Protective a n d Industria l C o a tings General ... · AS2700 colour range available. NZ7019 1 2 P33.03 P33.03 Epinamel DTM985 Epinamel DTM985 150 150 High build, high solids, epoxy

Protective and Industrial Coatings General Specification Guide 2013

INDUSTRIALCOATINGS

PROTECTIVE AND INDUSTRIAL COATINGS SYSTEM GUIDE

Version 3, March 2013 Page 1 of 15

INTRODUCTION Wattyl has a wide range of Protective and Industrial Coating products that may be used in combination to make hundreds of different coating systems. This guide is designed to assist in the selection of the correct coating system for your application by providing Wattyl’s most common coating systems for typical substrates and exposure environments. System selection is a function of: exposure environment, expected life, substrate material, substrate condition, previous coating (if present), surface preparation method, application method, application conditions and requirements, structure design. Correct surface preparation is critical to the longevity of any coating system. For details of surface preparation methods refer to the surface preparation sections (I-10 to I-14) of the Wattyl Protective and Marine Coatings Manual along with the appropriate Australasian Standards. For further assistance with system selection for a specific project please contact your local Protective and Industrial Coatings Sales Representative or contact Wattyl on 0800 735 551 INDEX PROTECTIVE SYSTEMS - ATMOSPHERIC ___________________________________________________________ 2

MILD STEEL - MILD ATMOSPHERIC ENVIRONMENT (VERY LOW CORROSIVITY) _______________________________________________ 2 MILD STEEL - MODERATE ATMOSPHERIC ENVIRONMENT (LOW CORROSIVITY) _______________________________________________ 3 MILD STEEL - TROPICAL ATMOSPHERIC ENVIRONMENT (MEDIUM CORROSIVITY) _____________________________________________ 4 MILD STEEL - MARINE ATMOSPHERIC ENVIRONMENT (HIGH CORROSIVITY) _________________________________________________ 5 MILD STEEL - SEVERE MARINE ATMOSPHERIC ENVIRONMENT (VERY HIGH CORROSIVITY) ______________________________________ 7 MILD STEEL - WET ABRASIVE BLAST OR HYDROJET SURFACE PREPARATION - FOR MILD, MODERATE, TROPICAL, INDUSTRIAL AND MARINE ATMOSPHERIC ENVIRONMENTS ______________________________________________________________________________ 8 GALVANISED STEEL, ALUMINIUM OR FIBRE GLASS - MILD, MODERATE, TROPICAL, INDUSTRIAL AND MARINE ATMOSPHERIC ENVIRONMENTS _________________________________________________________________________________________________ 9 CONCRETE - DECORATIVE SYSTEMS (excluding floors) - FOR MILD, MODERATE, TROPICAL, INDUSTRIAL AND MARINE ATMOSPHERIC ENVIRONMENTS ________________________________________________________________________________________________ 10

PROTECTIVE SYSTEMS - IMMERSION ____________________________________________________________ 11 MILD STEEL - FRESH/SEA WATER IMMERSION ________________________________________________________________________ 11 MILD STEEL - WASTEWATER IMMERSION ____________________________________________________________________________ 11

PROTECTIVE SYSTEMS - HEAT AND CHEMICAL RESISTANT ___________________________________________ 12 MILD STEEL - HEAT RESISTANT SYSTEMS ____________________________________________________________________________ 12 MILD STEEL - CHEMICAL RESISTANT SYSTEMS - FOR RESISTANCE TO SPLASH OF ACIDIC/ALKALINE LIQUIDS _____________________ 13

PROTECTIVE SYSTEMS -FLOORING _____________________________________________________________ 14 FLOORING SYSTEMS - MILD STEEL _________________________________________________________________________________ 14 FLOORING SYSTEMS - GALVANISED STEEL ___________________________________________________________________________ 14 FLOORING SYSTEMS - CONCRETE __________________________________________________________________________________ 15



PROTECTIVE SYSTEMS - ATMOSPHERIC MILD STEEL - MILD ATMOSPHERIC ENVIRONMENT (VERY LOW CORROSIVITY)

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS

Power tool clean Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Power tool clean to AS1627.2 Class 2 (min.) NZ7001 1 P33.03 Epinamel DTM985 150 Single coat, surface tolerant, epoxy mastic.

Excellent corrosion resistance. Full AS2700 colour range available.

NZ7002 1

2 3

TM1.00 TM2.00 TM2.00

All Purpose Primer Agricultural Enamel Agricultural Enamel

50 35 35

Economical alkyd system with a full gloss finish. Wide colour offer available.

Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9) NZ7003 1 P42.02 Galvit ES600 75 Single coat, zinc rich ethyl silicate primer/finish for

excellent protection of steel. Approved to APAS2908, APAS2973, A3750.15 Type 4

NZ7004 1 P42.01 Galvit ES510 75 Single coat, zinc rich ethyl silicate primer/finish for

excellent protection of steel. More economical than Galvit ES600 system, due to lower zinc content. Approved to APAS2908

NZ7005 1

2 P30.01 P50.01

Epinamel PR250 Poly U400

75 50

Highly durable epoxy/polyurethane system with a hard wearing, high gloss finish. Full AS2700 colour range available.

NZ7006 1

2 P30.01 P51.02


75 100

High build, highly durable epoxy/polyurethane system with a hard wearing, gloss finish. Full AS2700 colour range available.



MILD STEEL - MODERATE ATMOSPHERIC ENVIRONMENT (LOW CORROSIVITY)

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS

Power tool clean Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Power tool clean to AS1627.2 Class 2 (min.) NZ7007 1

2 3

P10.04 TM2.00 TM.200

Duranamel PR9 Agricultural Enamel Agricultural Enamel

75 35 35

Medium build, gloss alkyd system with a high film build primer for extra protection. Brush and roll system. Wide colour offer available.

NZ7008 1

2 P30.01 P50.01


100 50


NZ7009 1

2 P30.01 P51.02


100 100


NZ7010 1 P33.03 Epinamel DTM985 200 Single coat, surface tolerant, epoxy mastic.


Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9) NZ7011 1

2 P30.01 P50.01


100 50


NZ7012 1

2 P30.01 P51.02


100 100


NZ7013 1 P33.03 Epinamel DTM985 200 Single coat, surface tolerant, epoxy mastic.


NZ7015 1

2 P41.02 P31.01

Galvit EP102 Epinamel EB600

50 150

A high build, full epoxy system with a zinc rich primer for long lasting protection.



MILD STEEL - TROPICAL ATMOSPHERIC ENVIRONMENT (MEDIUM CORROSIVITY)

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS


2 3

P30.01 P31.01 P50.01

Epinamel PR250 Epinamel EB600 Poly U400

75 100 50

High gloss epoxy/polyurethane system with very good durability. Full AS2700 colour range available.

NZ7017 1

2 3

P30.01 P31.01 P51.02

Epinamel PR250 Epinamel EB600 Poly U750

75 100 100

Gloss, high build, epoxy/polyurethane system with very good durability. Full AS2700 colour range available.

NZ7018 1

2 P30.01 P31.01

Epinamel PR250 Epinamel EB600

75 150

High build, epoxy system with long-term recoatability and curing at low temperatures. Full AS2700 colour range available.

NZ7019 1

2 P33.03 P33.03

Epinamel DTM985 Epinamel DTM985

150 150

High build, high solids, epoxy mastic system, excellent anticorrosive performance. Full AS2700 colour range available.


2 P30.01 P50.01


200 50

Highly durable system with a hard wearing, high gloss finish. Full AS2700 colour range available.

NZ7021 1

2 3

P42.01 P31.01 P50.01

Galvit ES510 Epinamel EB600 Poly U400

75 100 50

A high gloss finish, zinc rich ethyl silicate/epoxy/polyurethane system for best anticorrosive protection. Full AS2700 colour range available.

