Part No. 102521 S-40 • S-45 6 - 1 Observe and Obey: Troubleshooting and repair procedures shall be completed by a person trained and qualified on the repair of this machine. Immediately tag and remove from service a damaged or malfunctioning machine. Repair any machine damage or malfunction before operating the machine. Before Troubleshooting: Read, understand and obey the safety rules and operating instructions printed in the Genie S-40 & Genie S-45 Operator's Manual. Be sure that all necessary tools and test equipment are available and ready for use. About This Section There are two groups of schematics in this section. An illustration legend precedes each group of drawings. Electrical Schematics Electrocution/burn hazard. Contact with electrically charged circuits could result in death or serious injury. Remove all rings, watches and other jewelry. Hydraulic Schematics Bodily injury hazard. Spraying hydraulic oil can penetrate and burn skin. Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually. Do not allow oil to squirt or spray. General Repair Process Malfunction discovered Identify symptoms Troubleshoot Perform repair Return to service problem solved problem still exists Inspect and test Schematics October 2013 Section 6 • Schematics Property of American Airlines
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Part No. 102521 S-40 • S-45 6 - 1
Observe and Obey:
Troubleshooting and repair procedures shall becompleted by a person trained and qualified onthe repair of this machine.
Immediately tag and remove from service adamaged or malfunctioning machine.
Repair any machine damage or malfunctionbefore operating the machine.
Before Troubleshooting:
Read, understand and obey the safety rulesand operating instructions printed in theGenie S-40 & Genie S-45 Operator's Manual.
Be sure that all necessary tools and testequipment are available and ready for use.
About This SectionThere are two groups of schematics in this section.An illustration legend precedes each group ofdrawings.
Electrical Schematics
Electrocution/burn hazard. Contactwith electrically charged circuitscould result in death or seriousinjury. Remove all rings, watchesand other jewelry.
Hydraulic Schematics
Bodily injury hazard. Sprayinghydraulic oil can penetrate andburn skin. Loosen hydraulicconnections very slowly to allowthe oil pressure to dissipategradually. Do not allow oil to squirtor spray.
General Repair Process
Malfunctiondiscovered
Identifysymptoms
Troubleshoot
Performrepair
Return toservice problem
solved
problemstill exists
Inspectand test
Schematics
October 2013 Section 6 • Schematics
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6 - 2 S-40 • S-45 Part No. 102521
Connectionno terminal
P3
Horn buttonnormally open
T-circuitsconnect
FB
Flashing beacon
Diode
Circuits crossingno connection
Quick disconnectterminal
BLK
WHT
T-circuits connectat terminal
WHT #21 TB21
Battery
+
-
Circuit breakerwith amperage
15A
CB1
Horn or alarm
H1 Emergency Stopbutton normally
closed
P1
Coilsolenoid or relay
Key switch(before serial number 22051)
KS1
GROUND
PLATFORM
Power relay
PR1
Toggle switch SPDT
TS2
START
EN
GIN
E
Toggle switch DPDT
TS6
UP
DO
WN
PLATFO
RM
LEV
EL
Gauge sending unit
HM
Hour meter
N.O.OTS2
Oil temperatureswitch
normally open
N.O.CTS1
Coolant temperatureswitch
normally open
Oil pressure switchnormally closed
N.C.OPS1
BLK
FS1
Foot switch
PumpAux
Auxiliary pump
FAN
Hydraulic oilcooling fan
G1
Gauge
Tilt sensorLED
L3
Limit switch
N.C.H.ON.O.H.C
LS3
Fusewith amperage
25A
F1
510
Resistor withohm value
Starting aid:glow plug orflame ignitor
Control relay contactnormally open
CR4N.O.
Coil
Fuel or RPMsolenoid
PU
LL
IN
HO
LD
CA B
Key switch(after serial number 22050)
KS1
October 2013Section 6 • Schematics
Electrical Symbols Legend
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Part No. 102521 S-40 • S-45 6 - 3
October 2013 Section 6 • Schematics
Hydraulic Symbols Legend
Pumpfixed displacement
Motorbi-directional
Check valve
2 position, 3 way, shuttle valve
Double actingcylinder
Priorityflow regulator valve
Differentialsensing valve
Solenoid operatedproportional valve
Brake
Pilot operated 3 position,3 way, shuttle valve
Filter withbypass valverelief setting
25 psi(1.7 bar)
Motor2-speed,
bi-directional
Pumpbi-directional,
variable displacement
E
Pump prime mover(engine or motor)
Directional valve(mechanically activated)
o
Relief valvewith pressure setting
200 psi(13.8 bar)
Orifice with size
.035"(0.89 mm)
Solenoid operated 3 position,4 way, directional valve
Directional valvepilot operated
2 position, 2 way
Flow divider/combiner valvewith pressure balancing orifice
and flow percentages
50% 50%
Counterbalance valvewith pressure and pilot ratio
(206.8 bar)3000 psi
3:1
Solenoid operated 2 position,3 way, directional valve
2 position, 2 waysolenoid valve
Solenoid operated3 position, 4 way,
proportional directional valve
Needle valve
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6 - 4 S-40 • S-45 Part No. 102521
October 2013Section 6 • Schematics
Power
Relay
Starter
Relay
Fuel
Pump
Relay
F5-15A
F4-15AF3-10A
F2-5AF1-10A
Empty
Ford DSG-423 Engine Relay Layout
F6-10A
F6-10A
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N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 5
October 2013 Section 6 • Schematics
Connector Pin Legend
1
2
3
5
6
4
CKT # PIN #
9
8
10
12
11
7
GR/BK
GR/WH
GR
PLUG
PLUG
PLUG
C43HRN
C45GEN
PLUG
PLUG
JDALARM
C2P DT06-12SB
OR/RD
COLOR
OR/BK
BL/RD
OR C40LS1
C41RPM
C39LP
3
2
4
5
CKT # PIN #
7
8
9
10
12
6
C30EDC+WH
WH/BK
BK/WH
BK/RD
BL/BK
BL/WH
WH/RD
BL
BK
C35RPM
C36STC
C37STCC 11
C31EDC-
C33STR
C34SA
C32BRK
COLOR
RD/WH
RD/BK
RD C27AUX
C28TTA
C29MS
1
C1P DT06-12SA
GR/BK
GR/WH
11PLUG
PLUG 12
PLUG
PLUG
PLUG
C18JD
C19JSV
8
10
9
7
6
C14PLU
C15PLD
C13DRE
C17JU
C4P DT06-12SD
OR/BK
GR/BK
GR
BL/RD
OR
COLOR
3
4
5
2
1
CKT # PIN #
CKT # PIN #
3C3PBFRD/WH
WH/BK
BK/WH
GR/BK
BL/WH
WH/RD
BL/BK
BL
BK
WH
8C8PBR
JALARM
C11SBD
C12SBF
C10SBU
11
12
10
9
C7PBE
C6TRF
C4TRL
C5TRR
7
6
4
5
C3P DT06-12SC
COLOR
RD/BK
RD C1PBU
C2PBD 2
1
RD/BK
WH/RD
BL/WH
BL/BK
GR/WH
38
39
40
C45GEN
C40LS1 OR
35
37
36
34
33
30
32
31
29
28
R116HYD
C36STC
C37STCC
R21IGN
BL
WH
OR
P46PWR
C32TA
C28TTA
COLOR
RD/BK
WH/BK
RD/WH
BK/WH
WH/RD
BL/RD
GR/BK
OR/BK
RD/BK
C6TRF6
22
25
26
27
24
23
21
20
18
19
17
C116HYD
C134PWR
C27AUX
GND
BK
BR
RD
RD
C18JD
C17JU
C2DA
GR
11
14
15
16
13
12
10
9
7
8
C14PLU
C13DRE
C15PLD
R43HRN
OR
BK
C8PBR
C7PBE BK
3
5
4
2
1
C3PBF
C4TRL
C5TRR
C2PBD
C1PBU
WH
RD
CIRCUIT # CIRCUIT # COLOR
C1PBU
C2PBD
C5TRR
C4TRL
C3PBF
C7PBE
C8PBR
C6TRF WH/RD
BK/WH
BK
RD/WH
WH/BK
RD/BK
WH
RD
R43HRN
C15PLD
C13DRE
C14PLU
C2DA
C17JU
C18JD
RD/BK
GR/BK
OR/BK
BL/RD
BK
GR
OR
RDC23BAT
C27AUX
C28TTA RD/BK
RD
WH/RDC32TA
P46PWR BL/WH
C37STCC
C36STC
C40LS1
C45GEN GR/WH
OR
BL/BK
BL
PIN# CKT# COLOR
PIN# COLOR CKT#
18
C31EDC
C30EDC
C32BRK22
23
20
21
19
C21IGN
C38ESL
15
17
16
13
14
12
WH/RD
WH/BK
WH
WH
BL/WH
5
TB23
C39LP
8
10
11
9
6
7
C107AF
C41RPM1
3
4
2
BL/RD
WH
OR/BK
WH
18
21
23
22
20
19
C31EDC
C30EDC
C32BRK
WH
WH/RD
WH/BK
4
11
14
16
17
15
13
12
7
9
10
8
6
5
2
3
1
C21IGN
C25PSR
C26TSR
C38ESL
C127TST
VSW
C39LP
C35RPM
R33STR
WH(12)
WH/RD
WH/BK
WH
GR
BL/WH
BL/RD
BK/RD
BK
C107AF
C41RPMOR/BK
WH
R27AUXRD
WH R21IGN
24 C29MS RD/WH 24 RD/WH C29MS
C34SA BK/WH
C4
C2
BROWN
BLACK
GRAY
GREEN
C3
C1
C7BK
WH
BRN
COLOR CKT # PIN #
P23BAT
BATGND
PLUG
P22BAT
C7: DTP06-4S
4
2
3
1
A
C6
C1
C2
C4
C3
C7
C5-GBOX
C5-ENGINE HARNESS
C9 FS DT04-4P
RD
WH
BK
COLOR
3P25BAT
N/C 4
P24FS
CKT # PIN #
P22ESTOP 1
2
C9
N/A
* NOTE: WIRE ONLY IN C7B CONNECTOR.
C6-GBOX C6-FUNCTION HARNESS
C133PLA
C134PWR
C132PLI
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6 - 6
Connector Pin Legend
6 - 5
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October 2013Section 6 • Schematics
6 - 7
Electrical SchematicDeutz F3L 1011F Models (before serial number 7544)
6 - 8
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A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 8 S-40 • S-45 Part No. 102521
6 BATTERY
STA
RT
ER
MO
TO
R
H2REGULATOR
-
IND.
AU
XIL
IAR
YP
UM
P
AU
XIL
IAR
YP
OW
ER
RE
LA
YS
ER
VIC
EH
OR
N
SE
RV
ICE
HO
RN
RE
LA
Y
LE
VE
LS
EN
SO
R
TIL
TA
LA
RM
PUMP
BR
NB
K
OR
/BK
-41
12 VDC
+
+BAT.
STA.
BAT.-
ALTERNATOR
EXCT.
RD
-13
4
RD
-27
RD
/BK
-28
BK
-43
CR5NO CR5
PR1
RD
WH
NO
PR1
WA
TE
RT
EM
P
IGN
./STA
RT
RE
LA
Y
HO
UR
ME
TE
R
_
SW
ITC
H
FU
EL
RE
LA
Y
OIL
PR
ES
SU
RE
SW
ITC
H
NC
OTS
NO
FL
AS
HIN
GB
EA
CO
NS
GL
OW
PL
UG
OP
TI O
N
OP
TIO
N
OP
TIO
N
GE
NE
RA
TO
R
BK
-33
+
WH
-24
OPS
TB25 TB26
WH
-21
NOCR1 CR1
CR2NO
TB21
7
10
9
8CR2
ENG. FAULT
KEY BYPASSIGN./FUEL ON
KEY PWR.
GR
/WH
-45
C5
-22
PR2NOPR2
FB
TB41
C4
1R
PM
OR
/BK
15AMP.TB20
CB2
RD
RD
15AMP.
CB1
RD
P2
3B
AT
WH
C2
8T
TA
RD
/BK
C2
7A
UX
RD
C4
3H
RN
GR
TB23
TB28
RD
TB27
C2
-5
TS51
C1
-2
C7
-2
C1
-1
TS1
C9-1 BKRD-(FS)
WH-(FS)BK-(FS)
FS1
C9-2
C9-3
C3
3S
TR
BK
TB33
4
3
5
2
1
AUX. ONGROUND
TACHOMETERSTART INPUT
IGN./START
MODULE
START RELAY
BK
TS52
C1
-7
C4
5G
EN
GR
/WH
C3
4S
AB
K/W
H
TB34
BK TB45
TS56
C1
-8
C2
-7
TS2
P24FS WH
P25FS RD
P26ESTP BK
TS6
BRN
BK
/RD
C3
5E
SP
DB
K/R
D
HIG
HR
PM
LO
WR
PM
TB35
TS55
RD
RD
WH
BK
OR/BK
C1
-9
GE
NE
RA
TO
R
G2 G3
G1
VO
LT
ME
TE
R
OIL
PR
ES
SU
RE
GA
UG
E
WA
TE
RT
EM
PG
AU
GE
L24
TB24
C5
-15
C5
-16
C5
-14
C5
-5
C6
-27
C6
-28
C6
-23
TB43
C6
-16
C5
-2
C5
-3
FAN
(OP
TIO
N)
CO
OL
ING
FA
N
TE
MP.S
WIT
CH
HY
DR
AU
LIC
OIL
NOOTS
CR17NO
CR17
CB3
20AMP.
C6
-33
C6
-34
C6
-25
TB134P1
RD
TB22
PLAT
GRD
KS1
RD
H6 L45
6 U33
12 8
7
1
4
3
5
TB132
C1
32
PL
IB
L/W
H
C1
34
PW
RO
R/R
D
C1
-12
C2
-4
P2
2B
AT
BK
HORN
C7
-1
H1P3
LS18
RD
L4
P2
C28TTA RD/BK
RD/BK
C1
33
PL
AO
R/R
DC
4-4
C2-3
TB133
L48
D40D39B
K/R
D-C
5-8
NO CR4
NO CR3
HIG
HR
PM
SO
LE
NO
ID
HIG
HID
LE
RE
LA
Y
FU
NC
TIO
NE
NA
.
2) THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION.
IN THE STOWED POSITION AND KEYSWITCH "OFF".
1) ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
NOTE:
WH
/BK
C6
-39
L5
D6
C6
-26
TS17
TS4
HIG
HR
PM
(FS
)
SEE NOTE 2
SEE NOTE 2
AUXHM
STARTER
STA
RT
EN
GIN
E
PU
MP
AU
XIL
IAR
Y
ON
PL
UG
GL
OW
STA
RT
EN
GIN
E
ON
GL
OW
PL
UG
PU
MP
AU
XIL
AR
Y
Electrical SchematicDeutz F3L 1011F Models (before serial number 7544)
TB 134 IS WAGO TERMINAL BLOCK 42TB 133 IS WAGO TERMINAL BLOCK 16TB 132 IS WAGO TERMINAL BLOCK 38
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N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 9
October 2013 Section 6 • Schematics
C6
-4
C6
-6
C6
-2
C6
-3
C6
-8
C6
-18
DR
IVE
LIM
ITS
WIT
CH
BO
OM
RE
TR
AC
T
LS
1-P
RIM
AR
YB
OO
ME
XT
EN
D
LS
2-P
RIM
AR
YB
OO
MU
P
DE
SC
EN
TA
LA
RM
OP
TIO
N
PL
AT
FO
RM
RO
TA
TE
RIG
HT
/JIB
DO
WN
PL
AT
FO
RM
RO
TA
TE
LE
FT
/JIB
UP
JIB
VA
LV
ES
BRN
PL
AT
LE
VE
LU
P
PL
AT
LE
VE
LD
OW
N
DR
IVE
LIM
ITS
WIT
CH
NOHC NONC
WH
BK
WH
BK
BO
OM
EX
TE
ND
LIM
ITS
WIT
CH
DR
IVE
EN
AB
LE
NOHCW
H
BK
TB22
H3
BR
AK
ER
EL
EA
SE
VA
LV
E
TR
AV
EL
AL
AR
MO
PT
ION
DR
IVE
ED
CR
EV
ER
SE
DR
IVE
ED
CF
OR
WA
RD
PR
IMA
RY
BO
OM
DO
WN
TU
RN
TA
BL
ER
OTA
TE
LE
FT
TU
RN
TA
BL
ER
OTA
TE
RIG
HT
TU
RN
TA
BL
ER
OTA
TE
FL
OW
CO
NT
RO
LP
RIM
AR
YB
OO
M
PR
IMA
RY
BO
OM
UP
FL
OW
CO
NT
RO
L
ST
EE
RL
EF
T
ST
EE
RR
IGH
T
C5
-21
C6
-36
C6
-37
C5
-20
C5
-23
H4
GR
OU
ND
14
13
12C19JSV GR/WH
TS59
TB19
TB17TB18
C6
-17
TB15
C1
9JS
VG
R/W
H
RD
RD
C4
P-7
JD
AL
AR
MG
R/B
K
C1
7JU
GR
C1
8JD
GR
/BK
TS57TS58
TB44
C4
P-5
C2
P-6
C4
P-6
C3
PB
FR
D/W
H
C2
PB
DR
D/B
KC1
4P
LU
OR
C1
5P
LD
OR
/BK
TB14
C6
-7
TB8
TB7
TB13TB40
C7
PB
EB
K
C8
PB
RB
K/W
H
C4
0L
S1
OR
C4
P-2
C4
P-3
C3
P-7
C3
P-8
C2
P-2
C1
3D
RE
BL
/RD
TS63
C4
P-1
C3
P-2
C3
P-3
TS9
BRN
JIB
VA
LV
E
WH
CR13
TS8TS7
GR
/BK
-44
WH
NCCR13
WH
BK
OR/BK
JOYSTICK CONTROL CARD
TS13
CE
OPTION
LIFT/DRIVE
4
NOCR30
CR27NC
BR
N
P2
4F
SW
H
P2
4F
SW
H
P2
6E
ST
PB
K3
J3
13 4 2
8 7
C4
1R
PM
OR
/BK
16
15
1920
17
1811
10
C3
0E
DC
+W
H
C3
2B
RK
WH
/RD
C6
TR
FW
H/R
D
C3
6S
TC
BL
C3
7S
TC
CB
L/B
K
C3
1E
DC
-W
H/B
K
C5
TR
RW
H/B
K
TB6TB3C
6-1
C6
-5
TB1
TB2TB5
TB4
TB32
TB37
TB36 TB31
TB30
C1
PB
UR
D
TS61 C4
TR
LW
HTS62
C3
P-1
C3
P-6
C3
P-4
C3
P-5
C1
P-6
C1
P-1
1
C1
P-1
0
C1
P-4
C1
P-5
BR
N-2
C2
P-3
RD
BK
BR
N
OR
J2
6
J1
12 111 2
9
7
PRI UP/DN & TT ROTATE
YO
UT
XO
UT
GN
D
1 2 43 5 6
PW
R
JC2
DR
EA
BL
/WH
DR
EB
BL
/BK
BR
N
OR
BL
WH
DR
EL
ED
BL
/RD
J1
13
14 54 6
J1
7
16 8
15
RK
OU
T
YO
UT
31 2 4 5
PW
R
GN
D
76
DRIVE & STEERING
JC3
TS15 L1
5
C6
-32
C6
-13
C6
-40
C6
-15
C6
-14
C3
1E
DC
-W
H/B
K
C3
0E
DC
+W
H
C3
2B
RK
WH
/RD
C3
7S
TC
CB
L/B
K
C3
6S
TC
BL
C6
TR
FW
H/R
D
C5
TR
RW
H/B
K
C4
TR
LW
H
C1
PB
UR
D
C2
PB
DR
D/B
K
C3
PB
FR
D/W
H
C7
PB
EB
K
C8
PB
RB
K/W
H SJ1-WH
C4
0L
S1
OR
C1
7JU
GR
C1
8JD
GR
/BK
AB
DC
C6
-19
RD
/BKC6-30
C1
3D
RE
BL
/RD
C1
4P
LU
OR
C1
5P
LD
OR
/BK
RD/BK
POSITION EXCEPT AS NOTED.
1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED
NOTE:
7.5 R2R15
LE
FT
RIG
HT
PL
AT
RO
TA
TE
DO
WN
UP
JIB
BO
OM
UP
DO
WN
PL
AT
FO
RM
LE
VE
L
EX
TE
ND
RE
TR
AC
T BO
OM
EX
TE
ND
RE
TR
AC
TB
OO
M
DO
WN
UP
JIB
BO
OM
RIG
HT
LE
FT
JIB
BO
OM
UP
DO
WN
PL
AT
FO
RM
LE
VE
L
LE
FT
RIG
HT
TR
OTA
TE
UP
DO
WN
PR
IMA
RY
BO
OM
Electrical SchematicDeutz F3L 1011F Models (before serial number 7544)
1
2
34
5
6
7
6
5
4
3
2
1
Deutsch
AMP
Pin1
Pin 1 GND Pin 2
Pin 2 PWR Pin 3
Pin 3 XOUT Pin 4
Pin 4 YOUT Pin 5
Pin 5 RKOUT Pin 6
Pin 6 Pin 7
Joystick Adaptor Harness
Prope
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October 2013 Section 6 • Schematics
6 - 10
Electrical SchematicDeutz F3L 1011F Models (before serial number 7544)
6 - 9
Prope
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1
2
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5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 11
October 2013 Section 6 • Schematics
Ground Control Box Wiring DiagramDeutz F3L 1011F Models
EN
GIN
E
C5
HARNESS:TO BASE
WIRING
BRN GND
WH-23C
BK-C23-5
BR-GNDSTUD
12
VT
OP
LA
T
C1
B
FU
NC
TIO
NS
C6
C3
B
19
/18
CA
BL
ES
C2
BC
4B
3
2C7
B
1
CR23
RD C4B-11
RD C4B-12
BK/RD-9B
RD-CB3 SP
ALL BR WIRES
BRGROUND STUD
GR
OU
ND
ST
UD
DRIVE LIGHT OPTION RELAY
12
V
32WH/RD-C1B-6
11BL/BK-C3B-11BL-C3B-10
BK/WH-C3B-8BK/RD-C3B-9
RD/WH-C3B-3WH-C3B-4WH/BK-C3B-5WH/RD-C3B-6BK-C3B-7
RD-C3B-1RD/BK-C3B-2
RD-C6-1
D
BK/WH-C6-8
WH/BK-C6-5
RD/WH-C6-3WH-C6-4
WH/RD-C6-6BK-C6-7
RD/BK-C6-2
C B
6
23
1
54
87
109
44B+RD/BK-C6-19
RD-C5-1
WH/BK-C1B-5WH-C1B-4RD/WH-C1B-3
RD-C1B-1
WH-C7B-2
RD/BK-C1B-2
GR/WH-C4B-7GR/BK-C4B-6
BK-C23-4WH-C5-3+C5-11
GR-C4B-5OR/RD-C4B-4
OR-C4B-2OR/BK-C4B-3
BL/RD-C4B-1BL/WH-C3B-12
GR/BK-C6-18
WH-CR2#87
GR-C6-17
BL/RD-C6-13
WH-C6-34
RD-C6-27WH/RD-C5-14WH/BK-C5-16
BK-CR5#30WH-S.P.
16
1312
1514
191817
2120
RED-CR1#30
RD-ISM#4
242322
2526
292827
3031
D6
GR/BK-C2B-6GR/WH-C2B-7
OR/BK-C2B-3
BL/RD-C2B-1OR-C2B-2
OR/RD-C2B-4
BK/RD-C1B-9BK/WH-C1B-8
BL/BK-C1B-11BL-C1B-10
BL/WH-C1B-12
BK-C1B-7
BK/WH-C5-10OR-C6-40OR/BK-C5-2
BK-ISM#3
GR/WH-C6-39
42OR/BK-ISM#2
37
3433
3536
3938
4041
4443
45
RD-S.P.
A
TURN. ROT. L
PRI. BOOM DOWNPRI. BOOM F.C.TURN. ROT. R
TURN. ROT. F.C.BOOM EXTENDBOOM RETRACT
PRI. BOOM UP
WH/RD-S.P.
RD/WH-S.P.
WH/BK-S.P.
RD/BK-S.P.
WH-S.P.
BK/WH-S.P.BK-S.P.
JIB VALVE
PLAT. LEVEL. UPPLAT. LEVEL DN.
PLAT. ROT. L.PLAT. ROT. R.
DRV. ENA. LT.
IGNITION PWR.
OR/BK-S.P.OR-S.P.
GR/WH-SPGR/BK-S.P.GR-S.P.
TILT ALARM
E.D.C.+E.D.C.-
AUX. PWR.
KEYSWITCH PWR/FBPWR. TO PLAT.
ENGINE POWERWH/BK-S.P.WH/RD-S.P.
RD-S.P.WH-S.P.BK-S.P.
RD-S.P.
C134PWR
LIMIT SWITCH SIG.
GLOW PLUG
STEER LEFT
RPMSTEER RIGHT
C132PLI
START
PULSE PICKUP
BK/WH-S.P.BK/RD-S.P.
BK-S.P.
