Providing Complete Product Solutions - MultiBriefs · Relevant Weld Codes AWS D1.1, D1.3, D1.5, D1.6, D14.3, D8.1 Weld Sizes Qualified 3mm to Unlimited Material Thicknesses 20 Gauge

Providing Complete Product SolutionsISO/TS 169492009 Certified

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www.dtmp.com

What we’re about...

Since 1947, Detroit Tool Metal Products has been a leading, full-service manufacturer of precision metal stampings, fabricated components and value-added assemblies for a targeted range of attractive end markets and applications.

DTMP specializes in producing standard and custom steel and aluminum components for premier original equipment manufacturers (“OEMs”) and providing value-added engineering support.

DTMP differentiates itself with unique capabilities across heavy tonnage (up to 1,600 tons), deep draw (up to 16 inches), large bed sizes (up to 8 feet by 12 feet) and thin and thick gauge inputs.

DTMP is one of the only independent manufacturers in North America with the full range of production capabilities required to meet the size and quantity needs of its demanding end markets. Combining this with design engineering capabilities, flexibility and a vertically integrated manufacturing platform enables DTMP to produce large format components with solutions that involve numerous production functions.

Model Ton Bed Stroke Features

Stamping Press withProgressive and Coil Feed Capabilities. Danly 1600 60" x 144" 30"

USI Clearing 1500 96" x 144" 32" 250 tons of cushion

USI Clearing 1000 84" x 144" 36" 3 air cushion

Verson 1000 72" x 132" 14" 112 tons of cushion

Verson 800 60" x 108" 16" 115 tons of cushion

Verson 800 60" x 108" 8"

Verson 400 60" x 132" 16" 52 tons of cushion

Verson 400 60" x 192" 12" 80 tons of cushion

Federal 300 36" x 42" 8" 38 tons of cushion

Verson 300 48" x 72" 16" air cushion

Niagara 200 47" x 29" air cushion

(2) Minster 175 27" x 40" 28 tons of cushion

Minster 150 40" x 54" 6"

Niagara AA 5 ½ Lodestar 110 27" x 42" 5" air cushion

USI Clearing 60 24" x 48" 5" air cushion

Hydraulic USI Clearing 700 60" x 96" 30" 150 tons of cushion

Drake Elec-Draulic II 75 14" x 40"

Model Trimmer 50 26" x 30" * 4 post hydraulic

*distance between post

DTMP has the experience and versatility to handle practically any stamping job. We can handle low-volume or prototype runs requiring economy and accuracy. We also have extensive experience providing long run, complex, medium and large stampings produced on a variety of presses. With one of the widest ranges of tonnage and bed sizes available, we can offer unmatched flexibility to meet our customers’ needs.

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Design for Manufacturing

DTMP provides a dedicated pre-production team to assist customers in developing newly fabricated products. The pre-production team is a cross-functional group that contains experienced mechanical and industrial engineers, black belt specialists, pre-production (launch) personnel. They are responsible for handling the design process and planning for items entering the Detroit Tool Metal Products facility. A safe, robust, efficient, quality and error proofed design is the primary objective to meet and exceed the customers’ expectations.

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Item DTMP Welding Capabilities

Facilities 2

Process Capability MIG, TIG, Flux Core, Stick, Spot, Projection and Stud Welding

Transfer Types Short Circuit, Globular, Spray, Pulsed

Material Capabilities Carbon Steel, Stainless Steel, Aluminum

Positions Qualified Flat, Horizontal, Vertical and Overhead

Electrode Strength 70 KSI to 120 KSI

Relevant Weld Codes AWS D1.1, D1.3, D1.5, D1.6, D14.3, D8.1

Weld Sizes Qualified 3mm to Unlimited

Material Thicknesses 20 Gauge to Unlimited

# of Manual Stations 32

# of Automated Stations 12

Range of Weight 0 - 2200 lbs.