NZ7022 1

2 P33.03 P33.03


150 150

High build, high solids, epoxy mastic system, excellent anticorrosive performance. Full AS2700 colour range available.

NZ7023 1

2 P30.01 P31.01


75 150

High build, epoxy system with long-term recoatability and curing at low temperatures. AS2700 colour range available.

NZ7024 1

2 P30.01 P51.02


150 100

High build, highly durable system with a hard wearing, gloss finish. Full AS2700 colour range available.

NZ7025 1

2 3

P41.02 P31.01 P50.01

Galvit EP102 Epinamel EB600 Poly U400

50 125 50

An epoxy zinc/epoxy/polyurethane system for excellent durability and protection. Full AS2700 colour range available.



MILD STEEL - MARINE ATMOSPHERIC ENVIRONMENT (HIGH CORROSIVITY)

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS


2 P33.03 P50.01

Epinamel DTM985 Poly U400

300 50

A high build, surface tolerant epoxy mastic, high gloss polyurethane system with excellent anticorrosive performance. Full AS2700 colour range available.

NZ7027 1

2 P33.03 P51.02


250 100

A high build, surface tolerant epoxy mastic, high build gloss polyurethane system with excellent anticorrosive performance. Full AS2700 colour range available.

NZ7028 1

2 P30.01 P33.03

Epinamel PR250 Epinamel DTM985MIO

75 325

A high build, high solids, epoxy system with micaceous iron oxide finish coat for excellent corrosion protection.



MILD STEEL - MARINE ATMOSPHERIC ENVIRONMENT (HIGH CORROSIVITY) (continued) SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS


2 P33.03 P50.01


300 50


NZ7030 1

2 P33.03 P51.02


250 100


NZ7031 1

2 3

P41.02 P33.03 P50.01

Galvit EP 102 Epinamel DTM985MIO Poly U400

50 200 50

A high build, high gloss, high solids epoxy micaceous iron oxide system with a zinc rich primer for excellent corrosion protection. Full AS2700 colour range available.

NZ7032 1

2 3

P41.02 P33.03 P51.02

Galvit EP102 Epinamel DTM985MIO Poly U750

50 150 100

A high build, gloss, high solids epoxy micaceous iron oxide system with a zinc rich primer for excellent corrosion protection. Full AS2700 colour range available.

NZ7033 1

2 P41.02 P33.03

Galvit EP102 Epinamel DTM85MIO

50 200

A high build, high solids epoxy micaceous iron oxide system with a zinc rich primer for excellent corrosion protection.

NZ7034 1

2 3

P42.01 P33.03 P50.01

Galvit ES510 Epinamel DTM985 Poly U400

75 200 50

A highly durable, high gloss polyurethane finish with zinc rich primer and high solids epoxy buildcoat. Excellent long term performance. Full AS2700 colour range available.

NZ7035 1

2 3

P42.01 P33.03 P51.02

Galvit ES510 Epinamel DTM985 Poly U750

75 150 100

A highly durable gloss polyurethane finish with zinc rich primer applied over a high solids epoxy build coat. Excellent long term performance. Full AS2700 colour range available.

NZ7036 1

2 P42.01 P33.03

Galvit ES510 Epinamel DTM985

75 200

A high build, high solids epoxy with a zinc rich ethyl silicate primer. Full AS2700 colour range available.



MILD STEEL - SEVERE MARINE ATMOSPHERIC ENVIRONMENT (VERY HIGH CORROSIVITY)

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS


2 P33.03 P50.01


300 50


NZ7038 1

2 P33.03 P51.02


250 100


NZ7039 1

2 P30.01 P33.03

Epinamel PR250 Epinamel DTM985MIO

75 325

A high build, high solids, micaceous iron oxide epoxy system for excellent corrosion protection.


2 3

P30.01 P33.03 P50.01

Epinamel PR250 Epinamel DTM985 Poly U400

75 250 50

A high build, high solids epoxy/high gloss polyurethane system for excellent corrosion protection. Full AS2700 colour range available.

NZ7041 1

2 3

P30.01 P33.03 P51.02


75 200 100

A high build, high solids epoxy/gloss polyurethane system for excellent corrosion protection. Full AS2700 colour range available.

NZ7042 1

2

P33.03 P33.03


200 200

A high build, high solids, surface tolerant, epoxy mastic system. Excellent corrosion resistance. Full AS2700 colour range available.

NZ7081 1

2 3

P41.02 P33.03 P51.02

Galvit EP102 Epinamel DTM985MIO Poly U750

50 200 100

A high build, high solids epoxy micaceous iron oxide, gloss polyurethane system with a zinc rich primer for excellent corrosion protection. Full AS2700 colour range available.



MILD STEEL - WET ABRASIVE BLAST OR HYDROJET SURFACE PREPARATION - FOR MILD, MODERATE, TROPICAL, INDUSTRIAL AND MARINE ATMOSPHERIC ENVIRONMENTS

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS

Pretreatment Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Followed by either: Wet abrasive blast Wet abrasive blast clean the surface to remove all millscale, rust, old paint and achieve a surface similar to AS1627.4 Class 2½. Flash rusting will occur almost immediately. High pressure water wash using clean and fresh water to remove all blasting residue. Allow all surfaces to dry before painting. or Ultra high pressure water jet Ultra high pressure water jet (UHPWJ) >170 MPa (>25,000 psi) the surface using fresh and clean water to remove all millscale, rust, old paint and achieve a surface similar to AS1627.4 Class 2½. Flash rusting will occur almost immediately. Allow all surfaces to dry before painting. NZ7043 1

2 3

P30.01 P33.03 P50.01


75 250 50

A high build, high gloss polyurethane system with very good durability. Full AS2700 colour range available.

NZ7044 1

2 3

P30.01 P33.03 P51.02


75 200 100

A high build, gloss polyurethane system with very good durability. Full AS2700 colour range available.

NZ7045 1

2 P30.01 P33.03

Epinamel PR250 Epinamel DTM985

75 300

A high build, high solids epoxy system with excellent corrosion protection.



GALVANISED STEEL, ALUMINIUM OR FIBRE GLASS - MILD, MODERATE, TROPICAL, INDUSTRIAL AND MARINE ATMOSPHERIC ENVIRONMENTS

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS

Pretreatment Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth (where applicable). Follow by the surface preparation for the appropriate substrate, refer below: GALVANISED STEEL - Lightly abrasive blast using an inert grit to achieve a roughened, uniform flat appearance over the entire surface. Do not disturb zinc layer during blasting. ALUMINIUM - Either lightly abrasive blast clean using an inert grit to achieve a uniform, flat appearance over the entire surface; or mechanically abrade the entire surface using 80 grit paper/disc. FIBRE GLASS - Mechanically abrade the entire surface using 80 grit paper/disc. NZ7046 1

2 3

TM1.50 TM2.00 TM2.00

Super Etch Agricultural Enamel Agricultural Enamel

20 35 35

A medium build, single pack etch primer with a gloss alkyd finish. Wide colour offer available. Suitable for mild exposure environments only.

NZ7047 1

2 3

P30.01 P33.03 P50.01


75 250 50

High build, gloss polyurethane system with excellent durability. Full AS2700 colour range available. Suitable for all exposure environments.

NZ7048 1

2 3

P30.01 P33.03 P51.02


75 200 100

High build, gloss polyurethane system with excellent durability. Full AS2700 colour range available. Suitable for all exposure environments.

NZ7049 1

2

P30.01 P50.01


75 50

Highly durable system with a hard wearing, high gloss finish. Full AS2700 colour range available. Suitable for mild and moderate exposure environments.

NZ7050 1

2

P30.01 P51.02


75 100

High build, highly durable system with a hard wearing, gloss finish. Full AS2700 colour range available. (Suitable for mild and moderate exposure environments.)



