Psg duesenprospekt 11092014 web sp e

General Nozzle Overview Service is our mission

Features / Advantages and Benefits:Using a material with excellent thermal proprieties the compact heater with molded in thermocouple supplies optimal heat transfer and accuracy.

Replaceable, coated gate inserts allow for long life and easy maintenance.

Double sealing surfaces at the gate insert ensure leak free production without significant thermal loss.

Constant temperature of all nozzles at multi-cavity tools.

Our smallest nozzle series is primarily used where space for installation in the mold is limited. It is employed in all industry segments, from 0.2 g to 10 g shot weight.

Nano- / Micro-Series

Features / Advantages and Benefits:Rheologically balanced flow channels with Ø 5mm minimize pressure loss.

Small diameters with long immersion depth.

Flexible installation geometries at the gate area for complicated cavity insert.

Screwable gate.

Good color change qualities.

Short cycle times.

2016/.../RX-F/A2011/.../RX

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Nano 2011 Standard + Front Micro 2016 Standard + Front

Standard: Front: Standard: Front:

Nozzle description E D D1

Nano 2011 041-181 7.0 11.0

Nozzle description E D D1

Micro 2016 041-201 8.7 16.0

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Features / Advantages and Benefits:Screw gate inserts.

Variable design by using standard components.

Good color change qualities through direct titanium sealing (gate type RX).

Short cycle times.

This universally and flexibly employable nozzle series is found in all industry segments for shot weights from min. 3 g (2025/2027) to max. 1500 g (2032/2036).

Nozzle description E* Ø D1 Ø D +0,01

Allround Standard 2025 2032

38-183 65-265

25 32

10.7 16.0

Allround Front 2025-F 2032-F

63-183 65-265

25 32

10.7 16.0

Allround Shot Standard 2027 ** 2036 **

63-183 65-265

27 36

10.7 16.0

Allround Shot Front 2027-F ** 2036-F **

63-183 65-265

27 36

10.7 16.0

* Only valid for gate RX. More gate styles see page gate inserts. ** Freely adjustable length E.

Allround- / Allround Shot-Series

2025/.../DRX- A-Version

In variation with the heater exit in the nozzle flange (III) or front-sided on the nozzle shaft (IV), the nozzle offers a multitude of combination possibilities.

Cable Outlet: Standard (III): Front (IV):

Allround 2025/2032: (I) Allround Shot 2027/2036: (II)

2025/.../RX

2027/.../DO

The Allround-series is available with a slide seal (I) or with a screwed-in nozzle (II) Allround Shot.

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Features / Advantages and Benefits:Different gate types.Regardless of the gate geometry, same nozzle length.

From E-measure 160mm, separate gate/ temperature control.

Innovative heating technology for homogeneous temperature profile in the melt channel.

Individually replaceable heating and gate types.

The universal and flexible nozzle series is suitable for all common thermoplastics with and without reinforcing materials in various application sectors. Shot weights per nozzle from 3g to 70g can for the 4027/4527 and 20g to 500g for the 4037/4537 smartFILL be realized (only valid for low viscous materials).

smartFILL / smartFILL Shot

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smartFILL slide seal 4027/4037 smartFILL Shot 4527/4537

Nozzle description E Ø D1 Ø D*

smartFILL 4027 4037

60-180 60-360

27 37

10 15

smartFILL Shot 45274537

60-180 60-360

27 37

10 15

* Only valid for gates DRT / DRTL / DRTK / DNZ and DNZL.

The smartFILL slide seal series is available from stock in standardized lengths. 7 different gate types allow any conceivable connection option.

The smartFILL Shot-series is available in stepless length dimensions. Thus, an individual adaptation to the tool design is possible.

E=st

eple

ss

4537/.../RT3W34037/.../DRT3W

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Maxi- / Maxi Shot-series

Features / Advantages and Benefits:Nozzle length A is available freely adjustable from 100/115 mm (OH) to 600mm as standard.

OH = without protective tube.

Nozzle series Maxi (slide seal version) and Maxi Shot (screw version) are mainly used for medium or large mold sizes, respectively for shot weights from min. 200 g to max. 2000 g*.

Nozzle description A P1 P2

2050 OH 100-600 46 40


2052 OH 110-600 50 40

Features / Advantages and Benefits:We ship the Hot Runner System pre-wired and ready for plug-in, with all hoses and pipes in place, ready for installation.

