withlighting.

Until maience poiaxis is no

A

B

C

C-axis operationonationion select switch to JOG posi-

xis button.

tton is lit up, and continu-in spindle starts rotating toC-axis reference point.

ndle stops at the reference C-axis reference point lamp

n spindle stops at the refer-nt, the operation related C-t performed.

D

D

X

Z

C

A

B

A

C BPM35OPE16

C

Page 3.8 1

3. Operation

(2) C-axis jog fe1) Set mode

tion.

2) Push onethe direct

It is posselected

kept bein

3) Select jogIn case o

brake, th

invalid.

4) Rapid C-aC-axis ropushing tthe axis s

A

B

C

C

C-axis operationed

select switch to JOG posi-

of two buttons according toion of rotating.sible to move C-axis in thedirection while this button is

g pushed.

feed ratef spindle clamp by hyd. diske command of jog feed is

xis feedtates at the rapid feed duringhe rapid button together withelection button.

A DB

C

A

B

X

Z

C

020

40 160

180200

60 14080 120

100

+C

DPM35OPE16

C

Page 3.8 2

3. Operation

(3) C-axis handlBy the use fine adjustmaxis.

1) Set modeposition.

2) Select maX1=0.001

X10=0.01

X100=0.1

3) Rotate tgenerato

* In cas

brake,

is inval

A

B

X1

X

X

ClocCou

C

C-axis operatione feedof manual pulse generator,ent feed is available for C-

select switch to HNADLE C

gnification deg index per 1 grad.0 deg index per 1 grad.00 deg index per 1 grad.

he handle of manual pulser.

e of spindle by hyd. disk

the command of handle feed

id.

A

D

B C

A

X

Z

C

00

10

1

1

kwise : +C directionnterclockwise : C direction

C

B

DPM35OPE16Page 3.8 3

3. Operation

(4) Rotation of re1) Set select

push STAR

(5) Clamp and u

1) Clamping(HWhen sele

M code a

clamping p

beyond 60ton and HIG

clamped.

* For proc

spindle process

A

B

C

D

C-axis operationvolving tool mode to FWD or RVS, andT button.

nclamp of spindle

igh)cting the spindle high clampt MDI or Auto mode, the

ressure of spindle is allowed

kgf/cm2, then spindle clamp but-

H lamp is lit up and spindle is

essing the workpieces since

indexed any degree. (Foring the key slot, tap and drill)

C

E

B D

A

C

B

X

Z

C

A

EPM35OPE16Page 3.8 4

D

3. Operation

2) Clamping(LWhen sele

sure of spand spindle i

* For proc

time.(Fo3) Unclampi

When se

pressure lamp is e

C-axis operationow)cting the spindle low clamp M code at MDI or Auto mode, the clamp pres-

indle is allowed beyond 10 kgf/cm2, then spindle clamp button and LOW lamp is lit up

s clamped.

essing the workpieces and indexing the spindle continuously at the same

r processing the cam slot)nglecting the spindle unclamp M code at MDI or Auto mode, the clampingof spindle is intercepted, then spindle clamp button, HIGH lamp and LOWxtinguished and spindle is unclamped.PM35OPE16Page 3.8 5

3. Operation

3.8.2 Automatic op(1) C-axis cutting

M33 : Revo

M34 : Revo

M03 : Forw

M04 : Reve

Ex) RevolvM33S1

M88 : Clam M89 : Clam M90 : Unlam

(2) C-axis coordC-axis coordcarefully befo H : Increme

C : Absolute

Following cG00X10.0XG01X10.oX

C-axis operationeration

lving tool-spindle forwardlving tool-spindle reverseard rotation.

rse rotation.

ing tool 1200 rpm-forward rotation command.200 ;

p of spindle(Low)p of spindle(High)p of spindle

inate word functioninate word function is detaily introduced in NC manual, so read NC manualre operation C-axis.nt command

command

ommand is allowed.10.0C10.0 ;10.0C10.0F10.0 ;PM35OPE16Page 3.8 6

3. Operation

3.9 Sub-operation3.9.1 Programmab

Sub operating

(1) [PROG. T/S BOtion switch

This switch i

body of the pretreat/advancWhen body cl : P

: P

(2) [MANUAL STAThis button is

operation.