CONCRETE - DECORATIVE SYSTEMS (excluding floors) - FOR MILD, MODERATE, TROPICAL, INDUSTRIAL AND MARINE ATMOSPHERIC ENVIRONMENTS

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS

Pretreatment New concrete shall be at least 28 days old prior to application of coating system. Remove all surface contaminants (including bondbreakers and curing agents) followed by either: Abrasive blast Abrasive blast to remove all laitance and other surface contaminants. Ensure the concrete moisture content is less than 4%; or Acid etch Acid etch the surface using a solution of hydrochloric acid. Rinse the surface with copious quantities of clean, fresh water to remove all of the acid residue. Allow the concrete to dry. Ensure the concrete moisture content is less than 4%. NZ7051 1

2 3

TA062 TA062 TA062

Aquafloor Waterbased Epoxy Aquafloor Waterbased Epoxy Aquafloor Waterbased Epoxy

35 35 35

Epoxy gloss system for simplified on-site application. Full AS2700 colour range available.

NZ7052 1

2 P30.06 P31.01

Epinamel UC230 Epinamel EB600

35 100

A highly durable medium solids epoxy satin system. Full AS2700 colour range available.

NZ7053 1

2 P30.06 P51.02

Epinamel UC230 Poly U750

35 100

High build, highly durable system with a hard wearing, gloss polyurethane finish. Full AS2700 colour range available.



PROTECTIVE SYSTEMS - IMMERSION MILD STEEL - FRESH/SEA WATER IMMERSION

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS


2 P33.03 P33.03


150 150

Economical, high solids, high build, epoxy system.

NZ7055 1

2 P36.01 P36.01

Epinamel MF920 Epinamel MF920

250 250

High performance, high build, high solids, highly abrasion resistant epoxy system.

MILD STEEL - WASTEWATER IMMERSION

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS


2 3

P30.01 P33.03 P33.03

Epinamel PR250 Epinamel DTM985 Epinamel DTM985

75 150 150

A high build, high solids epoxy system for protection against most wastewaters.

NZ7057 1

2 P36.01 P36.01

Epinamel MF920 Epinamel MF920

250 250

High performance, high build, high solids, highly abrasion resistant epoxy system.



PROTECTIVE SYSTEMS - HEAT AND CHEMICAL RESISTANT MILD STEEL - HEAT RESISTANT SYSTEMS

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS

Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9) Interior - up to 200°C NZ7058 1

2 P31.01 P31.01

Epinamel EB600MIO Epinamel EB600MIO

60 60

Low temperature curing, recoatable epoxy micaceous iron oxide system for long term flexibility.

NZ7059 1

2 P71.03 P71.03

Heatkote Aluminium Heatkote Aluminium

20 20

Aluminium pigmented, acrylic silicone system with no heat curing required.

NZ7060 1

2

TM2.00 TM2.00

Agricultural Enamel Aluminium Agricultural Enamel Aluminium

35 35

Single product, single pack aluminium for economical protection.

Interior - up to 400°C NZ7061 1

P42.01 Galvit ES510 75 Single coat, zinc rich ethyl silicate system for very

good heat resistance and corrosion protection. Exterior - up to 200°C NZ7062 1

2 3

P31.01 P31.01 P31.01

Epinamel EB600MIO Epinamel EB600MIO Epinamel EB600MIO

60 60 60

Low temperature curing, single product, recoatable epoxy micaceous iron oxide system for long term flexibility.

NZ7063 1

2 3

P42.01 P71.03 P71.03

Galvit ES510 Heatkote Aluminium Heatkote Aluminium

75 20 20

Acrylic silicone finish over zinc rich ethyl silicate primer. No heat curing required.

Exterior - up to 400°C NZ7064 1

P42.01 Galvit ES510 75 Single coat, zinc rich ethyl silicate system for

excellent heat resistance and corrosion protection.



MILD STEEL - CHEMICAL RESISTANT SYSTEMS - FOR RESISTANCE TO SPLASH OF ACIDIC/ALKALINE LIQUIDS

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS

Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9) Acidic NZ7065 1

2 3

P20.01 P21.02 P21.01

PermaChlor PR30 PermaChlor CR60 PermaChlor CR50

75 100 35

Chlorinated rubber system with very good resistance to acidic splash conditions.

NZ7066 1

2 P33.03 P51.02


150 100

High build, epoxy/gloss polyurethane system with good resistance to a range of acidic splash conditions.

Alkali NZ067 1

2 P33.03 P32.02

Epinamel DTM985 Epinamel CF602

150 35

High solids, epoxy gloss finish with good resistance to a range of alkali splash conditions



PROTECTIVE SYSTEMS -FLOORING FLOORING SYSTEMS - MILD STEEL

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS

Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9) Semi-gloss NZ7068 1

2 P30.01 P31.01


150 150

Low temperature curing, recoatable epoxy system with long term flexibility.

NZ7069 1

2 P33.03 P33.03


200 200

High build, surface tolerant, epoxy mastic system. Excellent corrosion resistance. Suitable for high traffic areas.

NZ7082 1

2 P30.01 P36.01

Epinamel PR250 Epinamel MF920

75 150

A high build, highly abrasion resistant system, suitable for high traffic areas.

Gloss NZ7070 1

2 P30.01 P51.02


75 75

Full gloss polyurethane finish system for moderate traffic areas.

Non-Skid NZ7071 1

2 3

P30.01 P34.01 P51.02

Epinamel PR250 Epinamel NS808 Poly U750

75 400 75

Epoxy non-skid system with a gloss polyurethane finish, suitable for high traffic areas.

FLOORING SYSTEMS - GALVANISED STEEL

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS

Abrasive Blast (whip blast) Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth (where applicable). Lightly abrasive blast using an inert grit to achieve a roughened, uniform flat appearance over the entire surface. Do not disturb zinc layer during blasting. Semi-gloss NZ7072 1

2 P30.01 P31.01


75 150

Low temperature curing, recoatable epoxy finish for long term flexibility. Suitable for moderate traffic areas.

NZ7073 1

2 P30.01 P36.01

Epinamel PR250 Epinamel MF920

75 150

A high build, highly abrasion resistant system suitable for high traffic areas.

Gloss NZ7074 1

2 P30.01 P51.02


75 100

High build, highly durable system with a hard wearing, gloss finish. Full AS2700 colour range available. Suitable for moderate traffic areas.

Non-Skid NZ7075 1

2 3

P30.01 P34.01 P51.02

Epinamel PR250 Epinamel NS808 Poly U750

75 400 100

Epoxy non-skid system for high traffic areas.



FLOORING SYSTEMS - CONCRETE

SYSTEM NO.

COAT DATA SHEET

PRODUCT DFT (µm)

SYSTEM BENEFITS

Pretreatment New concrete shall be at least 28 days old prior to application of coating system. Remove all surface contaminants (including bondbreakers and curing agents) followed by either: Abrasive blast Abrasive blast to remove all laitance, unsound paint and other surface contaminants. Completely remove all dust and grit. Ensure the concrete moisture content is less than 4% or Acid etch Acid etch the surface using a solution of hydrochloric acid. Rinse the surface with copious quantities of clean, fresh water to remove all of the acid residue. Allow the concrete to dry. Ensure the concrete moisture content is less than 4%. Semi-gloss NZ7076 1

2 3

P30.06 P31.01 P31.01

Epinamel UC230 Epinamel EB600 Epinamel EB600

35 100 100

Low temperature curing, Recoatable epoxy system suitable for moderate traffic areas.

Gloss NZ7077 1

2 P30.06 P51.02

Epinamel UC230 Poly U750

35 100

An epoxy, high build gloss polyurethane system suitable for moderate traffic areas.

NZ078 1

2 3

TA062 TA062 TA062

Aquafloor Waterbased Epoxy Aquafloor Waterbased Epoxy Aquafloor Waterbased Epoxy

35 35 35

Gloss epoxy system suitable for moderate traffic areas.