Heater with wedge-cap facilitates easy replacement.

Maxi Shot 2052, type OHMaxi 2050, type OH


smartFILL 4027 4037

60-180 60-360

27 37

10 15

smartFILL Shot 45274537

60-180 60-360

27 37

10 15

* Only valid for gates DRT / DRTL / DRTK / DNZ and DNZL.

2052/.../NZ2050/.../NZ

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Easy Shot-Series

Features / Advantages and Benefits:We send the Hot Runner System pre-wired and ready for plug-in, with all hoses and pipes in place, ready for installation.

Economical series without heat conductive tube only with gate type DNZ(L)-B, DNK(L)-B*, DNZW3(L)-B, DRT3(L)-B, NZW3T, NKW3T* and RT3T.

The screw-version of the Easy Shot series is mainly found in larger molds respectively for shot weights from min. 300 g to max. 2500 g.


Easy Shot 2070 EG 110-820 70 50

* varioFILL. (L) Elongated type.

Features / Advantages and Benefits:Maintenance- and service friendly structure.

Best thermal separation through Thermoject® principle.

Fast cycle times.

On request, highest wear protection.

All nozzles are corrosion protected.

High-quality gate point remaining on the component.

This universally employable nozzle series is found in all industry segments for shot weights to max. 50 g.

Mini-Series

Mini 2022, C-versionEasy Shot 2070 EG

Nozzle description E D H7 H

Mini 2022/036/ 36 22 13

Mini 2022/056/ 56 22 13

Mini 2022/076/ 76 22 13

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This universally employable nozzle series is found in all industry segments for shot weights to max. 2000 g.


Uni 2026/036/ 36 26 19

Uni 2026/061/ 61 26 19

Uni 2026/081/ 81 26 19

Uni 2026/101/ 101 26 19

Uni 2040/061/ 61 40 19

Uni 2040/081/ 81 40 19

Uni 2040/101/ 101 40 19

Uni-Series

Uni 2026/2040, C-version

Multi-Series

Features / Advantages and Benefits:Economical system variants with a variable number of gates.

A multiple cavity mold system can be implemented with minimum effort.

All functional parts are exchangeable.

The externally heated Multi-Hot Runner Nozzles for multiple gating, lateral (MS) or frontal gating (MTG), allow for special application configurations.

Type MS: Type MTG:

Type MTG

Type MS:

Nozzle description D2* D6 stepless

Multi 26/80 MTG 25.8 15-17mm

Multi 33/80 MTG 32.8 17-22mm

Multi 40/80 MTG 39.8 22-31mm

Multi 26/80 MS 25.8 -

Multi 40/80 MS 39.8 -

MS and MTG 26 / 30 / 40


Mini 2022/036/ 36 22 13

Mini 2022/056/ 56 22 13

Mini 2022/076/ 76 22 13

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Features / Advantages and Benefits:Single nozzle with a robust flange design.

During construction you have the complete choice of design and you can have the exact nozzle length which fits to your space requirement.

Two separate control circuits ensure a homogeneous temperature balance of the melt.

Features / Advantages and Benefits:

Different gate types.

Regardless of the gate geometry, same nozzle length.

Stepless length dimensions.

From E-size 180mm, separate gate heating.

Innovative heating technology for homogeneous temperature profile in the melt channel.Individually replaceable heating and gate types.

This single nozzle is used universally in all sectors. The limits of shot weights are from min. 3g (2027) up to max. 1500g (2036).

The universally and flexibly applicable nozzle series is suitable for all common thermoplastics with and without reinforcing fillers in different application sectors.

Nozzle description E* Ø D1 Ø D +0,01

Allround Shot Single Standard 2027-S 2036-S

61-181 61-261

27 36

10.0 15.0

* Only valid for gate DRX.


smartFILL 4527-S 4537-S

60-180 60-360

27 37

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* Only valid for gate RT and NZ.

Allround Shot Single-Series smartFILL Shot Single-Series

2027-S/.../RX

2027/.../DRX/A-Version

Allround Shot Single 2027-S / 2036-S smartFILL Shot Single 4527-S / 4537-S

4537-S/.../RT3W3

step

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smartFILL 4527-S 4537-S

60-180 60-360

27 37

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* Only valid for gate RT and NZ.

