EXECUTIVE SUMMARY (ENGLISH) OF EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/ S.S. BILLETS, MS ROLLED BAR AND COAL BASED CAPTIVE POWER PLANT & WHRB AT # Survey no. 175/1, Village – Samakhiyali, Tehsil - Bhachau, District – Kutch(Gujarat) S. No. Product Existing (TPA) Proposed (TPA) Total (TPA) 1. Sponge Iron 2,25,000 1,48,500 3,73,500 2. M.S. Billets 3,36,600 92,400 4,29,000 3. TMT Bars 3,30,000 92,400 4,22,400 4 M S Rolled Bar 5346 1,497 6,843 5 Runner & Raiser 891 No change 891 Power Generation 6 Power Plant (AFBC/CFDC) 25 MW 10MW 35 MW 7. Power Plant (WHRB) 8MW 8MW 16MW Area –116.0 Acre Project Cost: -Existing- Rs. 380 Crore.; Proposed Cost - Rs. 216.0 Crore; Total cost- Rs. 596 Crore. Study Period: - December ’2017- January -February’ 2018 PROPOSAL FOR PUBLIC CONSULTATION ("A" under category 3(a) of EIA Notification dated 14.09.2006 and its subsequent amendments) Gallantt Metal Limited Authorized Signatory: - Dinesh Agrawal (Director) #Plot No 123, Ground Floor, Ward 10 BC, Opp. IFFCO Colony Gandhidham, Kutch-370201 Gujarat, India. Email: - [email protected], [email protected]Phone No. - 02837-283555 ENVIRONMENTAL CONSULTANT ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR Accredited EIA Consultant Organization by NABET, QCI, New Delhi at S. No. 45 (MoEF&CC) List of Accredited EIA Consultant Organizations (as on August 7, 2017). Validity: -28.05.2018 Corporate Office: -# 92 Heera Nagar - A, Near Shalimar Bagh, Ajmer Road, Jaipur (Raj.). - 302 021 Phone: - 0141-2354997, 2353996, Fax No.: - 0141 – 4026996 Email: - [email protected], Website: - www.enkayenviro.com
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PROPOSAL FOR PUBLIC CONSULTATION … Nadi 13.50 E 8. Adhoi Nadi 2.80 N 9. Gorasar Talav 4.50 SSE Forests 1. R.F. Near Gamdau Village 11.50 NNE (Source: All distances are taken with
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EXECUTIVE SUMMARY (ENGLISH)
OF
EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS, M.S. BILLET/ S.S.
BILLETS, MS ROLLED BAR AND COAL BASED CAPTIVE POWER PLANT & WHRB
AT # Survey no. 175/1, Village – Samakhiyali, Tehsil - Bhachau, District – Kutch(Gujarat)
S. No. Product Existing (TPA) Proposed (TPA) Total (TPA)
28. Arsenic as As mg/l < 0.00015 < 0.00015 < 0.00015 < 0.00015
29. Coliform MPN/100 ml 17 38 40 46
30. E.coli /100 ml Absent Absent Absent Absent
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – X – EXECUTIVE SUMMARY(ENGLISH)
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
MAY’ 2018 16
4.6 NOISE MONITORING
Time Project Site Samakhiali Gorasar Ramapar
Date of Sampling 11/12/2017 18/12/2017 25/12/2017 3/1/2018
Day time
6.00 68.3 65.3 59.7 58.4
7.00 69.4 66.8 60.2 57.9
8.00 71.6 66.0 64.3 60.1
9.00 70.9 67.2 61.7 61.1
10.00 72.6 69.7 63.1 60.4
11.00 72.7 71.2 63.6 62.7
12 Noon 72.4 70.4 64.3 63.0
13.00 71.8 69.7 62.7 62.5
14.00 72.3 68.6 63.2 61.4
15.00 70.9 69.2 63.3 62.8
16.00 69.7 69.7 64.3 61.7
17.00 68.7 67.8 62.5 62.5
18.00 69.6 62.6 63.4 61.6
19.00 70.5 70.4 61.7 61.7
20.00 70.6 69.4 62.9 60.8
21.00 68.7 67.7 65.2 61.5
Night time
22.00 69.4 68.4 60.4 60.4
23.00 68.2 69.8 60.7 61.0
24.00 69.9 65.1 61.2 58.4
1.00 68.8 64.1 62.4 59.6
2.00 67.7 64 63.1 60.2
3.00 68.5 63.4 62.4 60.7
4.00 69.2 63.1 61.6 60.1
5.00 70.4 64.2 60.9 59.8
Leq day dB(A) 71 68.8 62.9 61.5
Leq Night dB(A) 69.0 66.2 62.2 60.3
Leq day & Night 75.8 73.1 68.8 66.9
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – X – EXECUTIVE SUMMARY(ENGLISH)
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
MAY’ 2018 17
Time GHARANA LAKHPAT VIPASAR VONDH R.S.
