1 PRE FEASIBILITY REPORT For PROPOSED EXPANSION OF ORGANIC CHEMICALS MANUFACTURING IN EXISTING INORGANIC CHEMICALS MANUFACTURING UNIT of M/s. D Y INDUSTRIES PLOT NO. 3003, PHASE-III, GIDC ESTATE, PANOLI-394116, TALUKA: ANKLESHWAR, DIST: BHARUCH, GUJARAT
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1
PRE FEASIBILITY REPORT
For
PROPOSED EXPANSION OF ORGANIC CHEMICALS
MANUFACTURING IN EXISTING INORGANIC CHEMICALS
MANUFACTURING UNIT
of
M/s. D Y INDUSTRIES
PLOT NO. 3003, PHASE-III, GIDC ESTATE,
PANOLI-394116, TALUKA: ANKLESHWAR,
DIST: BHARUCH, GUJARAT
2
CONTENTS
Sr. No. Description Page No.
1. Executive Summary 3
2. Introduction of the Project/Background information 9
3. Project Description 10
4. Site Analysis 16
5. Planning Brief 18
6. Proposed Infrastructure 19
7. Rehabilitation and resettlement (R & R) Plan 21
8. Project Schedule & Cost Estimates 21
9. Analysis of Proposal (Final Recommendations) 22
3
1.0 EXECUTIVE SUMMARY
1.1 Company Profile
M/s. D Y Industries proposes organic chemicals manufacturing in the existing inorganic
chemicals manufacturing unit located at Plot no. 3003, GIDC Panoli-394116, Taluka:
Ankleshwar, Dist: Bharuch, Gujarat by expansion.
1.2 Project Details
1.2.1 Products along with Production Capacity Sr.
No.
Product Existing
Quantity
(TPM)
Additional
Quantity
(TPM)
Total
Quantity
(TPM)
Inorganic Products
1 Copper Sulphate
850
0
850 2 Potassium Sulphate
3 Mono Ammonium Phosphate
4 Sodium Nitrate
Organic Products
1 Theobromine 0 10 10
2 MetaBromo Anisol
0
25
25
3 Chlorhexidine Base
4 Chlorhexidine Digluconate
5 Chlorhexidine Diacetate
6 Chlorhexidine Hydrochloride
7 3-Chloropropiophenone
8 Tetra Butyl Ammonium Bromide
9 Tetra Butyl Ammonium Chloride
10 Tetra Butyl Ammonium Hydrogen Sulphate
11 Tetra Butyl Ammonium Iodide
12 Tetra Butyl Ammonium Fluoride Trihydrate
13 N-Butyl Bromide
14 N-Propyl Bromide
15 Bis-2-chloro ethyl amine hydrochloride
16 2-Nitro 4-Thiocyno Aniline
By Products
1 Acetic Acid 0 19 19
2 Spent Sulphuric Acid 0 173 173
3 Dilute HCl 0 82 82
4 AlCl3 Solution 0 81 81
5 Potassium Bromide Solution 0 152 152
4
6 Sodium Bromide Solution 0 15 15
7 Sodium Sulphite Solution 0 156 156
1.3 Raw Material Requirement
List of Raw Materials and Their Capacity
SR. NO. Name of Raw Materials CAPACITY (MT/Tonne of Product)
Inorganic Products
1. Copper Sulphate
1. Copper Metal 0.473
2. Sulphuric Acid 0.684
2. Potassium Sulphate
1. Potassium Hydroxide 0.653
2. Sulphuric Acid 0.573
3.Mono Ammonium Phosphate
1. Phosphoric Acid 1.010
2. Anhydrous Ammonia 0.151
4. Sodium Nitrate
1. Sodium Carbonate 0.637
2. Nitric Acid 1.070
Organic Products
1. Theobromine
1. Cyno Acetic Acid 1.80
2. Mono Methyl Urea 1.19
3. Acetic Anhydride 1.87
4. Caustic Lye 48% 1.97
5. HCl 1.83
6. Sodium Nitrite 0.79
7. Acetic Acid 0.60