Features / Advantages and Benefits:Nozzle length A is available freely adjustable from 110 mm to 600 mm (2053) or 800 mm (2073).

The robust flange allows for strong machine forces.

Several control points ensure a homogenous tempera-ture profile.

Low pressure loss ensures a good color change.

The externally heated Jumbo-nozzle as single nozzle is especially designed for high shot weights up to 6000 g.

Jumbo-Series


2053 OH 110-600 53 40

2073 OH 110-800 73 60

Type 2053 / 2073 OH

2053 OH/.../DR

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Prima-Series M

The precision valve gate technology in multiple applications (M) for high quality demands offers nearly unlimited applica-tion areas from min. 0.5 g until max. 2000 g shot weight.

Features / Advantages and Benefits:With the new operating units CH and CP an exact pin adjustment to 0.01mm is possible. Adjustment of the pin position is possible on the machine without disassembly. This saves time and improves your part quality.

+0,01+0,005

Nozzle description for M-series

D1 I

Prima M-8.7-l-A 8.7 53, 73, 93, 113, 133

Prima M-15/3-l 15 50, 70

Prima M-l-15/3 15 50, 70

Prima M-l-19/3+19/4 19 50, 75

Prima M-l-22/6 22 50, 75, 100, 150

Prima M-l-28/7 28 75, 100, 150

+0.01 +0.005

M Series

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The precision valve gate technology in single applications (KPE) for high quality demands offers nearly unlimited applica-tion areas from min. 0.5 g until max. 2000 g shot weight.

Prima-Series KPE

Features / Advantages and Benefits:The single application KPE has an integrated cooling. The cooling and the control medium can be connected either via the mold plate (VF) or connected directly (VD). The compact structure facilitates installation / removal and prevents installation errors.

The nozzles can be controlled either pneumatically or hydraulically.

The pre-centering of the cylindrical valve-pin guarantees a repeatable, high quality impression on the component and a long lifetime.

+0,01+0,005

Nozzle description for KPE-series

D1 I

Prima KPE-l-15/3 15 50, 70

Prima KPE-l-19/3+19/4 19 50, 75

Prima KPE-l-22/6 22 50, 75, 100, 150

Prima KPE-l-28/7 28 75, 100, 150

+0.01 +0.005Nozzle description for

M-series D1 I

Prima M-8.7-l-A 8.7 53, 73, 93, 113, 133

Prima M-15/3-l 15 50, 70

Prima M-l-15/3 15 50, 70

Prima M-l-19/3+19/4 19 50, 75

Prima M-l-22/6 22 50, 75, 100, 150

Prima M-l-28/7 28 75, 100, 150

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KPE-Series

Features / Advantages and Benefits:The new operating unit make provides all units with an exact pin adjustment. Adjustment of the pin position is possible on the machine without disassembly. Saves time and improves your part quality.

Suitable for: - Micro 2016 NZ (pin Ø3) - Allround/Allround Shot 2025/2027 NZ/DNZ (pin Ø3) - Allround/Allround Shot 2032/2036 NZ/DNZ (pin Ø5) - Prima-series: M-8.7-l-A M-15/3-l M-l-15/3 M-l-19/3 und 19/4 M-l-22/6

Space-saving operating units in the clamping plate are available in different sizes, suitable for the THERMOJECT® valve gate nozzles. Depending on requirements, available in hydraulic (CH) or pneumatic (CP) types.

Operating units in clamping plate CH and CP

Type H-hydraulic / P-pneumatic

ØD / Ød X Stroke

CH 48x46 H 60 bar Ø28 / Ø18 48 10

CP 60x46 P 6 bar Ø45 / Ø18 60 10

A = Only for anti-rotation.

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CH and CP

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Operating units flanged and cooled on manifold MH and MP

Features / Advantages and Benefits:The new pin adjustment enables exact adjustments to 0.01mm without disassembly. It is easily accessible from behind. Saves time and improves your part quality.

Post-production cooling time is not required due to ex-cellent thermal decoupling. This lowers setup times and increases productivity.