Non-Skid NZ7079 1

2 3

P30.06 P34.01 P51.02

Epinamel UC230 Epinamel NS808 Poly U750

35 400 100

Epoxy/gloss polyurethane non-skid system suitable for high traffic areas.

NZ7080 1

2 3

P30.06 P34.01 TA062

Epinamel UC230 Epinamel NS808 Aquafloor Waterbased Epoxy

35 400 40

Gloss epoxy non-skid system suitable for high traffic areas.

Wattyl® is a registered trademark of Valspar Paint (Australia) Pty Ltd. 1. This information is provided with respect to the listed Valspar products. Valspar recommends that: (a) The user should check the date of printing, and if more than 24 months have elapsed, should verify with our nearest sales office that the information is still current. (b) you review the Technical Data Sheets (TDS) and Material Safety Data Sheets (MSDS) before you use or handle the product; (c) the product be used only in accordance with the information provided by Valspar; (d) the product be transported, stored and handled in accordance with the information on the MSDS and relevant TDS; and (e) you thoroughly test the product, using the recommended application method on a sample of intended substrate, before using the product. 2. The information in this technical data sheet was prepared using information gathered during product development. While Valspar endeavours to update this information and maintain the accuracy and currency of its contents, Valspar cannot guarantee that the information provided is wholly comprehensive. 3. Valspar recommends that you conduct such additional investigations as may be necessary to satisfy yourself of the accuracy, currency and comprehensiveness of the information on which you rely in using and handling the product. If you require further information please contact your nearest Valspar Office. 4. Because we cannot control the way these products may be used, or the conditions they may be exposed to, we can give no express guarantees in respect of these products or their performance. However certain guarantees may be implied by law. VALSPAR PAINT (NZ) LTD

Ver. 3, March 2013 Reason for Issue: Updated system to Valspar 1 of 1

COATING SPECIFICATION NZ7001

Substrate MILD STEEL - MILD ATMOSPHERIC ENVIRONMENT (VERY LOW CORROSIVITY) Surface Preparation - Power tool clean Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Power tool clean to AS1627.2 Class 2 (min.)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types

Film Thickness (microns)

Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Epinamel DTM985

2 3:1 P33.03 5.7 L760 175 150 2 6 Indef

Note: Single coat, surface tolerant, epoxy mastic. Excellent corrosion resistance. Full AS2700 colour range available. Total Dry Film Thickness: 150 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl Epinamel DTM985 to all nut & bolt holes, weld margins and all leading

edges. 4. Apply each coat in a continuous unbroken film in a manner which reduces spray marks, brush marks and other evidence as

to the method of application. 5. Practical coverage of products is project dependent. 6. This specification must be read in conjunction with the relevant technical data sheets.





System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life

@25°C

Recoat Time

@25°C

Wet Dry Min Max

Primer Wattyl All Purpose Primer

NA TM1.00 7 L700 140 50 NA 12 Indef

Intermediate Coat Wattyl Agricultural Enamel

NA TM2.00 10.8 L700 92 35 NA 24 RDS

Finish Coat Wattyl Agricultural Enamel

NA TM2.00 10.8 L700 92 35 NA 24 RDS

Note: Economical alkyd system with a full gloss finish. Wide colour offer available. Total Dry Film Thickness: 120 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl All Purpose Primer to all nut & bolt holes, weld margins and all leading






Substrate MILD STEEL - MILD ATMOSPHERIC ENVIRONMENT (VERY LOW CORROSIVITY) Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Galvit ES600

2 3:2 P42.02 8.7 L702 115 75 RDS RDS Indef

Note: Single coat, zinc rich ethyl silicate primer/finish for excellent protection of steel. Approved to APAS2908, APAS2973, A3750.15 Type 4 Total Dry Film Thickness: 75 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl Galvit ES600 to all nut & bolt holes, weld margins and all leading edges. 4. Apply each coat in a continuous unbroken film in a manner which reduces spray marks, brush marks and other evidence as






System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:2 P42.01 8.7 L702 115 75 RDS RDS Indef

Note: Single coat, zinc rich ethyl silicate primer/finish for excellent protection of steel. More economical than Galvit ES600 system, due to lower zinc content. Approved to APAS2908 Total Dry Film Thickness: 75 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Epinamel PR250

2 4:1 P30.01 7.3 L760 135 75 6 8 Indef

Finish Coat Wattyl Poly U400

2 4:1 P50.01 10.0 RDS 100 50 5 16 Indef

Note: Highly durable epoxy/polyurethane system with a hard wearing, gloss finish. Full AS2700 colour range available. Total Dry Film Thickness: 125 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl Epinamel PR250 to all nut & bolt holes, weld margins and all leading







System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 6 RDS Indef


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef

Note: High build, highly durable epoxy/polyurethane system with a hard wearing, gloss finish. Full AS2700 colour range available. Total Dry Film Thickness: 175 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL - MODERATE ATMOSPHERIC ENVIRONMENT (LOW CORROSIVITY) Surface Preparation - Power tool clean Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Power tool clean to AS1627.2 Class 2 (min.)

System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life

@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Duranamel PR9 NA P10.03 5.6 L700 180 75 NA 4-6 Indef


NA TM2.00 10.8 L700 92 35 NA RDS RDS


NA TM2.00 10.8 L700 92 35 NA RDS RDS

Note: Medium build, gloss alkyd system with a high film build primer for extra protection. Brush and roll system. Wide colour offer available. Total Dry Film Thickness: 145 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl Duranamel PR9 to all nut & bolt holes, weld margins and all leading






Substrate MILD STEEL - MILD ATMOSPHERIC ENVIRONMENT (LOW CORROSIVITY) Surface Preparation - Power tool clean Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Power tool clean to AS1627.2 Class 2 (min.)

System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 5.5 L760 180 100 6 RDS Indef


2 4:1 P50.01 10.0 RDS 100 50 5 16 Indef









System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 5.5 L760 180 100 6 RDS Indef


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef









System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 4.25 L760 235 200 2 3 RDS

Note: a two component surface tolerant high solids, direct to metal high build polyamine adduct cured epoxy coating. Total Dry Film Thickness: 200 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL - MILD ATMOSPHERIC ENVIRONMENT (LOW CORROSIVITY) Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 5.5 L760 180 100 6 RDS Indef


2 4:1 P50.01 10.0 RDS 100 50 5 16 Indef









System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 5.5 L760 180 100 6 RDS Indef


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef









System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 4.25 L760 235 200 2 3 RDS








Substrate MILD STEEL - MARINE ATMOSPHERIC ENVIRONMENT (LOW CORROSIVITY) Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Galvit EP102

2 3:1 P41.02 11.0 L760 90 50 5 1½ Indef

Intermediate Coat Wattyl Epinamel EB600

2 4:1 P31.01 4.3 L760 230 150 6 12 Indef

Note: A high build, full epoxy system with a zinc rich primer for long lasting protection. Total Dry Film Thickness: 150 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl Galvit EP102 to all nut & bolt holes, weld margins and all leading edges. 4. Apply each coat in a continuous unbroken film in a manner which reduces spray marks, brush marks and other evidence as





Substrate MILD STEEL - TROPICAL ATMOSPHERIC ENVIRONMENT (MEDIUM CORROSIVITY) Surface Preparation - Power tool clean Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Power tool clean to AS1627.2 Class 2 (min.)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 6 RDS Indef


2 4:1 P31.01 6.5 L760 155 100 6 12 Indef


2 4:1 P50.01 10.0 RDS 100 50 5 30 Indef

Note: High gloss epoxy/polyurethane system with very good durability. Full AS2700 colour range available. Total Dry Film Thickness: 225 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 6 RDS Indef


2 4:1 P31.01 6.5 L760 155 100 6 12 Indef


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef

Note: Gloss, high build, epoxy/polyurethane system with very good durability. Full AS2700 colour range available. Total Dry Film Thickness: 275 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 6 RDS Indef


