Pullers POSI-LOCK® Steel frame guides jaws for fast setup, solid contact, and superior safety Center bolt threads designed for less effort to apply high torque T-handle facilitates the opening, closing, locking and aligning of the jaws. FEATURES & BENEFITS • Pullers are used whenever there are tough maintenance challenges: Railroads, Steel & Paper Mills, Mines, Oil Fields, Wind Farms, Factories, Power Plants, Shipyards, etc. • Used to pull a variety of press fit parts from gears to wheels, pulleys to bearings, with minimum effort and without damaging the components or machinery. • Conventional pullers use manual floppy jaws often require two operators to use and can be time-consuming and slow. Traditional jaws slip off work surfaces or snap back making the pulling operation frustrating and difficult. • With Power Team - Posi Lock, pulling bearings is a one-man operation. The T-handle and “Safety Cage ® ” control the jaws at all times. This means that the opening, closing, locking and aligning of the jaws is all done automatically by simply turning the T-handle. • Hydraulic pullers come with a lift plate for ease of transport and lifting. In addition, ram points of different sizes are available for a variety of applications • Using a hydraulic puller system adds efficiency and eliminates unsafe practices such as hammering,heating, or prying components to be removed. The cylinder replaces the center bolt function of a manual puller. Leverage up front for vise-like power and no slippage Slim tapered jaws allow for easier gripping and better ac- cess to tight spots Posi Lock ® is a registered trademark of Posi Lock Puller, Inc. MECHANICAL HYDRAULIC PULLERS PULLERS 196
8
Embed
Pullers - Ikema · 2017-03-11 · PULLERS High Tonnage POSI-LOCK® Hydrauic Pullers HIGH TONNAGE HYDRAULIC PULLERS Features and Benefits: • 700 bar electric 2 stage pump • Remote
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
www.powerteam.com196 197
PullersPOSI-LOCK®
Steel frame guides jaws for fast setup, solid contact, and superior safety
Center bolt threads designed for less effort to apply high torque
T-handle facilitates the opening, closing, locking and aligning of the jaws.
FEATURES & BENEFITS• Pullers are used whenever there are tough
maintenance challenges: Railroads, Steel & Paper Mills, Mines, Oil Fields, Wind Farms, Factories, Power Plants, Shipyards, etc.
• Used to pull a variety of press fit parts from gears to wheels, pulleys to bearings, with minimum effort and without damaging the components or machinery.
• Conventional pullers use manual floppy jaws often require two operators to use and can be time-consuming and slow. Traditional jaws slip off work surfaces or snap back making the pulling operation frustrating and difficult.
• With Power Team - Posi Lock, pulling bearings is a one-man operation. The T-handle and “Safety Cage®” control the jaws at all times. This means that the opening, closing, locking and aligning of the jaws is all done automatically by simply turning the T-handle.
• Hydraulic pullers come with a lift plate for ease of transport and lifting. In addition, ram points of different sizes are available for a variety of applications
• Using a hydraulic puller system adds efficiency and eliminates unsafe practices such as hammering,heating, or prying components to be removed. The cylinder replaces the center bolt function of a manual puller.
Leverage up front for vise-like power and no slippage
Slim tapered jaws allow for easier gripping and better ac-cess to tight spots
Posi Lock® is a registered trademark of Posi Lock Puller, Inc.
for easy, precise position of puller. Unique dual pump arrangement: Low pressure pump positions, holds and opens jaws. The high pressure pump advances and retracts the pushing cylinder without releasing clamped jaws.
PULL
ERS
PULL
ERS
Note: Four cylinder extensions (not pictured) are included. The included lifting eyes (not pictured) permit use of an overhead crane to raise entire assembly.
Note: See other pulling attachmnts on page201Note: Cart and Puller (cart width is 813 mm)
Conversion kit No. 251468 – Kit converts PH553C series to PH5532CL series. Jaws are 305 mm longer. Kit contains three jaws and six straps with guards. Wt., 114 kg.
Pushing Adapters
Reach Reach Puller Jaw Tip Min. Min. Max. Max. Overall Cyl. Prod. Dimensions Order Spread Spread Spread Spread Length* Stroke Power Source Wt. A B C No. (mm) (mm) (mm) (mm) (mm) (mm) Requirements (kg.) (mm) (mm) (mm)
Hydraulically-actuated jaws. Cylinder moves in or out to provide a safe, secure grip on workpiece.
Puller can be assembled in 2 or 3 jaw configurations.
Choice of cylinder with a 159 mm or 337 mm stroke.
Self-centering: Center cylinder on work; puller jaws will automatically grip work evenly.
Super Grip-O-Matic® feature means the harder the pull, the tighter the puller jaws grip. No chains or cages required to keep puller jaws from slipping or springing off the part being pulled.
Guards at pinch points protect operator.
Cart’s swivel casters give ease of mobility.
Large wheels make movement of cart easy.
Puller can be mounted on cart 90 degrees to right or left of puller cart centerline, permitting use in tight quarters, such as between machinery.
www.powerteam.com226 227
E N F O R C E R 1 0 0
Adjustable jaws mean they always pull on a flat surface. Retaining
chain holds jaws in place during positioning.
Grip-O-Matic® feature means jaws grip progressively tighter as more pulling force is applied.
100 ton hydraulic cylinder is single-acting, spring return type with a maximum working pressure of 700 bar.
Lifting bracket allows puller to be lifted if the workpiece center is more than 914 mm off the floor.