Suitable for: *= Micro 2016 NZ (pin Ø3) = Allround/Allround Shot 2025/2027 NZ/DNZ (pin Ø3) = Allround/Allround Shot 2032/2036 NZ/DNZ (pin Ø5)

**= Maxi/Maxi Shot 2050/2052 NZ/DNZ (pin Ø6) = Easy Shot/Big Shot 2070/2076 NZ/DNZ (pin Ø8)

The flanged and cooled operating units on the manifold facilitate installation in the mold as pipes are fully installed and the connections for the cooling and operating medium are readily available. Depending on requirements, available in hydraulic (MH) or pneumatic (MP) types.

Type (BxH) H-hydr./ P-pneu.

ØD Stroke

MH 50x70/LP * (1) H 60 bar Ø28 / Ø18 10

MH 60x85/LP ** MH 60x85 A/LP** MH 60x100 D/LP** (1)

MH 60x100 PC/LP ** (1)

H 60 bar Ø40 / Ø25 18

MP 65x70/LP * (1) P 6 bar Ø45 / Ø18 10

MP 95x90/LP ** MP 95x90 A/LP ** MP 95x100 D/LP ** (1)

P 6 bar Ø80 / Ø25 18

pin adjustment ±1.0mm.

A= Only for anti-rotation.D= uncoupled (oil free). PC= dead stop position. (1)= optional pin anti-rotation possible.

X

View X

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MH and MP

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The wide variety of gate and pin types offers the right type for every application to fulfill your quality requirements. The PSG team is looking forward to advise you!

Gate inserts for Thermoject®-Series

O* R*

DRX DRXL

DO DOL

RX* NZ*

DNZ DNZL

DO(L) = Open gateDRX = Ring gateDNZ = Valve gateRX*/R* = Ring gateNZ* = Valve gate O* = Open gateX1/X2* = Valve gate Prima - cylindrical(L) = Extened version

* With antechamber in the tool.- Allround Shot Single NZ+DNZ not possbile.

RX-A-Version* NZ-B-Version* RX-H-Version*

DRT-B-Version

Gate type X1 for slowly solidifying thermoplastics (amorphous).

X1 / X2

X1 > X2

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RX*

Micro 2016

Mini 2022Uni 2026 / 2040

Prima KPEPrima M

Allround 2025/2032 Allround Shot 2027/2036Allround Shot Single 2027/2036

Nano 2011

Gate type X2 for rapidly solidifying thermopla-stics (partially crystalline).

Gate inserts for Thermoject®-Series

The wide variety of gate and pin types offers the right type for every application to fulfill your quality requirements. The PSG team is looking forward to advise you!

DO(L) = Open gatedDR(L) = Ring gate DRT3(L) = Ring gate torpedoR3T* = Ring gate RT3T* = Ring gate torpedoDNZ(L) = Valve gate - cylindricalDNZ(L)B = Valve gate - cylindrical + heatedDNZW3(L)-B = Valve gate - cylindrical + heat-conductive insert + heatedDNK(L)B** = Valve gate - conical + heatedNZ3T* = Valve gate - cylindricalNZW3T* = Valve gate - cylindrical + heat-conductive insertNKW3T*/** = Valva gate - conical + heat-conductive insert* With ante-chamber in the tool.**For varioFILL

NZ3-T DO(L) DNZW3(L)-B DRT3(L)-B

R3T NZW3T NKW3T**

RT3T

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Maxi 2050Maxi Shot 2052

Easy Shot 2070

DNZ(L)-B DNK(L)-B**DNZ(L) DR3(L)

DRT3W3 (L) DNZW3 (L)

RT3W3 NZW3

DRT3W3K

smartFILL 4027 / 4037smartFILL Shot 4527 / 4537 smartFILL Shot Single 4527-S / 4537-S

Features / Advantages and Benefits:A special material combination allows injection pres-sures of up to 3000 bar (ID=13).

The compact nozzle construction with integrated spring assembly is suitable for even smallest machine installati-on geometries with nozzle opening pressure from 120 up to 160 bar.

The lever-operated variant can achieve higher nozzle opening pressures. Depending on the leverforce up to maximum 400 bar is possible.

Reliable structure ensures a long lifetime.

This valve gate nozzle is especially used for small injection molding machines.