Date of Sampling 17/12/2017 24/12/2017 02/12/2017 16/2/2018
Day time
6.00 59.7 56.3 60.2 60.4
7.00 60.2 58.4 61.7 61.2
8.00 61.2 60.1 62.4 61.4
9.00 60.7 60.4 61.8 62.5
10.00 61.3 59.8 62.4 66.3
11.00 58.9 61.2 62.7 66.5
12 Noon 60.7 60.0 61.2 67.6
13.00 61.4 61.3 61.4 66.7
14.00 62.4 60.5 62.1 68.4
15.00 63.7 59.7 65.8 67.3
16.00 62.8 60.2 64.7 68.2
17.00 62.9 61.2 63.5 69.7
18.00 61.7 60.8 64.3 68.6
19.00 62.6 60.6 62.7 66.7
20.00 63.4 59.8 60.8 67.3
21.00 61.9 60.0 61.5 61.2
Night time
22.00 60.4 56.7 60.5 60.7
23.00 61.2 57.1 59.7 61.1
24.00 60.4 58.4 60.1 60.8
1.00 60.7 57.6 59.4 60.2
2.00 59.7 56.2 59.8 60.5
3.00 59 55.7 59.7 60.8
4.00 58.7 56.4 60.0 60.9
5.00 60.4 55.9 60.2 61.2
Leq day dB(A) 61.8 60.2 62.8 66.7
Leq Night dB(A) 60.4 57.3 60.1 60.8
Leq day & Night 67 64.3 67 68.7
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – X – EXECUTIVE SUMMARY(ENGLISH)
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
MAY’ 2018 18
4.8 SOIL MONITORING
S.NO. Parameter Unit (S1)
(S2)
(S3)
(S4)
(S5)
Date of sampling 19/01/2018
1. pH - 7.10 7.20 6.92 8.08 7.80
2. Bulk Density gm/cm3 1.40 1.42 1.44 1.39 1.41
3. Water Holding
Capacity
% 29.4 30.2 31.6 32.6 34.0
4. Porosity % 42.6 43.4 46.0 45.4 44.4
5. Conductivity µmhos/cm 4810 5010 4510 5240 5140
6. Moisture content % 4.20 3.80 4.80 5.00 4.60
7. Total Alkalinity mg/kg 785 830 772 910 880
8. Chlorides
(as Cl –)
mg/kg 1180 1240 1080 1330 1250
9. Iron as Fe % 1.10 0.60 0.45 0.55 0.72
10. Lead as Pb mg/kg 23.88 27.89 28.48 9.86 15.91
11. Mercury as Hg mg/kg Not
Detected
Not Detected Not
Detected
Not
Detected
Not
Detected
12. Zinc as Zn mg/kg 25.60 38.79 27.61 38.42 20.31
13. Copper as Cu mg/kg 8.01 15.16 5.55 19.86 6.22
14. Cadmium as Cd mg/kg 2.48 1.22 Not
Detected
Not
Detected
2.55
15. Arsenic as As mg/kg Not
Detected
Not Detected Not
Detected
Not
Detected
Not
Detected
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – X – EXECUTIVE SUMMARY(ENGLISH)
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
MAY’ 2018 19
4.9 BIOLOGICAL ENVIRONMENT
4.9.1 FLORA
The main species of flora found in core and buffer zone are as follows:-
Core Zone Buffer Zone
Flora
Grass - 03 Species Grass - 04 Species
Climber – 0 Species Climber – 04 Specie
Herb – 04 Species Herbs - 21 Species
Shrubs – 08 Species Shrubs - 11 Species
Tree – 11 Species Tree - 18 Species
4.9.2 FAUNA
The main species of fauna found in core and buffer zone are as follows:-
Fauna
Core Zone Buffer Zone
Amphibian - 0 Species Amphibian - 01 Species
Reptiles - 02 Species Reptiles - 05 Species
Avifauna - 10 Species Avifauna - 20 Species
Mammals – 02 Species Mammals - 06 Species
5.0 IDENTIFICATION OF HAZARDS AND MITIGATION MEASURES
The main hazard potentials in the proposed expansion project Facility are categorized as
below:-
Hazardous Materials to be handled Material hazards: High Speed Diesel (HSD) as storage fuel oil for DG set. Process hazards due to loss of containment during handling of hazardous materials or
processes resulting in fire, explosion, etc Mechanical hazards due to "mechanical" operations such as welding, maintenance,
falling objects etc. - basically those NOT connected to hazardous materials. Electrical hazards: electrocution, high voltage levels, short circuit, etc. Out of these, the
material and process hazards are the one with a much wider damage potential as