2 4:1 P31.01 4.3 L760 230 150 6 3 Indef

Note: High build, epoxy system with long-term recoatability and curing at low temperatures. Full AS2700 colour range available. Total Dry Film Thickness: 225 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL - MILD ATMOSPHERIC ENVIRONMENT (MEDIUM CORROSIVITY) Surface Preparation - Power tool clean Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Power tool clean to AS1627.2 Class 2 (min.)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 5.7 L760 175 150 2 3 RDS

Finish Coat Wattyl Epinamel DTM985

2 3:1 P33.03 5.7 L760 175 150 2 3 RDS









System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 2.7 L760 363 200 6 RDS Indef


2 4:1 P50.01 10.0 RDS 100 50 5 16 Indef

Note: Highly durable system with a hard wearing, high gloss finish. Full AS2700 colour range available. Total Dry Film Thickness: 250 microns minimum This specification is subject to: AS1627 AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL - TROPICAL ATMOSPHERIC ENVIRONMENT (MEDIUM CORROSIVITY) Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:2 P42.01 8.7 L702 115 75 RDS RDS Indef


2 4:1 P31.01 6.5 L760 155 100 6 12 Indef


2 4:1 P50.01 10.0 RDS 100 50 5 30 Indef

Note: A high gloss finish, zinc rich ethyl silicate/epoxy/polyurethane system for best anticorrosive protection. Full AS2700 colour range available. Total Dry Film Thickness: 225 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)






Substrate MILD STEEL - MILD ATMOSPHERIC ENVIRONMENT (MEDIUM CORROSIVITY) Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 5.7 L760 175 150 2 3 RDS


2 3:1 P33.03 5.7 L760 175 150 2 3 RDS

Note High build, high solids, epoxy mastic system, excellent anticorrosive performance. Full AS2700 colour range available. Total Dry Film Thickness: 300 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 6 RDS Indef


2 4:1 P31.01 4.3 L760 230 150 6 12 Indef

Note: High build, epoxy system with long-term recoatability and curing at low temperatures. Full AS2700 colour range available. Total Dry Film Thickness: 225 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL - MILD ATMOSPHERIC ENVIRONMENT (MEDIUM CORROSIVITY) Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 3.6 L760 270 150 6 RDS Indef


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef









System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P41.02 11 L760 90 50 5 1½ Indef


2 4:1 P31.01 6.5 L760 155 100 6 12 Indef


2 4:1 P50.01 10.0 RDS 100 50 8 16 Indef

Note: An epoxy zinc/epoxy/polyurethane system for excellent durability and protection. Full AS2700 colour range available. Total Dry Film Thickness: 225 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)






Substrate MILD STEEL - MARINE ATMOSPHERIC ENVIRONMENT (HIGH CORROSIVITY) Surface Preparation - Power tool clean Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Power tool clean to AS1627.2 Class 2 (min.)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 2.8 L760 352 300 2 4 RDS


2 4:1 P50.01 10.0 RDS 100 50 5 16 Indef

Note: A high build, surface tolerant epoxy mastic, high gloss polyurethane system with excellent anticorrosive performance. Full AS2700 colour range available. Total Dry Film Thickness: 350 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 3.4 L760 295 250 2 4 RDS


2 4:1 P50.02 7.5 RDS 135 100 2½ 16 Indef

Note: A high build, surface tolerant epoxy mastic, high build gloss polyurethane system with excellent anticorrosive performance. Full AS2700 colour range available. Total Dry Film Thickness: 350 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 6 6 Indef

Finish Coat Wattyl Epinamel DTM985MIO

2 3:1 P33.03 2.6 L760 385 325 2 RDS Indef

Note: A high build, high solids, epoxy system with micaceous iron oxide finish coat for excellent corrosion protection. Total Dry Film Thickness: 300 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL - MARINE ATMOSPHERIC ENVIRONMENT (HIGH CORROSIVITY) Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 2.8 L760 350 300 2 4 RDS


2 4:1 P50.01 10.0 RDS 100 50 5 16 Indef









System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 3.4 L760 295 250 2 4 RDS


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef








Substrate MILD STEEL – MARINE ATMOSPHERIC ENVIRONMENT (HIGH CORROSIVITY) Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P41.02 11 L760 90 50 5 1½ Indef

Intermediate Coat Wattyl Epinamel DTM985MIO

2 3:1 P33.03 4.25 L760 235 200 2 4 RDS


2 4:1 P50.01 10.0 RDS 100 50 5 30 Indef

Note: A high build, high gloss, high solids epoxy micaceous iron oxide system with a zinc rich primer for excellent corrosion protection. Full AS2700 colour range available. Total Dry Film Thickness: 300 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P41.02 11.0 L760 75 50 5 1½ Indef


2 3:1 P33.03 5.6 L760 175 150 2 4 RDS


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef

Note: A high build, gloss, high solids epoxy Micaceous iron oxide system with a zinc rich primer for excellent corrosion protection. Full AS2700 colour range available. Total Dry Film Thickness: 300 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P41.02 11.0 L760 90 50 5 1½ Indef


2 3:1 P33.03 4.25 L760 235 200 2 3 RDS

Note: A high build, gloss, high solids epoxy Micaceous iron oxide system with a zinc rich primer for excellent corrosion protection. Total Dry Film Thickness: 250 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:2 P42.01 8.7 L702 115 75 RDS RDS Indef


2 3:1 P33.03 4.25 L760 235 200 2 4 RDS


2 4:1 P50.01 10.0 RDS 100 50 5 16 Indef

Note: A highly durable, high gloss polyurethane finish with zinc rich primer and high solids epoxy build coat. Excellent long term performance. Full AS2700 colour range available. Total Dry Film Thickness: 325 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:2 P42.01 8.7 L702 115 75 RDS RDS Indef


2 3:1 P33.03 5.6 L760 175 150 2 4 RDS


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef

Note: A highly durable gloss polyurethane finish with zinc rich primer applied over a high solids epoxy build coat. Excellent long term performance. Full AS2700 colour range available. Total Dry Film Thickness: 375 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:2 P42.01 8.7 L702 115 75 RDS RDS Indef


2 3:1 P33.03 4.25 L760 235 200 2 6 RDS

Note: A high build, high solids epoxy with a zinc rich ethyl silicate primer. Full AS2700 colour range available. Total Dry Film Thickness: 275 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)






Substrate MILD STEEL – SEVERE MARINE ATMOSPHERIC ENVIRONMENT (VERY HIGH CORROSIVITY) Surface Preparation - Power tool clean Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Power tool clean to AS1627.2 Class 2 (min.)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 2.85 L760 350 300 2 4 RDS


2 4:1 P50.01 10.0 RDS 100 50 5 16 Indef









System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 3.4 L760 295 250 2 4 RDS


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef









System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS RDS Indef

Finish Coat Wattyl Epinamel DTM985MIO

2 3:1 P33.03 2.6 L760 385 325 2 3 RDS

Note: A high build, high solids, epoxy system with micaceous iron oxide finish coat for excellent corrosion protection. Total Dry Film Thickness: 300 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL – SEVERE MARINE ATMOSPHERIC ENVIRONMENT (VERY HIGH CORROSIVITY) Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS RDS Indef

Intermediate Coat Wattyl Epinamel DTM985

2 4:1 P33.03 3.4 L760 375 250 2 4 RDS


2 4:1 P50.01 10.0 RDS 100 50 5 16 Indef

Note: A high build, high solids epoxy/high gloss polyurethane system for excellent corrosion protection. Full AS2700 colour range available. Total Dry Film Thickness: 375 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS5 RDS Indef


2 3:1 P33.03 4.25 L760 235 200 2 4 RDS


2 4:1 P51.02 7.5 RDS

135 100 2½ 16 Indef

Note: A high build, high solids epoxy/gloss polyurethane system for excellent corrosion protection. Full AS2700 colour range available. Total Dry Film Thickness: 375 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 4.24 L760 235 200 2 4 RDS


2 3:1 P33.03 4.25 L760 235 200 2 4 RDS

Note High build, high solids, epoxy mastic system, excellent anticorrosive performance. Full AS2700 colour range available. Total Dry Film Thickness: 400 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL – WET ABRASIVE BLAST OR HYDROJET SURFACE PREPARATION - FOR MILD, MODERATE, TROPICAL, INDUSTRIAL AND MARINE ATMOSPHERIC ENVIRONMENT Surface Preparation - Pretreatment - Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Followed by either: Wet abrasive blast - Wet abrasive blast clean the surface to remove all millscale, rust, old paint and achieve a surface similar to AS1627.4 Class 2½. Flash rusting will occur almost immediately. High pressure water wash using clean and fresh water to remove all blasting residue. Allow all surfaces to dry before painting. or Ultra high pressure water jet - Ultra high pressure water jet (UHPWJ) >170 MPa (>25,000 psi) the surface using fresh and clean water to remove all millscale, rust, old paint and achieve a surface similar to AS1627.4 Class 2½. Flash rusting will occur almost immediately. Allow all surfaces to dry before painting.