BL/RD-S.P. L.P.
GEN. OPTIONJDALARM JIB
HORN
BRAKE/TRAVEL ALARM
OIL PRESSURE SENDERWATER TEMP. SENDER
IGN./START
MODULEAUX. ON4
BK-ISM#1
BK-C5-5 WH-21B
RD-ISM#6
WH-ISM#9RD-24B
CR1
WH-CR2#86
WH-23BRD-CR2#30
BR-GND.
CR2
KEY BYPASS
ENG. FAULT
IGN./FUEL ON
10
89
67
5BATTERY
KEY PWR.
GROUND
RD-27B
BK-33D
OR/BK-41B
BK-CR1#86
TACHOMETERSTART INPUT
START RELAY
321
BK-C6-16
CR5
BK-22B
BL-C6-36BL/BK-C6-37
RD/BK-C6-28
OR-C6-14OR/BK-C6-15
LIMIT SWITCH POWER46
SPARE
WH/BK-C5-20WH-C5-21
WH/RD-C5-23
BL/WH-C6-30
WH/RD-C6-32
GR-43D
BL/WH-L2
CR17
OR-C6-33
RD-CB3 SP
BK-C6-25
BR-GND+C6-26
GR-C2B-5 GR-CR5#86
BK/WH-C5-22
RD-C5-19
BK/RD-C5-9
BK/RD-35B
CR3 CR4
BK/RD-CR23#87 DRIVE LIGHT OPTION
C133PLA
GR/BK-2B
H6U33PLATFORM LOAD
C23
BL/WH-C23-3
BL/WH-38D - C23-3 RD-C23-1
RD-H6+
RD-42B
RD-KS1-2 S.P.RD-C6-23
RD-TS51 - C23-6
BR - GND - C23-12
RD-H6+ - C23-1
RD-TS55 - C23-7
GN/BK-C23-8 GN/BK-H6-
GN/BK-L45-GN/BK-16A
BK-22C - C23-4BK-C7-1 - C23-5
GN/BK-16B - C23-8
RD- 12VOLT CB3-SP CB2-SP CB1 - SP 12 VOLT BATTERY POWER
KS1
TS56
B
B1
1
24
3
RD
KEY SWITCH
WH/RD-26A
BR (GROUND)
WH-21A
WH/BK-25A
G3G2G1
WH-21A
BR (GROUND)
BK/WH-34A
TS52BK-33A
BK/RD-35A
CB1 CB2
CB3
TS58
TS59
TS57
TS62
RD- 20A
RD- 20B
RD- 20C
RD- 24A
RD-CR17#30
P1
NC
NC
RD- P1 E-STOP
TS61
TS63
BK-22A
L2
WH-23A
BL/WH-C5-15BL/WH-ISM#10
RD-C23-6
TS55
OR-14A
OR/BK-15A
GR-17A
GR/BK-18A
GR/WH-19A
RD-H6+
OR/RD-H6-
WH-4
WH/BK-5WH/RD-6
GR/BK-44A
R2
BK-7ABK/WH-8A
RD-1ARD/BK-2ARD/WH-3A
L45
RD-CB2
D13
D14
GR/BK-S.P.
RD-42ARD-27A
TS51
HM
RD-C23-7
KS1
CB1
CB3
CB2
L28
CR1
U33
L45
TS63
CR17
CR4
CR3
CR2
TS62
TS58
TS61
TS57
TS51
TS55
TS52
LABEL
TS59
IGN. POWER RELAY
PLAT OVERLOAD MODULE
PLATFORM OVERLOAD ALARM
PLAT OVERLOAD LED
COOLING FAN RELAY
HIGH IDLE (RPM) CUTOUT RELAY
RPM RELAY
DESCRIPTION
IGN. START RELAY
CIRCUIT BREAKER, OPTIONS, 20A
RESISTOR, 7.5 OHM,TURNTABLE FUNCTION
BOOM EXTEND/RETRACT SWITCH
CIRCUIT BREAKER, ENGINE, 15A
CIRCUIT BREAKER, CONTROLS, 15A
PRIMARY BOOM UP/DOWN SWITCH
PLATFORM ROTATE SWITCH
TURNTABLE ROTATE SWITCH
PLATFORM LEVEL SWITCH
JIB BOOM UP/DOWN SWITCH
EMERGENCY STOP BUTTON
OIL PRESSURE GAGE
ENGINE START SWITCH
OIL TEMP. GAGE
HOUR METER
STARTER AID
VOLT METER GAGE
KEY SWITCH
FUNCTION ENABLE
AUXILIARY SWITCH
CR2
CR17
CR4
CR3
H6
PART #
13037
CB3
R2
CB2
CB1
56298
CR1
G3
HM
G2
G1G1
HM
G3
G2
R2
P1
42730
KS1
13037
13037
16397
13037
16397
13037
16397
P1
BK/RD CR3-#30
WH-ISM #7
R1
RESISTOR, 5 OHM, BOOM FUNCTION R1 R1
Prope
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nes
October 2013 Section 6 • Schematics
6 - 12
Ground Control Box Wiring DiagramDeutz F3L 1011F Models
6 - 11
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 13
Platform Control Box Wiring Diagram- ALC-500Deutz F3L 1011F Models
6 - 14
Prope
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f Am
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nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 14 S-40 • S-45 Part No. 102521
TILT ALARM 45383
COMPONENT INDEX PART NUMBER
H1
ALC-500 89353
D4
0
RE
D/B
LK
-28
H1
ALALRMTILT
RE
D-T
ILT
D3
9
BR
N
GN/BK C4P-4
BATGND C7P-3
19/18 CONTROL CABLE
C3
P(G
R)
C2
P(B
K)
C1
P(G
Y)
C4
P(B
R)
12V BATT
C7P
C7P
C4P
C3P
C2
8T
TA
RD
/BK
C1
P-2
GN
/BK
L4
8
C2
9M
SR
D/W
H
C1
3L
ED
BL
/RD
DR
EB
BL
/BK
DR
EA
BL
/WH
C28TTA RD/BK C1P-2
RE
D-T
ILT
JC
1-2
BR
N
JC
2-2
BR
N
JC
3-4
,6W
H
JC
3-2
BR
N
C2
7A
UX
RD
C1
P-1
C3
4S
AB
K/W
HC
1P
-8
C3
5R
PM
BK
/RD
C1
P-9
C3
3S
TR
BK
C1
P-7
C1
34
PW
RR
DC
2P
-4
C1P
1
9
RD
/BK
L4
J1
C6
TR
FW
H/R
DC
3P
-6
C1
0S
BU
BL
C3
P-1
0
C1
3D
RE
BL
/RD
C4
P-1
C11
SB
DB
L/B
KC
3P
-11
C4
0L
S1
OR
C2
P-2
C1
2S
BF
BL
/WH
C3
P-1
2
C4
1R
PM
OR
/BK
C2
P-3
C3
0E
DC
+W
HC
1P
-4
C1
PB
UR
DC
3P
-1
C3
1E
DC
-W
H/B
KC
1P
-5
C2
PB
DR
D/B
KC
3P
-2
C3
7S
TC
BL
/BK
C1
P-1
1
C3
PB
FR
D/W
HC
3P
-3
C3
6S
TC
CB
LC
1P
-10
C4
TR
LW
HC
3P
-4C
32
BR
KW
H/R
DC
1P
-6
C5
TR
RW
H/B
KC
3P
-5
C2
9M
SR
D/W
HC
1P
-3
C2P
J2
11
1
JC
1-5
YE
L
JC
3-5
BL
JC
3-3
OR
JC
2-4
RD
JC
1-3
OR
JC
2-3
OR
JC
2-5
BK
ALC-500
BR
N
P2
4F
SW
H
P2
4F
SW
H
J3
1
3
C3P
OPT.
BR
N
F.S.
C9P
F.S.
LS18JIB
C1
9JS
VG
R/W
HC
4P
-7A
ND
TS
8
C3
9L
PB
L/R
DC
2P
-1
C4
5G
EN
GR
/WH
C2
P-7
TS
48
-WL
2R
DC
2P
-11
TS
48
-WL
1R
DC
2P
-12
DL
ITE
GR
/BK
C2
P-6
C1
7JU
GR
C4
P-5
C1
5P
LD
OR
/BK
C4
P-3
C1
4P
LU
OR
C4
P-2
P2
4F
SW
HC
9P
-2
P2
5F
SR
DC
9P
-3
P2
6B
AT
BK
C9
P-1
C7
PB
EB
KC
3P
-7
C8
PB
RB
K/W
HC
3P
-8C
43
HR
NG
RC
2P
-5
JD
AL
AR
MG
R/B
KC
2P
-6
C1
9JS
VG
R/W
HJIB
P2
3S
WB
AT
WH
C7
P-2
P2
2B
AT
BK
C7
P-1
C1
8JD
GR
/BK
C4
P-6
C1
32
PL
IB
KC
1P
-12
RD
H1
RD
P2
P2
6B
AT
BK
HARNESS
PBOX WIRING
DR
IVE
LT
BK
/RD
C3
P-9
Platform Control Box Wiring DiagramDeutz F3L 1011F Models
Prope
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7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 15
October 2013 Section 6 • Schematics
Platform Control Box Switch Panel Wiring DiagramDeutz F3L 1011F Models
EMERGENCY STOP
P2START
TS2
DRV.ENA
TS15
L1
AUXILIARY PUMP
TS13
PRIMARY
BOOM
EXTEND/
RETRACT
TS8JIB
PLATFORMTS7
PLATFORM
LEVEL
TS9P3HORN
ROTATE
TS1
GR
-43
OR
-14
OR
/BK
-15
C1
8JD
GR
/BK
C4
P-6
C1
9JS
VG
R/W
HJIB
C1
7JU
GR
C4
P-5
C2
7A
UX
RD
C1
P-1
RD
-25
BK
-33
WH
-23
P2
6B
AT
BK
C9
P-1
P2
2B
AT
BK
C7
P-1
BK
-22
RD
LS
18
RD
P2
WH
GR/BK
GR
BK
/WH
-8
BL
/RD
-DE
3J1
-16
BL
/WH
-DE
1J1
-6
BK
-7
WH
WH
JD
AL
AR
MG
R/B
K-4
4C
2P
-6
HARNESSPBOX WIRING
BL
/BK
-DE
2J1
-7
OR
J1
-13
BR
NJ1
-14
BL
J1
-4
WH
J1
-5
OR
J1
-11
BR
NJ1
-12
BK
J1
-2
RD
J1
-1
JC3JC2
CR13
WH
-JIB
C1
9JS
VG
R/W
H
WH
-24
BR
N
WH
-JIB
4
2
1
3
5
6
7
WH
-24
BK
-22
WH
-24
(SPLICE TO R40LS1)
(SPLICE TO C32BRK)
OR R40LS1
WH/RD C32BRK
WH TS7
CR30
CR27WH TS1
DETAIL A: LIFT/DRIVE OPTION
REPLACE WIRE WITH THIS WIRING DIAGRAM
(GND STUD)
BRN BATGND
CE SEE DETAIL A
RD
WL
1
DL
ITE
/R
DW
L2
WH
J1
-5
+
C3
4S
AB
K/W
HC
1P
-8
GLOW PLUG
TS6
RD
L4
L48
4
2
1
3
5
6
7
RD
/BK
H1
GN
/BK
H1
RD
P3
RD
RD
1) DASHED LINES INDICATE OPTION WIRES.
NOTE:
+
+
DR
IVE
LT
BK
/RD
-C3
P-9
(OPTION)
TS47
GENERATOR
GR
/WH
-45
RD
RD
WH
-24
REMOVE FOR GENERATOR OPTION
BK
/RD
-35
TS4
WH
-24
HIGH/LOW
RPM
TS47
JC3L1
JC2
TS1
TS13
TS4
TS15
TS8
TS6
TS9
TS7
TS2
P2P3
BOOM PROPORTIONAL JOYSTICK:
DRIVE PROPORTIONAL JOYSTICKDRIVE ENABLE LED
AUXILIARY SWITCH
GENERATOR SWITCH ( OPTION )
START ENGINE SWITCH
PLATFORM ROTATE SWITCH
PLATFORM LEVEL SWITCH
GLOW PLUG OPTION
JIB UP/DOWN SWITCH
PRIMARY BOOM EXTEND/RETRACT SWITCH
HI/L0 RPM SWITCH
DRIVE ENABLE SWITCH
EMERGENCY STOP BUTTON
COMPONENT INDEX
HORN SWITCH
PRIMARY UP/DN , TURNTABLE ROTATE
PART NUMBER
66812, 7380566813, 668164273013037
27378
16397130371303713037
1303727378
56298
62390
75565
TS48-9 WORK/DRIVE LIGHT ( OPTION ) 27378
56298
TS48/TS49
WORK/ DRIVE LITE
NO 34
12
12
NC
NC
Prope
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October 2013 Section 6 • Schematics
6 - 16
Platform Control Box Switch Panel Wiring DiagramDeutz F3L 1011F Models
6 - 15
Prope
rty o
f Am
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n Airli
nes
October 2013Section 6 • Schematics
6 - 17
Electrical SchematicPerkins 704-30 Models (before serial number 7472)
6 - 18
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 18 S-40 • S-45 Part No. 102521
STA
RT
ER
MO
TO
R
H2
REGULATOR
- IND.
AU
XIL
IAR
YP
UM
P
AU
XIL
IAR
YP
OW
ER
RE
LA
YS
ER
VIC
EH
OR
N
SE
RV
ICE
HO
RN
RE
LA
Y
LE
VE
LS
EN
SO
RT
ILT
AL
AR
MB
RN
BK
OR
/BK
-41
12 VDC
+
+BAT.
STA.
BAT.-
ALTERNATOR
EXCT.
RD
-P1
34 R
D-2
7
RD
/BK
-28BK
-43
CR5NO
CR5
PR1RD
WH
NO
PR1
OIL
TE
MP
IGN
./STA
RT
RE
LA
Y
_S
WIT
CH
FU
EL
RE
LA
Y
OIL
PR
ES
SU
RE
SW
ITC
H
NC
OTS
NO
OP
TIO
NG
EN
ER
AT
OR
BK
-33
+
WH
-24
WH
-24
OPS
TB25 TB26
WH
-21
NOCR1
CR1CR2NO
TB21
CR2
GR
/WH
-45
TB41
C4
1R
PM
OR
/BK
15AMP.TB20
CB2
RD
RD
15AMP.
CB1
RD
P2
3B
AT
WH
C2
8T
TA
RD
/BK
C2
7A
UX
RD
C4
3H
RN
GR
TB23
TB28
RD
TB27
C2
-5
TS51
C1
-2
C7
-2
C1
-1
TS1
C9-1 BKRD-(FS)
WH-(FS)
BK-(FS)
FS1
C9-2
C9-3
C3
3S
TR
BK
TB33
BK
TS52
C1
-7
C4
5G
EN
GR
/WH
TB45
C2
-7
TS2
P24FS WH
P25FS RD
P26ESTP BK
BRN
BK
/RD
C3
5E
SP
DB
K/R
D
HIG
HR
PM
LO
WR
PM
TB35
TS55
RD
RD
WH
BK
OR/BK
GE
NE
RA
TO
R
L5
G2 G3
G1
VO
LT
ME
TE
R
OIL
PR
ES
SU
RE
GA
UG
E
OIL
TE
MP
GA
UG
E
TB34
CO
NT
RO
LL
ER
1
6
5
74
3
GL
OW
PL
UG
L24
L28
TB24 C6
-39
C5
-15
C5
-16
C5
-14
C5
-5
C6
-27
C6
-28
C6
-23
TB43
C6
-16
C5
-2
C5
-3
FAN
(OP
TIO
N)
CO
OL
ING
FA
N
TE
MP.S
WIT
CH
HY
DR
AU
LIC
OIL
NOOTS
CR17NO
CR17
CB320AMP.
C6
-33
C6
-34
C6
-25
C1
-12
NO CR4
NO CR3
BK
/RD
-C5
-8
HIG
HID
LE
RE
LA
Y
HIG
HR
PM
SO
LE
NO
IDTB134
P1RD
TB22
PLAT
GRD
KS1
RD
H6 L45
6 U33
12 8
7
1
4
3
5
TB132
C1
32
PL
IB
L/W
H
C1
34
PW
RO
R/R
D
C1
-12
C2
-4
P2
2B
AT
BK
HORN
C7
-1
H1
P3
LS18
RD
L4
P2
C28TTA RD/BK RD/BK
C1
33
PL
AO
R/R
DC
4-4
C2-3
TB133
L48
D40D39
OP
TIO
NF
LA
SH
ING
BE
AC
ON
S
FB
WH
/RD
WH
/BK
D6
C1
-9
TS4
HIG
HR
PM
(FS
)
SEE NOTE 2
SEE NOTE 2
TS17
C6
-26
AU
XIL
IAR
YP
UM
P
HO
UR
ME
TE
R
HM
AU
XIL
IAR
YP
UM
P
STA
RT
EN
GIN
E
EN
GIN
ES
TA
RT
NOTE:
1) ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
IN THE STOWED POSITION AND KEYSWITCH "OFF".
2) THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION.
CO
NT
RO
LL
ER
GL
OW
PL
UG
PUMPAUX
STARTER
6 BATTERY7
10
9
8
ENG. FAULT
KEY BYPASSIGN./FUEL ON
KEY PWR.
4
3
5
2
1
AUX. ONGROUND
TACHOMETERSTART INPUT
IGN./START
MODULE
START RELAY
Electrical SchematicPerkins 704-30 Models (before serial number 7472)
TB 134 IS WAGO TERMINAL BLOCK 42TB 133 IS WAGO TERMINAL BLOCK 16TB 132 IS WAGO TERMINAL BLOCK 38
Prope
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1
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6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 19
October 2013 Section 6 • Schematics
Electrical SchematicPerkins 704-30 Models (before serial number 7472)
1
2
34
5
6
7
6
5
4
3
2
1
Deutsch
AMP
Pin1
Pin 1 GND Pin 2
Pin 2 PWR Pin 3
Pin 3 XOUT Pin 4
Pin 4 YOUT Pin 5
Pin 5 RKOUT Pin 6
Pin 6 Pin 7
Joystick Adaptor Harness
C6
-4
C6
-6
C6
-2
C6
-3
C6
-8
C6
-18
DR
IVE
LIM
IT S
WIT
CH
BO
OM
RE
TR
AC
T
LS
1-P
RIM
AR
Y B
OO
M E
XT
EN
D
LS
2-P
RIM
AR
Y B
OO
M U
P
DE
SC
EN
T A
LA
RM
OP
TIO
N
PLA
TF
OR
M R
OTA
TE
RIG
HT
/ JIB
DO
WN
PLA
TF
OR
M R
OTA
TE
LE
FT
/ JIB
UP
JIB
VA
LVE
S
BRN
PLA
T L
EV
EL U
P
PLA
T L
EV
EL D
OW
N
DR
IVE
LIM
IT S
WIT
CH
NOHC NCHO
WH
BK
WH
BK
BO
OM
EX
TE
ND
LIM
IT S
WIT
CH
DR
IVE
EN
AB
LE
NOHC
WH
BK
TB22
BR
AK
E R
ELE
AS
E V
ALV
E
TR
AV
EL A
LA
RM
OP
TIO
N
DR
IVE
ED
C R
EV
ER
SE
DR
IVE
ED
C F
OR
WA
RD
PR
IMA
RY
BO
OM
DO
WN
TU
RN
TA
BLE
RO
TA
TE
LE
FT
TU
RN
TA
BLE
RO
TA
TE
RIG
HT
TU
RN
TA
BLE
RO
TA
TE
FLO
W C
ON
TR
OL
PR
IMA
RY
BO
OM
PR
IMA
RY
BO
OM
UP
FLO
W C
ON
TR
OL
ST
EE
R L
EF
T
ST
EE
R R
IGH
T
C5
-21
C6
-36
C6
-37
C5
-20
C5
-23
H4
GR
OU
ND
14
13
12C19JSV GR/WH
TS59
TB19
TB17
TB18
C6
-17
TB15
C1
9JS
V G
R/W
H
RD
RD
C4
P-7
JD
ALA
RM
GR
/BK
C1
7JU
GR
C1
8JD
GR
/BK
TS57
TS58
TB44
C4
P-5
C2
P-6
C4
P-6
C3
PB
F R
D/W
H
C2
PB
D R
D/B
K
C1
4P
LU
OR
C1
5P
LD
OR
/BK
TB14
C6
-7
TB8
TB7 TB13TB40
C7
PB
E B
K
C8
PB
R B
K/W
H
C4
0LS
1 O
R
C4
P-2
C4
P-3
C3
P-7
C3
P-8
C2
P-2
C1
3D
RE
BL/R
D
TS63
C4
P-1
C3
P-2
C3
P-3
TS9
BRN
JIB
VA
LVE
WH
CR13
TS8TS7
GR
/BK
-44
WH
NCCR13
WH
BK
OR/BK
JOYSTICK CONTROL CARD
TS13
CE
OPTION
LIFT/DRIVE
4
NOCR30
CR27NC
BR
N
P2
4F
S W
H
P2
4F
S W
H
P2
6E
ST
P B
K3
J3
13 4 2
8 7
C4
1R
PM
OR
/BK
16
15
19
20
17
1811
10
C3
0E
DC
+ W
H
C3
2B
RK
WH
/RD
C6
TR
F W
H/R
D
C3
6S
TC
BL
C3
7S
TC
C B
L/B
K
C3
1E
DC
- WH
/BK
C5
TR
R W
H/B
K
TB6TB3
C6
-1
C6
-5
TB1
TB2 TB5
TB4 TB32TB37TB36 TB31 TB30
C1
PB
U R
D
TS61 C4
TR
L W
H
TS62
C3
P-1
C3
P-6
C3
P-4
C3
P-5
C1
P-6
C1
P-1
1
C1
P-1
0
C1
P-4
C1
P-5
BR
N-2
C2
P-3
RD
BK
BR
N
OR
J2
6
J1
12 111 2
9
7
PRI UP/DN & TT ROTATE
YO
UT
XO
UT
GN
D
1 2 43 5 6
PW
R
JC2
DR
E A
BL/W
H
DR
E B
BL/B
K
BR
N
OR BL
WH
DR
E L
ED
BL/R
D
J1
13
14 54 6
J1
7 16 8 15
RK
OU
T
YO
UT
31 2 4 5
PW
R
GN
D
76
DRIVE & STEERING
JC3TS15 L1
5
C6
-32
C6
-13
C6
-40
C6
-15
C6
-14
C3
1E
DC
- WH
/BK
C3
0E
DC
+ W
H
C3
2B
RK
WH
/RD
C3
7S
TC
C B
L/B
K
C3
6S
TC
BL
C6
TR
F W
H/R
D
C5
TR
R W
H/B
K
C4
TR
L W
H
C1
PB
U R
D
C2
PB
D R
D/B
K
C3
PB
F R
D/W
H
C7
PB
E B
K
C8
PB
R B
K/W
H
SJ1-WH
C4
0LS
1 O
RC1
7JU
GR
C1
8JD
GR
/BK
AB
DC
C6
-19
RD
/BK
C6-30
C1
3D
RE
BL/R
DC1
4P
LU
OR
C1
5P
LD
OR
/BK
RD/BK
POSITION EXCEPT AS NOTED.
1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED
NOTE:
7.5
R2R1
5
Y17 Y16 Y19 Y20 Y26 Y25H4
Y12 Y21 Y22 Y13 Y29 Y23 Y4 Y3 Y2 Y51
BL/WH
C1
P-3
C5
-19
C2
9M
S R
D/W
H
Y27
MO
TO
R S
TR
OK
E
TB29
C2
9M
S R
D/W
H
TS14
PLA
T R
OTA
TE
LE
FT
RIG
HT
JIB
BO
OM
UP
DO
WN
BO
OM
RE
TR
AC
T
EX
TE
ND
PLA
T R
OTA
TE
LE
FT
RIG
HT
JIB
BO
OM
UP
DO
WN
PLA
T L
EV
EL
UP
DO
WN
UP
DO
WN
PLA
TF
OR
M L
EV
EL
EX
TE
ND
RE
TR
AC
TB
OO
M
UP
DO
WN
BO
OM
LE
FT
RIG
HTT
RO
TA
TE
C2
9M
S
DR
IVE
EN
AB
LE
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 20
Electrical SchematicPerkins 704-30 Models (before serial number 7472)
6 - 19
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 21
October 2013 Section 6 • Schematics
Ground Control Box Wiring DiagramPerkins 704-30 Models
C7
B
12
VT
OP
LA
T
BK-C23-5
GR
OU
ND
ST
UD
ALL BR WIRES
GROUND STUDBR
C4
BC
2B
C3
BC
6C
1B
C5
EN
GIN
EF
UN
CT
ION
S1
9/1
8C
AB
LE
S
WH-23C12
GN/BK-16B - C23-8
BK-C7-1 - C23-5BK-22C - C23-4
RD-TS55 - C23-7
RD-H6+ - C23-1
BR - GND - C23-12
RD-TS51 - C23-6
BL/WH-38D - C23-3
12
V
BR-GND STUD3
PLATFORMLOAD
U33 C23
GN/BK-16AGN/BK-L45-
RD-42BRD-C23-1
H6
32WH/RD-C1B-6
11BL/BK-C3B-11BL-C3B-10
BK/WH-C3B-8BK/RD-C3B-9
RD/WH-C3B-3WH-C3B-4WH/BK-C3B-5WH/RD-C3B-6BK-C3B-7
RD-C3B-1RD/BK-C3B-2
RD-C6-1
D
BK/WH-C6-8
WH/BK-C6-5
RD/WH-C6-3WH-C6-4
WH/RD-C6-6BK-C6-7
RD/BK-C6-2
C B
6
23
1
54
8
7
109
44B+RD/BK-C6-19
RD-C5-1
WH/BK-C1B-5WH-C1B-4RD/WH-C1B-3
RD-C1B-1
RD- C5-19
RD/BK-C1B-2
GR/WH-C4B-7GR/BK-C4B-6
BK-C23-4WH-C5-3+C5-11
GR-C4B-5OR/RD-C4B-4
OR-C4B-2OR/BK-C4B-3
BL/RD-C4B-1BL/WH-C3B-12
GR/BK-C6-18
WH-CR2#87
GR-C6-17
BL/RD-C6-13
WH-C6-34
RD-C6-27
BK-CR5#30WH-S.P.