compared to the mechanical and electrical hazards, which are by and large limited to
very small local pockets
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – X – EXECUTIVE SUMMARY(ENGLISH)
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
MAY’ 2018 20
6.0 AFFORESTATION PROGRAMME
The total area of the proposed expansion project is about 116.0Acre, out of which 28.08Acre
(i.e. 33 % of the total area) is being/ will be developed as green belt/ plantation.
7.0 ENVIRONMENTAL MANAGEMENT PLAN
Particulars Mitigation Measures
Air Environment
During Construction
Phase
• Dust pollution can be minimized at the source by water spraying and maintenance of
road.
• Construction material will be stored in temporary storage yard.
• There will be no basement; hence quantity of the soil excavation will be comparatively
less. However, soil will be kept moist to reduce dust emission during excavation for
piling.
• The excavated materials will be place only on the designated disposal areas.
• The heights, from which materials will be dropped, will be the minimum practical
height to limit fugitive dust generation.
• The construction area will be shielded with the help of tarpaulin from all the four sides
to contain the air emissions within the premises.
• Dust or dusty material will not be swept without effectively treating it with water or
other substances in order to minimize its dust emission.
• Suitable covered skips and enclosed chats or other suitable measures will be provided
in order to minimize dust emission to the atmosphere when materials & waste will be
removed from the premises.
• Rapid cleanup of project related track out or material spills on paved road.
• Natural topography will be maintained to the greatest extent possible.
• Parking lot and paved road will be constructed first.
• Upwind portion of the project will be constructed first.
• During high wind condition, construction activities will be restricted, so that minimum
flow of dust particle takes place.
• The first and most important step towards emission control for the large in-use fleet of
vehicles is the formulation of an inspection and maintenance system. It is possible to
reduce 30-40% pollution loads generated by vehicles through proper periodical
inspections and maintenance of vehicles
• All transportation vehicles will be suitably covered with tarpaulin & overloading of the
vehicles will be avoided.
• PUC certified vehicles will be used to avoid the exhaust emission.
During Operation • The unit will take all possible measures to control the emissions from all sources.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – X – EXECUTIVE SUMMARY(ENGLISH)
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
MAY’ 2018 21
Phase • Bag house are /will be installed to control emissions from the process
• Adequate stack height as per CPCB emission regulations of 30 m for furnace for proper
dispersion of pollutants into the atmosphere.
• Green belt development will be done to attenuate the pollution. Only local species will be
planted. It will cover 33% area of the proposed plant.
• Ambient air quality and stack emissions should be regularly monitored (as per
CPCB/SPCB) to ensure that ambient air quality standards and suggested limits of the stack
emission loads are met honestly all the time. And also to check the efficiency of Air
Pollution Control Equipments.