8. Pd on Carbon 0.00
9. Formic Acid 1.58
10. DiMethyl Sulphate 1.32
11. Activated Carbon 0.10
12. Water 1.60
2. Meta Bromo Anisol
1. Nitrobenzene 1.11
2. Oleum 23% 3.93
3. Bromine 0.59
4. Iodine 0.01
5. Soda Ash 0.06
6. Methanol 0.28
7. Toluene 6.11
8. Potassium Hydroxide 0.56
9. Sodium Methoxide 0.28
10. Salt 0.72
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11. HCl 1.94
12. Tetra Butyl Ammonium Bromide 0.19
13. Water 4.03
3.Chlorohexidine
1. Sodium dicynamide 0.36
2. N-Butanol 0.69
3. Hexamethyl Diammine 0.23
4. TEA 0.02
5. Caaustic Lye 48% 0.10
6. PCA HCl 0.64
7. Methanol 0.66
8. Water 0.69
4. Chlorhexidine Digluconate
1. Chlorhexidine 0.57
2. Gluconic Acid 0.44
3. Water 4.02
4. Carbon 0.01
5.Chlorhexidine Diacetate
1. Chlorhexidine 0.81
2. Acetic Acid 0.20
3. Recycle Water 0.37
4. Water 0.17
5. Carbon 0.02
6. Chlorhexidine Dihydrochloride
1. Chlorhexidine 0.81
2. HCl 30% 0.12
3. Water 1.62
7. 3-Chloropropiophenone
1. MDC 3.29
2. AlCl3 1.96
3. Propiophenone 1.64
4. Chlorine Gas 1.30
5. NaoH 0.03
6. Water 5.47
7. Hexane 1.64
8. HCl 0.59
8. Tetra Butyl Ammonium Bromide
1. Tri N-Butyl Amine 0.55
2. Butyl Bromide 0.45
3. Acetonitrile 0.30
4. Ethyl Acetate 0.40
5. Soda Ash 0.10
9. Tetra Butyl Ammonium Chloride
1. Tetra Butyl Ammonium Bromide 1.20
2. Potassium Hydroxide 0.32
3. Toluene 2.24
6
4. HCl 0.48
5. Methanol 2.64
6. Water 2.00
10. Tetra Butyl Ammonium Hydrogen Sulphate
1. Tetra Butyl Ammonium Bromide 0.96
2. Butanol 1.20
3. Sulphuric Acid 0.40
4. Sodium Hydrogen Sulphate 0.12
5. Soda Ash 0.12
6. Methyl Ethyl Ketone 0.80
7. Methyl Isobutyl Ketone 0.80
8. Methylene Dichloride 0.80
11. Tetra Butyl Ammonium Iodide
1. Tetra Butyl Ammonium Bromide 1.00
2. Potassium Iodide 0.50
3. Ethyl Acetate 1.00
4. Methanol 2.00
5. Sulphuric Acid 0.33
6. Sodium Hydroxide 0.25
7. Water 5.00
12. Tetra Butyl Ammonium Fluoride Trihydrate
1. Tetra Butyl Ammonium Bromide 1.17
2. Potassium Hydroxide 0.33
3. Methanol 2.00
4. Hydrofloric Acid 0.25
5. Charcoal 0.08
13. N-Butyl Bromide
1. N-Butanol 0.57
2. Sulphure Powder 0.05
3. Bromine 0.67
4. Soda Ash 0.02
5. Water 0.23
14. N-Propyl Bromide
1. N-Propanol 0.57
2. Sulphure Powder 0.06
3. Bromine 0.76
4. Soda Ash 0.01
5. Water 0.23
15. Bis-2-chloro ethyl amine hydrochloride
1. Diethanol amine 0.63
2. Thionyl Chloride 1.56
3. Toluene 1.88
4. Caustic Lye(48%) 2.00
5. Soda Ash 0.05
6. Water 4.03
16.2-Nitro 4-ThiocynoAniline
7
1.4 Water Requirement, Waste Water Generation and Treatment
Total water requirement will be 17.21 m3/day which will be met through GIDC water supply.
The total waste water generation will 5.6 m3/day. The Industrial effluent 3.3 m3/day will be
treated in ETP consists of primary treatment and after primary treatment the effluent will be
sent to CETP for further treatment and disposal.