16
1312
15
14
19
1817
21
20
RED-CR1#30
RD-ISM#4
242322
2526
29
2827
3031
D6
GR/BK-C2B-6GR/WH-C2B-7
OR/BK-C2B-3
BL/RD-C2B-1
OR-C2B-2
OR/RD-C2B-4
BK/RD-C1B-9BK/WH-C1B-8
BL/BK-C1B-11BL-C1B-10
BL/WH-C1B-12
BK-C1B-7
BK/WH-C5-10OR-C6-40OR/BK-C5-2
BK-ISM#3
GR/WH-C6-39
42OR/BK-ISM#2
37
3433
3536
3938
4041
44
43
45
RD-S.P.
A
TURN. ROT. R
PRI. BOOM DOWN
PRI. BOOM F.C.
TURN. ROT. LTURN. ROT. F.C.
PRI. BOOM UP
WH/RD-S.P.
RD/WH-S.P.
WH/BK-S.P.
RD/BK-S.P.
WH-S.P.
BK/WH-S.P.BK-S.P.
JIB VALVE
PLAT. LEVEL. UPPLAT. LEVEL DN.
PLAT. ROT. L.PLAT. ROT. R.
DRV. ENA. LT.
IGNITION PWR.
OR/BK-S.P.
OR-S.P.
GR/WH-SPGR/BK-S.P.GR-S.P.
TILT ALARM
E.D.C.+E.D.C.-
AUX. PWR.
KEYSWITCH PWR/FBPWR. TO PLAT.
ENGINE POWERWH/BK-S.P.
WH/RD-S.P.
RD-S.P.
BK-S.P.
RD-S.P.
C134PWR
LIMIT SWITCH SIG.
GLOW PLUG
STEER LEFT
RPMSTEER RIGHT
C132PLI
START
PULSE PICKUP
BK/WH-S.P.BK/RD-S.P.
BK-S.P.
BL/RD-S.P. L.P.
GEN. OPTION
HORN
BRAKE/TRAVEL ALARM
OIL PRESSURE SENDERWATER TEMP. SENDER
BL-C6-36
BL/BK-C6-37
RD/BK-C6-28
OR-C6-14
OR/BK-C6-15
46
SPARE
WH/BK-C5-20WH-C5-21
WH/RD-C5-23
BL/WH-C6-30
WH/RD-C6-32
GR-C2B-5 GR-CR5#86
BK/WH-C5-22
BK/RD-CR23#87 DRIVE LIGHT OPTION
C133PLA
GR/BK-2B
BL/WH-C23-3
RD-H6+ RD-KS1-2 S.P.RD-C6-23
GR/BK-C23-8 GR/BK-H6-
RD- 12VOLT CB3-SP CB2-SP CB1 - SP 12 VOLT BATTERY POWER
GR/BK-S.P.
BK/RD CR3-#30
WH-SP. 46A+WH
LIMIT SWITCH POWER
HARNESS:TO BASE
WIRING
KS1B
B1
1
24
3
RD
KEY SWITCH
WH/RD-26A
BR (GROUND)
WH-21A
WH/BK-25A
G3G2G1
WH-21A
BR (GROUND)
BK/WH-34ATS52BK-33A
BK/RD-35A
CB1 CB2
CB3
TS58
TS59
TS57
TS62
RD- 20A
RD- 20B
RD- 20C
RD- 24A
RD-CR17#30
P1
NC
NC
RD- P1 E-STOP
TS61
TS63
BK-22A
L2
WH-23A
BL/WH-C5-15BL/WH-ISM#10
RD-C23-6
TS55
OR-14A
OR/BK-15A
GR-17A
GR/BK-18A
GR/WH-19A
RD-H6+
OR/RD-H6-
WH-4
WH/BK-5WH/RD-6
GR/BK-44A
R2
BK-7ABK/WH-8A
RD-1ARD/BK-2ARD/WH-3A
L45
RD-CB2
D13
D14
RD-42ARD-27A
TS51
HM
RD-C23-7
R1IGN./START
MODULEAUX. ON4
BK-ISM#1
BK-C5-5 WH-21B
RD-ISM#6
WH-ISM#9RD-24B
CR1
WH-CR2#86
WH-23BRD-CR2#30
BR-GND.
CR2
KEY BYPASS
ENG. FAULT
IGN./FUEL ON
10
89
67
5BATTERY
KEY PWR.
GROUND
RD-27B
BK-33D
OR/BK-41B
BK-CR1#86
TACHOMETERSTART INPUT
START RELAY
321
BK-C6-16
CR5
BK-22BGR-43D
BL/WH-L2
CR17
OR-C6-33
RD-CB3 SP
BK-C6-25
BR-GND+C6-26
BK/RD-C5-9
BK/RD-35B
CR3 CR4
L28
+
-BR-GND
BRN GND
CR23
RD C4B-11
RD C4B-12
BK/RD-9B
RD-CB3 SP
DRIVE LIGHT OPTION RELAY
KS1
CB1
CB3
CB2
L28
CR1
U33
L45
TS63
CR17
CR4
CR3
CR2
TS62
TS58
TS61
TS57
TS51
TS55
TS52
LABEL
TS59
IGN. POWER RELAY
PLAT OVERLOAD MODULE
PLATFORM OVERLOAD ALARM
PLAT OVERLOAD LED
COOLING FAN RELAY
HIGH IDLE (RPM) CUTOUT RELAY
RPM RELAY
DESCRIPTION
IGN. START RELAY
CIRCUIT BREAKER, OPTIONS, 20A
RESISTOR, 7.5 OHM,TURNTABLE FUNCTION
BOOM EXTEND/RETRACT SWITCH
CIRCUIT BREAKER, ENGINE, 15A
CIRCUIT BREAKER, CONTROLS, 15A
PRIMARY BOOM UP/DOWN SWITCH
PLATFORM ROTATE SWITCH
TURNTABLE ROTATE SWITCH
PLATFORM LEVEL SWITCH
JIB BOOM UP/DOWN SWITCH
EMERGENCY STOP BUTTON
OIL PRESSURE GAGE
ENGINE START SWITCH
OIL TEMP. GAGE
HOUR METER
STARTER AID
VOLT METER GAGE
KEY SWITCH
FUNCTION ENABLE
AUXILIARY SWITCH
CR2
CR17
CR4
CR3
H6
PART #
13037
CB3
R2
CB2
CB1
56298
CR1
G3
HM
G2
G1G1
HM
G3
G2
R2
P1
42730
KS1
13037
13037
16397
13037
16397
13037
16397
P1
RESISTOR, 5 OHM, BOOM FUNCTION R1 R1
BK-ISM#3
JDALARM JIB
WH/RD-C5-14WH/BK-C5-16
WH-C7B-2
BOOM RETRACTBOOM EXTEND
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 22
Ground Control Box Wiring DiagramPerkins 704-30 Models
6 - 21
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 23
Platform Control Box Wiring DiagramPerkins 704-30 Models
6 - 24
Prope
rty o
f Am
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n Airli
nes
1
2
3
4
5
6
7
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A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 24 S-40 • S-45 Part No. 102521
Platform Control Box Wiring DiagramPerkins 704-30 Models
TILT ALARM 45383
COMPONENT INDEX PART NUMBER
H1
ALC-500 89353
D4
0
RE
D/B
LK
-28
H1
ALALRMTILT
RE
D-T
ILT
D3
9
BR
N
GN/BK C4P-4
BATGND C7P-3
19/18 CONTROL CABLE
C3
P(G
R)
C2
P(B
K)
C1
P(G
Y)
C4
P(B
R)
12V BATT
C7P
C7P
C4P
C3P
C2
8T
TA
RD
/BK
C1
P-2
GN
/BK
L4
8
C2
9M
SR
D/W
H
C1
3L
ED
BL
/RD
DR
EB
BL
/BK
DR
EA
BL
/WH
C28TTA RD/BK C1P-2
RE
D-T
ILT
JC
1-2
BR
N
JC
2-2
BR
N
JC
3-4
,6W
H
JC
3-2
BR
N
C2
7A
UX
RD
C1
P-1
C3
4S
AB
K/W
HC
1P
-8
C3
5R
PM
BK
/RD
C1
P-9
C3
3S
TR
BK
C1
P-7
C1
34
PW
RR
DC
2P
-4
C1P
1
9
RD
/BK
L4
J1
C6
TR
FW
H/R
DC
3P
-6
C1
0S
BU
BL
C3
P-1
0
C1
3D
RE
BL
/RD
C4
P-1
C11
SB
DB
L/B
KC
3P
-11
C4
0L
S1
OR
C2
P-2
C1
2S
BF
BL
/WH
C3
P-1
2
C4
1R
PM
OR
/BK
C2
P-3
C3
0E
DC
+W
HC
1P
-4
C1
PB
UR
DC
3P
-1
C3
1E
DC
-W
H/B
KC
1P
-5
C2
PB
DR
D/B
KC
3P
-2
C3
7S
TC
BL
/BK
C1
P-1
1
C3
PB
FR
D/W
HC
3P
-3
C3
6S
TC
CB
LC
1P
-10
C4
TR
LW
HC
3P
-4C
32
BR
KW
H/R
DC
1P
-6
C5
TR
RW
H/B
KC
3P
-5
C2
9M
SR
D/W
HC
1P
-3
C2P
J2
11
1
JC
1-5
YE
L
JC
3-5
BL
JC
3-3
OR
JC
2-4
RD
JC
1-3
OR
JC
2-3
OR
JC
2-5
BK
ALC-500
BR
N
P2
4F
SW
H
P2
4F
SW
H
J3
1
3
C3P
OPT.
BR
N
F.S.
C9P
F.S.
LS18JIB
C1
9JS
VG
R/W
HC
4P
-7A
ND
TS
8
C3
9L
PB
L/R
DC
2P
-1
C4
5G
EN
GR
/WH
C2
P-7
TS
48
-WL
2R
DC
2P
-11
TS
48
-WL
1R
DC
2P
-12
DL
ITE
GR
/BK
C2
P-6
C1
7JU
GR
C4
P-5
C1
5P
LD
OR
/BK
C4
P-3
C1
4P
LU
OR
C4
P-2
P2
4F
SW
HC
9P
-2
P2
5F
SR
DC
9P
-3
P2
6B
AT
BK
C9
P-1
C7
PB
EB
KC
3P
-7
C8
PB
RB
K/W
HC
3P
-8C
43
HR
NG
RC
2P
-5
JD
AL
AR
MG
R/B
KC
2P
-6
C1
9JS
VG
R/W
HJIB
P2
3S
WB
AT
WH
C7
P-2
P2
2B
AT
BK
C7
P-1
C1
8JD
GR
/BK
C4
P-6
C1
32
PL
IB
KC
1P
-12
RD
H1
RD
P2
P2
6B
AT
BK
HARNESS
PBOX WIRING
DR
IVE
LT
BK
/RD
C3
P-9
Prope
rty o
f Am
erica
n Airli
nes
1
2
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6
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8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 25
October 2013 Section 6 • Schematics
Platform Control Box Switch Panel Wiring DiagramPerkins 704-30 Models
EMERGENCY STOP
P2START
TS2
DRV.ENA
TS15
L1
AUXILIARY PUMP
TS13
PRIMARY
BOOM
EXTEND/
RETRACT
TS8JIB
PLATFORMTS7
PLATFORM
LEVEL
TS9P3HORN
ROTATE
TS1
GR
-43
OR
-14
OR
/BK
-15
C1
8JD
GR
/BK
C4
P-6
C1
9JS
VG
R/W
HJIB
C1
7JU
GR
C4
P-5
C2
7A
UX
RD
C1
P-1
RD
-25
BK
-33
WH
-23
P2
6B
AT
BK
C9
P-1
P2
2B
AT
BK
C7
P-1
BK
-22
RD
LS
18
RD
P2
WH
GR/BK
GR
BK
/WH
-8
BL
/RD
-DE
3J1
-16
BL
/WH
-DE
1J1
-6
BK
-7
WH
WH
JD
AL
AR
MG
R/B
K-4
4C
2P
-6
HARNESSPBOX WIRING
BL
/BK
-DE
2J1
-7
OR
J1
-13
BR
NJ1
-14
BL
J1
-4
WH
J1
-5
OR
J1
-11
BR
NJ1
-12
BK
J1
-2
RD
J1
-1
JC3JC2
CR13
WH
-JIB
C1
9JS
VG
R/W
H
WH
-24
BR
N
WH
-JIB
4
2
1
3
5
6
7
WH
-24
BK
-22
WH
-24
(SPLICE TO R40LS1)
(SPLICE TO C32BRK)
OR R40LS1
WH/RD C32BRK
WH TS7
CR30
CR27WH TS1
DETAIL A: LIFT/DRIVE OPTION
REPLACE WIRE WITH THIS WIRING DIAGRAM
(GND STUD)
BRN BATGND
CE SEE DETAIL A
RD
WL
1
DL
ITE
/R
DW
L2
WH
J1
-5+
C3
4S
AB
K/W
HC
1P
-8
GLOW PLUG
L24
L4
L48
4
2
1
3
5
6
7
RD
/BK
H1
GN
/BK
H1
RD
P3
RD
RD
1) DASHED LINES INDICATE OPTION WIRES.
NOTE:
+
+
DR
IVE
LT
BK
/RD
-C3
P-9
(OPTION)
TS47
GENERATOR
GR
/WH
-45
RD
RD
WH
-24
REMOVE FOR GENERATOR OPTION
BK
/RD
-35
TS4
WH
-24
HIGH/LOW
RPM
TS47
JC3L1
JC2
TS1
TS13
TS4
TS15
TS8
L24
TS9
TS7
TS2
P2P3
BOOM PROPORTIONAL JOYSTICK:
DRIVE PROPORTIONAL JOYSTICKDRIVE ENABLE LED
AUXILIARY SWITCH
GENERATOR SWITCH ( OPTION )
START ENGINE SWITCH
PLATFORM ROTATE SWITCH
PLATFORM LEVEL SWITCH
GLOW PLUG INDICATOR
JIB UP/DOWN SWITCH
PRIMARY BOOM EXTEND/RETRACT SWITCH
HI/L0 RPM SWITCH
DRIVE ENABLE SWITCH
EMERGENCY STOP BUTTON
COMPONENT INDEX
HORN SWITCH
PRIMARY UP/DN , TURNTABLE ROTATE
PART NUMBER
66812, 7380566813, 668164273013037
27378
16397130371303713037
1303727378
56298
62390
75565
TS48-9 WORK/DRIVE LIGHT ( OPTION ) 27378
56298
TS48/TS49
WORK/ DRIVE LITE
NO 34
12
12
NC
NC
+
BR
N
RD
-TIL
T
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 26
Platform Control Box Switch Panel Wiring DiagramPerkins 704-30 Models
6 - 25
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 27
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i (from serial number 7544 to 12509)
Perkins 404-22 Models (from serial number 7472 to 12509)
6 - 28
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 28 S-40 • S-45 Part No. 102521
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i (from serial number 7544 to 12509)Perkins 404-22 Models (from serial number 7472 to 12509)
6 BATTERY
STA
RT
ER
MO
TO
R
H2REGULATOR
- IND.
AU
XIL
IAR
YP
UM
P
AU
XIL
IAR
YP
OW
ER
RE
LA
YS
ER
VIC
EH
OR
N
SE
RV
ICE
HO
RN
RE
LA
Y
LE
VE
LS
EN
SO
RT
ILT
AL
AR
M
PUMP
BR
NB
K
OR
/BK
-41
12 VDC
+
+BAT.
STA.
BAT.-
ALTERNATOR
EXCT.
RD
-13
4
RD
-27
RD
/BK
-28
BK
-43
CR5NO CR5
PR1
RD
WH
NO
PR1W
AT
ER
TE
MP
IGN
./STA
RT
RE
LA
Y
HO
UR
ME
TE
R
_
SW
ITC
H
FU
EL
RE
LA
Y
OIL
PR
ES
SU
RE
SW
ITC
H
NCNO
FL
AS
HIN
GB
EA
CO
NS
GL
OW
PL
UG
OP
TIO
N
OP
TIO
N
OP
TIO
N
GE
NE
RA
TO
R
BK
-33
+
TB25 TB26
WH
-21
NO
CR1 CR1CR2NO
TB21
7
1098CR2
ENG. FAULT
KEY BYPASSIGN./FUEL ON
KEY PWR.
GR
/WH
-45
C5
-22
PR3NOPR3
FB
TB41
C4
1R
PM
OR
/BK
15AMP.TB20
CB2
RD
RD
15AMP.
CB1
RD
P2
3B
AT
WH
C2
8T
TA
RD
/BK
C2
7A
UX
RD
C4
3H
RN
GR
TB23
TB28
RD
TB27
C2
-5
TS51
C1
-2
C7
-2
C1
-1
TS1
C9-1 BKRD-(FS)
WH-(FS)BK-(FS)
FS1
C9-2
C9-3
C3
3S
TR
BK
TB33
43
5
21
AUX. ONGROUND
TACHOMETERSTART INPUT
IGN./STARTMODULE
START RELAY
BK
TS52
C1
-7
C4
5G
EN
GR
/WH
C3
4S
AB
K/W
H
TB34
BK TB45
TS56
C1
-8
C2
-7
TS2
P24FS WH
P25FS RD
P26ESTP BK
TS6
BRN
BK
/RD
C3
5E
SP
DB
K/R
D
HIG
HR
PM
LO
WR
PM
TB35
TS55
RD
RD
WH
BK
OR/BK
C1
-9
GE
NE
RA
TO
R
G2 G3
G1
VO
LT
ME
TE
R
OIL
PR
ES
SU
RE
GA
UG
E
WA
TE
RT
EM
PG
AU
GE
TB24
C5
-13
C5
-5
C6
-27
C6
-28
C6
-23
TB43
C6
-16
C5
-2
C5
-3
FAN
(OP
TIO
N)
CO
OL
ING
FA
N
TE
MP.S
WIT
CH
HY
DR
AU
LIC
OIL
NOOTS
CR17NO
CR17
CB320AMP.
C6
-33
C6
-34
C6
-25
TB134P1
RD
TB22
PLAT
GRD
KS1
RD
H6L45
6U33
12 8
7
1
4
3
5
TB132
C1
32
PL
IB
L/W
H
C1
34
PW
RR
D
C1
-12
C2
-4
P2
2B
AT
BK
HORN
C7
-1
H1
P3
LS18
RD
L4
P2
C28TTA RD/BK
RD/BK
C1
33
PL
AO
R/R
DC
4-4
C2-3
TB133
L48
D40D39
BK
/RD
-C5
-8
NO CR4
NO CR3
HIG
HR
PM
SO
LE
NO
ID
HIG
HI D
LE
RE
LA
Y
FU
NC
TIO
NE
NA
.
WH
C6
-39
L2
D6
C6
-26
TS17
TS4
HIG
HR
PM
(FS
)
3
3MF
RP
MF
ILT
ER
3
F18
BK
BK
WH
WH
TS49
RD
RD
TS48
OP
TIO
NW
OR
KL
IGH
TS
OP
TI O
ND
RI V
EL
I GH
T
CR23CR23
NO
PBOX GND
DL
ITE
OR
/RD
C2
B-4
C3
P- 9
FUSE 10A
L29 L29
L30L30
M1
S7
M2
PR2 PR2
G6
S2 S1Y29
C4
B-1
1
BL/WH
C5
-16
WH
/BK
WH
/RD
C5
-14
PU
MP
AU
XIL
IAR
Y
PU
MP
AU
XIL
IAR
Y
AUXSTARTER
STA
RT
EN
GIN
E
STA
RT
EN
GIN
E
WO
RK
LIG
HT
ON
HM
GL
OW
PL
UG
ON
GL
OW
PL
UG
2
2 THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION.
IN THE STOWED POSITION AND KEYSWITCH "OFF".1) ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
NOTE:
C.E. OPTION ONLY3
DR
IVE
LIG
HT
J1
44
-6
J1
44
-4
EM
ISS
ION
CO
NT
RO
L
FU
EL
SO
LE
NO
I DR
EL
AY
C2
1IG
N2
C5
- 11
TB132 IS WAGO TERMINAL BLOCK 42TB133 IS WAGO TERMINAL BLOCK 16TB134 IS WAGO TERMINAL BLOCK 38
NOTE:
TB 134 IS WAGO TERMINAL BLOCK 42TB 133 IS WAGO TERMINAL BLOCK 16TB 132 IS WAGO TERMINAL BLOCK 38
Prope
rty o
f Am
erica
n Airli
nes
1
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8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 29
October 2013 Section 6 • Schematics
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i (from serial number 7544 to 12509)
Perkins 404-22 Models (from serial number 7472 to 12509)
C6
-4
C6
-6
C6
-2
C6
-3
C6
-8
C6
-18
DR
IVE
LIM
IT S
WIT
CH
BO
OM
RE
TR
AC
T
LS
1-P
RIM
AR
Y B
OO
M E
XT
EN
D
LS
2-P
RIM
AR
Y B
OO
M U
P
DE
SC
EN
T A
LA
RM
OP
TIO
N
PLA
TF
OR
M R
OTA
TE
RIG
HT
/ JIB
DO
WN
PLA
TF
OR
M R
OTA
TE
LE
FT
/ JIB
UP
JIB
VA
LVE
S
BRN
PLA
T L
EV
EL U
P
PLA
T L
EV
EL D
OW
N
DR
IVE
LIM
IT S
WIT
CH
NOHC NCHO
WH
BK
WH
BK
BO
OM
EX
TE
ND
LIM
IT S
WIT
CH
DR
IVE
EN
AB
LE
NOHC
WH
BK
TB22
BR
AK
E R
ELE
AS
E V
ALV
E
TR
AV
EL A
LA
RM
OP
TIO
N
DR
IVE
ED
C R
EV
ER
SE
DR
IVE
ED
C F
OR
WA
RD
PR
IMA
RY
BO
OM
DO
WN
TU
RN
TA
BLE
RO
TA
TE
LE
FT
TU
RN
TA
BLE
RO
TA
TE
RIG
HT
TU
RN
TA
BLE
RO
TA
TE
FLO
W C
ON
TR
OL
PR
IMA
RY
BO
OM
PR
IMA
RY
BO
OM
UP
FLO
W C
ON
TR
OL
ST
EE
R L
EF
T
ST
EE
R R
IGH
T
C5
-21
C6
-36
C6
-37
C5
- 20
C5
-23
H4
GR
OU
ND
14
13
12C19JSV GR/WH
TS59
TB19
TB17
TB18
C6
-17
TB15
C1
9JS
V G
R/W
H
RD
RD
C4
P-7
JD
ALA
RM
GR
/BK
C1
7JU
GR
C1
8JD
GR
/BK
TS57
TS58
TB44
C4
P-5
C2
P-6
C4
P-6
C3
PB
F R
D/W
H
C2
PB
D R
D/B
K
C1
4P
LU
OR
C1
5P
LD
OR
/BK
TB14
C6
-7
TB8
TB7 TB13TB40
C7
PB
E B
K
C8
PB
R B
K/W
H
C4
0LS
1 O
R
C4
P-2
C4
P-3
C3
P-7
C3
P-8
C2
P-2
C1
3D
RE
BL/R
D
TS63
C4
P-1
C3
P-2
C3
P-3
TS9
BRN
JIB
VA
LVE
WH
CR13
TS8TS7
GR
/BK
-44
WH
NCCR13
WH
BK
OR/BK
JOYSTICK CONTROL CARD
TS13
CE
OPTION
LIFT/DRIVE
4
NOCR30
CR27NC
BR
N
P2
4F
S W
H
P2
4F
S W
H
P2
6E
ST
P B
K3
J3
13 4 2
8 7
C4
1R
PM
OR
/ BK
16
15
19
20
17
1811
10
C3
0E
DC
+ W
H
C3
2B
RK
WH
/RD
C6
TR
F W
H/R
D
C3
6S
TC
BL
C3
7S
TC
C B
L/B
K
C3
1E
DC
- WH
/BK
C5
TR
R W
H/B
K
TB6TB3
C6
-1
C6
-5
TB1
TB2 TB5
TB4 TB32TB37TB36 TB31 TB30
C1
PB
U R
D
TS61 C4
TR
L W
H
TS62
C3
P-1
C3
P-6
C3
P-4
C3
P-5
C1
P-6
C1
P-1
1
C1
P-1
0
C1
P-4
C1
P-5
BR
N-2
C2
P-3
RD
BK
BR
N
OR
J2
6
J1
12 111 2
9
7
PRI UP/DN & TT ROTATE
YO
UT
XO
UT
GN
D
1 2 43 5 6
PW
R
JC2
DR
E A
BL/W
H
DR
E B
BL/B
K
BR
N
OR BL
WH
DR
E L
ED
BL/R
D
J1
13
14 54 6
J1
7 16 8 15
RK
OU
T
YO
UT
31 2 4 5
PW
R
GN
D
76
DRIVE & STEERING
JC3TS15 L1
5
C6
-32
C6
-13
C6
-40
C6
-15
C6
-14
C3
1E
DC
- WH
/BK
C3
0E
DC
+ W
H
C3
2B
RK
WH
/RD
C3
7S
TC
C B
L/B
K
C3
6S
TC
BL
C6
TR
F W
H/R
D
C5
TR
R W
H/B
K
C4
TR
L W
H
C1
PB
U R
D
C2
PB
D R
D/B
K
C3
PB
F R
D/W
H
C7
PB
E B
K
C8
PB
R B
K/W
H
SJ1-WH
C4
0LS
1 O
RC1
7JU
GR
C1
8JD
GR
/BK
AB
DC
C6
-19
RD
/BK
C6-30
C1
3D
RE
BL/R
DC1
4P
LU
OR
C1
5P
LD
OR
/BK
RD/BK
POSITION EXCEPT AS NOTED.