Sub-operation panel panelle tail stock

panel of the PROG. TAIL STOCK

DY CLAMP/UNCLAMP] selec-

s used to clamp/unclamp therogrammable tail stock, and toe the traction bar of one.

amping is finished, lamp is ON.rogrammable tail stock clamprogrammable tail stock unclamp

RT] selection button used to execute the manualPM35OPE16Page 3.9 1

3. Operation

3.9.2 Quick tool pr

Sub operating

(1) [Q-SETTER ARThis button is

(2) [Q-SETTER ARThis button is

arm.

Sub-operation panelesetter

panel of the Q-SETTER

M UP] buttonused up the hyd. Q-setter arm.

M DOWN] button used down the hyd. Q-setterPM35OPE16Page 3.9 2

3. Operation

3.9.3 Auto door

Sub operating

(1) [FRONT DOswitch

This switch is

door by air cyl : Door c

: Door o

Sub-operation panelpanel of the AUTO DOOR

OR OPEN/CLOSE] selection

used to open/close the frontinder.lose

penPM35OPE16Page 3.9 3

3. Operation

3.9.4 Hydraulic ste

Sub operating

(1) [HYD. STEUNCLAMP] buThis button

steady rest ar

(2) [ARM CLAMP]When the hylamp is ON.

Sub-operation panelady rest

panel of the HYD. STEADY REST

ADY REST ARM CLAMP/tton

is to clamp/unclamp the hyd.m.

conformation lamp d. steady rest arm is finished,PM35OPE16Page 3.9 4

3. Operation

3.9.5 Coolant show

Sub operating

(1) [COOLANT SHDuring this buON.

(2) [AIR BLOWERDuring this bu

Sub-operation paneler & air blower

panel of the COOLANT SHOWER & AIR BLOW

OWER] buttontton is pressed, coolant shower

] buttontton is pressed, air blower ON.PM35OPE16Page 3.9 5

3. Operation

3.9.6 Program res

Sub operating

(1) [PROGRAM RThis switch is u

the sequence failure or emer

See the FANU

Sub-operation paneltart

panel of the PROGRAM RESTART

ESTART] switch sed to restart the program fromstopped abnormally by power

gency.C manual for the details.

N

NPM35OPE16Page 3.9 6

Puma 350_400 OperatingPrefaceTable of contents1.Safety precautions1.1 Turning the power ON and OFF1.2 Set up1.3 Machine operation1.4 Caution labels on the machine

2.Operation panel2.1 Operation mark sheet2.2 MDI/CRT panel2.3 Machine operation panel2.3.1 Standard(2-axis)2.3.2 M type(C-axis)

2.4 Main operation panel2.4.1 Standard(2-axis)2.4.2 M type(C-axis)2.4.3 Sub-operation panel

2.5 Description(switches & lamps)2.5.1 Standard(2-axis)2.5.2 M type(C-axis)2.5.3 Sub-operation panel

2.6 Description of each switches, lamps and etc.

3.Operation3.1 Checkpoint for safe operation3.2 Warming-up3.2.1 Purpose of warming-up3.2.2 Method of warming-up

3.3 Power ON & OFF3.4 Start/Completion of operation3.4.1 Start of operation3.4.2 Completion of operation

3.5 Stop operation3.5.1 Stop operation3.5.2 Changes in NC and state of machine

3.6 Manual operation3.6.1. JOG feed3.6.2 Handle feed3.6.3 Reference point return3.6.4 Rotation of spindle3.6.5 Coolant supply3.6.6 Chucking confirmation

3.7 Automatic operation3.7.1 Cycle start by memorized program3.7.2 Feed hold3.7.3 Restart3.7.4 Single block3.7.5 Manual cycle during auto cycle3.7.6 MDI cycle during auto cycle3.7.7 Optional stop3.7.8 Optional block skip3.7.9 Dry run3.7.10 Rapid traverse override3.7.11 Machine lock3.7.12 Spindle speed override3.7.13 Feed rate override3.7.14 Program protect3.7.15 Alarm lamp3.7.16 Load meter (option)

3.8 C-axis operation3.8.1 Manual operation3.8.2 Automatic operation

3.9 Sub-operation panel3.9.1 Programmable tail stock3.9.2 Quick tool presetter3.9.3 Auto door3.9.4 Hydraulic steady rest3.9.5 Coolant shower & air blower3.9.6 Program restart

Puma 450

Documents

ock selection switch

restart switch

override selection switch

lamp onoff switch

key switch

ct switch

dexing selection button

lamp confirmation lamp