• All the internal roads will be black topped to prevent fugitive emissions.
• PUC certified vehicles shall be used for transportation of raw material/products.
• To check the functioning of pollution control equipment the unit will prepare environment
monitoring schedule during operation. In case of value found above the statuary limit the
plant will be shut down immediately and the environment cell of the unit will be informed
for further action.
• Raw material will be kept in storage yard and base of storage yard will have impermeable
base surfaces, usually constituted from the material being stored. Other raw materials will
be stored under cover sheds.
• Local exhaust ventilation will be provided to vent out the emissions to suitable arrestment
plant to meet the emission limit.
• Dust and fumes will be minimized by discharging slag from the induction furnace into slag
pots, rather than on to the ground.
• Indore air monitoring will be done to check the exposure level of the worker for periodical
basis. (at least once in six months)
Water Environment
During Construction
Phase
• Measures will be implemented to prevent seepage of liquid materials into ground where
it could contaminate groundwater;
• Ensure prompt cleaning up of accidental spillages
• Measures will be followed to prevent the contamination of hydrological features by
diesel, grease, oil, etc. derived from the working area.
• The machinery / equipment will be maintained in a good operating condition;
• Specially designated areas will be created for vehicle maintenance;
• Accidental spillages will be cleaned up promptly.
• Curing water will be sprayed and after liberal curing, all concrete structures will be
covered with gunny bags this will conserves water
• Provisions will be made to ensure the construction vehicles stick to the access track to
prevent mud & dirt being deposited on roads
• Fence will be constructed around the site to trap sediments whilst allowing the water to
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – X – EXECUTIVE SUMMARY(ENGLISH)
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
MAY’ 2018 22
flow through.
• All mud & dirt deposited on the roads from the construction activities will be cleaned.
• Adopting good construction and engineering practices will help in mitigating the water
pollution.
Water Environment
During Operation
Phase
• Industrial waste water will be treated in ETP
• Domestic Waste water will be treated in existing STP
• Rain water harvesting structure will be installed in the unit.
• Regular ETP effluent monitoring will be done to track the working of ETP.
• The unit will be shut in case of any problem in the ETP working.
• Neutralization and sedimentation of wastewaters where applicable ̇ Dewatering of
sludge and appropriate disposal of solids.
• All effluents containing acid/alkali/organic/toxic wastes should be treated by
appropriate methods
Solid Waste
During Construction
Phase
• Careful design, planning and good site management would minimize waste of materials
such as concrete, mortars and cement grouts. The contractor will make inventory of all
types of solid waste that are expected during the construction activity before starting the
work.
• Complete excavated material from the earthworks will be re-used on site as structural
fill or for landscaping purposes by balancing with cut & fill operations.
• Construction waste generated will be disposed off according to the nature of the waste.
• Proper litter disposal and collection points will be established around the all
construction work sites.
• The transportation of construction spoil will be allowed only to designated dumpsites
after obtaining permission of.
• No solid waste will be kept in open spaces.
Solid & Hazardous
Waste
During Operation
Phase
• The slag collected from the bottom will be again re-charged in the furnace. The cycle will
continue till the end waste is formed. Slag accumulated inside the furnace, will be
continuously removed and will be sent to cement manufacturing units. Iron will be
separated from slag with the help of magnate and will be reused for manufacturing of
mild steel as a raw material.
• Slag obtained will be properly staged on a platform above ground level and shall be
suitable covered with tarpaulin sheets.
Solid Waste Generated during operation phase
Particulars Waste Quantity in TPA Treatment/ disposal
Type of
Waste
Existing Proposed Total
Solid Waste
(TPD)
Slag 21250 5833 27083 Sold to road
construction activity
Total Ash 51400 28077 79477 Sold to brick
manufacturing unit or
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – X – EXECUTIVE SUMMARY(ENGLISH)
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
MAY’ 2018 23
used as binding material
for land filling.