Fox G 30

Fox G 30 F - spring operatedFox G 30 H - lever operated

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Fox G 30 H

Technical Data Fox G 30 F Fox G 30 H

Max. injection pressure: 3000 bar 3000 bar

Max. locking pressure: 120-160 bar up to 350 bar

Nozzle head length ID: 13 / 33 mm 13 / 33 mm

Nozzle head outlet-Ø: 1.9 - 3 mm 1.9 - 3 mm

Fox G 30 F

Features / Advantages and Benefits:Rheologically balanced flow channels ensure the gentle processing of plastics material.

Available series: - Fox G 30 F and Fox G 30 H

max

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max. threadmin. thread

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Features / Advantages and Benefits:Process-relevant adjustments of the pin-locking pressure is possible through adjusting the spring power. Back pressures of 220-350 bar can be set. Component quality will improve.

Injection pressures up to 3000 bar are permissible.

The new needle sealing with exchangeable needle guidance ensures a long lifetime, continual production and saves cost.

This new spring operated injection nozzle is a new development based on PSG's many years of experience. It responds to the increased market demands for high injection pressures, variable needle locking pressure, maintenance friendli-ness, and long lifetime. VS = VarioSpring

Fox 48 VS VarioSpring

The thread adapter is exchangeable. Hence, the nozzle can be used on other machines as well.

F1=max.

F2=min.

Variable pin locking force!

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Technical Data Fox 48 VS

Max. injection pressure: 3000 bar

Max. locking pressure: 220-350 bar

Nozzle head length ID: 20 / 30 / 40 mm

Nozzle head outlet-Ø 2 - 5 mm

Fox 48 VSFox G 30 F

max. thread Ø48

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Fox 48 CH A and CP A

Features / Advantages and Benefits:The active pin pull-back function enables a controlled opening independent of the injection pressure and a free melt flow. This ensures fault-free components and conti-nual production. Pin movement is always guaranteed!

The flanged operating unit makes the nozzle immediate-ly ready for use. Only the operating medium (hydraulic, pneumatic) and the cooling water need to be connected. This spares you extensive adaptation and avoids errors.

This is PSG's first injection valve gate nozzle with active pin pull-back. The valve pin is controlled by a flanged control unit. The nozzles are available in hydraulic, Fox 48 CH A, or pneumatic, Fox 48 CP A, makes.

Technical Data Fox 48 CH A Fox 48 CP A

Max. injection pressure: 3000 bar 3000 bar

Operating medium: hydraulic pneumatic

Operating pressure: 40 bar min. 6 bar

Cooling medium: Water Water

Pin locking pressure: (back pressure):

300 bar 300 bar

Nozzle head outlet-Ø: 3.0 - 6.0 mm 3.0 - 6.0 mm

Intelligent pin design (small boost surface when closed) and a clever lever design (large gear ratio by "oscillating lever" at CP A) result in a very space-saving nozzle.

The new pin sealing with exchangeable pin guidance ensures a long lifetime, continual production and saves cost.

Active pin return!

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Fox 48 CH A

max. thread

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Technical Data Fox 70 CH A

Max. injection pressure: 2500 bar

Operating medium: hydraulic

Operating pressure: 40-60 bar

Cooling medium: Water

Pin locking pressure: (back pressure):

350 bar

Nozzle head outlet-Ø: Ø 3-10 mm

Fox 70 CH A

Features / Advantages and Benefits:The active pin operation enables an exact process con-trolled opening and closing of the nozzle. This provides a high degree of process reliability and error-free injection results.

The flanged operating unit makes the nozzle immedia-tely ready for use. Only the hydraulic and cooling water supply must be implemented on the machine side. The rheologically optimized melt channel guarantees a wide application area.

Our pioneer product Fuchslocher valve gate nozzle is continuously updated according to the requirements of the injec-tion molding industry and further developed in line with industry-specific requirements.

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Active pin return!

Fox 70 CH A

Max. thread

An intelligent pin design (little exposed surface when closed) and a sophisticated lever construction lead to a very compact size. The new pin sealing with exchangeable pin guidance ensures a long lifetime, continual production, and saves cost.

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Features / Advantages and Benefits:Foreign objects, metallic and non-metallic, are reliably filtered out without disturbing production.

Additional shear- and mixing effects homogenize the melt.

Minimal pressure drop in high volume flow rate due to rheologically beneficial flow diameters.