1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED
NOTE:
7.5
R2R1
5
Y17 Y16 Y19 Y20 Y26 Y25H4
Y12 Y21 Y22 Y13 Y29 Y23 Y4 Y3 Y2 Y51
BL/WH
C1
P-3
C5
-19
C2
9M
S R
D/W
H
Y27
MO
TO
R S
TR
OK
E
TB29
C2
9M
S R
D/W
H
TS14
PLA
T R
OTA
TE
LE
FT
RIG
HT
JIB
BO
OM
UP
DO
WN
BO
OM
RE
TR
AC
T
EX
TE
ND
PLA
T R
OTA
TE
LE
FT
RIG
HT
JIB
BO
OM
UP
DO
WN
PLA
T L
EV
EL
UP
DO
WN
UP
DO
WN
PLA
TF
OR
M L
EV
EL
EX
TE
ND
RE
TR
AC
TB
OO
M
UP
DO
WN
BO
OM
LE
FT
RIG
HTT
RO
TA
TE
C2
9M
S
DR
IVE
EN
AB
LE
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 30
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i (from serial number 7544 to 12509)Perkins 404-22 Models (from serial number 7472 to 12509)
6 - 29
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 31
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models
(from serial number 12510 to 14831)
6 - 32
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 32 S-40 • S-45 Part No. 102521
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models(from serial number 12510 to 14831)
Note:TB132 is WAGO terminal block 42TB133 is WAGO terminal block 16TB134 is WAGO terminal block 38
FAN
FUSE 70A
6 BATTERY
STA
RT
ER
MO
TO
R
H2REGULATOR
- IND.
AU
XIL
IAR
YP
UM
P
AU
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OW
ER
RE
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OR
N
SE
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ICE
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Y
LE
VE
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EN
SO
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LA
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DC
+
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4
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WH
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IGN
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RT
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LA
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UR
ME
TE
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_
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LA
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FL
AS
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EA
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NS
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GE
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TO
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+
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WH
-21
NO
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CR2
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7
1098CR2
ENG. FAULT
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KEY PWR.
GR
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-45
FB
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PM
OR
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RD
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WH
C2
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TA
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7A
UX
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RN
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TB28
RD
TB27
C2
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TS51
C1
-2
C7
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C1
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WH-(FS)BK-(FS)
FS1
C9-2
C9-3
C3
3S
TR
BK
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43
5
21
AUX. ONGROUND
TACHOMETERSTART INPUT
IGN./START
MODULE
START RELAY
BK
TS52
C1
-7
C4
5G
EN
GR
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C2
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P24FS WH
P25FS RD
P26ESTP BK
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DB
K/R
D
HIG
HR
PM
LO
WR
PM
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RD
WH
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OR/BK
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-9
GE
NE
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TO
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HR
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(FS
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VO
LT
ME
TE
R
OIL
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SU
RE
GA
UG
E
WA
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RT
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GE
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TB43
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N)
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OL
ING
FA
N
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MP.
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YD
RA
UL
ICO
IL
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OTS
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CR17
CB3
20AMP.
TB134P1
RD
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PLAT
GRD
KS1
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6
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12 8
7
1
4
3
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32
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IB
L/W
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PW
RO
R/R
D
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C2
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P2
2B
AT
BK
HORN
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LS18
RD
L4
P2
C28TTA RD/BK
RD/BK
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33
PL
AO
R/R
DC
4-4
C2-3
TB133
L48
D40
D39
FU
NC
TIO
NE
NA
.
L2
M1
S7
M2
PR2PR2
NO
U1
Y29
G6
3MF
RP
MF
ILT
ER
D6
D3
D2
C5
-5
C5
-2
C5
-3
EM
ISS
ION
CO
NT
RO
L
C5
-14
WH
/RD
C5
-16
WH
/BK
C5
-13
WH
NC
S2
SW
ITC
H
SW
ITC
H
OIL
TE
MP
ER
AT
UR
E
OIL
PR
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SU
RE
NO
S1
BR
RD
WH
BK
BL/WH WH
GL
OW
PL
UG
GL
OW
PL
UG
ON
ON
EN
GIN
ES
TA
RT
EN
GIN
ES
TA
RT
PU
MP
AU
XIL
IAR
Y
PU
MP
AU
XIL
IAR
Y
HMSTARTER
BL/WH
GL
OW
PL
UG
OP
TIO
N
PR3NO
PR3
C3
4S
AB
K/W
H
TB34
BK
TS56
C1
-8
TS6
C5
-22
J1
44
-6
J1
44
-4
IN THE STOWED POSITION AND KEYSWITCH "OFF".ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
NOTE:
4
1.
C.E. OPTION ONLY
WHEN C.E. OPTION IS NOT INSTALLED A JUMPER HARNESS
CONNECTS PIN 4 TO PIN 5 AND PIN 6 TO PIN 7
LS18 - PLATFORM OVERLOAD SWITCH
4
2
BR
N
BK
/RD
BK
/RD
-C5
-8
NO CR4
NOCR3
HIG
HR
PM
SO
LE
NO
ID
HIG
HID
LE
RE
LA
Y
L30L30
WH
C3
P-9
WH
FUSE 10A
F18
TS48
PBOX GND
BK
BK
CR23
NO
CR23
L29
WO
RK
LIG
HT
S
OP
TIO
N
DR
IVE
LIG
HT
OP
TIO
N
L29
C4
B-1
0
RD
C4
B-1
2
RD
WO
RK
LIG
HT
DR
IVE
LIG
HT
DL
ITE
OR
/RD
C4B-9 C4B-11
ALTERNATOR
C2
B-4
C6
-39
3
3 70A FUSE ADDED AT SERIAL NUMBER 12978
2
2 THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION
Prope
rty o
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1
2
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4
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6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 33
October 2013 Section 6 • Schematics
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models
(from serial number 12510 to 14831)
UP
DO
WN
UP
DO
WN
UP
DO
WN
UP
DO
WN
UP
DO
WN
RIG
HT
LE
FT
RIG
HT
LE
FT
RIG
HT
LE
FT
EX
TE
ND
RE
TR
AC
T
EX
TE
ND
RE
TR
AC
TB
OO
M
BO
OM
PLA
T L
EV
EL
PLA
T R
OTA
TE
JIB
BO
OM
JIB
BO
OM
PLA
T R
OTA
TE
PLA
T L
EV
EL
PR
I BO
OM
TT
RO
TA
TE
WH
PW
R
XO
UT
YO
UT
5 62 3 4
JC2
GN
D1
PRI UP/DN & TT ROTATE
OR
1 211
12
BR
N
RD
/WH
WH
/RD
XO
UT
BL/W
H
JC3 GN
D
PW
R
YO
UT
RK
OU
T
14
13 45
BL/W
H
WH
/RD
OR
BR
N
DRIVE & STEERING
5421 3 6
TS14
C2
9M
S R
D/W
H
TB29
MO
TO
R S
TR
OK
E
Y27
C2
9M
S R
D/W
HC
5-1
9C
1P-3
BL/WH
Y51Y2Y3Y4Y23Y29Y13Y22Y21Y12H4
Y25Y26Y20Y19Y16Y17
5
R1 R2
7.5
RD/BK
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C1
3D
RE
BL/R
D
C6
-30
C6
-19
RD
/BK
CD
BA
C4
0LS
1 O
R
SJ1-WH
C8
PB
R B
K/W
H
C7
PB
E B
K
C3
PB
F R
D/ W
H
C2
PB
D R
D/B
K
C1
PB
U R
D
C4
TR
L W
H
C5
TR
R W
H/ B
K
C6
TR
F W
H/R
D
C3
6S
TC
BL
C3
7S
TC
C B
L/ B
K
C3
2B
RK
WH
/ RD
C3
0E
DC
+ W
H
C3
1E
DC
- WH
/BK
C6
-14
C6
-15
C6
-40
C6
-13
C6
-32
5
L1TS15
158167
J1
6
J1
DR
E L
ED
BL/R
D
DR
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DR
E A
BL/W
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9
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6
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C2
P-3
BR
N-2
C1
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P-4
C1
P-1
0
C1
P-1
1
C1
P-6
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P-5
C3
P-4
C3
P-6
C3
P-1 TS62 C
4T
RL W
H
TS61
C1
PB
U R
D
TB30TB31TB36 TB37 TB32TB4
TB5TB2
TB1
C6
-5
C6
-1
TB3 TB6
C5
TR
R W
H/B
K
C3
1E
DC
- WH
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C3
7S
TC
C B
L/B
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C3
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TC
BL
C6
TR
F W
H/R
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C3
2B
RK
WH
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0E
DC
+ W
H
10
11 1817
20
19
15
16
C4
1R
PM
OR
/ BK
78
243 1
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3P
26
ES
TP
BK
P2
4F
S W
H
P2
4F
S W
HNCCR27
CR30NO
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DRIVELIFT/
OPTION
CE
TS13
JOYSTICK CONTROL CARD
OR/BKBK
WH
TS7
WH
TS9
C3
P-3
C3
P-2
C4
P-1
TS63
C1
3D
RE
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D
C2
P-2
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PB
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C7
PB
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TB8
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PB
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PB
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C4
P-6
C4
P-5
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C4
P-7
RD
RD
C1
9JS
V G
R/W
H
TB15
C6
-17
TB18TB17
TB19
TS59
12
13
14
H4
C5
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C5
-20
C6
-37
C6
-36
C5
- 21
ST
EE
R R
I GH
T
ST
EE
R L
EF
T
FLO
W C
ON
TR
OL
PR
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RY
BO
OM
UP
PR
IMA
RY
BO
OM
FLO
W C
ON
TR
OL
TU
RN
TA
BLE
RO
TA
TE
TU
RN
TA
BLE
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TA
TE
RIG
HT
TU
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TA
BLE
RO
TA
TE
LE
FT
PR
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RY
BO
OM
DO
WN
DR
IVE
ED
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OR
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EV
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SE
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AV
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LA
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TIO
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AS
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CH
PLA
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EV
EL D
OW
N
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T L
EV
EL U
P
BRN
PLA
TF
OR
M R
OTA
TE
LE
FT
/ JIB
UP
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TF
OR
M R
OTA
TE
RIG
HT
/ JIB
DO
WN
DE
SC
EN
T A
LA
RM
LS
2-P
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AR
Y B
OO
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LS
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AR
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OO
M E
XT
EN
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BO
OM
RE
TR
AC
T
DR
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IT S
WIT
CH
C6
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C6
-8
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C6
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C6
- 6
C6
-4
BR
N
GR
OU
ND
C1
8JD
GR
/BK
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7JU
GR
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GR
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-44
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CR13
JIB
VA
LVE
BRN
C2
P-6
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C1
8JD
GR
/BK
C1
7JU
GR
JD
ALA
RM
GR
/BK
C19JSV GR/WH
JIB
VA
LVE
S
NOTE:
1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED
POSITION EXCEPT AS NOTED.
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 34
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models(from serial number 12510 to 14831)
6 - 33
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 35
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models
(from serial number 14832 to 15662)
6 - 36
Prope
rty o
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nes
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6
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A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 36 S-40 • S-45 Part No. 102521
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models(from serial number 14832 to serial 15662)
FAN
FUSE 70A
6 BATTERY
STA
RT
ER
MO
TO
R
H2REGULATOR
- IND.
AU
XIL
IAR
YP
UM
P
AU
XIL
IAR
YP
OW
ER
RE
LA
YS
ER
VIC
EH
OR
N
SE
RV
ICE
HO
RN
RE
LA
Y
LE
VE
LS
EN
SO
R
TILT
AL
AR
M
PUMPBK
OR
/BK
-41
12 V
DC
+
+BAT.
STA.
BAT.-
EXCT.
RD
-13
4
RD
-27
RD
/BK
-28B
K-4
3
CR5NO CR5
PR1
RD
WH
NO
PR1
IGN
./STA
RT
RE
LA
Y
HO
UR
ME
TE
R
_
FU
EL
RE
LA
Y
FL
AS
HIN
GB
EA
CO
NS
OP
TIO
N
OP
TIO
N
GE
NE
RA
TO
R
BK
-33
+
TB25 TB26
WH
-21
NO
CR1CR1
CR2
NOTB21
7
1098CR2
ENG. FAULT
KEY BYPASSIGN./FUEL ON
KEY PWR.
GR
/WH
-45
FB
TB41
C4
1R
PM
OR
/BK
15AMP.TB20
CB2
RD
RD
15AMP.
CB1
RD
P2
3B
AT
WH
C2
8T
TA
RD
/BK
C2
7A
UX
RD
C4
3H
RN
GR
TB23
TB28
RD
TB27
C2
-5
TS51
C1
-2
C7
-2
C1
-1
TS1
C9-1 BKRD-(FS)
WH-(FS)BK-(FS)
FS1
C9-2
C9-3
C3
3S
TR
BK
TB33
43
5
21
AUX. ONGROUND
TACHOMETERSTART INPUT
IGN./START
MODULE
START RELAY
BK
TS52
C1
-7
C4
5G
EN
GR
/WH
TB45
C2
-7
TS2
P24FS WH
P25FS RD
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BRN
C3
5E
SP
DB
K/R
D
HIG
HR
PM
LO
WR
PM
TB35
TS55RD
RD
WH
BK
OR/BK
TS17
TS4
C1
-9
GE
NE
RA
TO
R
HIG
HR
PM
(FS
)
G2 G3
G1
VO
LTM
ET
ER
OIL
PR
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SU
RE
GA
UG
E
WA
TE
RT
EM
PG
AU
GE
TB24
TB43
(OP
TIO
N)
CO
OL
ING
FA
N
TE
MP.S
WIT
CH
HY
DR
AU
LIC
OIL
NO
OTS
CR17NO
CR17
CB3
20AMP.
T 42BP1
RD
TB22
PLAT
GRD
KS1
RD
H6 L45
6
U33
12 8
7
1
4
3
5
TB132
C1
32
PL
IB
L/W
H
C1
34
PW
RO
R/R
D
C1
-12
C2
-4
P2
2B
AT
BK
HORN
C7
-1
H1P3
LS18
RD
L4
P2
C28TTA RD/BK
RD/BK
C1
33
PL
AO
R/R
DC
4-4
C2-3
TB133
L48
D40
D39
FU
NC
TIO
NE
NA
.
L2
M1
S7
M2
PR2PR2
NO
U1
Y29
G6
3MF
RP
MF
ILTE
R(D
EU
TZ
ON
LY)
D6
D2
C5
-5
C5
-2
C5
-3
EM
ISS
ION
CO
NT
RO
L
C5
-14
WH
/RD
C5
-16
WH
/BK
C5
-13
WH
NC
S2
SW
ITC
H
SW
ITC
H
OIL
TE
MP
ER
AT
UR
E
OIL
PR
ES
SU
RE
NO
S1
BR
RD
WH
BK
BL/WH WH
GL
OW
PL
UG
GL
OW
PL
UG
ON
ON
EN
GIN
ES
TA
RT
EN
GIN
ES
TA
RT
PU
MP
AU
XIL
IAR
Y
PU
MP
AU
XIL
IAR
Y
HMSTARTER
BL/WH
GL
OW
PL
UG
OP
TIO
N
PR3NO
PR3
C3
4S
AB
K/W
H
TB34
BK
TS56
C1
-8
TS6
C5
-22
J1
44
-6
J1
44
-4
IN THE STOWED POSITION AND KEYSWITCH "OFF".ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
NOTE:1.
C.E. OPTION ONLY
WHEN C.E. OPTION IS NOT INSTALLED A JUMPER HARNESS
CONNECTS PIN 4 TO PIN 5 AND PIN 6 TO PIN 7
LS18 - PLATFORM OVERLOAD SWITCH
BR
N
BK
/RD
BK
/RD
NO CR4
NOCR3
HIG
HR
PM
SO
LE
NO
ID
HIG
HID
LE
RE
LA
Y
L30L30
WH
C3
P-9
WH
FUSE 10A
F18
TS48
PBOX GND
BK
BK
CR23
NO
CR23
L29
WO
RK
LIG
HT
S
OP
TIO
N
DR
IVE
LIG
HT
OP
TIO
N
L29
C4
B-1
0
RD
C4
B-1
2
RD
WO
RK
LIG
HT
DR
IVE
LIG
HT
DL
ITE
OR
/RD
C4B-9 C4B-11
ALTERNATOR
C2
B-4
C6
-39
C 7 10A FUSE ADDED AT SERIAL NUMBER 15573B
SECOND GLOW PLUG OPTION ADDED AT SERIAL NUMBER 15151
D64
PR7NO
PR7
SE
CO
ND
GL
OW
PL
UG
OP
TIO
N(D
EU
TZ
ON
LY)
FUSE 70A
2
3
2
6
6
6
CB710A
C5
-8
3
R2
1IG
N
4
WH
FU
EL
SO
LE
NO
ID
FUEL SOLENOID ADDED AT SERIAL NUMBER 155744
10A FUSE ADDED AT SERIAL NUMBER 155745
5
FUSE 10A
Prope
rty o
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N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 37
October 2013 Section 6 • Schematics
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models
(from serial number 14832 to 15662)
NOTE:
1. ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
IN THE STOWED POSITION AND KEYSWITCH "OFF".
GR
OU
ND
GN
DB
R
P1
34
PW
RR
D
JIB TIME DELAY CIRCUIT
+
-
GR/WH
JIB
VA
LVE
S
JD
ALA
RM
GR
/BKTS58
TB44
C2
-6
BR
JIB
VA
LVE
CR13
TS8
GR
/BK
-44
NCCR13
C1
7JU
GR
C1
8JD
GR
/BK
CR14NO
D2
8
C1
8JD
GR
/BK
C1
7JU
GR
WH
C6
-4
C6
-6
C6
-2
C6
-3
C6
-8
C6
-18
DR
IVE
LIM
ITS
WIT
CH
BO
OM
RE
TR
AC
T
LS
1-P
RIM
AR
YB
OO
ME
XT
EN
D
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21
NO
13
22
14 14
22
13
NO
21
NC
BK
WH
2 1 2 1WH
BK
NC
21
NO
13
22
14Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 38
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models(from serial number 14832 to 15662)
6 - 37
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 39
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - ANSI / CSA / AS
(from serial number 15663 to 16419)
6 -40
Prope
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f Am
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n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 40 S-40 • S-45 Part No. 102521
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - ANSI / CSA / AS(from serial number 15663 to 16419)
BR
6 BATTERY
STA
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ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
NOTE:
1.
L30L30
WH
C3
P-9
WH
FUSE 10A
F18
TS48
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BK
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TZ
ON
LY)
GR
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GBOXGND
RD
D2
OR/BK
D22
C5
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CB710A
D14D13
D12
Prope
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N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 41
October 2013 Section 6 • Schematics
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - ANSI / CSA / AS
(from serial number 15663 to 16419)
NOTE:
1. ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
IN THE STOWED POSITION AND KEYSWITCH "OFF".
GR
OU
ND
GN
DB
R
P1
34
PW
RR
D
JIB TIME DELAY CIRCUIT
+
-
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VA
LVE
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JD
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WH
C6
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-6
C6
-2
C6
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-8
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DR
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LIM
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WIT
CH
BO
OM
RE
TR
AC
T
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1-P
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OO
ME
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EN
D
LS
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AR
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OO
MU
P
DE
SC
EN
TA
LA
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N
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OR
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SE
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RY
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OM
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WN
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BLE
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CW
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TA
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CC
W
TU
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TA
BLE
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TA
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FLO
WC
ON
TR
OL
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IMA
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BO
OM
PR
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RY
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OM
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WC
ON
TR
OL
ST
EE
RC
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-36
C6
-37
C5
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C5
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14
13
12
TS59
TB19
TB17TB18
C6
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TB15
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TR
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D/W
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C7
PB
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PB
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K/W
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C4
0LS
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AB
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3D
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Y12 Y21 Y22 Y13 Y29 Y23 Y4 Y3 Y2Y51
BL/WH
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MS
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MO
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631 2 4 5
DRIVE & STEERING
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OR
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14
RK
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PW
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GN
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XO
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11 21
OR
PRI UP/DN & TT ROTATE
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432 65
YO
UT
XO
UT
PW
R
C2
9M
SR
D/W
H
RD
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D27
D29 D30
R1
5
7.5 R2
SJ1-WH
CC
W
CW
PLA
TR
OTA
TE
UP
DO
WN
PLA
TF
OR
MLE
VE
L
CC
W
CW
PLA
TR
OTA
TE
DO
WN
UP
JIB
BO
OM
UP
DO
WN P
LAT
FO
RM
LEV
EL
EX
TE
ND
RE
TR
AC
TB
OO
M
DO
WN
UP
JIB
BO
OM
EX
TE
ND
RE
TR
AC
TB
OO
M
UP
DO
WN
DR
IVE
EN
AB
LE
DR
IVE
MO
DE
34 WH
BK
NC
21
NO
13
22
14 14
22
13
NO
21
NC
BK
WH
2 1 2 1WH
BK
NC
21
NO
13
22
14Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 42
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - ANSI / CSA / AS(from serial number 15663 to 16419)
6 - 41
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 43
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - CE
(from serial number 15663 to 16419)
6 - 44
Prope
rty o
f Am
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n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 44 S-40 • S-45 Part No. 102521
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - CE(from serial number 15663 to 16419)
BR
6 BATTERY
STA
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HIG
HID
LE
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LA
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IN THE STOWED POSITION AND KEYSWITCH "OFF".
ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
NOTE:
1.
L30L30
WH
C3
P-9
WH
FUSE 10A
F18
TS48
PBOX GND
BK
BK
CR23
NO
CR23
L29
WO
RK
LIG
HT
S
OP
TIO
N
DR
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LIG
HT
OP
TIO
N
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0
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2
RD
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RK
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HT
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HT
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TB 134 IS WAGO TERMINAL BLOCK 42TB
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RT
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ON
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ON
GL
OW
PL
UG
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MP
AU
XIL
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PU
MP
AU
XIL
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Y
FUSE 70A
D64
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PR7
SE
CO
ND
GL
OW
PL
UG
OP
TIO
N(D
EU
TZ
ON
LY)
GR
/BK
GBOXGND
RD
D2
OR/BK
D22
C5
-8
CB710A
D14D13
D12
H6L45
D88
D89
PBOXGND
R204.7 K
LS18
LS18A
PBOXGND
2 SEC
U35
NO30A
BK
2 SEC
U34
NO10A
C2
1IG
NW
H
C4
-10
C132PLI2 BK
Prope
rty o
f Am
erica
n Airli
nes
1
2
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4
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6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 45
October 2013 Section 6 • Schematics
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - CE
(from serial number 15663 to 16419)
NOTE:
1. ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
IN THE STOWED POSITION AND KEYSWITCH "OFF".
GR
OU
ND
GN
DB
R
P1
34
PW
RR
D
JIB TIME DELAY CIRCUIT
+
-
GR/WH
JIB
VA
LVE
S
JD
ALA
RM
GR
/BKTS58
TB44
C2
-6
BR
JIB
VA
LVE
CR13
TS8
GR
/BK
-44
NCCR13
C1
7JU
GR
C1
8JD
GR
/BK
CR14NO
D2
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C1
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GR
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C1
7JU
GR
WH
C6
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C6
-6
C6
-2
C6
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C6
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C6
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C5
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BK
NC
21
NO
13
22
14Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 46
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - CE(from serial number 15663 to 16419)
6 - 45
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 47
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - ANSI / CSA / AS
(from serial number 16420)
6 - 48
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 48 S-40 • S-45 Part No. 102521
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - ANSI / CSA / AS(from serial number 16420)
C32CONN.PLUG
CR3NO
CR4NO
HIG
HID
LE
RE
LA
Y
HIG
HR
PM
SO
LE
NO
ID
BK
/RD
IN THE STOWED POSITION AND KEYSWITCH "OFF".
1. ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
NOTE:
CR45NO CR45
OP
TIO
N
DR
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LIG
HT
OP
TIO
N
WO
RK
LIG
HT
S
C4B-11C4B-9
RD
RD
L29L29
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B-1
2
C4
B-1
0
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BK
BK
WH
WH
LIGHTS PACKAGE
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CO
ND
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WP
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PT
ION
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MODULEIGN./START
START INPUTTACHOMETER
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HO
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STA
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NO
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EXCT.
ALTERNATOR
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STA.
BAT.+
+
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PUMP
TILT
ALA
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LS
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SO
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TO
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D39
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RK
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PT
ION
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STA
RT
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AUX STARTER
GR
/BK
1 3
5
7
8
4
6
12
DIODE BETWEEN T 35 AND TB45 ADDED AT SERIAL NUMBER 16453B2
2
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 49
October 2013 Section 6 • Schematics
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - ANSI / CSA / AS
(from serial number 16420)
NOTE:
1. ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
IN THE STOWED POSITION AND KEYSWITCH "OFF".
GR
OU
ND
GN
DB
R
P1
34
PW
RR
D
JIB TIME DELAY CIRCUIT
+
-
GR/WH
JIB
VA
LVE
S
JD
ALA
RM
GR
/BKTS58
TB44
C2
-6
BR
JIB
VA
LVE
CR13
TS8
GR
/BK
-44
NCCR13
C1
7JU
GR
C1
8JD
GR
/BK
CR14NO
D2
8
C1
8JD
GR
/BK
C1
7JU
GR
WH
C6
-4
C6
-6
C6
-2
C6
-3
C6
-8
C6
-18
DR
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LIM
ITS
WIT
CH
BO
OM
RE
TR
AC
T
LS
1-P
RIM
AR
YB
OO
ME
XT
EN
D
LS
2-P
RIM
AR
YB
OO
MU
P
DE
SC
EN
TA
LA
RM
OP
TIO
N
PLA
TF
OR
MR
OTA
TE
CC
W/
JIB
DO
WN
PLA
TF
OR
MR
OTA
TE
CW
/JIB
UP
BR
PLA
TLE
VE
LU
P
PLA
TLE
VE
LD
OW
N
DR
IVE
LIM
ITS
WIT
CH
BO
OM
EX
TE
ND
LIM
ITS
WIT
CH
DR
IVE
EN
AB
LE
BR
AK
ER
ELE
AS
EV
ALV
E
TR
AV
EL
ALA
RM
OP
TIO
N
DR
IVE
ED
CR
EV
ER
SE
DR
IVE
ED
CF
OR
WA
RD
PR
IMA
RY
BO
OM
DO
WN
TU
RN
TA
BLE
RO
TA
TE
CW
TU
RN
TA
BLE
RO
TA
TE
CC
W
TU
RN
TA
BLE
RO
TA
TE
FLO
WC
ON
TR
OL
PR
IMA
RY
BO
OM
PR
IMA
RY
BO
OM
UP
FLO
WC
ON
TR
OL
ST
EE
RC
CW
ST
EE
RC
W
C5
-21
C6
-36
C6
-37
C5
-20
C5
-23
H4
14
13
12
TS59
TB19
TB17TB18
C6
-17
TB15
C1
9JS
VG
R/W
H
RD
RD
C4
-7
TS57
C4
-5
C4
-6
C3
PB
FR
D/W
H
C2
PB
DR
D/B
K
C1
4P
LU
OR
C1
5P
LD
OR
/BK
TB14
C6
-7
TB8
TB7 TB13
C7
PB
EB
K
C8
PB
RB
K/W
H
C4
0LS
1O
R
C4
-2
C4
-3
C3
-7
C3
-8
C2
-2
C1
3D
RE
BL/R
D
TS63
C4
-1
C3
-2
C3
-3
TS9
WH
TS7
WH
BK
OR/BK
JOYSTICK CONTROL CARD
TS13
CE
OPTION
LIFT/DRIVE 4
NOCR30
CR27NC
P2
4F
SW
H
P2
4F
SW
H
P2
6E
ST
PB
K3
J3
13 4 2
8 7
C4
1R
PM
OR
/BK
16
15
19
2017
18
11
10
C3
0E
DC
+W
H
C3
2B
RK
WH
/RD
C6
TR
FW
H/R
D
C3
6S
TC
BL
C3
7S
TC
CB
L/B
K
C3
1E
DC
-W
H/B
K
C5
TR
RW
H/B
K
TB6TB3
C6
-1
C6
-5
TB1
TB2 TB5
TB4TB32
TB37TB36TB31 TB30
C1
PB
UR
D
TS61 C4
TR
LW
H
TS62
C3
-1
C3
-6
C3
-4
C3
-5
C1
-6
C1
-11
C1
-10
C1
-4
C1
-5
BR
-2
C2
-3
J2
6
J1
9
DR
EA
BL/W
H
DR
EB
BL/B
K
LE
DB
L/R
D
J1
6
J1
7 16 8 15
TS15L1
5
C6
-32
C6
-13
C6
-40
C6
-15
C6
-14
C3
1E
DC
-W
H/B
K
C3
0E
DC
+W
H
C3
2B
RK
WH
/RD
C3
7S
TC
CB
L/B
K
C3
6S
TC
BL
C6
TR
FW
H/R
D
C5
TR
RW
H/B
K
C4
TR
LW
H
C1
PB
UR
D
C2
PB
DR
D/B
K
C3
PB
FR
D/W
H
C7
PB
EB
K
C8
PB
RB
K/W
H
C4
0LS
1O
R
AB
DC
C6
-19
C6
-30
C1
3D
RE
BL/R
D
C1
4P
LU
OR
C1
5P
LD
OR
/BK
RD/BK
Y17 Y16 Y19 Y20 Y25 Y26H4
Y12 Y21 Y22 Y13 Y29 Y23 Y4 Y3 Y2Y51
BL/WH
C1
-3C
5-1
9C
29
MS
RD
/WH
Y27
MO
TO
RS
TR
OK
E
TB29
C2
9M
SR
D/W
H
TS14
631 2 4 5
DRIVE & STEERING
BR
OR
WH
/RD
BL/W
H5 413
14
RK
OU
TY
OU
T
PW
R
GN
D
JC3
BL/W
H
XO
UT
WH
/RD
RD
/WH
BR
12
11 21
OR
PRI UP/DN & TT ROTATE
1G
ND
JC2
432 65
YO
UT
XO
UT
PW
R
C2
9M
SR
D/W
H
RD
/BK
D27
D29 D30
R1
5
7.5 R2
SJ1-WH
CC
W
CW
PLA
TR
OTA
TE
UP
DO
WN
PLA
TF
OR
MLE
VE
L
CC
W
CW
PLA
TR
OTA
TE
DO
WN
UP
JIB
BO
OM
UP
DO
WN P
LAT
FO
RM
LEV
EL
EX
TE
ND
RE
TR
AC
TB
OO
M
DO
WN
UP
JIB
BO
OM
EX
TE
ND
RE
TR
AC
TB
OO
M
UP
DO
WN
DR
IVE
EN
AB
LE
DR
IVE
MO
DE
34 WH
BK
NC
21
NO
13
22
14 14
22
13
NO
21
NC
BK
WH
2 1 2 1WH
BK
NC
21
NO
13
22
14Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 50
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - ANSI /CSA / AS(from serial number 16420)
6 - 49
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 51
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - CE
(from serial number 16420)
6 - 52
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 52 S-40 • S-45 Part No. 102521
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - CE(from serial number 16420)
10ANO
U34
PBOX GND
30ANO
U35
2 SEC
2 SEC
BK
/RD
HIG
HR
PM
SO
LE
NO
ID
HIG
HID
LE
RE
LA
Y
NO CR4
NO CR3
U33
LOADSENSEMODULE
NOTE:
1. ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
IN THE STOWED POSITION AND KEYSWITCH "OFF".
CR45NOCR45
LIGHTS PACKAGE
WO
RK
LIG
HT
S
OP
TIO
N
DR
IVE
LIG
HT
OP
TIO
N
L29 L29
C4B-9 C4B-11
CR23NO
CR23
C4
B-1
0
C4
B-1
2
RD
RD
BR
FUSE 10A
WH
BK
L30
WH
L30
GLO
WP
LU
GO
PT
ION
PR3NOPR3
C3
4S
AB
K/W
H
TB34
TS56
C1
-8
TS6
J1
44
-4
J1
44
-6
D64
PR3NO
PR3
C5
-22
PR7NO
PR7
GLO
WP
LU
GO
PT
ION
SE
CO
ND
(DE
UT
ZO
NLY
)6 BATTERY
STA
RT
ER
MO
TO
R
H2REGULATOR
- IND.
AU
XIL
IAR
YP
UM
P
AU
XIL
IAR
YP
OW
ER
RE
LA
YS
ER
VIC
EH
OR
N
SE
RV
ICE
HO
RN
RE
LA
Y
LE
VE
LS
EN
SO
R
TILT
ALA
RM
PUMP
BK
12 VDC
+
+BAT.
STA.
BAT.-
ALTERNATOR
EXCT.
CR5NO CR5
PR1
RD
WH
NO
PR1
STA
RT
RE
LA
Y
HO
UR
ME
TE
R
_
IGN
ITIO
NR
ELA
Y
FLA
SH
ING
BE
AC
ON
S
OP
TIO
N
OP
TIO
N
GE
NE
RA
TO
R
+
TB25 TB26
NOCR1
CR1CR2NOTB21
7
1098
CR2ENG. FAULT
KEY BYPASSIGN./FUEL ON
KEY PWR.
FB
TB41
C4
1R
PM
OR
/BK
15AMP.TB20
CB2
RD
15AMP.
CB1
P2
3B
AT
WH
C2
8T
TA
RD
/BK
C2
7A
UX
RD
C4
3H
RN
GR
TB23
TB28TB27
C2
-5
TS51
C1
-2
C7
-2
C1
-1
C9-1BK
FS1
C9-2
C9-3
C3
3S
TR
BK
TB33
43
5
21
AUX. ONGROUND
TACHOMETERSTART INPUT
IGN./STARTMODULE
START RELAY
TS52
C1
-7
C4
5G
EN
GR
/WH
C2
-7
TS2
P24FS WH-(FS)
P25FS RD-(FS)
P26ESTP BK
C3
5R
PM
BK
/RD
HIG
HR
PM
LO
WR
PM
TS55
C1
-9
GE
NE
RA
TO
R
G2 G3
G1
VO
LTM
ET
ER
OIL
PR
ES
SU
RE
GA
UG
E
CO
OLA
NT
TE
MP
GA
UG
E
TB24
C5
-5
C6
-27
C6
-28
C6
-23
TB43
C6
-16
(OP
TIO
N)
CO
OLIN
GFA
N
TE
MP.
SW
ITC
HH
YD
RA
ULIC
OIL
NO
OTS
CR17NO
CR17
CB3
20AMP.
C6
-33
C6
-34
C6
-25
TB134P1
TB22
PLAT
GRD
KS1
RD TB132
C1
32
PLI1
BL/W
H
P1
34
PW
RR
D
C1
-12
C2
-4
P2
2B
AT
BK
HORN
C7
-1
P3
RD
P2
C2
8T
TA
RD
/BK
C1
33
PLA
OR
/RD
C4
-4
C2-3
TB133
FU
NC
TIO
NE
NA
.
C6
-39
L2
D6
C6
-26
TS17
TS4
HIG
HR
PM
(FS
)
3MF
RP
MF
ILTE
R(D
EU
TZ
ON
LY)
M1
S7
M2
PR2 PR2
G6Y29
EM
ISS
ION
CO
NT
RO
L
C5
-16
WH
/BK
WH
/RD
C5
-14
C5
-13
S2
NC
S1
NO
OIL
PR
ES
SU
RE
OIL
TE
MP
ER
AT
UR
ES
WIT
CH
SW
ITC
H
EN
GS
PE
ED
FUSE 70A
FUSE 70A
FU
EL
SO
LE
NO
IDR
21
IGN
WH
BK/RDC
5-8
CB710A
D39L4
D40
C2
1IG
NW
H
C132PLI2 BK
C3
-10
C5
-3
C5
-2
BR
RD
RD
WH
BK
OR/BK
RD/BK
BL/WH
RD
BK
WH
D2
D22
D4
D12
D14D13
GR
/BK
RD
NO
C4
5G
EN
GR
/WH
TS1
TB35TB45
FAN
GR
/BK
STARTERAUXHM
STA
RT
EN
GIN
E
GBOX GND
L45H6
D88
D89
PBOX GND
LS18
LS18A
4.7KR20
-H1
+
1 3
54
6
7
12 8
RD
DIODE BETWEEN T 35 AND TB45 ADDED AT SERIAL NUMBER 16453B2
2Pro
perty
of A
mer
ican
Airline
s
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 53
October 2013 Section 6 • Schematics
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - CE
(from serial number 16420)
NOTE:
1. ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
IN THE STOWED POSITION AND KEYSWITCH "OFF".
GR
OU
ND
GN
DB
R
P1
34
PW
RR
D
JIB TIME DELAY CIRCUIT
+
-
GR/WH
JIB
VA
LVE
S
JD
ALA
RM
GR
/BKTS58
TB44
C2
-6
BR
JIB
VA
LVE
CR13
TS8
GR
/BK
-44
NCCR13
C1
7JU
GR
C1
8JD
GR
/BK
CR14NO
D2
8
C1
8JD
GR
/BK
C1
7JU
GR
WH
C6
-4
C6
-6
C6
-2
C6
-3
C6
-8
C6
-18
DR
IVE
LIM
ITS
WIT
CH
BO
OM
RE
TR
AC
T
LS
1-P
RIM
AR
YB
OO
ME
XT
EN
D
LS
2-P
RIM
AR
YB
OO
MU
P
DE
SC
EN
TA
LA
RM
OP
TIO
N
PLA
TF
OR
MR
OTA
TE
CC
W/
JIB
DO
WN
PLA
TF
OR
MR
OTA
TE
CW
/JIB
UP
BR
PLA
TLE
VE
LU
P
PLA
TLE
VE
LD
OW
N
DR
IVE
LIM
ITS
WIT
CH
BO
OM
EX
TE
ND
LIM
ITS
WIT
CH
DR
IVE
EN
AB
LE
BR
AK
ER
ELE
AS
EV
ALV
E
TR
AV
EL
ALA
RM
OP
TIO
N
DR
IVE
ED
CR
EV
ER
SE
DR
IVE
ED
CF
OR
WA
RD
PR
IMA
RY
BO
OM
DO
WN
TU
RN
TA
BLE
RO
TA
TE
CW
TU
RN
TA
BLE
RO
TA
TE
CC
W
TU
RN
TA
BLE
RO
TA
TE
FLO
WC
ON
TR
OL
PR
IMA
RY
BO
OM
PR
IMA
RY
BO
OM
UP
FLO
WC
ON
TR
OL
ST
EE
RC
CW
ST
EE
RC
W
C5
-21
C6
-36
C6
-37
C5
-20
C5
-23
H4
14
13
12
TS59
TB19
TB17TB18
C6
-17
TB15
C1
9JS
VG
R/W
H
RD
RD
C4
-7
TS57
C4
-5
C4
-6
C3
PB
FR
D/W
H
C2
PB
DR
D/B
K
C1
4P
LU
OR
C1
5P
LD
OR
/BK
TB14
C6
-7
TB8
TB7 TB13
C7
PB
EB
K
C8
PB
RB
K/W
H
C4
0LS
1O
R
C4
-2
C4
-3
C3
-7
C3
-8
C2
-2
C1
3D
RE
BL/R
D
TS63
C4
-1
C3
-2
C3
-3
TS9
WH
TS7
WH
BK
OR/BK
JOYSTICK CONTROL CARD
TS13
CE
OPTION
LIFT/DRIVE 4
NOCR30
CR27NC
P2
4F
SW
H
P2
4F
SW
H
P2
6E
ST
PB
K3
J3
13 4 2
8 7
C4
1R
PM
OR
/BK
16
15
19
2017
18
11
10
C3
0E
DC
+W
H
C3
2B
RK
WH
/RD
C6
TR
FW
H/R
D
C3
6S
TC
BL
C3
7S
TC
CB
L/B
K
C3
1E
DC
-W
H/B
K
C5
TR
RW
H/B
K
TB6TB3
C6
-1
C6
-5
TB1
TB2 TB5
TB4TB32
TB37TB36TB31 TB30
C1
PB
UR
D
TS61 C4
TR
LW
H
TS62
C3
-1
C3
-6
C3
-4
C3
-5
C1
-6
C1
-11
C1
-10
C1
-4
C1
-5
BR
-2
C2
-3
J2
6
J1
9
DR
EA
BL/W
H
DR
EB
BL/B
K
LE
DB
L/R
D
J1
6
J1
7 16 8 15
TS15L1
5
C6
-32
C6
-13
C6
-40
C6
-15
C6
-14
C3
1E
DC
-W
H/B
K
C3
0E
DC
+W
H
C3
2B
RK
WH
/RD
C3
7S
TC
CB
L/B
K
C3
6S
TC
BL
C6
TR
FW
H/R
D
C5
TR
RW
H/B
K
C4
TR
LW
H
C1
PB
UR
D
C2
PB
DR
D/B
K
C3
PB
FR
D/W
H
C7
PB
EB
K
C8
PB
RB
K/W
H
C4
0LS
1O
R
AB
DC
C6
-19
C6
-30
C1
3D
RE
BL/R
D
C1
4P
LU
OR
C1
5P
LD
OR
/BK
RD/BK
Y17 Y16 Y19 Y20 Y25 Y26H4
Y12 Y21 Y22 Y13 Y29 Y23 Y4 Y3 Y2Y51
BL/WH
C1
-3C
5-1
9C
29
MS
RD
/WH
Y27
MO
TO
RS
TR
OK
E
TB29
C2
9M
SR
D/W
H
TS14
631 2 4 5
DRIVE & STEERING
BR
OR
WH
/RD
BL/W
H5 413
14
RK
OU
TY
OU
T
PW
R
GN
D
JC3
BL/W
H
XO
UT
WH
/RD
RD
/WH
BR
12
11 21
OR
PRI UP/DN & TT ROTATE
1G
ND
JC2
432 65
YO
UT
XO
UT
PW
R
C2
9M
SR
D/W
H
RD
/BK
D27
D29 D30
R1
5
7.5 R2
SJ1-WH
CC
W
CW
PLA
TR
OTA
TE
UP
DO
WN
PLA
TF
OR
MLE
VE
L
CC
W
CW
PLA
TR
OTA
TE
DO
WN
UP
JIB
BO
OM
UP
DO
WN P
LAT
FO
RM
LEV
EL
EX
TE
ND
RE
TR
AC
TB
OO
M
DO
WN
UP
JIB
BO
OM
EX
TE
ND
RE
TR
AC
TB
OO
M
UP
DO
WN
DR
IVE
EN
AB
LE
DR
IVE
MO
DE
34 WH
BK
NC
21
NO
13
22
14 14
22
13
NO
21
NC
BK
WH
2 1 2 1WH
BK
NC
21
NO
13
22
14Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 54
Electrical SchematicDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models - CE(from serial number 16420)
6 - 53
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 55
Ground Control Box Wiring DiagramDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models
(before serial number 14832)
6 - 56
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 56 S-40 • S-45 Part No. 102521
Ground Control Box Wiring DiagramDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models(before serial number 14832)
EN
GIN
E
C5
HARNESS:
TO BASE
WIRING
BRN GND
WH-23C
BK-C32-5
BR-GND STUD
12
VT
OP
LA
T
C1
B
FU
NC
TIO
NS
C6
C3
B
19
/18
CA
BL
ES
C2
BC
4B
3
2
C7
B 1
CR23
RD C4B-11
RD C4B-12
BK/RD-9B
RD-CB3 SP
ALL BR WIRES
BR
GROUND STUD
GR
OU
ND
ST
UD
DRIVE LIGHT OPTION RELAY
12
V
32WH/RD-C1B-6
11BL/BK-C3B-11
BL-C3B-10
BK/WH-C3B-8
BK/RD-C3B-9
RD/WH-C3B-3
WH-C3B-4
WH/BK-C3B-5
WH/RD-C3B-6
BK-C3B-7
RD-C3B-1
RD/BK-C3B-2
RD-C6-1
D
BK/WH-C6-8
WH/BK-C6-5
RD/WH-C6-3
WH-C6-4
WH/RD-C6-6
BK-C6-7
RD/BK-C6-2
C B
6
2
3
1
5
4
8
7
10
9
44B+RD/BK-C6-19
RD-C5-1
WH/BK-C1B-5
WH-C1B-4
RD/WH-C1B-3
RD-C1B-1
WH-C7B-2
RD/BK-C1B-2
GR/WH-C4B-7
GR/BK-C4B-6
BK-C32-4
WH-C5-3+C5-11
GR-C4B-5
OR/RD-C4B-4
OR-C4B-2
OR/BK-C4B-3
BL/RD-C4B-1
BL/WH-C3B-12
GR/BK-C6-18
WH-CR2#87
GR-C6-17
BL/RD-C6-13
WH-C6-34
RD-C6-27
BK-CR5#30
WH-S.P.
16
13
12
15
14
19
18
17
21
20
RED-CR1#30
RD-ISM#4
24
23
22
25
26
29
28
27
30
31
D6
GR/BK-C2B-6
GR/WH-C2B-7
OR/BK-C2B-3
BL/RD-C2B-1
OR-C2B-2
OR/RD-C2B-4
BK/RD-C1B-9
BK/WH-C1B-8
BL/BK-C1B-11
BL-C1B-10
BL/WH-C1B-12
BK-C1B-7
BK/WH-C5-10
OR-C6-40
OR/BK-C5-2
BK-ISM#3
GR/WH-C6-39
42
OR/BK-ISM#2
37
34
33
35
36
39
38
40
41
44
43
45
RD-S.P.
A
TURN. ROT. R
PRI. BOOM DOWN
PRI. BOOM F.C.
TURN. ROT. L
TURN. ROT. F.C.
PRI. BOOM UP
WH/RD-S.P.
RD/WH-S.P.
WH/BK-S.P.
RD/BK-S.P.
WH-S.P.
BK/WH-S.P.
BK-S.P.
JIB VALVE
PLAT. LEVEL. UP
PLAT. LEVEL DN.
PLAT. ROT. L.
PLAT. ROT. R.
DRV. ENA. LT.
IGNITION PWR.
OR/BK-S.P.
OR-S.P.
GR/WH-SP
GR/BK-S.P.
GR-S.P.
TILT ALARM
E.D.C.+
E.D.C.-
AUX. PWR.
KEYSWITCH PWR/FB
PWR. TO PLAT.
ENGINE POWER
WH/BK-S.P.
WH/RD-S.P.
RD-S.P.
WH-S.P.
BK-S.P.
RD-S.P.
C134PWR
LIMIT SWITCH SIG.
GLOW PLUG
STEER LEFT
RPM
STEER RIGHT
C132PLI
START
PULSE PICKUP
BK/WH-S.P.
BK/RD-S.P.
BK-S.P.
BL/RD-S.P. L.P.
GEN. OPTION
HORN
BRAKE/TRAVEL ALARM
OIL PRESSURE SENDER
WATER TEMP. SENDER
IGN./START
MODULEAUX. ON4
BK-ISM#1
BK-C5-5 WH-21B
RD-ISM#6
WH-ISM#9
RD-24B
CR1
WH-CR2#86
WH-23B
RD-CR2#30
BR-GND.
CR2
KEY BYPASS
ENG. FAULT
IGN./FUEL ON
10
8
9
6
7
5
BATTERY
KEY PWR.
GROUND
RD-27B
BK-33B
OR/BK-41B
BK-CR1#86
TACHOMETER
START INPUT
START RELAY
3
2
1
BL-C6-36
BL/BK-C6-37
RD/BK-C6-28
OR-C6-14
OR/BK-C6-15
46
MOTOR SPEED
WH/BK-C5-20
WH-C5-21
WH/RD-C5-23
BL/WH-C6-30
WH/RD-C6-32
WH-L2 DIODE
GR-C2B-5 GR-CR5#85
BK/WH-C5-22
BK/RD-C5-9
BK/RD-35B
CR3 CR4
BK/RD-CR23#86 DRIVE LIGHT OPTION
C133PLA
GR/BK-2B
H6
U33
PLATFORM LOAD
C32
BL/WH-C23-3
BL/WH-38D - C32-3RD-C32-1
RD-H6+
RD-42B
RD-KS1-2 S.P.RD-C6-23
RD-TS51 - C32-6
BR - GND - C32-12
RD-H6+ - C32-1
RD-TS55 - C32-7
GR/BK-C32-8 GR/BK-H6-
GR/BK-L45-
GR/BK-16A
BK-22C - C32-4
BK-C7-1 - C32-5
GR/BK-16B - C32-8
RD- 12VOLT CB3-SP CB2-SP CB1 - SP 12 VOLT BATTERY POWER
KS1
TS56
B
B1
1
24
3
RD
KEY SWITCH
WH/RD-26A
BR (GROUND)
WH-21A
WH/BK-25A
G3G2G1
WH-21A
BR (GROUND)
BK/WH-34A
TS52BK-33A
BK/RD-35A
CB1 CB2
CB3
TS58
TS59
TS57
TS62
RD- 20A
RD- 20B
RD- 20C
RD- 24A
RD-CR17#30
P1
NC
NC
RD- P1 E-STOP
TS61
TS63
BK-22A
L2
WH-23A
WH-C5-13
BL/WH-ISM#10
RD-C23-6
TS55
OR-14A
OR/BK-15A
GR-17A
GR/BK-18A
GR/WH-19A
RD
GR/BK-H6-
WH-4A
WH/BK-5A
WH/RD-6A
GR/BK-44A
R2
BK-7A
BK/WH-8A
RD-1A
RD/BK-2A
RD/WH-3A
L45
RD-CB2
D13
D14
GR/BK-S.P.
