Document Revision: 7 ProtoNode RER and ProtoNode LER Startup Guide For Interfacing Customer Product: Harsco Industrial Patterson-Kelley ENVI Control Systems and Love Controller To Building Automation Systems: BACnet MS/TP, BACnet IP, Metasys N2, Modbus TCP, and LonWorks APPLICABILITY & EFFECTIVITY Explains the ProtoNode RER and LER hardware and how to install it. The instructions are effective for the above as of March 2013
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Document Revision: 7
ProtoNode RER and ProtoNode LER
Startup Guide
For Interfacing Customer Product: Harsco Industrial Patterson-Kelley ENVI Control Systems and Love Controller
To Building Automation Systems: BACnet MS/TP, BACnet IP, Metasys N2, Modbus TCP, and LonWorks
APPLICABILITY & EFFECTIVITY
Explains the ProtoNode RER and LER hardware and how to install it.
The instructions are effective for the above as of March 2013
jshick
Typewritten Text
1004905965
Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 2 of 38
2 BACnet/LonWorks Setup for ProtoNode RER/LER .......................................................................................... 6 2.1 Installation steps for the customer ................................................................................................................ 6
2.2 Record Identification Data ............................................................................................................................. 6
2.3 Configure the DIP Switches ............................................................................................................................ 6
2.3.1 Setting the Node/ID Device Instance (DIP Switch A0 – A7) for BACnet MS/TP, BACnet/IP, and Metasys
3 Interfacing the ProtoNode to ENVI and Love Controller ............................................................................... 10 3.1 ProtoNode RER and LER component layout with the cover removed ......................................................... 10
3.2 Wiring Connections to ProtoNode RER and LER for the ENVI and Love Controller ..................................... 11
3.2.1 Connecting ENVI Modbus RTU Boilers to the ProtoNode’s RS-485 ........................................................ 12
3.2.2 Biasing the Modbus RS-485 Network..................................................................................................... 12
3.2.3 End of Line Termination Switch for the Modbus RS-485 port on the ProtoNode ................................... 13
3.3 Wiring the ProtoNode RER to RS-485 Field Protocol ................................................................................... 14
3.4 Wiring the ProtoNode LER Field Port to a LonWorks network .................................................................... 15
3.5 Power-Up the ProtoNode RER or LER .......................................................................................................... 15
4 Commissioning the ProtoNode LER on a LonWorks network ........................................................................ 16 4.1 Commissioning the ProtoNode LER on a LonWorks network ...................................................................... 16
4.1.1 Instructions to Upload XIF File From the ProtoNode LER Using FS GUI Web Server .............................. 16
5 Connect the ProtoNode’s Web GUI to Setup IP Address for BACnet/IP or Modbus TCP ............................... 18 5.1 Connect the PC to the ProtoNode via the Ethernet port ............................................................................. 18
5.2 Use the ProtoNode Web GUI to Connect to the ProtoNode ....................................................................... 19
5.3 Set IP Address for BACnet/IP or Modbus TCP via GUI ................................................................................. 19
6 Chipkin Automation’s CAS BACnet Explorer for validating the Protonode in the field on a BACnet MS/TP or BACnet/IP network .............................................................................................................................................. 21
6.1 Downloading Chipkin Automation’s CAS Explorer and Requesting an Activation Key ................................ 21
6.2 CAS BACnet Setup ........................................................................................................................................ 22
6.2.1 CAS BACnet MS/TP Setup ....................................................................................................................... 22
6.2.2 CAS BACnet BACnet/IP Setup ................................................................................................................. 22
Appendix A. Troubleshooting Tips ....................................................................................................................... 23 Appendix A.1. Check Wiring and Settings ................................................................................................................ 23
Appendix A.2. Take Log With Our FieldServer Utilities............................................................................................ 23
Appendix A.3. LED Diagnostics for Modbus RTU Communications between the ProtoNode and the ENVI and the
Love Controller ........................................................................................................................................................ 26
A.3.1 ProtoNode RER and LER LEDs .................................................................................................................... 26
Appendix B. Vendor Information ......................................................................................................................... 27 Appendix B.1. ENVI and Love Controller Modbus RTU COM Settings ..................................................................... 27
Appendix B.2. ENVI Modbus RTU Mappings to BACnet MS/TP, BACnet IP, Metasys and LonWorks ..................... 27
Appendix B.3. Love Controller Modbus RTU Mappings to BACnet MS/TP, BACnet IP, Metasys N2 ....................... 28
Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 4 of 38
Appendix B.4. DIP switch settings for ENVI and Love Controllers to support Metasys N2 and Modbus TCP and
BACnet for the Love Controller................................................................................................................................ 29
Appendix C. Reference ......................................................................................................................................... 37 Appendix C.1. Specifications .................................................................................................................................... 37
Appendix C.1.1. Compliance with UL Regulations ............................................................................................ 37
Appendix D. Limited 2 year Warranty .................................................................................................................. 38
LIST OF FIGURES
Figure 1: A0 – A7 DIP Switches ...................................................................................................................................... 7 Figure 2: B0 – B3 DIP Switches ...................................................................................................................................... 7 Figure 3: S0 – S3 DIP Switches ....................................................................................................................................... 7 Figure 4: ProtoNode BACnet RER N34 (top) and ProtoNode LER N35 (bottom) ......................................................... 10 Figure 5: Pin outs for the ENVI’s Modbus RS-485 port and power to the ProtoNode ................................................ 11 Figure 6: Pin outs for the Love’s Modbus RS-485 port and power to the ProtoNode ................................................. 11 Figure 7: Wiring diagram for the EVNI’s Modbus RTU RS-485 to the ProtoNode’s RS-485 port. ................................ 12 Figure 8: Modbus RS-485 Biasing Switch on the ProtoNode N34 (left) and ProtoNode N35 (left). ............................ 13 Figure 9: Modbus RS-485 End-Of-Line Termination Switch on ProtoNode N34 (left) and ProtoNode N35 (right) ..... 13 Figure 10: Connection from ProtoNode to RS-485 BMS Field Protocol –BACnet MS/TP or Metasys N2 .................... 14 Figure 11: End-of-line termination on from ProtoNode to RS-485 BMS Field Protocol .............................................. 14 Figure 10: ProtoNode LER LonWorks FFT-10 2 wire screw terminal ........................................................................... 15 Figure 13: ProtoNode power pin outs ......................................................................................................................... 15 Figure 14: Sample of Fserver.XIF file being generated ................................................................................................ 17 Figure 15: Ethernet port location of ProtoNode ......................................................................................................... 18 Figure 16: FST Web GUI screen ................................................................................................................................... 19 Figure 17: FST Web GUI IP Address settings screen .................................................................................................... 20
Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 5 of 38
ProtoNode is an external, high performance Building Automation multi-protocol gateway that has been
preprogrammed for Harsco’s ENVI boiler control system and the Love Boiler controller to support BACnet®1MS/TP,
BACnet/IP, Metasys®2 N2 by JCI, Modbus TCP, and LonWorks®
3. Configurations for the various protocols are
stored within the ProtoNode and are selectable via DIP switches for fast and easy installation. It is not necessary to
download any configuration files to support the required applications.
