PT. KOMPONINDO BETONJAYA - sementigaroda.com 1. Balok Jembatan 2. ... Box Culverts RC. Pipes B. Drainage Structures . 1. U Ditch 2. Box Culvert 3. Pipes DRAINAGE STRUCTURES . 1.

Address: Jl. Raya Cikarang Cibarusah No. 99

Sukaresmi, Cikarang Selatan, Bekasi 17550

Phone : ( 021 ) 8975558

Fax : ( 021 ) 89906762

Email : [email protected]

Website : www.kobe-concrete.com

Owner: PS. Mitsubishi Construction Co, Ltd : 99.9%

Mr. Hadinata Widjaja : 0.1%

PT. KOMPONINDO BETONJAYA DATA

Products: Prestressed Precast Concrete Spun Piles

Prestressed Precast Concrete Corrugated Sheet Piles

Prestressed Precast Concrete Flat Sheet Piles

Prestressed Precast Concrete Single Tee Slabs

Prestressed Precast Concrete U Girders

Prestressed Precast Concrete Beams

Precast Concrete Elements, etc

PT. KOMPONINDO BETONJAYA DATA

1989 October － Establishment

1990 September － Commercial Production for PC Spun Piles

1991 June － Commercial Production for PC Sheet Piles

1994 December － Commercial Production for PC Half Slabs

1996 June － Commercial Production for Single Tees

1991 November － ISO 9002 Certified

1998 March － Commercial Production for Overseas Projects

2000 August － Commercial Production for RC Tunnel Segments

2004 January － Commercial Production for PCU Girders

2008 May － Opening Ceremony of Factory IV

PT. KOMPONINDO BETONJAYA PROGRESS

PT. KOMPONINDO BETONJAYA COMPANY ORGANIZATION

BOARD OF COMMISIONERS

PRESIDENT DIRECTOR

GENERAL MANAGER

OPERATION MANAGER

QC & PPC MANAGER

MARKETING MANAGER

PURCHASING MANAGER

HRD MANAGER

FINANCE MANAGER

ACCOUNTING MANAGER

PT. KOMPONINDO BETONJAYA\ FACTORY BIRDVIEW

FACTORY

４

FACTORY 1

FACTORY 2

FACTORY 3 CONCRETE PLANT 2

CONCRETE PLANT 1

FAKTOR – FAKTOR YANG MEPENGARUHI

PEMILIHAN PENGGUNA BETON PRECAST

1. Faktor kualitas.

Pada umumnya diproduksi di pabrik lebih terjamin kualitasnya, dan dapat

memakai beton dengan mutu yang lebih tinggi.

2. Faktor Project Site.

Lokasi proyek yang terpencil, maupun ketersediaan lahan yang terbatas/

sempit seringkali tidak memungkinkan produksi di site proyek.

3. Faktor Schedule pelaksanaan.

Pemakaian beton precast dapat mempercepat waktu pelaksanaan.

4. Faktor biaya pelaksanaan.

Penggunaan beton precast umumnya dapat mengurangi biaya pelaksanaan.

5. Faktor kemudahan pelaksanaan dilapangan.

Dengan memakai beton precast maka pelaksanaan dapat dilakukan

dengan lebih praktis karena tidak perlu diproduksi di lapangan.

PEMBAGIAN BETON MENURUT

STRUKTURNYA

1. Beton Tidak Bertulang ( Plain Concrete )

2. Beton Bertulang ( Reinforced Concrete / RC )

3. Beton Prategang ( Prestressed Concrete / PC )

dibagi menjadi 2 yaitu :

1. Pre – tensioned

2. Post – tensioned monolith

3. Post – tensioned segmental

A.1. JALAN

1. Pavement

2. Concrete Block

3. Barrier dan Parapet

PENGGUNAAN BETON PRECAST CIVIL STRUCTURES

4. Pondasi Cakar Ayam

1. Pavement

2. Concrete Block

3. Barrier dan Parapet

4. Pondasi Cakar Ayam

A.2. JEMBATAN

1. Balok Jembatan

2. Pondasi Jembatan

3. Oprit Jembatan

PENGGUNAAN BETON PRECAST CIVIL STRUCTURES

1. PC. VOIDED SLAB

2. PC. U GIRDER

3. PC. I GIRDER

4. PC. T GIRDER

5. PC. BOX GIRDER 1

2

3

4

1. BALOK JEMBATAN

5

2. Concrete Piles

1. PC. Spun Piles

2. PC. Square Piles

1. PC. Sheet Piles

2. Key Stones

3. OPRIT JEMBATAN

C. Normalisasi Sungai

PC. Sheet Piles

Piles and Concrete Panel

Slope Protection Blocks

PENGGUNAAN BETON PRECAST CIVIL STRUCTURES

RC. Ditchs

RC. Box Culverts

RC. Pipes

B. Drainage Structures

1. U Ditch

2. Box Culvert

3. Pipes

DRAINAGE STRUCTURES

1. PC. Corrugated Sheet Piles

2. PC. Flat Piles

Sheet Piles

Piles and Concrete Panels

Slope Protection Blocks

D. Dermaga (Berth)

Concrete Piles

Pile Caps

Head Stocks

Deck Slabs

Fender Walls

Breasting Dolphins

Mooring Dolphins

PENGGUNAAN BETON PRECAST CIVIL STRUCTURES

Concrete Piles

1. PC. Spun Piles

2. PC. Square Piles

Pile Caps

Head Stocks

Deck Slabs

Fender Wall

Breasting and Mooring Dolphins

E. Others

Breakwaters/Pemecah Ombak

Concrete Poles (Tiang Beton)

