PROVISION OF EPCC FOR FSF AROUND CPF3 HFY-CON/F&CO872 …msk-iq.com/en/Flow Lines and Trunk Lines PPT-SARA-96.pdf · 4.3 Project QA/QC ORG.Chart Project Title : ... A4 QA/QC Manager

PROVISION OF EPCC FOR FSF AROUND CPF3

HFY-CON/F&CO872-0896-01

Construction of Flow lines and Trunk lines

1

MSK-CPECC PCH

4/28/2018

www.msk-group.org

4/28/2018MSK-CPECC-PCH-CONTRACT 2

34/28/2018

1.Introduction

PROVISION OF EPCC FOR FSF AROUND CPF3 HFY-CON/F&CO872-0896-01 Construction of Flow

lines and Trunk lines Project (the “Project”) and Related System Project is carried out by JV (CPECC

&MSK )as EPC contractor for PetroChina International Iraq FZE according to letter of award dated on 31

Dec 2017. The project in handled in Halfaya Oil Field located 35 km southeast of Amarah city, Missan

Governorate, southern part of the Republic of Iraq. CPECC& MSK activities are performed based on

signed service agreement with PetroChina for the period of four years until 2021.

Project Location; The Halfaya Oil Field is situated in the Missan governorate of Iraq, 35 km southeast of

Amarah city

Client; PetroChina International Iraq FZE Iraq Branch

Contractor; CPECC& MSK

Project name; PROVISION OF EPCC FOR FSF AROUND CPF3 Construction of Flow lines and Trunk

lines

Project number; PRID-3690 HFY-CON/F&CO872-0896-01

Service order number; SO01

Project Activities;

A. Engineering

B. Procurement

C. Construction

D. Testing

E. Commissioning

Project Title :PROVISION OF EPCC FOR FSF AROUND CPF3 HFY-CON/F&CO872-0896-01 Construction of Flow lines and Trunk lines

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1.1 HFY OIL FIELD MAP


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1.2 Reference

a) PCH and HALFAYA oilfield specifications and

requirements

b) Design Bases

c) 0896 ITB Final PDF files

d) The Project documents

e) Overall Layout


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2.1 SCOPE OF WORK FOR (SO01)

a) The flowlines shall be of carbon steel API 5L-PSL2- BNS/X52NS

b) The flowline shall be buried together in common trench where they have the same

route, the minimum cover of pipeline is 1200 mm (top of pipe)

c) The estimated lengths of the flowlines will base on Location Plan of the respective

well at the relevant Site

2.Understanding the Scope of Work for the project.

The Scope of work to be performed be Contractor is only for ENGINEERING AND

CONSTRUCTION OF FLOWLINES AND TRUNKLINES for This project consist of the followings

as per section 4.0 from contract:

1. Flow lines and trunk lines

2. Civil works

3. Anticorrosion protection.


2.2 Scope & Quantities;

No. Description Details Unit Quantity

1 Pipeline 6" with 3PE/3PP/FBE Coating m 39300

8" with 3PE/3PP/FBE Coating m 24600

2 Road Crossing (Excavation method) 6" pipeline road crossing m 116

8" pipeline road crossing m 119

4 Road Crossing (Reserved Culvert) 6" pipeline road crossing m 80

8" pipeline road crossing m 128

5 River/Channel Crossing (with excavation) 6" Pipeline River/Channel Crossing m 107

8" Pipeline River/Channel Crossing m 66

7 Underground pipeline/cable crossing Pipeline crossing each 59

Cable crossing each 26


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2.3 Overall Layout


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4. Project Organization Chart

4.1 Project Management Organization

MSK-PRID-3680-Project Manager

Construction Manager

HSE Manager

QC Manager

Commissioning Supervisor

Planner Engineering Coordinator

Inspection Supervisor

Document Control Center (DCC)

Security Supervisor

Accountent


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4.2 Project Construction ORG.Chart Construction Manager

Civil EngineerPiping

Engineer

Instruent Engineer

Quality Engineer

Testing Supervisor

Workshop Supervisor

Equipment Supervisor

Surveyors

HSE Supervisor

Coating Supervisor


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4.3 Project QA/QC ORG.Chart


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5-Project Millstones.

Service Order effective date：Mar 20th 2018

Mobilization: 01-May-18

Construction-6’’ Pipeline & 8’’ Pipeline: 12-May-18

Commissioning and Demobilization: 27-Sep-18

Project Milstones.(Start Date)


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6. Construction Project Execution Schedule for SO 01 – Level 3 (Start Date & Finish Date)


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7. Site Mobilization Plan (Man Power, Tools & Tackles, Camp, Machinery etc.)