RD-42ARD-27A
TS51
HM
RD-C32-7
KS1
CB1
CB3
CB2
CR1
U33
L45
TS63
CR17
CR4
CR3
CR2
TS62
TS58
TS61
TS57
TS51
TS55
TS52
LABEL
TS59
IGN. POWER RELAY
PLAT OVERLOAD MODULE
PLATFORM OVERLOAD ALARM
PLAT OVERLOAD LED
COOLING FAN RELAY
HIGH IDLE (RPM) CUTOUT RELAY
RPM RELAY
DESCRIPTION
IGN. START RELAY
CIRCUIT BREAKER, OPTIONS, 20A
BOOM EXTEND/RETRACT SWITCH
CIRCUIT BREAKER, ENGINE, 15A
CIRCUIT BREAKER, CONTROLS, 15A
PRIMARY BOOM UP/DOWN SWITCH
PLATFORM ROTATE SWITCH
TURNTABLE ROTATE SWITCH
PLATFORM LEVEL SWITCH
JIB BOOM UP/DOWN SWITCH
EMERGENCY STOP BUTTON
OIL PRESSURE GAGE
ENGINE START SWITCH
OIL TEMP. GAGE
HOUR METER
STARTER AID
VOLT METER GAGE
KEY SWITCH
FUNCTION ENABLE SWITCH
AUXILIARY SWITCH
CR2
CR17
CR4
CR3
H6
PART #
13037
CB3
CB2
CB1
CR1
G3
HM
G2
G1G1
HM
G3
G2
P1
42730
KS1
13037
13037
16397
13037
16397
13037
16397
P1
BK/RD CR3-#30
WH-ISM #7
R1
RESISTOR, 5 OHM, BOOM FUNCTION R1 R1
R2R2RESISTOR, 7.5 OHM,TURNTABLE FUNCT
SPARE
TS56 13037
BR -3MF CAP
GND
3MF
RD/WH-C5-24
OR-C6-33
BK-C6-25
RD-CB3 SP
CR17
BK-22B
GR-43D
BK-C6-16
CR5
BOOM RETRACT
BOOM EXTEND
AUXILIARY
FUNCTIONENABLE
ENGINESTART
PLATFORMROTATE
PLATFORMLEVEL
BOOMEXTEND/RETRACT
PRIMARY BOOMUP/DOWN
TURNTABLEROTATE
JIB BOOMUP/DOWN
STARTER AID
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 57
October 2013 Section 6 • Schematics
Ground Control Box Wiring DiagramDeutz D2011L03i and Perkins 404-22 Models
(from serial number 14832)
REPLACE WIRE WITH THIS WIRING DIAGRAM
D64
SPARE
CR23
RD-24C
DRIVE LIGHT OPTION RELAY
RD C4B-10
RD C4B-12
WH-21B
BN-GND
BR-GND
WH-21C
WH-W.L. CABLE
WORK LIGHT OPTION RELAY
RD-20C
CR45
87
86
30
85
87
86
30
85
TS56
BK/WH-34A
44B+RD/BK-C6-19
GR/BK-2B
WH/RD-C6-32
JDALARM JIB
RD-C32-7
GR/BK-133B - C32-8
BK-C7-1 - C32-5
BK-22C - C32-4
GR/BK-C32-8
RD-TS55 - C32-7
RD-H6+ - C32-1
BR - GND - C32-12
RD-TS51 - C32-6
BL/WH-132D - C32-3
BK-C32-4
BL/WH-C32-3
RD-H6+
PLATFORM LOAD
U33 C32
C133PLAGR/BK-H6-
C132PLI
P134PWR
GR/BK-H6-
RD-C32-6
RD
GR/BK-133A
GR/BK-L45-
RD-134B
RD-C32-1
H6
L45
CR17
RD-CB3 SP
BK-C6-25
OR-C6-33
RD-C6-23 RD-KS1-2 S.P.
BK-C3B-10
BR-GND
RD-TB134(A)C
WH-ISM#9
WH-CR2#86
LOAD SENSE OPTION - TIMER RELAY
GR
OU
ND
ST
UD
KEY SWITCH
RD
B
B1
1
24
3
KS1
D2
D4
D27
CIRCUIT BREAKER, ENGINE, 15A CB2
RESISTOR, 7.5 OHM,TURNTABLE FUNCT
RESISTOR, 5 OHM, BOOM FUNCTION
CIRCUIT BREAKER, OPTIONS, 20A
HIGH IDLE (RPM) CUTOUT RELAY
COOLING FAN RELAY
LOAD SENSE TIME DELAY RELAY (10A)
PLATFORM OVERLOAD ALARM
PLAT OVERLOAD MODULE
RPM RELAY
U34
U33
CR17
H6
CR4
OIL TEMP. GAGE
HOUR METER
IGN. START RELAY
IGN. POWER RELAY
VOLT METER GAGE
OIL PRESSURE GAGE
G3
CR3
CR2
CR1
HM
R2
G2
G1
R1
CB3
ENGINE START SWITCH
EMERGENCY STOP BUTTON
JIB BOOM UP/DOWN SWITCH
TURNTABLE ROTATE SWITCH
PLATFORM ROTATE SWITCH
CIRCUIT BREAKER, CONTROLS, 15A
BOOM EXTEND/RETRACT SWITCH
DESCRIPTION
AUXILIARY SWITCH
FUNCTION ENABLE
STARTER AID
TS59
TS62
TS58
CB1
TS61
TS63
TS55
TS57
TS56
TS52
TS51
KEY SWITCH
LABEL
P1
KS1
BOOM EXTEND7
BK-C6-16
GR-43D
BK-22B
CR2
CR5
WH-L2 DIODE
RD-24BWH-ISM#9
RD-ISM#6
BK-C5-5
BK-ISM#1
WH-21B
CR1
ENG. FAULT10
RD/WH-C6-3
RD/BK-C6-2
RD-C6-1
D
BK-C6-7
WH/RD-C6-6
WH-C6-4
WH/BK-C6-5
1 START RELAY
RD-CR2#30
WH-23B
WH-CR2#86
OR/BK-41B
BK-33B
RD-27B
BR-GND.
KEY PWR.
BATTERY
IGN./FUEL ON
KEY BYPASS
9
8
7
6
START INPUT
TACHOMETER
GROUND
AUX. ON
5
4
2
3
RD/BK-C3B-2
WH/RD-C3B-6
WH/BK-C3B-5
RD/WH-C3B-3
BK-CR1#86
RD-C3B-1
C
BK-C3B-7
WH-C3B-4
1
2
5
4
3
6
GR/BK-18A
BK/RD-C5-9
CR3
BK/RD-35B
CR4
PRI. BOOM UP
TURN. ROT. F.C.TURN. ROT. CCW
PRI. BOOM F.C.
PRI. BOOM DOWN
TURN. ROT. CW
MODULEIGN./START
BK-S.P.
WH-S.P.
RD/BK-S.P.
WH/BK-S.P.
RD/WH-S.P.
WH/RD-S.P.
RD-S.P.
B A
RD-P1 E-STOP
OR/BK-15A
GR/WH-19A
GR-17A
OR-14A
RD-24A
RD-20B
RD-20A
BK/RD-35A
D13
TS55
D14 CB1 CB2
WH/RD-6AWH-4A
WH/BK-5A
RD-CR17#30
RD-20C
BK-7AGR/BK-44A
BK-33A
BK/WH-8A
R2
TS52CB3
OR/BK-ISM#2
RED-CR1#30
45GR/WH-C6-39 GR/WH-C2B-7
26
WH-C5-3+C5-11
GR-C6-17
BK/WH-C6-8
OR/BK-C6-15
OR-C6-14
BL/RD-C6-13
RD- 12VOLT
GR/BK-C6-18
BL/WH-C6-30
RD-C5-1
GR-C4B-5
BL/WH-C3B-12
OR/BK-C4B-3
OR/RD-C4B-4
BK/WH-C3B-8
BL/BK-C3B-11
BL-C3B-10
BL/RD-C4B-1
OR-C4B-2
12
9
8
10
11
14
13
15
133
GR/BK-C4B-6
GR/WH-C4B-7
CB3-SP
C634&CR45#86
WH-C7B-2
CB2-SP
WH-CR2#87&CR23#86
19
17
18
20
21
WH-ISM #7BK-CR5#30
24
22
23
25
WH/BK-C5-20
RD/WH-C5-24
WH-C5-21
RD/BK-C6-28
RD-C6-27
BK/WH-C5-22
WH/RD-C5-23
BL/BK-C6-37
BL-C6-36
OR-C6-40
BK/WH-C5-10
OR/BK-C5-2
BL-C1B-10
BK/WH-C1B-8
BK/RD-C1B-9
RD/BK-C1B-2
RD/WH-C1B-3
WH/BK-C1B-5
WH/RD-C1B-6
RD-C1B-1
WH-C1B-4
BK-C1B-7
31
RD-ISM#427
28
30
29
BK-ISM#333
32
35
34
BL/WH-C1B-12
BL/BK-C1B-11
OR/RD-C2B-4
OR/BK-C2B-3
GR/BK-C2B-6
OR-C2B-2
BL/RD-C2B-1
GR-C2B-5
132
36
37
40
39
GR-CR5#85
41
134
43
44
46
BR (GROUND)GEN. OPTION
WATER TEMP. SENDERWH/RD-S.P.
12 VOLT BATTERY POWER
OIL PRESSURE SENDER
ENGINE POWER
PWR. TO PLAT.
KEYSWITCH PWR/FB
IGNITION PWR.
DRV. ENA. LT.
PLAT. ROT. CCW
PLAT. ROT. CW
PLAT. LEVEL DN.
PLAT. LEVEL. UP
JIB VALVE
BOOM RETRACT
GR-S.P.
OR-S.P.
OR/BK-S.P.
BK/WH-S.P.
CB1 - SP
BK-S.P.
WH-S.P.
RD-S.P.
WH/BK-S.P.
GR/BK-S.P.
GR/WH-SP
WH-S.P.
MOTOR SPEED
BRAKE/TRAVEL ALARM
HORN
PULSE PICKUP
START
STEER CCW
STEER CW
GLOW PLUG
LIMIT SWITCH SIG.
AUX. PWR.
E.D.C.-
E.D.C.+
TILT ALARM
BK-S.P.
BK/RD-S.P.
BK/WH-S.P.
RD-S.P.D6
RPM
BR -3MF CAP
GR/BK-S.P.
BL/RD-S.P. L.P.
BR (GROUND)
BL/WH-ISM#10
RD/WH-3A
RD/BK-2A
RD-1A
WH-C5-13
WH-21A
HMLED L2
RD-27ARD-134AWH-23A
RD-CB2
NC
NC
P1
BK-22A
WH/BK-25A
WH/RD-26A
SPARE WH-21A
G1 G2
TS59
TS57
TS58 R1
TS63
TS62
TS61
TS51
G3
CHECK ENG
CHECK ENG LED L2
(DEUTZ ONLY)
HORN RELAY CR5
PLAT OVERLOAD LED L45
134ARD-U34-2
PLATFORM LEVEL SWITCH
PRIMARY BOOM UP/DOWN SWITCH
RD-CR23#30
GR/WH-35B
BK/RD CR3-#30 GR/WH-45B
C7
B
12
VT
OP
LA
T
C4
BC
2B
C3
BC
6C
1B
C5
EN
GIN
EF
UN
CT
ION
S1
9/1
8C
AB
LE
S
1
2
12
V
3
BK-C32-5
ALL BR WIRES
GROUND STUD
BR
WH-23C
TO BASE
HARNESS:
WIRING
BR-GND STUD
53
9
8
U34
2
DIODE BETWEEN T 35 AND TB45 ADDED AT SERIAL NUMBER 16453B2
2
2
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 586 - 57
Ground Control Box Wiring DiagramDeutz D2011L03i and Perkins 404-22 Models(from serial number 14832)
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 59
Platform Control Box Wiring DiagramDeutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models
(before serial number 14832)
6 - 60
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 60 S-40 • S-45 Part No. 102521
Platform Control Box Wiring Diagram- ALC-500Deutz F3L-2011/Deutz D2011L03i and Perkins 404-22 Models(before serial number 14832)
TILT ALARM 45383
COMPONENT INDEX PART NUMBER
H1
ALC-500 94771
D4
0
RD
/BK
-28
H1
ALALRMTILT
RE
D-T
ILT
D3
9
GR/BK C4P-4
BATGND C7P-3
19/18 CONTROL CABLE
C3
P(G
R)
C2
P(B
K)
C1
P(G
Y)
C4
P(B
R)
12V BATT
C7P
C7P
C4P
C3P
C2
8T
TA
RD
/BK
C1
P-2
GR
/BK
L4
C2
9M
SR
D/W
H
C1
3L
ED
BL
/RD
DR
EB
BL
/BK
DR
EA
BL
/WH
C28TTA RD/BK C1P-2
RE
D-T
ILT
JC
1-2
BR
N
JC
2-2
BR
N
JC
3-4
,6W
H
JC
3-2
BR
N
C2
7A
UX
RD
C1
P-1
C3
4S
AB
K/W
HC
1P
-8
C3
5R
PM
BK
/RD
C1
P-9
C3
3S
TR
BK
C1
P-7
C1
34
PW
RR
DC
2P
-4
C1P
1
9
RD
/BK
L4
8
J1
C6
TR
FW
H/R
DC
3P
-6
C1
0S
BU
BL
C3
P-1
0C
13
DR
EB
L/R
DC
4P
-1C
11
SB
DB
L/B
KC
3P
-11
C4
0L
S1
OR
C2
P-2
C1
2S
BF
BL
/WH
C3
P-1
2C
41
RP
MO
R/B
KC
2P
-3C
30
ED
C+
WH
C1
P-4
C1
PB
UR
DC
3P
-1C
31
ED
C-
WH
/BK
C1
P-5
C2
PB
DR
D/B
KC
3P
-2
C3
7S
TC
BL
/BK
C1
P-1
1C
3P
BF
RD
/WH
C3
P-3
C3
6S
TC
CB
LC
1P
-10
C4
TR
LW
HC
3P
-4C
32
BR
KW
H/R
DC
1P
-6C
5T
RR
WH
/BK
C3
P-5
C2
9M
SR
D/W
HC
1P
-3
C2P
J211
1
JC
1-5
YE
L
JC
3-5
BL
JC
3-3
OR
JC
2-4
RD
JC
1-3
OR
JC
2-3
OR
JC
2-5
BK ALC-500
BR
N
P2
4F
SW
H
P2
4F
SW
H
C3P
OPT.
BR
N
F.S.
C9P LS18
C1
9JS
VG
R/W
HC
4P
-7A
ND
TS
8
C3
9L
PB
L/R
DC
2P
-1
C4
5G
EN
GR
/WH
C2
P-7
TS
48
-WL
2R
DC
2P
-11
TS
48
-WL
1R
DC
2P
-12
C1
7JU
GR
C4
P-5
C1
5P
LD
OR
/BK
C4
P-3
C1
4P
LU
OR
C4
P-2
P2
4F
SW
HC
9P
-2P
25
FS
RD
C9
P-3
P2
6B
AT
BK
C9
P-1
C7
PB
EB
KC
3P
-7
C8
PB
RB
K/W
HC
3P
-8C
43
HR
NG
RC
2P
-5
JD
AL
AR
MG
R/B
KC
2P
-6
C1
9JS
VG
R/W
HJIB
P2
3S
WB
AT
WH
C7
P-2
P2
2B
AT
BK
C7
P-1
C1
8JD
GR
/BK
C4
P-6
C1
32
PL
IB
KC
1P
-12
RD
H1
RD
P2
P2
6B
AT
BK
HARNESSPBOX WIRING
DR
IVE
LT
BK
/RD
C3
P-9
3
1
J3
JIB
Prope
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N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 61
October 2013 Section 6 • Schematics
Platform Control Box Wiring Diagram- ALC-500Deutz D2011L03i and Perkins 404-22 Models
(from serial number 14832)
C3
9LP
BL/R
DC
2P-1
TS
48
-WL1
RD
C2
P-1
2
TS
48
-WL2
RD
C2
P-1
1
BR
BR
B
RD
C1
CR14
GR/WH
P1
34
PW
RR
D
CR
13
-#8
6G
R/W
H
GR
/WH
RD
GR/WH
BY
Y
B
RR
RBR -
RD OUTPUT
GR/WH +
B
BK
JIB
R
BBY Y
B
B
WH
B
B
D4
0
H1
ALALRM
TILT
RD
-TILT
RD
/BK
-28
D3
9
BATGND C7P-3
GR/BK C4P-4
C3P
19/18 CONTROL CABLE
C1
P(G
Y)
C2
P(B
K)
C3
P(G
R)
C4
P(B
R)
12V BATT
C7P
C4P
C7P
C28TTA RD/BK C1P-2
DR
EA
BL/W
H
DR
EB
BL/B
KC
13
LE
DB
L/R
DC
29
MS
RD
/WH
C2
8T
TA
RD
/BK
C1
P-2
RD
-TILT
GR
/BK
L4
JC
3-1
BR
JC
3-3
,5B
L/W
H
JC
2-1
BR
JC
1-1
BR
P1
34
PW
RR
DC
2P-4
C3
3S
TR
BK
C1
P-7
C3
5R
PM
BK
/RD
C1
P-9
C3
4S
AB
K/W
HC
1P-8
C2
7A
UX
RD
C1
P-1
C1P
C2P
J1
1
9
RD
/BK
L4
8
C2
9M
SR
D/W
HC
1P-3
C5
TR
RW
H/B
KC
3P-5
C3
2B
RK
WH
/RD
C1
P-6
C4
TR
LW
HC
3P-4
C3
6S
TC
CB
LC
1P-1
0C
3P
BF
RD
/WH
C3
P-3
C3
7S
TC
BL/B
KC
1P-1
1
C2
PB
DR
D/B
KC
3P-2
C3
1E
DC
-W
H/B
KC
1P-5
C1
PB
UR
DC
3P-1
C3
0E
DC
+W
HC
1P-4
C4
1R
PM
OR
/BK
C2
P-3
C1
2S
BF
BL/W
HC
3P-1
2
C4
0LS
1O
RC
2P-2
C1
1S
BD
BL/B
KC
3P-1
1
C1
3D
RE
BL/R
DC
4P-1
C1
0S
BU
BL
C3
P-1
0
C6
TR
FW
H/R
DC
3P-6
J2
1
11
1
JC
1-4
WH
/BK
JC
3-2
OR
JC
3-4
WH
/RD
JC
2-4
RD
/WH
JC
2-2
OR
JC
1-2
OR
JC
2-3
WH
/RD
ALC-500
BR
P2
4F
SW
H
P2
4F
SW
H
J3
3
F.S.
C9P
COMPONENT INDEX
TILT ALARM
C1
7JU
GR
C4
P-5
JD
ALA
RM
GR
/BK
C2
P-6
C4
3H
RN
GR
C2
P-5
C8
PB
RB
K/W
HC
3P-8
C7
PB
EB
KC
3P-7
P2
6E
ST
PB
KC
9P-1
P2
5F
SR
DC
9P-3
P2
4F
SW
HC
9P-2
C1
4P
LU
OR
C4
P-2
C1
5P
LD
OR
/BK
C4
P-3
C4
5G
EN
GR
/WH
C2
P-7
C1
8JD
GR
/BK
C4
P-6
P2
2B
AT
BK
C7
P-1
P2
3B
AT
WH
C7
P-2
C1
9JS
VG
R/W
HC
4P-7
P2
6E
ST
PB
K
H1
C1
9JS
VG
R/W
HT
S7
C1
9JS
VG
R/W
HC
4P-7
BR
GN
D
BR
JC
3
RD
-E-S
TO
P
P1
34
PW
RR
D-H
1+
OPT.JIB LS18
OPTION
JIB TIME DELAY
JIB DELAY RELAY
C1
CR14
RD LS18 CABLE
C132PLI1 BK C1P-12
C132PLI2 BK C3P-10
COM
32NO
5P
26
ES
TP
BK
E-S
TO
PB
RG
ND
RD
-H1
+
P1
34
PW
RR
D
R2
6E
ST
PB
KC
9P-1
U35
LOAD SENSE OPTION
D88
D89
LOAD SENSE TIME DELAY RELAY (30A)U35
R2
0
47
00
BR
86
30
8785
Prope
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October 2013 Section 6 • Schematics
6 - 62
Platform Control Box Wiring Diagram- ALC-500Deutz D2011L03i and Perkins 404-22 Models(from serial number 14832)
6 - 61
Prope
rty o
f Am
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n Airli
nes
October 2013Section 6 • Schematics
6 - 63
Platform Control Box Switch Panel Wiring DiagramDeutz F3L-2011/Deutz D2011L03i (from serial number 7544 to 12509)
Perkins 404-22 Models (from serial number 7472 to 12509)
6 - 64
Prope
rty o
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nes
1
2
3
4
5
6
7
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A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 64 S-40 • S-45 Part No. 102521
Platform Control Box Switch Panel Wiring DiagramDeutz F3L-2011/Deutz D2011L03i (from serial number 7544 to 12509)Perkins 404-22 Models (from serial number 7472 to 12509)
EMERGENCY STOP
P2
DRV.ENA
TS15
L1
TS13
PRIMARYBOOM
EXTEND/
RETRACT
P3HORN
TS47
JC3
L1
JC2
TS1
TS13
TS4
TS15
TS8
TS6
TS9
TS7
TS2
P2
P3
BOOM PROPORTIONAL JOYSTICK:
DRIVE PROPORTIONAL JOYSTICK
DRIVE ENABLE LED
AUXILIARY SWITCH
GENERATOR SWITCH ( OPTION )
START ENGINE SWITCH
PLATFORM ROTATE SWITCH
PLATFORM LEVEL SWITCH
GLOW PLUG OPTION
JIB UP/DOWN SWITCH
PRIMARY BOOM EXTEND/RETRACT SWITCH
HI/L0 RPM SWITCH
DRIVE ENABLE SWITCH
CE PLATFORM LED
EMERGENCY STOP BUTTON
COMPONENT INDEX
HORN SWITCH
PRIMARY UP/DN , TURNTABLE ROTATE
PART NUMBER
66812, 95406
66813, 66815
42730
13037
56457
16397
13037
13037
13037
13037
27378
56298
62390
75565
GR
-43
OR
-14
OR
/BK
-15
C1
8JD
GR
/BK
C4
P-6
C1
9JS
VG
R/W
HJIB
C1
7JU
GR
C4
P-5
C2
7A
UX
RD
C1
P-1
RD
-25
C3
3S
TR
BK
C1
P-7
WH
-23
P2
6B
AT
BK
C9
P-1
P2
2B
AT
BK
C7
P-1
BK
-22
RD
LS
18
RD
P2
WH
BK
/WH
-8
BL
/RD
-DE
3J1
-16
BL
/WH
-DE
1J1
-6
BK
-7
WH
JD
AL
AR
MG
R/B
K-4
4C
2P
-6
HARNESS
PBOX WIRING
BL
/BK
-DE
2J1
-7
OR
J1
-13
BR
NJ1
-14
BL
J1
-4
WH
J1
-5
OR
J1
-11
BR
NJ1
-12
BK
J1
-2
RD
J1
-1
JC3JC2
CR13
WH
-JIB
C1
9JS
VG
R/W
H
WH
-24
BR
N
WH
-JIB
4
2
1
3
5
6
7
WH
-24
BK
-22
WH
-24
(SPLICE TO R40LS1)
(SPLICE TO C32BRK)
OR R40LS1
WH/RD C32BRK
WH TS7
CR30
CR27
WH TS1
DETAIL A: LIFT/DRIVE OPTION
REPLACE WIRE WITH THIS WIRING DIAGRAM
(GND STUD)
BRN BATGND
CE SEE DETAIL A
TS48
WORK/ DRIVE LITE
TS48 WORK/DRIVE LIGHT ( OPTION ) 27378
RD
WL
1
RD
WL
2
56298
WH
J1
-5
13037
+
C3
4S
AB
K/W
HC
1P
-8
GLOW PLUG
TS6
L4
L48
4
2
1
3
5
6
7
GR
/BK
H1
RD
/BK
H1
RD
P3
RD
1) DASHED LINES INDICATE OPTION WIRES.