# of Certified Welding Inspectors 3 + 1 Associate

NDT Inspection Methods 1. Ultrasonic Testing (Phased Array)

2. Dye Penetrant Testing 3. Magnetic Particle Testing

Model Watts Table

Bystonic Bystar 4000 80 x 160

Trumpf 3040 4000 72 x 144

Trumpf 3040 4000 72 x 144

Trumpf 3040 4000 72 x 144

Trumpf 4050 5000 72 x 144

Trumpf 3030 3000 60 x 121

Trumpf Laser Cat 2600 60 x 120

Laser

Model Ton Bed Features

Amada 125 10' 6 axis back gauge

Cincinnati FM10 500 14' CNC back gauge

Amada HFB 1003 110 122" Down-acting press brake, 8 axis, CNC back gauge

Pacific 300 14' Hurco Model 88, and back gauge

Cincinnati 175 10' Hurco Model 5C, CNC back gauge

Verson 60 10'

Amada 242 14' 8 axis, back gauge

Trumpf 230 10' 6 axis, back gauge

AccurPress 500 14' Material thickness and spring back compensation.

5 axis with back gauge, and 3-D visual controls.

Betenbender 120 6'

Press Brake

Model Ton Sheet size (max.) Thickness (max.) Description

Amada Vipros 358 King turret press 33 50" x 157.5" 1 reposition .125" 58 station turret (4 autoindexing), brush table

Amada Vipros 368 King turret press 33 60" x 157.5" 1 reposition .125" 58 station turret (4 autoindexing), brush table

Amada Vipros 567 King turret press 55 60" x 144" 1 reposition .375" 44 station turret (2 autoindexing),

w/ plasma cutting 200 amp air plasma ½" maximum thickness

Amada Vipros 255 King turret press 22 50" x 50" .125" 31 station turret (3 autoindexing)

CNC Punch

DTMP is the 1st company in the US to implement 2nd generation heavy plate welding software technology.

This technology expansion and our comprehensive equipment offerings set

us apart from other metal welders.

DTMP has over 40 years of providing high quality fabrication services to the Midwest and Nationwide. We are a leading provider of turnkey parts and have a continually expanding fabrication department. We utilize on-the-floor programming expertise for optimal work flow and process time.

www.dtmp.com 5

AccurPress

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DTMP specializes in the CNC machining of large parts, prototypes, and production parts. We yield a variety of horizontal and vertical CNC machining centers to produce high-precision parts of all sizes.

DTMP knows how to create value added services for its customers. Utilizing the full array of services provided allows customers to receive their products just in time, and ready for the point of use. Saving you time and money is key to building solid business partnerships.

www.dtmp.com

We provide full painting and finishing services, including:

• 5-stage wash system with advanced RO treated sealant systems• Powder paint system• Multiple color capabilities• Variable line speed for large or small parts and various materials• Liquid paint outsourcing

Model L x D x H (mm) Weight (lb) *

(2) Haas VF-6 1650 x 760 x 380 1000

Haas VF-1 610 x 350 x 305 100

Mazak 6000 800 x 800 x 800 1000

Mazak 510C 1040 x 500 x 380 1000

Mazak 10800 1550 x 1550 x 1300 2000 palletech system**

* Weights are based on lift capacity** 8 pallets with 2 load / unload stations. New 160 tool changer and an anticipated 90% machine utilization.

Machine Centers

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Mazak Palletech System

DTMP has design and manufacturing expertise with a substantial set of capabilities. This full set of solutions positions DTMP as a one-stop-shop that consistently and efficiently provides products with high quality and prompt delivery.

Bethel FacilityP.O. Box 512 • 949 Bethel RoadLebanon, MO 65536

Auglaize Facility1611 Auglaize Drive • Lebanon, MO 65536

ALP Facility100 True Street • Lebanon, MO 65536

www.dtmp.com

PHONE: 417.532.2142 • FAX: 417.588.3405

EMAIL: [email protected]

Quality Control and Inspection Highlights

• Giddings and Lewis direct computer controlled coordinate measuring machine (range of 48" x-axis, 120" y-axis, 40" z-axis)• Hexagon Metrology - Romer portable coordinate Measuring Machines (3) with operating diameter of 12'.• Wilson Instruments hardness tester 503T (motorized twin tester)• METALSOFT® FabriVISION Optical Inspection Scanner. This system directly interfaces with the laser and turret control centers for automated scanning and programming procedures that allow for immediate turnaround on flat part production in order to provide rapid prototyping response and short lead times.• Business Operating Systems—Internal systems used to measure, evaluate and improve our level of commitment based on ISO, TS, QS and other industry certification programs.• Paint thickness gauges for all metal substrates

Full Solutions Provider and "One-Stop-Shop"