RC Segmental Tunnel Rings

Diaphragm Walls

PENGGUNAAN BETON PRECAST CIVIL STRUCTURES

PC Sleepers

Pagar Beton Precast

Tetrapod

Concrete Poles (Tiang Beton)

Segmental Tunnel Rings

Diaphragm Walls

PC Sleepers

Pagar Beton Precast

Pondasi Tiang Pancang

RC. Columns

RC. Beams

RC/PC. Half Slabs

RC/PC. Single / Double Tees

RC. Walls

RC. Stairs

PENGGUNAAN BETON PRECAST

Building STRUCTURES

Roofing

PC Hollow Core Slabs

1. PC / RC Piles

1. PC. Spun Piles

2. PC. Square Piles

3. Triangular piles

2. RC. Columns & RC. Beams

3. Half Slabs

4. Hollow Core Slabs

5. RC/PC. Single/Double Tee

6. RC. Walls

7. RC. Stairs

Flow Chart Preparation for Precast Concrete

Production

Design Drawings Specifications

Approved for Construction

Drawings

Testing of Raw Materials

Approved Shop Drawings Production Schedule

Equipments

Facilities

Moulds

Human Resources

Raw Materials

Trial Mixes

Trial Production Production

Flow Chart Proses Produksi Beton Precast

1. RC Precast

Setting Inner Mould

Apply Mould Oil

Rebar Installation

Casting and Compacting

Concrete

Curing

Demoulding

Finishing

Stock Yard Setting Outer Mould

2. PC Precast Pre Tension

Setting Inner Mould

Apply Mould Oil

Placing Rebar

Laying PC Strand

Stressing PC Strand

Fixing Rebar Setting Outer Mould

Casting and

Compacting

Concrete

Curing

Stress Introduction

Demoulding Finishing

Stock Yard

Flow Chart Proses Produksi Beton Precast

3. PC Precast Post Tensioned

Setting Mould

Flow Chart Proses Produksi Beton Precast

Apply Mould Oil

Placing Rebar

Install Sheath and

Anchoring Blocks

Setting Outer

Mould

Casting and Compacting

Concrete

Curing Curing

Finishing

Stock Yard

Stressing at Site

Stressing

Finishing

SEGMENTAL MONOLITH

Demoulding Demoulding

Stock yard

Delivery RC / PC Precast

Equipment yang dipakai :

- Crane untuk angkat

- Transport ke Proyek dengan

I. Angkutan Darat

1. Tronton, Panjang s/d 10 m, muatan max. 25 ton

2. Trailer, Panjang s/d 15 m, muatan max. 45 ton

3. Extended Trailer, Panjang s/d 17 m, muatan max. 45 ton

4. Trailer Boggie, Panjang s/d 25 m, muatan max. 50 ton

5. Special Trailer, misalnya Cometto, muatan max 200 ton

1. Tronton

2. Trailer

3. Extended Trailer

4. Trailer Boggie

5. Cometto

Delivery RC / PC Precast

II. Angkutan Laut

1. Dengan Tongkang, yang ditarik kapal Tunda

2. Dengan Cargo Ship

1. Tongkang

2. Ship

Peralatan pelaksanaan pekerjaan dilapangan ( Contoh : Tiang Pancang )

I. Service Crane dilapangan untuk handling dari moda

transport yang dipakai.

II. Theodolit untuk menentukan posisi tiang pancang`

III. Alat Pancang untuk memasang tiang pancang

1. Drop Hammer

2. Diesel Hammer

3. Hydraulic Hammer

4. Jack in Piling Rig

5. Under Reamed and

Kneading Method

6. Nakabori Method

1. Drop Hammer

2. Diesel Hammer

3. Hydraulic Hammer

4. Jack in Piling Rig

5(a).Nakabori Method ( from CMJ )

1 4 5 Keterangan : 2 3

1. Proses Persiapan

2. Setting motor, Pile

dan drill

3. Proses penekanan

pile ke bawah

4. Proses penyambungan

Pile

5. Proses penekanan

pile sampai dasar

5(b).Under Reamed and Kneading

Method ( from Rodex )

1 2 3 4 5 6 Keterangan :

1. Proses pengeboran dan penekanan

( putaran searah jarum jam )

2. Putaran dibalik , perluasan

bagian bawah

3. Perluasan dan Pengisian semen

bagian bawah

4. Pengisian semen cair sampai tengah

Disertai dengan penarikan drill

( putaran searah jarum jam )

5. Tiang Pancang dimasukkan dan ditekan

6. Tiang pancang diputar dan disambung

( putaran searah jarum jam )

Nakabori Method ( from CMJ )

6 9 10 Keterangan :

7 8 6. Proses Persiapan

drilling rod

7. Memasukkan drilling

rod sampai dasar

8. Memutar drilling rod

sehingga bagian

bawah melebar

9. Memasukkan cairan

semen sampai pada

bagian bawah

10. Proses Finishing

Presentasi Precast Concrete

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