Permits easy cleaning of both systems, whether in in-jection nozzle make or integrated in the sprue bush of the Hot Runner System

The filter technology ensures continuous, reliable production, while operating Hot Runner Systems. Especially for smaller gate diameters and when processing re-ground materials.

Filter nozzles

Descrip-tion

Filter gap S L +0,03 Ød Ød1 Ød2

Type MC01

0.2; 0.3; 0.6; 0.8; 1.0

45 14 8 2.5

Type MC02

0.2; 0.4; 0.6; 0.8; 1.0

45 20 12 2.8

Type MC03

0.2; 0.4; 0.6; 0.8; 1.0

50 25 16 3.8

*MC01 available from stock.

Selection guide: Max. shot weight at 0.6 mm filter gap for polystyrol (PS)For MC01 = 200 g / for MC02 = 400 g / for MC03 = 1200 g

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S / SR / URMiniclean MC

Features / Advantages and Benefits:Service-friendly cleaning when installed: - S-Nozzle: exchange of nozzle head and filter torpedo (Replacement parts included) . - SR / UR-nozzle: By dismantling of the nozzle head the filter is brought in cleaning position and is rinsed with the next shot.

Foreign objects, metallic or non-metallic, are reliably filtered out without disturbing production.

Additional shear- and mixing effects homogenize the melt.

Minimal pressure drop in high volume flow rate due to rheologically beneficial flow diameters.

Filter gap from 0.25 mm available! Shot weights up to 4000 g possible.

All thread types available.

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MC01

MC02MC03

Filter nozzle S

Filter nozzle SR

Filter nozzle UR

Guideline table for shot weights [g] per nozzle

Based on an average flow-length-wall-thickness relation

21Technical changes and errors reserved. In application, please contact PSG.PSG Plastic Service GmbH I P.O. Box 42 01 62 I 68280 Mannheim • GermanyPhone +49 621 7162-0 I www.psg-online.de I [email protected]

db_guidelinetable_shotweights_02092014e - 1/409/2014

Based on an average flow-distance-to-wall-strength ratio

* Shot weight per injection point.

Selection assistance / Specification sheets


OPEN NOZZLES:

Nozzles series Gate inserts:

Ring gate:R, RX, RT, DR, DRX, DRT(L), DRTK

Open gate: O, DO

Low viscosity, e.g.:ƞ (Tset/3000s-1) < 60 Pa•s

HDPE, LDPE, PE, PP, PS, SB, TPE-O

Medium viscosity, e.g.:ƞ (Tset/3000s-1)60-150 Pa•s

ABS, PA, POM-CO, PP-EPDM, SAN, ASA, PBT, SEBS

High viscosity, e.g.:ƞ (Tset/3000s-1) > 150 Pa•s

PC, PC-ABS, PC-PBT, PEI, PET, PMMA, POM-H, PPO(PPE), PPS, PSU, TPU, PVC (soft), TPE-E

Nozzle length(standard program)

Minimum nozzledistances

(without flattening)

Shot weights [g] Shot weights [g] Shot weights [g] Nozzle length [mm] Nozzles distance [mm]

MANIFOLD NOZZLES: from to from to from to from to

Nano 2011 RX 0.2 10 0.2 5 0.2 3 41 181 20 (Front 23)

Micro 2016 RX, DRT 0.5 30 0.5 15 0.5 8 41 201 28.5

Allround / Allround Shot

2025/2027

DRX 3 70 3 35 3 20

61 (63) 181 (183)34 (2025)

33.5 (2027)RX 3 100 3 50 3 25

DO 3 200 3 100 3 50


2032/2036

DRX 20 500 20 250 20 150

61 (65) 261 (265)46 (2032)

42.5 (2036)RX 20 1000 20 500 20 300

DO 20 1500 20 750 20 400


4027 / 4527RT, DRT(L), DRTK 3 70 3 35 3 20 60 180

38 (4027)

27 (4527)


4037 / 4537RT, DRT(L), DRTK 20 500 20 300 20 150 60 360

46 (4037)

37 (4537)

Maxi / Maxi Shot

2050/2052R, DR, DO 200 2000 200 1200 200 750 100 (110) 600 63.5 (2050)