NOTE:
+
+
DR
IVE
LT
BK
/RD
-C3
P-9
(OPTION)
TS47GENERATOR
RD
TS
47
BK
/RD
-35
TS4
WH
-24
HIGH/LOW
RPM
10 AMP FUSE
L48 CHASSIS TILT LED 56298
C2
9M
SR
D/W
HJ1
-8
WH
-24
HIGH/LOW
TS14
DRIVE
SPEED
WH
-24
GR
/WH
-45
REMOVE FOR
GENERATOR OPTION
RD
TS14 DRIVE SPEED SWITCH 56457
RD
4 3NO
LEVEL
PLATFORM
TS9ROTATE
PLATFORM
TS7
GR/BK
WH
GR
JIB
TS8
AUXILIARY PUMP
TS1
2 NC
NC
NC
22
11
1
L4
Prope
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N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 65
October 2013 Section 6 • Schematics
Platform Control Box Switch Panel Wiring DiagramDeutz D2011L03i and Perkins 404-22 Models
(from serial number 12510)
GN
/WH
-45
GENERATOR
(OPTION)RD
TS17
RD
+
+
C1
9JS
VG
N/W
H
JD
AL
AR
MG
R/B
K-4
4C
2P
-6
GN/BK
GR
JIB
TS8
WH
-24
BR
WH
-JIB
CR13
C2
9M
SR
D/W
HJ1
-8
C3
3S
TR
BK
C1
P-7
C2
7A
UX
RD
C1
P-1
C1
7JU
GN
C4
P-5
C1
9JS
VG
N/W
HJIB
C1
8JD
GN
/BK
C4
P-6
OR
/BK
-15
ROTATEPLATFORM
HORN
TS9
P3PLATFORM
LEVEL
TS7
D27
SPEEDDRIVE
CE SEE DETAIL A
WH
AUXILIARY PUMP
TS1
TS14
HIGH/LOW START
TS2
GN
-43
J1
-12
BR
JC
2-1
RD
P2
WH
OR
-14
J1
-2R
D/W
HJC
2-4
J1
-1W
H/R
DJC
2-3
J1
-11O
RJC
2-2
TURNTABLE ROTATE
PRIMARY BOOMUP/DOWN
JC2
DR
IVE
LTB
K/R
D-C
3P
-9
BK
-7
BK
/WH
-8
BL
/BK
-DE
2J1
-7
WH
-24
TS13
RETRACT
EXTEND/BOOM
PRIMARY
BK
-22
WH
-24
BL
/WH
-DE
1J1
-6
BL
/RD
-DE
3J1
-16
WH
-24
RD
-25
L1
+
TS15DRIVE ENABLE
BK
/RD
-35
P2
2B
AT
BK
C7
P-1
P2
6B
AT
BK
C9
P-1
HIGH/LOWRPM
TS4 EMERGENCY STOPP2
CR30
PBOX WIRING
HARNESS
L4
RD
/BK
H1
GN
/BK
H1
WH
-24
L48
J1
-5B
L/W
HJC
3-5
J1
-5B
L/W
HJC
3-3
J1
-4W
H/R
DJC
3-4
J1
-14
BR
JC
3-1
J1
-13
OR
JC
3-2
WH
-23
BK
-22
RD
LS
18
RD
P3
RD
DRIVE/STEER
JC3
DETAIL A: LIFT/DRIVE OPTION
CR27
C3
4S
AB
K/W
HC
1P
-8
GLOW PLUG
TS6
RD
RD
WL
1
TS48
WORK/
RD
WL
2
10 AMP FUSE
DRIVE LITE
1) DASHED LINES INDICATE OPTION WIRES.
NOTE:
OR R40LS1
(SPLICE TO R40LS1)
REPLACE WIRE WITH THIS WIRING DIAGRAM
WH TS7WH TS1
BRN BATGND
(GND STUD)
WH/RD C32BRK
(SPLICE TO C32BRK)
NC
NC
NC
NO
TS49
TS2
TS7
TS3
TS8
TS15
TS4
TS13
TS47
TS9
L4
JC2
P3TS1
P2L1
JC3
WORK/DRIVE LIGHT ( OPTION )
FUEL SELECT SWITCH (FORD EFI ONLY)
PRIMARY BOOM EXTEND/RETRACT SWITCH
GENERATOR SWITCH ( OPTION )DRIVE ENABLE SWITCH
HI/L0 RPM SWITCH
JIB UP/DOWN SWITCHPLATFORM LEVEL SWITCH
PLATFORM ROTATE SWITCH
START ENGINE SWITCH
PRIMARY UP/DN , TURNTABLE ROTATE
DRIVE PROPORTIONAL JOYSTICK
BOOM PROPORTIONAL JOYSTICK:
HORN SWITCHEMERGENCY STOP BUTTON
AUXILIARY SWITCH
DRIVE ENABLE LED
COMPONENT INDEX
TS14 DRIVE SPEED SWITCH
CE PLATFORM LED
CHASSIS TILT LEDL48
T 48 REMOVED FROM PLATFORM BOX AT SERIAL NUMBER 16420S1
1
86
3087A
85
85
30
8687A
85
30
8687
Prope
rty o
f Am
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nes
October 2013 Section 6 • Schematics
6 - 66
Platform Control Box Switch Panel Wiring DiagramDeutz D2011L03i and Perkins 404-22 Models(from serial number 12510)
6 - 65
Prope
rty o
f Am
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n Airli
nes
October 2013Section 6 • Schematics
6 - 67
Electrical SchematicFord LRG-425 EFI Models
(before serial number 7597)
6 - 68
Prope
rty o
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nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 68 S-40 • S-45 Part No. 102521
Electrical SchematicFord LRG-425 EFI Models(before serial number 7597)
STA
RT
ER
MO
TO
R
H2REGULATOR
-
IND.
AU
XIL
IAR
YP
UM
P
AU
XIL
IAR
YP
OW
ER
RE
LA
YS
ER
VIC
EH
OR
N
SE
RV
ICE
HO
RN
RE
LA
Y
LE
VE
LS
EN
SO
R
TIL
TA
LA
RM
BR
NB
K
OR
/BK
-41
+
+BAT.
STA.
BAT.-
ALTERNATOR
EXCT.
RD
-P1
34
RD
-27
RD
/BK
-28
BK
-43
CR5NO
CR5
PR1
RD
WH
NO
PR1
IGN
./STA
RT
RE
LA
Y
HO
UR
ME
TE
R
_
SW
ITC
H
FU
EL
RE
LA
Y
OIL
PR
ES
SU
RE
SW
ITC
H
NC OTS
NO
OP
TIO
NG
EN
ER
AT
OR
BK
-33
+
WH
/RD
-24
WH
/BK
-24
OPS
TB25 TB26WH
-21
NOCR1 CR1
CR2NO
TB21
CR2
GR
/WH
-45
TB41
C4
1R
PM
OR
/BK
15AMP.TB20
CB2
RD
RD
15AMP.
CB1
RD
P2
3B
AT
WH
C2
8T
TA
RD
/BK
C2
7A
UX
RD
TB23
TB28
RD
TB27
C2
-5
TS51
C1
-2
C7
-2
C1
-1
TS1
C9-1 BKRD-(FS)
WH-(FS)BK-(FS)
FS1
C9-2
C9-3
C3
3S
TR
BK
TB33
BK
TS52
C1
-7
C4
5G
EN
GR
/WH
TB45
C2
-7
TS2
P24FS WH
P25FS RD
P26ESTP BK
BRN
BK
/RD
C3
5E
SP
DB
K/R
D
HIG
HR
PM
LO
WR
PM
TB35
TS55
RD
RD
WH
BK
OR/BK
C1
-9
GE
NE
RA
TO
R
G2 G3
G1
VO
LT
ME
TE
R
OIL
PR
ES
SU
RE
GA
UG
E
DG
RN
(FE
H2
42
)
RD
(FE
H3
61
A)
LP
GL
OC
KO
UT
SO
LE
NO
ID
HARNESSENGINEFORD
42
PIN
PL
UG
FU
EL
PU
MP FO
RD
BK
/WH
(FE
H7
2)
PIN
7
BL
/WH
(FE
H7
87
)P
IN5
OR
/RD
(FE
H3
07
A)
PIN
23
WH
(FE
H1
6A
)P
IN1
BR
(FE
H5
70
C)
PIN
34
PUMPFUEL
BK
/RD
(FE
H4
58
)P
IN3
WH
(FE
H3
06
)P
IN2
4
BL
(FE
H6
58
)P
IN6
TB24
TB24
TS3
TS53
TB39
TE
ST
RU
N
TS22
P24BAT
C3
5R
PM
2
C3
9L
P
C2
11
GN
2
TS
W
C3
8E
SL
C6
-39
C5
-13
C5
-12
C5
-17
C5
-10
C5
-9
C5
-11
C5
-15
C5
-16
C5
-14
C5
-5
C6
-27
C6
-28
C6
-23
TB43
C6
-16
C5
-2
C5
-3
C2
-1
FAN
(OP
TIO
N)
CO
OL
ING
FA
N
TE
MP.
SW
ITC
HH
YD
RA
UL
ICO
IL
NOOTS
CR17NO
CR17
CB320AMP.
C6
-33
C6
-34
C6
-25
TB134P1RD
TB22
PLAT
GRD
KS1
RD
C1
34
PW
RO
R/R
D
C2
-4
P2
2B
AT
BK
HORN
C7
-1
H1P3
RD
L4
P2
C28TTA RD/BK RD/BK
C1
33
PL
AO
R/R
DC
4-4
C2-3
TB133
L48
D40D39
OP
TIO
NF
LA
SH
ING
BE
AC
ON
S
FB
WA
TE
RT
EM
PG
AU
GE
WA
TE
RT
EM
P
NOTE:
2) THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION.
IN THE STOWED POSITION AND KEYSWITCH "OFF".
1) ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
D6
HIG
HR
PM
(FS
)
SEE NOTE 2
TS4
TS17
C6
-26
LPGA
SF
UE
L
PU
MP
AU
XIL
IAR
Y
LP
GA
S FU
EL
FU
NC
TIO
NE
NA
.
PU
MP
AU
XIL
IAR
Y
HMS
TA
RT
EN
GIN
E
STA
RT
EN
GIN
E
12 VDC
PUMPAUX STARTER
L26 BATTERY7
10
9
8
ENG. FAULT
KEY BYPASSIGN./FUEL ON
KEY PWR.
4
3
5
2
1
AUX. ONGROUND
TACHOMETERSTART INPUT
IGN./START
MODULE
START RELAY
TB 134 IS WAGO TERMINAL BLOCK 42
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N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 69
October 2013 Section 6 • Schematics
Electrical SchematicFord LRG-425 EFI Models
(before serial number 7597)
C6
-4
C6
-6
C6
-2
C6
-3
C6
-8
C6
-18
DR
IVE
LIM
ITS
WIT
CH
BO
OM
RE
TR
AC
T
LS
1-P
RIM
AR
YB
OO
ME
XT
EN
D
LS
2-P
RIM
AR
YB
OO
MU
P
DE
SC
EN
TA
LA
RM
OP
TIO
N
PL
AT
FO
RM
RO
TA
TE
RIG
HT
/JIB
DO
WN
PL
AT
FO
RM
RO
TA
TE
LE
FT
/JIB
UP
JIB
VA
LV
ES
BRN
PL
AT
LE
VE
LU
P
PL
AT
LE
VE
LD
OW
N
DR
IVE
LIM
ITS
WIT
CH
NOHC NONC
WH
BK
WH
BK
BO
OM
EX
TE
ND
LIM
ITS
WIT
CH
DR
IVE
EN
AB
LE
NOHC
WH
BK
TB22
H3
BR
AK
ER
EL
EA
SE
VA
LV
E
TR
AV
EL
AL
AR
MO
PT
ION
DR
IVE
ED
CR
EV
ER
SE
DR
IVE
ED
CF
OR
WA
RD
PR
IMA
RY
BO
OM
DO
WN
TU
RN
TA
BL
ER
OTA
TE
LE
FT
TU
RN
TA
BL
ER
OTA
TE
RIG
HT
TU
RN
TA
BL
ER
OTA
TE
FL
OW
CO
NT
RO
L
PR
IMA
RY
BO
OM
PR
IMA
RY
BO
OM
UP
FL
OW
CO
NT
RO
L
ST
EE
RL
EF
T
ST
EE
RR
IGH
T
C5
-21
C6
-36
C6
-37
C5
-20
C5
-23
H4
GR
OU
ND
C19JSV GR/WH
TS59
TB19
TB17TB18
C6
-17
TB15
C1
9JS
VG
R/W
H
RD
RD
C4
P-7
JD
AL
AR
MG
R/B
K
C1
7JU
GR
C1
8JD
GR
/BK
TS57TS58
TB44
C4
P-5
C2
P-6
C4
P-6
C3
PB
FR
D/W
H
C2
PB
DR
D/B
K
C1
4P
LU
OR
C1
5P
LD
OR
/BK
TB14
C6
-7
TB8
TB7
TB13TB40
C7
PB
EB
K
C8
PB
RB
K/W
H
C4
0L
S1
OR
C4
P-2
C4
P-3
C3
P-7
C3
P-8
C1
3D
RE
BL
/RD
TS63
C3
P-2
C3
P-3
TS9
BRN
JIB
VA
LV
E
WH
CR13
TS8TS7
GR
/BK
-44
WH
NC
CR13
WH
BK
OR/BK
JOYSTICK CONTROL CARD
TS13
CR27NC
J3
C4
1R
PM
OR
/BK
C3
0E
DC
+W
H
C3
2B
RK
WH
/RD
C6
TR
FW
H/R
D
C3
6S
TC
BL
C3
7S
TC
CB
L/B
K
C3
1E
DC
-W
H/B
K
C5
TR
RW
H/B
K
C6
-1
C6
-5
TB1
TB36TB30
C1
PB
UR
D
TS61
C4
TR
LW
H
TS62
C3
P-1
BR
N-2
C2
P-3
J2
J1
DR
EA
BL
/WH
DR
EB
BL
/BK
DR
EL
ED
BL
/RD
J1
6
J1
7
16 8
15
TS15 L1
C6
-32
C6
-13
C6
-40
C6
-15
C6
-14
C3
1E
DC
-W
H/B
K
C3
0E
DC
+W
H
C3
2B
RK
WH
/RD
C3
7S
TC
CB
L/B
K
C3
6S
TC
BL
C6
TR
FW
H/R
D
C5
TR
RW
H/B
K
C4
TR
LW
H
C1
PB
UR
D
C2
PB
DR
D/B
K
C3
PB
FR
D/W
H
C7
PB
EB
K
C8
PB
RB
K/W
H
SJ1-WH
C4
0L
S1
ORC
17
JU
GR
C1
8JD
GR
/BK
AB
DC
C6
-19
RD
/BK
C6-30
C1
3D
RE
BL
/RD
C1
4P
LU
OR
C1
5P
LD
OR
/BK
RD/BK
5
RIG
HT
LE
FT
PL
AT
RO
TA
TE
DO
WN
UP
JIB
BO
OM
DO
WN
UP
PL
AT
LE
VE
L
EX
TE
ND
RE
TR
AC
T
BO
OM
RIG
HT
LE
FT
PL
AT
RO
TA
TE
RIG
HT
LE
FT
JIB
BO
OM
UP
DO
WN
PL
AT
LE
VE
L
EX
TE
ND
RE
TR
AC
TB
OO
M
UP
DO
WN
PR
IMA
RY
BO
OM
LE
FT
RIG
HT
TR
OTA
TE
7.5
POSITION EXCEPT AS NOTED.
1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED
NOTE:
NOCR30
CE
OPTION
LIFT/DRIVE
BR
N
P2
4F
SW
H
P2
4F
SW
H
P2
6E
ST
PB
K
13 4 2
C2
P-2
C4
P-1
4 3 14
13
12
8 7 6 16
15
1920
17
18
11
10
C3
P-6
C3
P-4
C3
P-5
C1
P-6
C1
P-1
1
C1
P-1
0
C1
P-4
C1
P-5
9 5
RD
BK
BR
N
OR
12 111 2
7
PRI UP/DN & TT ROTATE
YO
UT
XO
UT
GN
D
1 2 43 5 6
PW
R
JC2
BR
N
OR
BL
WH
13
14 54
RK
OU
T
YO
UT
31 2 4 5
PW
R
GN
D
76
DRIVE & STEERING
JC3
TB2
TB3
TB4
TB5
TB6
TB37 TB32
TB31
1
2
34
5
6
7
6
5
4
3
2
1
Deutsch
AMP
Pin1
Pin 1 GND Pin 2
Pin 2 PWR Pin 3
Pin 3 XOUT Pin 4
Pin 4 YOUT Pin 5
Pin 5 RKOUT Pin 6
Pin 6 Pin 7
Joystick Adaptor Harness
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October 2013 Section 6 • Schematics
6 - 70
Electrical SchematicFord LRG-425 EFI Models(before serial number 7597)
6 - 69
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N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 71
October 2013 Section 6 • Schematics
Ground Control Box Wiring DiagramFord LRG-425 EFI Models
(before serial number 7597)E
NG
INE
C5
BRN GND
WH-23C
BK-22C
BR-GND STUD
12
VT
OP
LA
T
C1
B
FU
NC
TIO
NS
C6
C3
B
19
/18
CA
BL
ES
C2
BC
4B
3
2C7
B 1
CR23
RD C4B-11
RD C4B-12
RD-CB3 SP
ALL BR WIRES
BRGROUND STUD
GR
OU
ND
ST
UD
DRIVE LIGHT OPTION RELAY
12
V
CHECK ENGINE
CHECK ENGINE SWITCH
JIB BOOM UP/DOWN SWITCH
ENGINE START SWITCH
EMERGENCY STOP BUTTON
AUXILIARY SWITCH
DESCRIPTION
FUNCTION ENABLE
PLATFORM LEVEL SWITCH
VOLT METER GAGE
OIL PRESSURE GAGE
WATER TEMP. GAGE
TURNTABLE ROTATE SWITCH
PLATFORM ROTATE SWITCH
PRIMARY BOOM UP/DOWN SWITCH
CIRCUIT BREAKER, CONTROLS, 15A
CIRCUIT BREAKER, ENGINE, 15A
BOOM EXTEND/RETRACT SWITCH
RESISTOR, 7.5 OHM,TURNTABLE FUNCT
G3
L2
G1
G2
LABEL
TS22
HM
R2
CB2
CB1
TS62
TS58
TS63
TS61
HOUR METER
TS52
TS59
TS57
TS55
KS1
TS51
P1
KEY SWITCH
32WH/RD-C1B-6
11BL/BK-C3B-11BL-C3B-10
BK/WH-C3B-8BK/RD-C3B-9
RD/WH-C3B-3WH-C3B-4WH/BK-C3B-5WH/RD-C3B-6BK-C3B-7
RD-C3B-1RD/BK-C3B-2
RD-C6-1
D
BK/WH-C6-8
WH/BK-C6-5
RD/WH-C6-3WH- C6-4
WH/RD-C6-6BK- C6-7
RD/BK-C6-2
C B
6
2
3
1
54
8
7
109
44B-RD/BK-C6-19
WH/BK-C1B-5
WH-C1B-4RD/WH-C1B-3
RD-C1B-1
WH-C7B
RD/BK-C1B-2
GR/WH-C4B-7GR/BK-C4B-6
BK-C7BWH-C5-3+C6-34
GR-C4B-5OR/RD-C4B-4
OR-C4B-2OR/BK-C4B-3
BL/RD-C4B-1BL/WH-C3B-12
GR/BK-C6-18
WH-CR2#87
GR- C6-17
BL/RD-C6-13
RD- C6-23
WH-C5-11
RD- C6-27
BK-CR5#30WH-S.P.
16
13
12
15
14
1918
17
2120
WH-TS22#5
RED-CR1#30
RD-ISM#4
242322
2526
2928
27
3031
GR/BK-C2B-6GR/WH-C2B-7
OR/BK-C2B-3
BL/RD-C2B-1OR-C2B-2
OR/RD-C2B-4
BK/RD-C1B-9BK/WH-C1B-8
BL/BK-C1B-11
BL-C1B-10
BL/WH-C1B-12
BK-C1B-7
BK/RD-C5-9
BK/WH-C5-10OR- C6-40OR/BK-C5-2
GR/WH-C6-39
42
BK-CR1#85
37
3433
3536
39
38
4041
D5
4443
45
RD-S.P.
TURN. ROT. R
PRI. BOOM DOWN
PRI. BOOM F.C.
TURN. ROT. LTURN. ROT. F.C.BOOM EXTENDBOOM RETRACT
PRI. BOOM UP
WH/RD-S.P.
RD/WH-S.P.
WH/BK-S.P.
RD/BK-S.P.
WH-S.P.
BK/WH-S.P.
BK-S.P.
JIB VALVE
PLAT. LEVEL. UPPLAT. LEVEL DN.
PLAT. ROT. L.PLAT. ROT. R.
DRV. ENA. LT.
IGNITION PWR.
OR/BK-S.P.OR-S.P.
GR/WH-SPGR/BK-S.P.GR-S.P.
TILT ALARM
E.D.C.+
E.D.C.-
AUX. PWR.
KEYSWITCH PWR/FBPWR. TO PLAT.
ENGINE POWER
WH/BK-S.P.WH/RD-S.P.
RD-S.P.
WH-S.P.BK-S.P.
RD-S.P.
SPARE
LIMIT SWITCH SIG.
GLOW PLUG
STEER LEFT
RPM
STEER RIGHT
CHECK ENGINE
START
PULSE PICKUP
BK/WH-S.P.BK/RD-S.P.
BK-S.P.
BL/RD-S.P. L.P.
GEN. OPTIONSPARE
HORN
BRAKE/TRAVEL ALARM
OIL PRESSURE SENDERWATER TEMP. SENDER
BL- C6-36BL/BK-C6-37
RD/BK-C6-28
OR- C6-14
OR/BK-C6-15
LIMIT SWITCH POWER46
SPARE
TS53LP/GAS SWITCH
WH/BK-C5-20WH- C5-21
WH/RD-C5-23 WH/RD-C6-32
GR-C2B-5 GR-CR5#85
PART #
P1
KS1
16397
13037
56457
13037
13037
42730
13037
CB1
CB2
42730
16397
16397
13037
56298
G3
G2
G1
R2
HM
CB3CB3CIRCUIT BREAKER, OPTIONS, 20A
BL/WH-C6-30
TS63
TS58
GR/BK-18A
WIRING
TO BASEHARNESS:
GR/WH-19A
GR-17A
OR-14A
OR/BK-15A
RD- P1 E-STOP
RD- 20B
TS55
RD- 24A
RD- 20A
BK/RD-35A
D13
TS52
GR/BK-18AGR/WH-19A
RD-CR17#30
RD- 20C
GR-17A
D14
GR/BK-44A
BK-33A
BK/WH-8A
BK-7A
CB2CB1
R2
CB3
BR (GROUND)
HM
RD/WH-3A
RD/BK-2A
RD-1A
BR (GROUND)
WH-21A
L2
RD-27ARD-42A
WH-23A
RD-CB2
NC
NC
P1
BK-22A
WH/BK-25A
WH/RD-26A
KEY SWITCHB
B1
1
24
3
RD
KS1
WH-21A
G1 G2
TS59
TS57
TS62
TS61
TS51
G3
BL/RD-39A
TS53
A
GR/BK-2B GR/BK-SP
R1R1RESISTOR, 5 OHM, BOOM FUNCTION
R1
BL - C5-13
GR/BK C2B-6
WH/RD-C5-14
WH/BK-C5-16
BL/WH-C5-13
BL/WH-ISM#10 BL/WT-S.P.
BK-ISM#3
D6
RD- C5-1
BK-ISM#1
TS22
BR-R1BR-GND
BK/RD-C5-12
CHECK ENGINE TOGGLE SWITCH
BK-C5-5
45
12
63
WH CR2#87WH-C5-17
BLK-33BWH-23BWH-ISM#7
WH-TS22#4
WH-21B
RD-ISM#6WH-ISM#9RD-24B
CR1 CR2
BK-C6-16
CR5
BK-22BGR-43D
CR17
OR-C6-33
RD-CB3 SP
BK-C6-25
BR-GND+C6-26
L45
OR/RD-H6-
RD-H6+
RD-C23-6
BL/WH-ISM#10
IGN./START
MODULEAUX. ON4
WH-CR2#86
WH-TS22#6
RD-CR2#30BR-GND.
KEY BYPASS
ENG. FAULTIGN./FUEL ON
10
8
9
6
7
5
BATTERYKEY PWR.