This document provides the necessary information to facilitate installation of the ProtoNode.
1.1 BTL Mark – BACnet Testing Laboratory
1.2 LonMark Certification
1 BACnet is a registered trademark of ASHRAE 2 Metasys is a registered trademark of Johnson Controls Inc. 3 4 LonWorks is a registered trademark of Echelon Corporation
The BTL Mark on the ProtoNode RER is a symbol that indicates to everyone that a
product has passed a series of rigorous tests conducted by an independent laboratory
which verifies that the product correctly implements the BACnet features claimed in
the listing. The mark is a symbol of a high-quality BACnet product. Go to
http://www.bacnetinternational.net/btl/ for more information about the BACnet
Testing Laboratory.
LonMark International is the recognized authority for certification, education, and
promotion of interoperability standards for the benefit of manufacturers, integrators
and end users. LonMark International has developed extensive product certification
standards and tests to provide the integrator and user with confidence that products
from multiple manufacturers utilizing LonMark devices work together. FieldServer
Technologies has more LonMark Certified gateways than any other gateway
manufacturer, including the ProtoCessor, ProtoCarrier and ProtoNode for OEM
applications and the full featured, configurable gateways.
These are the instructions to set CAS Explorer up for the first time on BACnet MS/ST and BACnet/IP.
6.2.1 CAS BACnet MS/TP Setup
Using the Serial or USB to RS-485 converter, connect it to your PC and the 3 Pin BACnet MS/TP connector
on the ProtoNode RER.
In CAS Explorer, do the following:
o Click on settings o Check the BACnet MSTP box and uncheck the BACnet IP and BACnet Ethernet boxes. o Set the BACnet MSTP MAC address to 0. o Set the BACnet MSTP Baud Rate to 38400. o Click Ok. o On the bottom right-hand corner, make sure that the BACnet MSTP box is green. o Click on discover. o Check all 4 boxes. o Click Send.
6.2.2 CAS BACnet BACnet/IP Setup
See Section 4.1 to set the IP address and subnet of the PC that will be running the CAS Explorer.
Connect a straight through or cross Ethernet cable from the PC to the ProtoNode.
In CAS Explorer, do the following:
o Click on settings o Check the BACnet IP box and uncheck the BACnet MSTP and BACnet Ethernet boxes. o In the “Select a Network Device” box, select the network card of the PC by clicking on it. o Click Ok. o On the bottom right-hand corner, make sure that the BACnet IP box is green. o Click on discover. o Check all 4 boxes. o Click Send.
Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 23 of 38
No COMS on Modbus RTU side. If TX/RX is not flashing rapidly then there is a COM issue on the Modbus side and you need to check the following things: o Visual observations of LEDs on ProtoNode. See Appendix A.3 o Check baud rate, parity, data bits, stop bits o Check Modbus device address o Verify wiring
Field COM problems. o Visual observations of LEDs on ProtoNode. See Appendix A.3 o Visual dipswitch settings (using correct baud rate and device instance) o Verify IP address setting o Verify wiring
If the problem still exists, a log needs to be taken and sent to FieldServer. See Appendix A.2
Appendix A.2. Take Log With Our FieldServer Utilities
Once the log is complete, email it to [email protected]. The log will allow us to rapidly diagnose
the problem.
Make sure the FieldServer utilities are loaded on the PC.
Appendix A.3. LED Diagnostics for Modbus RTU Communications between the ProtoNode and the ENVI
and the Love Controller
Please see the diagram below for LED Locations
A.3.1 ProtoNode RER and LER LEDs
Light Description For ProtoNode RER and LER
RTC Unused
RUN The RUN LED will start flashing 20 seconds after power indicating normal operation.
ERR
The SYS ERR LED will go on solid 15 seconds after power up. It will turn off after 5 seconds. A steady red light will indicate there is a system error on the ProtoNode LER. If this occurs, immediately report the related “system error” shown in the error screen of the RUI interface to FieldServer Technologies for evaluation.
RX The RX LED will flash when a message is received on the ProtoNode port.
TX The TX LED will flash when a message is sent on the ProtoNode port.
PWR This is the power light and should show steady green at all times when the ProtoNode is powered.
Harsco Industrial Patterson-Kelley ProtoNode Startup Guide Page 27 of 38