Municipal
Solid Waste
(Kg/ day)
Biodegradable 480 145 625 Sent to Municipal
Council Bhachau,
Gujarat
Hazardous Wastes after expansion will be generated :
Particulars Hazardous Waste Quantity in TPA Treatment/
disposal Type of Waste Existing Proposed Total
Hazardous
Waste
Used Oil 2.063 1.13 3.19 Authorization for
hazardous waste is
enclosed as
Annexure- 1.
Used Ion
exchange resin
0.35 0.19 0.54
Tar residue 3.6 - 3.6
Noise Pollution
During Construction
Phase
• Complete construction work especially heavy work will be done during day time.
• Vehicular movement carrying raw materials will be avoided during night time.
• The vehicles will be regularly maintained and optimum use of the same will be made.
• Adequate PPE’s (ear plugs, ear muffs, helmet, mask etc) will be provided to the workers.
• PUC certified vehicles will be used.
Noise Pollution
During Operation
Phase
• All equipments will be procured meeting the permissible noise standards.
• The insulation provided for prevention and loss of heat and PPE shall also act as noise
reducer.
• Foundations and structures will be designed to minimize vibrations and noise.
• Regular equipment maintenance and better work habits will be adopted.
• D.G. set is proposed to be housed in an inbuilt acoustic enclosure. The acoustic enclosure
will be designed for minimum 25dB (A) insertion loss for meeting the ambient noise
standards, whichever is on the higher side.
• Necessary safety and personal protective equipment such as ear plugs, ear muffs, helmet
etc will be provided to the workers.
• Noise levels generated will be maintained to comply with the Factories Act & Rules and
will not exceed 75 dB (A) at 1 m distance.
• Implementation of green belt within the premises of plant will absorb the noise. Thus will
help to control the noise pollution.
• Proper lubrication and housekeeping will be usually done to avoid excessive noise
generation.
• Supervisor will be responsible to control the noise by maintaining conditions of
machineries and silencers.
• 33% of the total plot area is under greenbelt.
Socio - Economy • Periodic training to local villagers in the premises and recruitment of local workers from
the study area.
PROJECT NAME : EXPANSION IN MANUFACTURING OF SPONGE IRON, TMT BARS,
M.S. BILLET/ S.S. BILLETS , MS RLLED BARAND CAPTIVE POWER PLANT & WHRB
SECTION – X – EXECUTIVE SUMMARY(ENGLISH)
APPLICANT : GALLANTT METAL LIMITED
DOCUMENT NO.: EESPL/GML/011/EC/Ind./2017-18/426
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
MAY’ 2018 24
• Rest rooms/recovery rooms will be provided to local workers to avoid tiresome
commuting to their houses.
• The enroute will be restricted to the major roads State and National highways.
• Periodic maintenance and emission check of vehicles shall be ensured to restrict air
pollution.
• The proposed project will promote neither selective, nor relative, but universal respect
through contribution in various festivities, equal observance and protection among
employees and societies at large in all CSR activities
8.0 ENVIRONMENTAL ACTION PROGRAMME
A provision has been made of Rs. 40 Lacs for Environmental Action Plan as a recurring cost.
Details are given below:-
S. No. Description of Item Capital Cost
(In Lacs)
Recurring Cost
(In Lacs)
1 Air Pollution Control/ Noise 600 40
2 Water Pollution Control 30 04
3 Environmental Monitoring and Management 80 10
4 Green Belt Development 20 05
5 Occupational Health 10 06
Total 740 65
9.0 CONCLUSION
As discussed, it is safe to say that the project is not likely to cause any significant impact on
the ecology of the area, as adequate preventive measures will be adopted to contain the
various pollutants with in permissible limits. Green belt development around the area
would also be taken up as an effective pollution mitigation technique, as well as to control
the pollutants released from the premises of Gallantt Metal Ltd.
This will also generate much needed employment to the local people. Economy of the area
will get a boost and there will overall be growth of the region in terms of education, health,
training, transport, automobile, industry etc. The standard of living accordingly will also get
an up-liftment on the positive side. Thus, the project is contributing to the social benefit.