7. 4 Man Power Schedule


#Project Months

1 2 3 4 5 6 7 8 9 10

A Indirect Manpower

A1 Project Manager 1 1 1 1 1 1 1

A2 Construction Manager 1 1 1 1 1 1 1

A3 HSSE Manager 1 1 1 1 1 1 1

A4 QA/QC Manager 1 1 1 1 1 1 1

A5 Engineering Manager 1 1 1 1 1 1 1

A6 Pipline Engineer 1 1 1 1 1 1 1

A7 Civil Engineer 1 1 1 1 1 1 1

A8 Document Controller 1 1 1 1 1 1 1

B Direct Manpower

B1 Construction Supervisor 0 1 1 1 1 1 1

B2 QA/QC Supervisor 0 1 1 1 1 1 1

B3 HSSE Supervisor 0 1 2 2 2 2 1

B4 Surveyor 0 2 2 1 1 1 0

B5 Surveyor Helper 0 2 3 5 5 3 2

B6 Welder 0 5 16 22 22 15 4

B7 Hydrotesting Foreman 0 0 0 1 3 3 2

B8 Strore Keeper 0 2 3 4 4 2 1

B9 NDT Supervisor 0 0 2 2 2 2 1

B10 NDT Technician 0 0 4 4 4 4 2

B11 Coating Supervisor 0 0 0 1 2 2 1

B12 Coating Techniian 0 0 0 2 4 6 3

B13 Skilled Labour 0 15 48 66 66 45 12

B14 Unskilled Labour 0 22 72 99 99 66 18

B15 Equpments operatot 4 8 16 16 16 12 6

B16 Driver 6 10 18 20 20 12 8

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7. 5 Equipment Schedule


C Equipment

C1 Crane 20 ton 0 2 3 3 2 2 1

C2 Welding machine 5 10 22 22 22 20 10

C3 Sidboom 0 6 7 7 7 6 2

C4 Boring machine 0 1 1 1 1 1 0

C5 HDD machine 0 1 1 1 1 0 0

C6 NDT equipment 0 2 2 3 3 2 2

C7 Surveying equipment 0 6 6 6 6 6 0

C8 Power generator 4 4 4 4 4 4 4

C9 Hydrotesting equipment 0 0 3 3 3 3 3

C10 Air compressor 0 1 2 2 3 3 1

C11 Welding rods oven 0 20 20 20 20 20 20

C12 12 seat bus 2 4 8 8 8 8 2

C13 Pick-up 4 5 6 6 6 5 4

#Project Months

1 2 3 4 5 6 7 8 9 10

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7. 6 HISTOGRAM

0

50

100

150

200

250

300

1 2 3 4 5 6 7 8 9 10

Project Week

Chart Title

Indirect Manpower Direct Manpower Equipment


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8. Project Execution activities

8.1. TOPOGRAPHIC SURVEY

8.2 PROCUREMENT

8.3 CONSTRUCTION

8.4 COMMISIONING


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8.4.1 TYPICAL DRAWING FOR PIPELINES CROSSING


25

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8.4.2 A Typical Drawing Right of Way and Working Strip Dimensions


27

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9.Project Control System

The elements of project control system shall include:

• Work Breakdown Structure (WBS) for the project

• Project Execution Schedule

• Progress Measurement/Monitoring System

• Progress ‘S’ Curve

• Manpower Histograms


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12. HSE Requirements

It is contractor’s sole responsibility to apply for Permit To Work for all operation of

the Contract

It is mandatory for contractor to provide full Personnel Protective Equipment to its

members involved in Work.

The qualified HSE supervisor capable of fluent spoken English and with similar

working experience shall be available for each working site.

It is contractor’s obligation and duty to keep a good housekeeping by segregating

and collecting waste when the operation is over.

It is contractor’s sole responsibility to get its members and vehicles issued valid

security clearance and driving pass by corresponding authorization prior to the

commencement of Contract.

The indispensable HSE signs and warning tape should be in position, as well as first

aider kit.Project Title :PROVISION OF EPCC FOR FSF AROUND CPF3 HFY-CON/F&CO872-0896-01 Construction of Flow lines and Trunk lines

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12. HSE Requirements

Some critical equipment, such as cranes, shall be issued certificate by third party

authorization.

Smoking area should be appointed by contractor in working site.

No Sub-Contractor is allowed or permitted to inform or submit a report to PCH or

MOC directly without MSK authorization.

Toolbox talk is mandatory for contractor prior to commencement of daily operation.

Contractor’s members are physically and mentally fit for a variety of operations of the

Project, and with qualified certifications if necessary.

It is mandatory for Contractor to abide by the HSE procedures and regulations.

Contractor is requested to implement color-coding system for cranes, lifting tacks,

hand portable tools, equipment and so on.


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11. QAQC Requirements

At all time, QC inspector must supervise on site during construction. At the same time the

measure device should be available on site. All measure device used in this project must be

calibrated by authorized organization, including pressure recorder, Pressure gauge, holiday

tester; infrared thermometer, hardness tester, PWHT machine, and so on.

Prepare the construction record and get signature from PMC at the same time when

finishing the work;

personnel allocation:

Full-time welding inspector: CSWIP certificate.

Full-time Anti-corrosion engineer: NACE certificate.

Full-time document controller.

PQR+WPS is approved by PMC.

All the measure equipment must be qualification with calibration certificate.

Sub-contractor must submit the quality organization chart and contact information.


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Marks of welding joints information including:

root welding, welder ID and date;

cap welding, welder ID and date; .

RT and date;

UT and date;

PWHT and date;

HSS and date.

Qualification of welder and coating operator;

All welder with qualification ID CARD examined by PMC can perform the welding work;

Certificate of Welding electrode.

The welding work starts after welding material is approved by PMC. The brand and type

shall be same with PQR.

The number of joint must be continuous.

ITB: Every welding joint location and elevation should be surveyed before backfilling.

The welding log/ history shall be updated and emailed to PCH every Saturday morning.


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11.1 ITPs execution

CONTRACTOR will conduct inspections as per quality control requirements included in the construction procedures

and method of statements. The latter will describe as well fabrication and construction processes and key parameters

affecting quality as specified in applicable standards.

ITPs will cover as minimum the following:

- Excavation and trenching,

- Pipeline Erection and welding,

- Piping inspection and NDT,

- Hydro-testing for piping and equipment,

- Pipeline Tie-in,

- Pipeline Joint painting And coating,

- Cathode protection .


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Thank You for Your

Attention


PROVISION OF EPCC FOR FSF AROUND CPF3 HFY-CON/F&CO872 …msk-iq.com/en/Flow Lines and Trunk Lines PPT-SARA-96.pdf · 4.3 Project QA/QC ORG.Chart Project Title : ... A4 QA/QC Manager

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