Easy Shot 2070 DRT, RT 200 4000 200 2000 200 1000 110 800 70.5

Mini 2022 R, O 0.5 50 0.5 25 0.5 12 36 76 26.5

Uni 2026 R, O 3 250 3 150 3 70 36 101 32.5

Uni 2040 R, O 20 2000 20 1000 20 400 61 101 48.5

Multi 26/80 * MTG 1 40 1 20 1 10

61 101

30.5

Multi 33/80 * MTG 1 40 1 20 1 10 38.5

Multi 40/80 * MTG 1 60 1 30 1 15 48.5

Multi 26/80 * MS 1 40 1 20 1 1061 101

30.5

Multi 40/80 * MS 1 60 1 30 1 15 48.5

SINGLE NOZZLES:

Allround Shot Single

2027-S

DRX 3 70 3 35 3 20

61 (63) 181 (183)RX 3 100 3 50 3 25

DO 3 200 3 100 3 50

Allround Shot Single

2036-S

DRX 20 500 20 250 20 150

61 (65) 261 (265)RX 20 1000 20 500 20 300

DO 20 1500 20 750 20 400

smartFILL Shot Single4527-S

RT, DRT(L), DRTK 3 70 3 35 3 20 60 180

smartFILL Shot Single4537-S

RT, DRT(L), DRTK 20 500 20 300 20 150 60 360

Jumbo 2053 DR, DO 200 2000 200 1200 200 750 95 800

Jumbo 2073 DR, DO 400 6000 400 3500 400 2000 95 800

09/2014

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** Operating units are not considered for valve gate nozzles.*** Applies to M nozzles with a operating unit CH 48x46 per nozzle.

In case of reinforced plastics with 20% share the maximum shot weight will be reduced about 20%.

For the material-dependent nozzle selection, please see the relevant data sheet or contact PSG directly.

The specified shot weights are general recommendations based on our calculations and years of experiences. We cannot guarantee this data as our products are merely a part of a manufacturing process. Please contact us in borderline cases.

Technical changes and errors reserved. In application, please contact PSG.PSG Plastic Service GmbH I P.O. Box 42 01 62 I 68280 Mannheim • GermanyPhone +49 621 7162-0 I www.psg-online.de I [email protected]


** Operating units aren´t considered for valve gate nozzles.*** Suitable for nozzles type M with one operating unit CH 48x46 per nozzle.

In case of reinforced plastics with 20% of the maximum shot weight, the total shot weight will be reduced by 20%.

You can find the nozzle selection depending on the material in the corresponding data sheet or contact PSG directly.

Based on an average flow-distance-to-wall-strength ratio


VALVE GATE NOZZLES:

The stated shot weights are general recommendations, which are based on our calculations and longtime experience.For this data we can´t give a guarantee because our products are just a part of the manufacturing process. Please contact us in borderline cases.

Nozzles series Gate inserts:

Valve gate:NZ, NK, DNZ(L), DNK(L), X1, X2

Low viscosity, e.g.:ƞ (Tset/3000s-1) < 60 Pa•s

HDPE, LDPE, PE, PP, PS, SB, TPE-O

Medium viscosity, e.g.:ƞ (Tset/3000s-1) 60-150 Pa•s

ABS, PA, POM-CO, PP-EPDM, SAN, ASA, PBT, SEBS

High viscosity, e.g.:ƞ (Tset/3000s-1) > 150 Pa•s

PC, PC-ABS, PC-PBT, PEI, PET, PMMA, POM-H, PPO(PPE), PPS, PSU, TPU, PVC (soft), TPE-E

Nozzle length(standardprogram)

Minimum nozzledistances

(without flattening)

Shot weights [g] Shot weights [g] Shot weights [g] Nozzle length [mm] Nozzle distances [mm]

MANIFOLD NOZZLES: from to from to from to from to

Micro 2016 NZ 0.5 10 0.5 5 0.5 3 41 201 28.5**


2025 / 2027DNZ, NZ 3 70 3 35 3 20 61 (63) 181 (183)

34 (2025)**

33.5 (2027)**


2032 / 2036DNZ, NZ 20 500 20 250 20 150 61 (65) 261 (265)

46 (2032)**

42.5 (2036)**


4027 / 4527NZ, DNZ(L) 3 60 3 30 3 15 60 180

38 (4027)**

27 (4527)**


4037 / 4537NZ, DNZ(L) 20 400 20 200 20 80 60 360

46 (4037)**

37 (4537)**

Maxi / Maxi Shot

2050 / 2052

DNZ 200 2000 200 1200 200 750100 (110) 600

63.5 ** (2050)