Domestic Waste water 2.3 m3/day will be disposed of through the specific tank & Soak Pit
System.
1.5 Air Pollution Source and Control Management
There will be flue gas emission from Boiler, THF and process gas emission from stack attached
to reactor. Company will install water Scrubber to reduce air pollution.
1.6 Hazardous Waste
CAT. NO.
HAZARDOUS WASTE
Existing Quantity
Additional Quantity
Total Quantity METHOD OF DISPOSAL
33.3 Discarded / containers/ barrels /liners
3 MT/Month
5 MT/Month 8 MT/Month Collection, Storage, Decontamination & Reuse or given GPCB registered vendors.
5.1 Used Oil 1 Lit/Month 2 Lit/Month 3 Lit/Month Collection, Storage and Reuse as Lubricant Within Premises/given to GPCB registered Recycler/Reprocessors.
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS
BASELINE
ENVIRONMENTAL
STATUS
ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT.
INDIAN METEOROLOGICAL DEPT.
SOCIOECONOMIC STATUS &
INFRASTRUCTURE
PROPOSED
PLANT
FACILITY DESCRIPTION
IMPACTS METHODOLOGY OF
IMPACT
ASSESSMENT
IDENTIFICATION & ASSESSMENT OF IMPACTS
EVALUATION OF IMPACTS BY MATRIX METHOD
SOURCE OF INFORMATION OVERVIEW OF E. I. A. STUDIES
ACTIVITIES
ENVIRONMENTAL MANAGEMENT PLAN
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM
RISK ANALYSIS STUDIES & DISASTER
MANAGEMENT PLAN
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
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4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including
area under CRZ)), shortest distances from the periphery of the project to periphery of the
forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from
HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette
notification should be given.
Existing land use pattern will be incorporated in the EIA Study. CRZ is not applicable.
4.5 Existing Infrastructure
Existing operating industry having Manufacturing plant, Adm. Bldg., Godown, etc.
4.6 Soil Classification
Soil Classification will be incorporated in the EIA Study.
4.7 Climatic data from secondary sources.
Climatic data will be incorporated in the EIA Study.
4.8 Social infrastructure available.
Various Programs/ Projects related to Social & Economic development of surrounded area
has been planned, which are as follows.
A) Natural Resource Management – The main focus of this program will be to maximize the
yield returns of the farmers through efficient management of existing resources &
extension of new agricultural practices.
1) Integrated Agricultural Growth Project – For improvement and use of the modern
techniques and thereby would certainly contribute to prosperity in the agriculture
sector and reduce the rural poverty by programs like Farmers Training, Nursery
Growing Trainings, Modern agriculture equipment distribution programs etc.
2) Animal Husbandry Projects – Various programs like health checkups & treatment,
vaccination program, Anti sterility camps, breed improvement etc. will be carried
out.
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B) Income Generation Program -
1) Establishment of Self help groups.
2) Rural Entrepreneurship Development Program
3) Handcrafts Development Program
4) Vocational Training
5) Business process outsourcing
C) Health, Education & Infrastructure
1) Aids Awareness Program
2) General Health Camps
3) Innovative Teaching Methods
4) Adult Education
5) Sanitation
6) Infrastructure Development Projects
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Type of Industry: Proposed expansion of organic chemicals manufacturing in existing
inorganic chemicals manufacturing unit.
5.2 Population Projection
Population Projection will be incorporated in the EIA Study
5.3 Land use planning (breakup along with green belt etc.)
SR.
NO.
PARTICULAR AREA (m2) % OF TOTAL LAND
1 Process Plant 320 32
2 Raw Material & Product Storage 150 15
19
3 Utility 20 2
4 Storage (Hazardous Chemicals) 20 2
5 Hazardous Waste Storage Area 20 2
6 Effluent Treatment Plant 20 2
7 Green Belt 300 30
8 Roads 40 4
9 Parking Area 20 2
10 Administrative Building 30 3
11 Undeveloped Open Area 60 6
Total 1,000 100
5.4 Assessment of Infrastructure Demand (Physical & Social)
Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed expansion activity.
Social Welfare
Cordial relation with the villages shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.
5.5 Amenities/Facilities
Details of amenities available in study area
Population Projection will be incorporated in the EIA Study.