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS5 RDS Indef


2 4:1 P33.03 3.4 L760 295 250 2 4 RDS


2 4:1 P50.01 10.0 RDS 100 50 5 16 Indef

Note: A high build, high gloss polyurethane system with very good durability. Full AS2700 colour range available. Total Dry Film Thickness: 375 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS RDS Indef


2 3:1 P33.01 4.25 L760 235 200 2 4 RDS


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef

Note: A high build, high gloss polyurethane system with very good durability. Full AS2700 colour range available. Total Dry Film Thickness: 375 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS RDS Indef


2 3:1 P33.01 2.85 L760 350 300 2 6 RDS

Note: A high build, high solids epoxy system with excellent corrosion protection. Total Dry Film Thickness: 375 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate GALVANISED STEEL – ALUMINIUM OR FIBRE GLASS - MILD MODERATE, TROPICAL, INDUSTRIAL AND MARINE ATMOSPHERIC ENVIRONMENT Surface Preparation - Pretreatment Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth (where applicable). Follow by the surface preparation for the appropriate substrate, refer below: GALVANISED STEEL - Lightly abrasive blast using an inert grit to achieve a roughened, uniform flat appearance over the entire surface. Do not disturb zinc layer during blasting. ALUMINIUM - Either lightly abrasive blast clean using an inert grit to achieve a uniform, flat appearance over the entire surface; or mechanically abrade the entire surface using 80 grit paper/disc. FIBRE GLASS - Mechanically abrade the entire surface using 80 grit paper/disc.

System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life

@25°C

Recoat Time

@25°C

Wet Dry Min Max

Primer Wattyl Super Etch NA TM1.50 5.0 L780 200 20 NA 1 Indef


NA TM2.00 10.8 L700 92 35 NA 24 RDS


NA TM2.00 0.8 L700 92 35 NA 24 RDS

Note: A medium build, single pack etch primer with a gloss alkyd finish. Wide colour offer available. Suitable for mild exposure environments only. Total Dry Film Thickness: 90 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl Killrust Super Etch Primer to all nut & bolt holes, weld margins and all

leading edges. 4. Apply each coat in a continuous unbroken film in a manner which reduces spray marks, brush marks and other evidence as






System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS5 RDS Indef


2 3:1 P33.03 3.4 L760 295 250 2 4 RDS


2 4:1 P50.01 10.0 RDS 100 50 5 16 Indef

Note: A high build, high gloss polyurethane system with very good durability. Full AS2700 colour range available. Suitable for all exposure environments. Total Dry Film Thickness: 375 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS RDS Indef


2 3:1 P33.03 4.25 L760 235 200 2 4 RDS


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef

Note: A high build, gloss polyurethane system with very good durability. Full AS2700 colour range available. Suitable for all exposure environments. Total Dry Film Thickness: 375 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS5 RDS Indef


2 4:1 P50.01 10.0 RDS 100 50 5 16 Indef

Note: A high build, high gloss polyurethane system with very good durability. Full AS2700 colour range available. Suitable for mild and moderate exposure. Total Dry Film Thickness: 125 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS5 RDS Indef


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef

Note: A high build, high gloss polyurethane system with very good durability. Full AS2700 colour range available. Suitable for mild and moderate exposure. Total Dry Film Thickness: 175 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate CONCRETE – DECORATIVE SYSTEMS (excluding floors) – FOR MILD, MODERATE, TROPICAL, INDUSTRIAL AND MARINE ATMOSPHERIC ENVIRONMENTS Surface Preparation - Pretreatment New concrete shall be at least 28 days old prior to application of coating system. Remove all surface contaminants (including bondbreakers and curing agents) followed by either: Abrasive blast - Abrasive blast to remove all laitance and other surface contaminants. Ensure the concrete moisture content is less than 4%; or Acid etch - Acid etch the surface using a solution of hydrochloric acid. Rinse the surface with copious quantities of clean, fresh water to remove all of the acid residue. Allow the concrete to dry. Ensure the concrete moisture content is less than 4%.

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Coat Wattyl Aquafloor Water Based Epoxy

2 2:1 TA062 12.0 Water - 40 6 4 RDS

Intermediate Coat Wattyl Aquafloor Water Based Epoxy

2 2:1 TA062 12.0 Water - 40 6 4 RDS

Finish Coat Wattyl Aquafloor Water Based Epoxy

2 2:1 TA062 12.0 Water - 40 6 4 RDS

Note: Epoxy Semi-gloss system for simplified on-site application. Limited colour range available. Total Dry Film Thickness: 120 microns minimum Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Epinamel UC230

2 2:1 P30.06 12.5 L760 80 35 10 4 5

days Intermediate Coat Wattyl Epinamel EB600

2 4:1 P31.01 6.5 L760 155 100 6 3 RDS

Note: A highly durable medium solids epoxy satin system. Full AS2700 colour range available. Total Dry Film Thickness: 135 microns minimum Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. Apply each coat in a continuous unbroken film in a manner which reduces spray marks, brush marks and other evidence as






System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 2:1 P30.06 12.5 L760 80 35 10 4 5

days Intermediate Coat Wattyl Poly U750

2 4:1 P51.02 7.5 RDS 135 100 2½ 16 RDS

Note: A highly durable medium solids epoxy satin system. Full AS2700 colour range available. Total Dry Film Thickness: 135 microns minimum Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)






Substrate MILD STEEL – FRESH / SEA WATER IMMERSION Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 5.6 L760 175 150 2 3 RDS


2 3:1 P33.03 5.6 L760 175 150 2 3 RDS

Note Economical, high solids, high build, epoxy system. Total Dry Film Thickness: 300 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refr Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL – FRESH / SEA WATER IMMERSION Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Epinamel MF920

2 3:1 P36.01 3.3 L760 305 250 1 7 7

days Finish Coat Wattyl Epinamel MF920

2 3:1 P36.01 3.3 L760 305 250 1 7 7

days Note: High performance, high build, high solids, highly abrasion resistant epoxy system. Total Dry Film Thickness: 500 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl Epinamel MF920 to all nut & bolt holes, weld margins and all leading






Substrate MILD STEEL - WASTEWATER IMMERSION Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS RDS Indef


2 3:1 P33.03 5.6 L760 175 150 2 3 RDS


2 3:1 P33.03 5.6 L760 175 150 2 3 RDS

Note: A high build, high solids epoxy system for protection against most wastewaters. Total Dry Film Thickness: 375 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL – WASTEWATER IMMERSION Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Epinamel MF920

2 3:1 P36.01 3.3 L760 305 250 1 7 7

days Finish Coat Wattyl Epinamel MF920

2 3:1 P36.01 3.3 L760 305 250 1 7 7

days Note: High performance, high build, high solids, highly abrasion resistant epoxy system. Total Dry Film Thickness: 500 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl Epinamel MF920 to all nut & bolt holes, weld margins and all leading