Adjusting screw allows operator to move vertical position of the puller.
Spring loaded feature means Enforcer 100 will align itself on uneven pulls.
Hydraulic pump is a 2-stage, high pressure unit controlled by remote hand switch with 7,6 m cord.
Tow bar provides puller with plenty of mobility.
Pushing adapters have a diameter of 105 and 63,5 mm.
An ideal puller for steel mills, mines, oil fields, utility projects, paper mills, construction sites, railroads, airline shops, shipyards or anywhere else where large equipment and machinery pose tough maintenance challenges.
PH1002
M
1
2
3AC
H
DB
KJ
L
N
J
PullerJaw TipF
G
E
Reach Reach Min. Min. Max. Max. Cylinder Vertical Max. Spread Spread Spread Spread Puller Jaw Tip Height Stroke Overall Thickness Wheel Power Source Order A B C D E F G H Adjust. Length Workpiece Dia. Requirements No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
“Enforcer 100” universal puller – No. PH1002 – 100 ton, 2-jaw universal hydraulic puller. Includes: 2-jaw Grip-O-Matic® puller, PE552S-E220 2-speed electric/hydraulic power unit, C10010C 100 ton hydraulic cylinder with 260 mm stroke and six adapters. Wt., 404 kg. No. PH1002J – Same as PH1002-E220, but without hydraulic power unit. Wt., 375 kg. PE552S-E220 – Pump only. 0,84 KW, 220 volt, 50Hz, single phase, draws 13 amps at full load.Also available in 115 volt, 50/60Hz.
Note: For 115 volt, 50/60Hz applications, order Part No. PH1002
PULLERS
PULLERS
www.powerteam.com 227
www.powerteam.com228 229
PULL
ERS
PULL
ERS
• Quickly remove or install tapered roller bearings.
• Designed with cooperation of major bearing manufacturers.
• It’s a fast, simple, one-man operation with 100-tons of pulling force provided.
• Completely portable for easy, convenient positioning and out-of-the-way storage.
• The standard in most wheel shops.
Universal railroad axle journal roller bearing puller/installer – For years, the standard in most wheel shops. Power Team now has four models to choose for greater flexibility. With both sling and jack models available and two pumps to choose from, you can tailor the unit to match your needs. With the proper equipment and know-how, removal and installation of axle journal roller bearings takes an absolute minimum of time and effort.
Each unit will service a full line of bearings with rotating end caps, from class B thru GG. No other method can match Power Team’s simplicity. Removal is very easy. Simply remove the end caps, slip the pulling shoe between the bearings and the wheel, actuate the pump, and in seconds, 100 tons of pulling force removes the bearing. Installation is just as easy! Each unit is CSA certified (LR19814) and comes complete with a heavy-duty 100-ton hydraulic cylinder, 10,000 P.S.I. (700 bar) pump with remote control solenoid valve, hydraulic pressure gauge (No. 11543), a pulling shoe and installing tube.
Tooling order information - IMPORTANT...This tooling chart applies only to standard AAR configurations for freight care applications. In order to provide adapters needed to service housing-type locomotive and passenger car bearings, as well as metric bearings, Power Team must be provided with the following information: bearing manufacturer’s name and general arrangement drawing number, size of bearing to be serviced, railroad name and location and part numbers of adapters already in your possession if you currently own a Puller/Installer.
The photo above shows the Universal Puller in position on the roller bearing assembly, which is ready for removal.
Our roller bearing pullers are ideal for replacing tough, worn-out bearings on RR freight cars.
* Prewired at factory for this voltage. Other voltages available upon request.** The 1,49 Kw, 115 volt requires 30 amp service.
Order Model Cylinder Valve Pump Information No. Type Type Type kW Phase Voltage
Note: Adapters listed above are for servicing the following roller bearing assemblies: Brenco “Crown-Taper”, New Departure-Hyatt “Hy-Roll Taper”, SKF “Expediter” and Timken “AP”.
** Screws are supplied with the guide tube and should be ordered as replacements only.
Class and size of bearing assembly to be serviced Class B Class C Class D Class E Class EE Class EE Class F Class G Class G Class GG Tool 108 x 203 127 x 229 140 x 254 152 x 279 140 Axle. 152 Axle. 165 x 305 178 x 305 165 Axle. 165 Axle. Description (No.) (No.) (No.) (No.) (No.) (No.) (No.) (No.) (No.) (No.)
Pulling Shoe No. 420845 is included as part of basic machine – Do Not Order 420846 420846 420846 Pulling Shoe 30522 30512 30521 30520 30520 30519 30519 — — — Insert Adapter Guide Tube & Cap 253313 253314 253317 253318 253316 253327 253320 253321 253319 253323 Screw Assembly Cap Screw** 253156 253349 253308 253155 253307 253308 253310 253326 253309 253309 Guide TubeNo. 23934 21248 21248 21247 21247 21247 21247 21247 21247 21247 Adapter Installing Tube No. 30416 is included as part of basic machine – Do Not Order 30417 30417 30417 Installing Tube 21242 21258 21256-1 21255-1 21255-1 21257-1 21257-1 30586 30585 30585 Adapter Ring
Capacity Speed Order Stroke Pull Inst. Advance Pull Inst. A B C D E F Weight No. (mm) (Tons) (Tons) (mm/min.) (mm/min.) (mm/min.) (mm) (mm) (mm) (mm) (mm) (mm) (kg)