NZ 200 1000 200 600 200 400 48.5 ** (2052)

Easy Shot 2070DNZ-B, DNK-B,

DNZW-B, NZW, NKW 300 2500 300 1500 300 800 110 800 70.5 **

Prima M-8.7-l/A X1, X2 0.5 20 0.5 10 0.5 5 53 133 50.0 ***

Prima M-15/3-l X1, X2 0.5 25 0.5 15 1 8 50 70

51.0 ***

Prima M-l-15/3 X1, X2 1 25 1 15 1 8 50 70

Prima M-l-19/3 X1, X2 3 150 3 100 3 60 50 75

Prima M-l-19/4 X1, X2 5 250 5 150 5 100 50 75

Prima M-l-22/6 X1, X2 10 800 10 400 10 250 50 150

Prima M-l-28/7 X1, X2 50 2000 50 1000 50 600 75 150 66.5

SINGLE NOZZLES:

Prima KPE- / E- l-15/3 X1, X2 1 25 1 15 1 8 50 70

Prima KPE- / E-l-19/3 X1, X2 3 150 3 100 3 60 50 75

Prima KPE- / E-l-19/4 X1, X2 5 250 5 150 5 100 50 75

Prima KPE- / E-l-22/6 X1, X2 10 800 10 400 10 250 50 150

Prima KPE- / E-l-28/7 X1, X2 50 2000 50 1000 50 600 75 150


Based on an average flow-length-wall-thickness relation

09/2014

Gate diameter dimensioning

• Ring gate R, RX, RT, DR(L), DRX(L), DRT(L), DRTK• Open gate O, DO(L)• Valve gate NZ, NK, DNZ(L), DNK(L), X1, X2

23

- At connecting to sub-manifold the next larger standard gate diameter (about 0.5-1.0 mm) can be used.- For valve gates with gates NZ, NK, DNZ(L), DNK(L), X1 und X2 the next larger standard gate diameter (about 0.5-1.0 mm) can be used.

The gate diameter dimensioning contains only general recommendations, based on our calculations, and long-term experience.We cannot guarantee this data as our products are merely a part of a manufacturing process. Please contact us in borderline cases.

09/2014



Gate diameter selection for


Flow rate V [cm3/s]

Flow rate V [cm3/s]

Shea

r rat

e [1

/s] •

103

Shea

r rat

e [1

/s] •

103

Gate diameter D [mm]


- By gating on a Sub-runner the diameter can be enlarged about 0.5 mm-1.0 mm.- For valve gate gates NZ, NK, DNZ(L), X1 and X2 the diameter can be chosen about larger (about 0.5 – 1.0 mm)

The gate diameter selection includes only general recommendations based on our stress analysis and years of experience.For this data we cannot give a guarantee because our products are just a part of the manufacturing process. Please contact us in borderline cases.



Gate diameter selection for


Flow rate V [cm3/s]

Flow rate V [cm3/s]

Shea

r rat

e [1

/s] •

103

Shea

r rat

e [1

/s] •

103



- By gating on a Sub-runner the diameter can be enlarged about 0.5 mm-1.0 mm.- For valve gate gates NZ, NK, DNZ(L), X1 and X2 the diameter can be chosen about larger (about 0.5 – 1.0 mm)

The gate diameter selection includes only general recommendations based on our stress analysis and years of experience.For this data we cannot give a guarantee because our products are just a part of the manufacturing process. Please contact us in borderline cases.

PSG Plastic Service GmbH I Pirnaer Straße 12 - 16 I 68309 Mannheim I Germany I Phone +49 621 7162-0 I [email protected]

www.psg-online.de

Technical changes and errors reserved.

Noz

zles

V1.

0_en

gl._

09/2

014_

yk

Please find a list of all our agents online at:

www.psg-online.de/en/company/representations-worldwide/

Service is our missionIt is our pleasure to consult with you - worldwide

Psg duesenprospekt 11092014 web sp e

Documents

allround standard

gate rx

nozzle length

nozzle flange

gate area

flexible nozzle series

gate styles

gate geometry