Substrate MILD STEEL – HEAT RESISTANT SYSTEMS – Interior – up to 200°C Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Epinamel EB600MIO

2 4:1 P31.01 10.8 L760 93 60 6 12 Indef

Intermediate Coat Wattyl Epinamel EB600MIO

2 4:1 P31.01 10.8 L760 93 60 6 12 Indef

Note: Low temperature curing, recoatable epoxy micaceous iron oxide system for long term flexibility. Total Dry Film Thickness: 120 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl Epinamel EB600MIO to all nut & bolt holes, weld margins and all leading







System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Heatkote Aluminium

NA P71.03 17.5 RDS 57 20 NA 8 Indef

Intermediate Coat Wattyl Heatkote Aluminium

NA P71.03 17.5 RDS 57 20 NA 8 Indef

Note: Aluminium pigmented, acrylic silicone system with no heat curing required. Total Dry Film Thickness: 40 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl Heatkote Aluminium to all nut & bolt holes, weld margins and all leading







System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Agricultural Enamel

NA TM2.00 10.8 L700 92 35 NA 16 Indef


NA TM2.00 10.8 L700 92 35 NA 16 Indef

Note: Single product, single pack aluminium for economical protection. Total Dry Film Thickness: 70 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl Longlife Aluminium to all nut & bolt holes, weld margins and all leading







System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:2 P42.01 8.7 L702 115 75 RDS RDS Indef

Note: Single coat, zinc rich ethyl silicate system for very good heat resistance and corrosion protection. Total Dry Film Thickness: 75 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)






Substrate MILD STEEL – HEAT RESISTANT SYSTEMS – Exterior – up to 200°C Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Epinamel EB600MIO

2 4:1 P31.01 10.8 L760 93 60 6 12 Indef

Intermediate Coat Wattyl Epinamel EB600MIO

2 4:1 P31.01 10.8 L760 93 60 6 12 Indef

Finish Coat Wattyl Epinamel EB600MIO

2 4:1 P31.01 10.8 L760 93 60 6 12 Indef

Note: Low temperature curing, recoatable epoxy micaceous iron oxide system for long term flexibility. Total Dry Film Thickness: 180 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl Epinamel EB600MIO to all nut & bolt holes, weld margins and all leading







System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:2 P42.01 8.7 L702 115 75 RDS RDS Indef

Intermediate Coat Wattyl Heatkote Aluminium

NA P71.03 17.5 RDS 57 20 NA 8 Indef

Finish Coat Wattyl Heatkote Aluminium

NA P71.03 17.5 RDS 57 20 NA 8 Indef

Note: Acrylic silicone finish over zinc rich ethyl silicate primer. No heat curing required. Total Dry Film Thickness: 115 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







System

No. of packs &

Mix Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:2 P42.01 8.7 L702 115 75 RDS RDS Indef

Note: Single coat, zinc rich ethyl silicate system for very good heat resistance and corrosion protection. Total Dry Film Thickness: 75 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)






Substrate MILD STEEL – CHEMICAL RESISTANT SYSTEMS – For resistance to splash of Acidic / Alkaline Liquids Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl PermaChlor PR30 NA P20.01 6.7 L703 150 75 NA 16 Indef

Intermediate Coat Wattyl PermaChlor CR60 NA P21.02 4.2 L703 240 100 NA 8 Indef

Finish Coat Wattyl PermaChlor CR50 NA P21.01 11.1 L703 90 35 NA 2 Indef

Note: Chlorinated rubber system with very good resistance to acidic splash conditions. Total Dry Film Thickness: 210 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)

NOTES: 1. Refer to the technical datasheet for the correct solvent selection 2. Apply 1st coat as soon as possible after the preparation 3. For added protection, apply a stripe coat of Wattyl PerrmaChlor PR30 to all nut & bolt holes, weld margins and all leading




Ver. 1.0, March 2013 Reason for Issue: New Issue 1 of 1


Substrate MILD STEEL – CHEMICAL RESISTANT SYSTEMS – For resistance to splash of Acidic / Alkaline Liquids Surface Preparation - Power tool clean Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Power tool clean to AS1627.2 Class 2 (min.)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 5.6 L760 175 150 2 6 Indef


2 4:1 P51.02 7.5 L757 135 100 2½ 16 Indef

Note: High build, epoxy/gloss polyurethane system with good resistance to a range of acidic splash conditions. Total Dry Film Thickness: 250 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL – CHEMICAL RESISTANT SYSTEMS – For resistance to splash of Acidic / Alkaline Liquids Surface Preparation - Power tool clean Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Power tool clean to AS1627.2 Class 2 (min).

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 5.6 L760 175 150 2 4 RDS

Finish Coat Wattyl Epinamel CF602

2 1:1 P32.02 14.3 L760 70 35 8 16 48

Note: High solids, epoxy gloss finish with good resistance to a range of alkali splash conditions Total Dry Film Thickness: 185 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL – FLOORING SYSTEMS – Semi-gloss Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 3.6 L760 270 150 RDS RDS Indef


2 4:1 P31.01 7.5 L760 230 150 6 12 Indef

Note: Low temperature curing, recoatable epoxy system with long term flexibility. Total Dry Film Thickness: 300 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 4.25 L760 235 200 2 3 RDS


2 3:1 P33.03 4.25 L760 235 200 2 3 RDS

Note: High build, surface tolerant, epoxy mastic system. Excellent corrosion resistance. Suitable for high traffic areas. Total Dry Film Thickness: 400 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL – FLOORING SYSTEMS – Gloss Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2L)

Thinner Types


Pot Life hrs

@25°C

Recoat Time hrs @25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 6 RDS Indef


2 4:1 P51.02 10.0 RDS 100 75 2½ 16 Indef

Note: Full gloss polyurethane finish system for moderate traffic areas. Total Dry Film Thickness: 150 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate MILD STEEL – FLOORING SYSTEMS – Non Skid Surface Preparation - Abrasive Blast Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth. Abrasive blast in accordance with AS1627.4 to a minimum Sa 2½ (AS1627.9)

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 6 RDS Indef

Intermediate Coat Wattyl Epinamel NS808

2 4:1 P34.01 1.9 L760 540 400 6 16 Indef


2 4:1 P51.02 10.0 RDS 100 75 2½ 16 Indef

Note: Epoxy non-skid system with a gloss polyurethane finish, suitable for high traffic areas. Total Dry Film Thickness: 550 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate GALVANISED STEEL – FLOORING SYSTEMS – Semi-gloss Surface Preparation - Abrasive Blast (whip blast) Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth (where applicable). Lightly abrasive blast using an inert grit to achieve a roughened, uniform flat appearance over the entire surface. Do not disturb zinc layer during blasting.

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS RDS Indef


2 4:1 P31.01 7.5 L760 230 150 6 12 Indef

Note: Low temperature curing, recoatable epoxy system with long term flexibility. Total Dry Film Thickness: 225 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate GALVANISED STEEL – FLOORING SYSTEMS – Semi-gloss Surface Preparation - Abrasive Blast (whip blast) Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth (where applicable). Lightly abrasive blast using an inert grit to achieve a roughened, uniform flat appearance over the entire surface. Do not disturb zinc layer during blasting.

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS RDS Indef

Finish Coat Wattyl Epinamel MF920

2 3:1 P36.01 5.4 L760 182 150 1 7 7

days Note: A high build, highly abrasion resistant system, suitable for high traffic areas. Total Dry Film Thickness: 225 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate GALVANISED STEEL – FLOORING SYSTEMS – Gloss Surface Preparation - Abrasive Blast (whip blast) Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth (where applicable). Lightly abrasive blast using an inert grit to achieve a roughened, uniform flat appearance over the entire surface. Do not disturb zinc layer during blasting.

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS RDS Indef


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef

Note: Full gloss polyurethane finish system for moderate traffic areas. Total Dry Film Thickness: 175 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate GALVANISED STEEL – FLOORING SYSTEMS – Non Skid Surface Preparation - Abrasive Blast (whip blast) Degrease all surfaces in accordance with AS1627.1. Remove slag and splatter, grind all welds and high points smooth (where applicable). Lightly abrasive blast using an inert grit to achieve a roughened, uniform flat appearance over the entire surface. Do not disturb zinc layer during blasting.

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 RDS RDS Indef

Intermediate Coat Wattyl Epinamel NS808

2 4:1 P34.01 1.9 L760 540 400 6 16 Indef


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef

Note: Epoxy non-skid system for high traffic areas. Total Dry Film Thickness: 575 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







Substrate FLOORING SYSTEMS – CONCRETE – Semi-gloss Surface Preparation - Pretreatment New concrete shall be at least 28 days old prior to application of coating system. Remove all surface contaminants (including bondbreakers and curing agents) followed by either: Abrasive blast - Abrasive blast to remove all laitance and other surface contaminants. Ensure the concrete moisture content is less than 4%; or Acid etch - Acid etch the surface using a solution of hydrochloric acid. Rinse the surface with copious quantities of clean, fresh water to remove all of the acid residue. Allow the concrete to dry. Ensure the concrete moisture content is less than 4%.

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.06 12.5 L760 80 35 4 4 5

days Intermediate Coat Wattyl Epinamel EB600

2 4:1 P31.01 6.5 L760 155 100 6 3 RDS

Finish Coat Wattyl Epinamel EB600

2 4:1 P31.01 6.5 L760 155 100 6 3 RDS

Note: Low temperature curing, Recoatable epoxy system suitable for moderate traffic areas. Total Dry Film Thickness: 235 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)






Substrate FLOORING SYSTEMS – CONCRETE – Gloss Surface Preparation - Pretreatment New concrete shall be at least 28 days old prior to application of coating system. Remove all surface contaminants (including bondbreakers and curing agents) followed by either: Abrasive blast - Abrasive blast to remove all laitance and other surface contaminants. Ensure the concrete moisture content is less than 4%; or Acid etch - Acid etch the surface using a solution of hydrochloric acid. Rinse the surface with copious quantities of clean, fresh water to remove all of the acid residue. Allow the concrete to dry. Ensure the concrete moisture content is less than 4%.

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.06 12.5 L760 80 35 4 4 5

days Intermediate Coat Wattyl Poly U750

2 4:1 P51.02 7.5 RDS 135 100 2½ 16 RDS

Note: An epoxy, high build gloss polyurethane system suitable for moderate traffic areas. Total Dry Film Thickness: 135 microns minimum Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)






Substrate FLOORING SYSTEMS – CONCRETE - Gloss Surface Preparation - Pretreatment New concrete shall be at least 28 days old prior to application of coating system. Remove all surface contaminants (including bondbreakers and curing agents) followed by either: Abrasive blast - Abrasive blast to remove all laitance and other surface contaminants. Ensure the concrete moisture content is less than 4%; or Acid etch - Acid etch the surface using a solution of hydrochloric acid. Rinse the surface with copious quantities of clean, fresh water to remove all of the acid residue. Allow the concrete to dry. Ensure the concrete moisture content is less than 4%.

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Coat Wattyl Aquafloor Water Based Epoxy

2 2:1 TA062 12.0 Water - 40 6 4 RDS

Intermediate Coat Wattyl Aquafloor Water Based Epoxy

2 2:1 TA062 12.0 Water - 40 6 4 RDS


2 2:1 TA062 12.0 Water - 40 6 4 RDS

Note: Epoxy Semi-gloss system for simplified on-site application. Limited colour range available. ` Total Dry Film Thickness: 120 microns minimum Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)






Substrate FLOORING SYSTEMS – CONCRETE – Non Skid Surface Preparation - Pretreatment New concrete shall be at least 28 days old prior to application of coating system. Remove all surface contaminants (including bondbreakers and curing agents) followed by either: Abrasive blast - Abrasive blast to remove all laitance and other surface contaminants. Ensure the concrete moisture content is less than 4%; or Acid etch - Acid etch the surface using a solution of hydrochloric acid. Rinse the surface with copious quantities of clean, fresh water to remove all of the acid residue. Allow the concrete to dry. Ensure the concrete moisture content is less than 4%.

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.06 12.5 L760 80 35 4 4 5

days Intermediate Coat Wattyl Epinamel NS808

2 4:1 P34.01 1.9 L760 540 400 6 16 Indef


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef

Note: Epoxy/gloss polyurethane non-skid system suitable for high traffic areas. Total Dry Film Thickness: 535 microns minimum Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)






Substrate FLOORING SYSTEMS – CONCRETE – Non Skid Surface Preparation - Pretreatment New concrete shall be at least 28 days old prior to application of coating system. Remove all surface contaminants (including bondbreakers and curing agents) followed by either: Abrasive blast - Abrasive blast to remove all laitance and other surface contaminants. Ensure the concrete moisture content is less than 4%; or Acid etch - Acid etch the surface using a solution of hydrochloric acid. Rinse the surface with copious quantities of clean, fresh water to remove all of the acid residue. Allow the concrete to dry. Ensure the concrete moisture content is less than 4%.

System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.06 12.5 L760 80 35 4 4 5

days Intermediate Coat Wattyl Epinamel NS808

2 4:1 P34.01 1.9 L760 540 400 6 16 Indef


2 2:1 TA062 12.0 Water - 40 6 4 RDS

Note: Gloss epoxy non-skid system suitable for high traffic areas. Total Dry Film Thickness: 475 microns minimum Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)







System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max

Primer Wattyl Epinamel EP102

2 3:1 P41.02 7.3 L760 135 75 5 1½ Indef


2 3:1 P33.03 4.25 L760 235 200 2 4 RDS


2 4:1 P51.02 7.5 RDS 135 100 2½ 16 Indef

Note: A high build, high solids epoxy micaceous iron oxide, gloss polyurethane system with a zinc rich primer for excellent corrosion protection. Full AS2700 colour range available. Total Dry Film Thickness: 375 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 4:1 P30.01 7.3 L760 135 75 6 RDS Indef

Finish Coat Wattyl Epinamel MF920

2 3:1 P36.01 5.4 L760 182 150 1 7 7

days Note: A high build, highly abrasion resistant system, suitable for high traffic areas. Total Dry Film Thickness: 225 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)








System

No. of packs

& Mix

Ratio

Data Sheet

Coverage @ Given

DFT (m2/L)

Thinner Types


Pot Life hrs@25°C

Recoat Time

hrs@25°C

Wet Dry Min Max


2 3:1 P33.03 5.6 L760 175 150 2 3 RDS

Note: Single coat, surface tolerant, epoxy mastic. Excellent corrosion resistance. Full AS2700 colour range available. Total Dry Film Thickness: 150 microns minimum This specification is subject to: AS1627.0 1997 Metal Finishing – Preparation and Pre-treatment of Surfaces AS/NZ2312 2002 Guide to Protection of Iron and Steel AS3894-3 2002 Determination of Dry Film Thickness Brush (B) Roller (R) Spray (S) Airless Spray (A) Indefinite RDS (Indef) Refer Datasheet (RDS) Not Applicable (NA) Refer Technical Services (RTS)




Valspar Paint (NZ) Ltd.4-14 Patiki Road, Avondale, Auckland 1026

Phone: +64 9 820 6700www.wattyl.co.nz

WNZ 0000XX5-2013

INDUSTRIALCOATINGS

Protective a n d Industria l C o a tings General ... · AS2700 colour range available. NZ7019 1 2 P33.03 P33.03 Epinamel DTM985 Epinamel DTM985 150 150 High build, high solids, epoxy

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