GROUND
RD-27BBK-33BOR/BK-41BBK-CR1#86
TACHOMETERSTART INPUT
START RELAY
3
2
1
BK/WH-38B
Prope
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October 2013 Section 6 • Schematics
6 - 72
Ground Control Box Wiring DiagramFord LRG-425 EFI Models(before serial number 7597)
6 - 71
Prope
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October 2013Section 6 • Schematics
6 - 73
Platform Control Box Wiring DiagramFord LRG-425 EFI Models
(before serial number 7597)
6 - 74
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A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 74 S-40 • S-45 Part No. 102521
Platform Control Box Wiring DiagramFord LRG-425 EFI Models(before serial number 7597)
TILT ALARM 45383
COMPONENT INDEX PART NUMBER
H1
D4
0
RE
D/B
LK
-28
H1
ALALRMTILT
RE
D-T
ILT
D3
9
BR
N
BATGND C7P-3
GR/BK C4P-4
C3P
19/18 CONTROL CABLE
C1
P(G
Y)
C2
P(B
K)
C3
P(G
R)
C4
P(B
R)
12V BATT
C7P
C4P
C7P
C28TTA RD/BK C1P-2
DR
EA
BL
/WH
DR
EB
BL
/BK
C1
3L
ED
BL
/RD
C2
9M
SR
D/W
H
C2
8T
TA
RD
/BK
C1
P-2
RE
D-T
ILT
GR
/BK
L4
8
JC
3-2
BR
NJC
3-4
,6W
H
JC
2-2
BR
N
JC
1-2
BR
N
C1
34
PW
RR
DC
2P
-4
C3
3S
TR
BK
C1
P-7
C3
5R
PM
BK
/RD
C1
P-9
C3
4S
AB
K/W
HC
1P
-8
C2
7A
UX
RD
C1
P-1
C1P
C2P
J1
1
9
RD
/BK
L4
C2
9M
SR
D/W
HC
1P
-3
C5
TR
RW
H/B
KC
3P
-5C
32
BR
KW
H/R
DC
1P
-6C
4T
RL
WH
C3
P-4
C3
6S
TC
CB
LC
1P
-10
C3
PB
FR
D/W
HC
3P
-3C
37
ST
CB
L/B
KC
1P
-11
C2
PB
DR
D/B
KC
3P
-2C
31
ED
C-
WH
/BK
C1
P-5
C1
PB
UR
DC
3P
-1C
30
ED
C+
WH
C1
P-4
C4
1R
PM
OR
/BK
C2
P-3
C1
2S
BF
BL
/WH
C3
P-1
2C
40
LS
1O
RC
2P
-2C
11
SB
DB
L/B
KC
3P
-11
C1
3D
RE
BL
/RD
C4
P-1
C1
0S
BU
BL
C3
P-1
0
C6
TR
FW
H/R
DC
3P
-6
J2
1
11
1
JC
1-5
YE
L
JC
3-3
OR
JC
3-5
BL
JC
2-5
BK
JC
2-3
OR
JC
1-3
OR
JC
2-4
RD
ALC-500
BR
N
P2
4F
SW
H
P2
4F
SW
H J3
3
C3P
OPT.
F.S.
C9P
F.S.
LS18JIB
C4
P-7
AN
DT
S8
C1
9JS
VG
R/W
H
BR
NC
17
JU
GR
C4
P-5
DR
IVE
LT
BK
/RD
C3
P-9
JD
AL
AR
MG
R/B
KC
2P
-6
C4
3H
RN
GR
C2
P-5
C8
PB
RB
K/W
HC
3P
-8
C7
PB
EB
KC
3P
-7P
26
BA
TB
KC
9P
-1P
25
FS
RD
C9
P-3
P2
4F
SW
HC
9P
-2
C1
4P
LU
OR
C4
P-2
C1
5P
LD
OR
/BK
C4
P-3
DL
ITE
GR
/BK
C2
P-6
TS
48
-WL
1R
DC
2P
-12
TS
48
-WL
2R
DC
2P
-11
C4
5G
EN
GR
/WH
C2
P-7
C3
9L
PB
L/R
DC
2P
-1
C1
32
PL
IB
KC
1P
-12
C1
8JD
GR
/BK
C4
P-6
P2
2B
AT
BK
C7
P-1
P2
3S
WB
AT
WH
C7
P-2
C1
9JS
VG
R/W
HJIB
RD
P2
RD
H1
P2
6B
AT
BK
PBOX WIRING
HARNESS
ALC-500 89353
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N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 75
October 2013 Section 6 • Schematics
Platform Control Box Switch Panel Wiring DiagramFord LRG-425 EFI Models
(before serial number 7597)
EMERGENCY STOP
P2FUEL SELECT
DRV.ENATS15
L1
AUXILIARY
TS13PRIMARYBOOM
EXTEND/RETRACT
TS8
JIB
PLATFORM
TS7PLATFORM
LEVEL
TS9P3
HORN
ROTATE
TS1
TS47
JC3L1
JC2
TS1
TS13
TS4
TS15
TS8
TS3
L3
TS9
TS7
TS2
P2
P3
BOOM PROPORTIONAL JOYSTICK:
DRIVE PROPORTIONAL JOYSTICKDRIVE ENABLE LED
AUXILIARY SWITCH
GENERATOR SWITCH ( OPTION )
START ENGINE SWITCH
PLATFORM ROTATE SWITCH
PLATFORM LEVEL SWITCH
CHECK ENGINE LIGHT
JIB UP/DOWN SWITCH
PRIMARY BOOM EXTEND/RETRACT SWITCH
HI/L0 RPM SWITCH
DRIVE ENABLE SWITCH
FUEL SELECT SWITCH (FORD EFI ONLY)
EMERGENCY STOP BUTTON
COMPONENT INDEX
HORN SWITCH
PRIMARY UP/DN , TURNTABLE ROTATE
PART NUMBER
66812, 7380566813, 668164273013037
56457
16397130371303713037
1303727378
56298
62390
75565
GR
-43
OR
-14
OR
/BK
-15
C1
8JD
GR
/BK
C4
P-6
C1
9JS
VG
R/W
HJIB
C1
7JU
GR
C4
P-5
C2
7A
UX
RD
C1
P-1
BL
/RD
-39
WH
-23
P2
6B
AT
BK
C9
P-1
P2
2B
AT
BK
C7
P-1
BK
-22
RD
WH
GR
RD
TS3
BK
/WH
-8
BL
/RD
-DE
3J1
-16
BL
/WH
-DE
1J1
-6
BK
-7
WH
WH
JD
AL
AR
MG
R/B
K-4
4C
2P
-6
HARNESS
PBOX WIRING
DASHED LINES INDICATE
OPTION WIRES
NOTE:
RD
-TIL
T
BL
/BK
-DE
2J1
-7
4
2
1
3
5
6
7
OR
J1
-13
BR
NJ1
-14
BL
J1
-4
WH
J1
-5
OR
J1
-11
BR
NJ1
-12
BK
J1
-2
RD
J1
-1
JC3JC2
CR13
WH
-JIB
C1
9JS
VG
R/W
H
WH
-24
BR
N
WH
-JIB
4
2
1
3
5
6
7
REMOVE FOR GENERATOR OPTION
WH
-24
BK
-22
WH
-24
(SPLICE TO R40LS1)
(SPLICE TO C32BRK)
OR R40LS1
WH/RD C32BRK
WH TS7
CR30
CR27
WH TS1
DETAIL A: LIFT/DRIVE OPTION
REPLACE WIRE WITH THIS WIRING DIAGRAM
(GND STUD)
BRN BATGND
CE SEE DETAIL A
WORK /TS48 / TS49
DRIVE LITE
TS48-9 WORK/DRIVE LIGHT ( OPTION ) 27378
RD
WL
1
DL
ITE
/R
DW
L2
56457
WH
J1
-5
56298
RD
+
BK
/RD
-35
WH
-24
RPM
HIGH/LOW
TS4
START
TS2
BK
-33
RD
-25
DR
IVE
LT
BK
/RD
-C3
P-9
RD
/BK
H1
L4
+
RD
-TIL
T
WH
-TS
47
GENERATOR
(OPTION)
TS47
WH
-24
GR
/WH
-45
WH
-TS
4
RDPUMP
4 3NO
NC
NC
NC
11
1
22
2
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 76
Platform Control Box Switch Panel Wiring DiagramFord LRG-425 EFI Models(before serial number 7597)
6 - 75
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 77
Electrical SchematicFord LRG-425 EFI Models
(from serial number 7597 to 11066)
6 - 78
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 78 S-40 • S-45 Part No. 102521
Electrical SchematicFord LRG-425 EFI Models(from serial number 7597 to 11066)
STA
RT
ER
MO
TO
R
H2REGULATOR
- IND.
AU
XIL
IAR
YP
UM
P
AU
XIL
IAR
YP
OW
ER
RE
LA
YS
ER
VIC
EH
OR
N
SE
RV
ICE
HO
RN
RE
LA
Y
LE
VE
LS
EN
SO
R
TIL
TA
LA
RM
PUMP
BR
NB
K
12 V DC
+
+BAT.
STA.
BAT.-
ALTERNATOR
EXCT.
RD
-13
4
RD
-27
RD
/BK
-28
BK
-43
CR5
NO CR5
PR1
RD
WH
NO
PR1
HO
UR
ME
TE
R
_
STA
RT
RE
LA
Y
OTS
FL
AS
HIN
GB
EA
CO
NS
OP
TI O
N
OP
TIO
N
GE
NE
RA
TO
R
BK
-33
+
OPS
TB25 TB26
WH
-21
CR1
NO
TB21
CR1
GR
/WH
-45
FB
TB41
C4
1R
PM
OR
/BK
15AMP.TB20
CB2
RD
RD
15AMP.
CB1
RD
P2
3B
AT
WH
C2
8T
TA
RD
/BK
C2
7A
UX
RD
C4
3H
RN
GR
TB23
TB28
RD
TB27
C2
-5
TS51
C1
-2
C7
-2
C1
-1
TS1
C9-1 BKRD-(FS)
WH-(FS)BK-(FS)
FS1
C9-2
C9-3
C3
3S
TR
BK
TB33
BK
TS52
C1
-7
C4
5G
EN
GR
/WH
TB45
C2
-7
TS2
P24FS WH
P25FS RD
P26ESTP BK
BRN
C3
5E
SP
DB
K/R
D
HIG
HR
PM
LO
WR
PM
TB35
TS55
RD
RD
WH
BK
OR/BKC
1-9
GE
NE
RA
TO
R
G2 G3
G1
VO
LT
ME
TE
R
OIL
PR
ES
SU
RE
GA
UG
E
TE
MP
GA
UG
E
C5
-16
C5
-14
C6
-27
C6
-28
C6
-23
TB43
C6
-16
C5
-2
C5
-3
FAN
(OP
TIO
N)
CO
OL
ING
FA
N
TE
MP.S
WIT
CH
HY
DR
AU
LIC
OIL
NOOTS
CR17NO
CR17
CB3
20AMP.
C6
-33
C6
-34
C6
-25
TB134P1
RD
TB22
PLAT
GRD
KS1
RD
C1
34
PW
RR
DC
2-4
P2
2B
AT
BK
C7
-1
H1
RD
P2
C28TTA RD/BK
RD/BK
C1
33
PL
AO
R/R
D
C2-3
L48
D40
FU
NC
TIO
NE
NA
.
THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION.
IN THE STOWED POSITION AND KEYSWITCH "OFF".
ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
NOTE:
WH
/BK
WH
/RD
C6
-39
L2
D6
C6
-26
TS17
TS4
HIG
HR
PM
(FS
)
F18
BK
BK
WH
WH
TS49
RD
RD
OP
TIO
NW
OR
KL
IGH
TS
OP
TIO
ND
RI V
EL
I GH
T
CR23CR23
NO
PBOX GND
DL
ITE
BK
/RD
C3
-9
FUSE 10A
L29 L29
L30L30
2
M1
S7
M2
PR2PR2
G6Y29
C4
B-1
1
C4
B-1
2
DG
RN
(FE
H2
42
)
LP
GL
OC
KO
UT
SO
LE
NO
ID
FORDENGINE
HARNESS
RD
(FE
H3
61
A)
BL
/WH
PIN
5
FU
EL
PU
MP
FUELPUMP
C2
-1
TB39
TS53
TS3
BK
PIN
13
BK
PIN
15
C3
9L
PB
L/R
DP
IN7
RD
PIN
9
WH
PIN
1
C3
8E
SL
BL
/WH
PIN
6
TS22
GR
PIN
18
C1
27
TS
T
BR
PIN
34
BK
/RD
PIN
23
C3
5R
PM
42
PIN
PL
UG
FO
RD
CR39
NC
CR39
TB24
WH
PIN
21
VS
W
VB
AT
T
C3
3S
TR
C2
1IG
N
R3
3S
TR
CR2NO
CR2
C5
-11
C5
-10
C5
-12
C5
-5
C5
-17
C5
-9
C5
-13
BL/WH
C4
1R
PM
OR
/BK
PIN
24
2P
INF
OR
DC
ON
NE
CT
OR
R2
1IG
NW
HP
IN2
4C
5-8
2
1.
3 REFER TO E0375 FOR FORD HARNSS
3
51
0O
HM
STARTERAUXHM
HORNP3
PU
MP
AU
XIL
IAR
Y
PU
MP
AU
XIL
IAR
Y
LP
GA
S FU
EL
STA
RT
EN
GIN
EE
NG
INE
STA
RT
TB 134 IS WAGO TERMINAL BLOCK 42
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 79
October 2013 Section 6 • Schematics
Electrical SchematicFord LRG-425 EFI Models
(from serial number 7597 to 11066)
POSITION EXCEPT AS NOTED.
1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED
NOTE:
MO
TO
RS
TR
OK
E
Y27
C2
9M
SR
D/W
HC
5-1
9C
1P
-3
BL/WH
Y51Y2Y3Y4Y23Y29Y13Y22Y21Y12H4Y25Y26Y20Y19Y16Y17
5
R1 R2
7.5
RD/BK
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C1
3D
RE
BL
/RD
C6
-30
C6
-19
RD
/BK
CD
BA
C1
8JD
GR
/BK
C1
7JU
GR
C4
0L
S1
OR
SJ1-WH
C8
PB
RB
K/W
H
C7
PB
EB
K
C3
PB
FR
D/W
H
C2
PB
DR
D/B
K
C1
PB
UR
D
C4
TR
LW
H
C5
TR
RW
H/B
K
C6
TR
FW
H/R
D
C3
6S
TC
BL
C3
7S
TC
CB
L/B
K
C3
2B
RK
WH
/RD
C3
0E
DC
+W
H
C3
1E
DC
-W
H/B
K
C6
-14
C6
-15
C6
-40
C6
-13
C6
-32
5
L1TS15
JC3DRIVE & STEERING
6 7
GN
D
PW
R
5421 3
YO
UT
RK
OU
T
158
167
J1
64 5
14
13
J1
DR
EL
ED
BL
/RDW
H
BL
OR
BR
N
DR
EB
BL
/BK
DR
EA
BL
/WH
JC2
PW
R
653 421
GN
D
XO
UT
YO
UT
PRI UP/DN & TT ROTATE
7
9
211 1
12
J1
6
J2
OR
BR
N
BK
RD
C2
P-3
BR
N-2
C1
P-5
C1
P-4
C1
P-1
0
C1
P-1
1
C1
P-6
C3
P-5
C3
P-4
C3
P-6
C3
P-1
TS62 C4
TR
LW
H
TS61
C1
PB
UR
D
TB30TB31
TB36 TB37 TB32TB4
TB5TB2
TB1
C6
-5
C6
-1TB3 TB6
C5
TR
RW
H/B
K
C3
1E
DC
-W
H/B
K
C3
7S
TC
CB
L/B
K
C3
6S
TC
BL
C6
TR
FW
H/R
D
C3
2B
RK
WH
/RD
C3
0E
DC
+W
H
10
11
18
17
20
19
15
16
C4
1R
PM
OR
/BK
78
243 1
J3
3P
26
ES
TP
BK
P2
4F
SW
H
P2
4F
SW
H
BR
N
NCCR27
CR30NO
4DRIVELIFT/
OPTION
CE
TS13
JOYSTICK CONTROL CARD
OR/BK
BK
WH
CR13NC
WH
GR
/BK
-44
TS7TS8
CR13
WH
JIB
VA
LV
E
BRN
TS9
C3
P-3
C3
P-2
C4
P-1
TS63
C1
3D
RE
BL
/RD
C2
P-2
C3
P-8
C3
P-7
C4
P-3
C4
P-2
C4
0L
S1
OR
C8
PB
RB
K/W
H
C7
PB
EB
K
TB40 TB13TB7
TB8
C6
-7
TB14
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C2
PB
DR
D/B
K
C3
PB
FR
D/W
H
C4
P-6
C2
P-6
C4
P-5
TB44
TS58
TS57
C1
8JD
GR
/BK
C1
7JU
GR
JD
AL
AR
MG
R/B
K
C4
P-7
RD
RD
C1
9JS
VG
R/W
H
TB15
C6
-17
TB18
TB17
TB19
TS59
C19JSV GR/WH
12
13
14
GR
OU
ND
H4
C5
-23
C5
-20
C6
-37
C6
-36
C5
-21
ST
EE
RR
IGH
T
ST
EE
RL
EF
T
FL
OW
CO
NT
RO
L
PR
IMA
RY
BO
OM
UP
PR
IMA
RY
BO
OM
FL
OW
CO
NT
RO
L
TU
RN
TA
BL
ER
OTA
TE
TU
RN
TA
BL
ER
OTA
TE
RIG
HT
TU
RN
TA
BL
ER
OTA
TE
LE
FT
PR
IMA
RY
BO
OM
DO
WN
DR
IVE
ED
CF
OR
WA
RD
DR
IVE
ED
CR
EV
ER
SE
TR
AV
EL
AL
AR
MO
PT
ION
BR
AK
ER
EL
EA
SE
VA
LV
E
BK
WH
NOHC
DR
IVE
EN
AB
LE
LIM
ITS
WIT
CH
BO
OM
EX
TE
ND
BK
WH
BK
WH
NCHONOHC
DR
IVE
LIM
ITS
WIT
CH
PL
AT
LE
VE
LD
OW
N
PL
AT
LE
VE
LU
P
BRN
JIB
VA
LV
ES
PL
AT
FO
RM
RO
TA
TE
LE
FT
/JIB
UP
PL
AT
FO
RM
RO
TA
TE
RIG
HT
/JIB
DO
WN
DE
SC
EN
TA
LA
RM
OP
TIO
N
LS
2-P
RIM
AR
YB
OO
MU
P
LS
1-P
RIM
AR
YB
OO
ME
XT
EN
D
BO
OM
RE
TR
AC
T
DR
IVE
LIM
ITS
WIT
CH
C6
-18
C6
-8
C6
-3
C6
-2
C6
-6
C6
-4
TB29
C2
9M
SR
D/W
H
TS14
RIG
HT
LE
FT
PL
AT
RO
TA
TE
DO
WN
UP
JIB
BO
OM
UP
DO
WN
PL
AT
FO
RM
LE
VE
L
EX
TE
ND
RE
TR
AC
TP
LA
TF
OR
ML
EV
EL
PL
AT
RO
TA
TE
RIG
HT
LE
FT
DO
WN
UP
JIB
BO
OM
UP
DO
WN P
LA
TF
OR
ML
EV
EL
EX
TE
ND
RE
TR
AC
TB
OO
M
UP
DO
WN
PR
IMA
RY
BO
OM
LE
FT
RIG
HT T
RO
TA
TE
1
2
34
5
6
7
6
5
4
3
2
1
Deutsch
AMP
Pin1
Pin 1 GND Pin 2
Pin 2 PWR Pin 3
Pin 3 XOUT Pin 4
Pin 4 YOUT Pin 5
Pin 5 RKOUT Pin 6
Pin 6 Pin 7
Joystick Adaptor Harness
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 80
Electrical SchematicFord LRG-425 EFI Models(from serial number 7597 to 11066)
6 - 79
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 81
October 2013 Section 6 • Schematics
Ground Control Box Wiring DiagramFord LRG-425 EFI Models
(from serial number 7597 to 11066)E
NG
INE
C5
BRN GND
WH-23C
BK-22C
BR-GND STUD
12
VT
OP
LA
T
C1
B
FU
NC
TIO
NS
C6
C3
B
19
/18
CA
BL
ES
C2
BC
4B
3
2C7
B 1
CR23
RD C4B-11
RD C4B-12
RD-CB3 SP
ALL BR WIRES
BRGROUND STUD
GR
OU
ND
ST
UD
DRIVE LIGHT OPTION RELAY
12
V
CHECK ENGINE
CHECK ENGINE SWITCH
JIB BOOM UP/DOWN SWITCH
ENGINE START SWITCH
EMERGENCY STOP BUTTON
AUXILIARY SWITCH
DESCRIPTION
FUNCTION ENABLE
PLATFORM LEVEL SWITCH
VOLT METER GAGE
OIL PRESSURE GAGE
WATER TEMP. GAGE
TURNTABLE ROTATE SWITCH
PLATFORM ROTATE SWITCH
PRIMARY BOOM UP/DOWN SWITCH
CIRCUIT BREAKER, CONTROLS, 15A
CIRCUIT BREAKER, ENGINE, 15A
BOOM EXTEND/RETRACT SWITCH
RESISTOR, 7.5 OHM,TURNTABLE FUNCT
G3
L2
G1
G2
LABEL
TS22
HM
R2
CB2
CB1
TS62
TS58
TS63
TS61
HOUR METER
TS52
TS59
TS57
TS55
KS1
TS51
P1
KEY SWITCH
32WH/RD-C1B-6
11BL/BK-C3B-11BL-C3B-10
BK/WH-C3B-8BK/RD-C3B-9
RD/WH-C3B-3WH-C3B-4WH/BK-C3B-5WH/RD-C3B-6BK-C3B-7
RD-C3B-1RD/BK-C3B-2
RD-C6-1
D
BK/WH-C6-8
WH/BK-C6-5
RD/WH-C6-3WH- C6-4
WH/RD-C6-6BK- C6-7
RD/BK-C6-2
C B
6
2
3
1
54
8
7
109
44B-RD/BK-C6-19
WH/BK-C1B-5
WH-C1B-4RD/WH-C1B-3
RD-C1B-1
WH-C7B-2
RD/BK-C1B-2
GR/WH-C4B-7GR/BK-C4B-6
BK-C7B-1WH-C5-3+C5-8
GR-C4B-5OR/RD-C4B-4
OR-C4B-2OR/BK-C4B-3
BL/RD-C4B-1BL/WH-C3B-12
GR/BK-C6-18
WH-CR2#87
GR- C6-17
BL/RD-C6-13
RD- C6-23
WH-C6-34
RD- C6-27
BK-CR5#30WH-S.P.
16
13
12
15
14
1918
17
2120
CR39 #30
RED-CR1#30
RD-CR39#85
242322
2526
2928
27
3031
GR/BK-C2B-6GR/WH-C2B-7
OR/BK-C2B-3
BL/RD-C2B-1OR-C2B-2
OR/RD-C2B-4
BK/RD-C1B-9BK/WH-C1B-8
BL/BK-C1B-11
BL-C1B-10
BL/WH-C1B-12
BK-C1B-7
BK/RD-C5-9
BL/RD-C5-10OR- C6-40OR/BK-C5-2
GR/WH-C6-39
42
BK-CR1#85
37
3433
3536
39
38
4041
D5
4443
45
RD-S.P.
TURN. ROT. R
PRI. BOOM DOWN
PRI. BOOM F.C.
TURN. ROT. LTURN. ROT. F.C.BOOM EXTENDBOOM RETRACT
PRI. BOOM UP
WH/RD-S.P.
RD/WH-S.P.
WH/BK-S.P.
RD/BK-S.P.
WH-S.P.
BK/WH-S.P.
BK-S.P.
JIB VALVE
PLAT. LEVEL. UPPLAT. LEVEL DN.
PLAT. ROT. L.PLAT. ROT. R.
DRV. ENA. LT.
IGNITION PWR.
OR/BK-S.P.OR-S.P.
GR/WH-SPGR/BK-S.P.GR-S.P.
TILT ALARM
E.D.C.+
E.D.C.-
AUX. PWR.
KEYSWITCH PWR/FBPWR. TO PLAT.
ENGINE POWER
WH/BK-S.P.WH/RD-S.P.
RD-S.P.
WH-S.P.BK-S.P.
RD-S.P.
C134PWR
LIMIT SWITCH SIG.
GLOW PLUG
STEER LEFT
RPM
STEER RIGHT
C132PLI
START
PULSE PICKUP
BK/WH-S.P.BK/RD-S.P.
BK-S.P.
BL/RD-S.P. L.P.
GEN. OPTIONJDALARM JIB
HORN
BRAKE/TRAVEL ALARM
OIL PRESSURE SENDERWATER TEMP. SENDER
TS22
BK-C5-5 WH-21B
RD-24B
CR1 CR2
BL- C6-36BL/BK-C6-37
RD/BK-C6-28
OR- C6-14
OR/BK-C6-15
SPARE46
MOTOR SPEED
TS53LP/GAS SWITCH
WH/BK-C5-20WH- C5-21
WH/RD-C5-23 WH/RD-C6-32
GR-C2B-5 GR-CR5#85
PART #
P1
KS1
16397
13037
56457
13037
13037
13480
13037
CB1
CB2
42730
16397
16397
13037
56298
G3
G2
G1
R2
HM
CB3CB3CIRCUIT BREAKER, OPTIONS, 20A
BL/WH-C6-30
TS63
TS58
GR/BK-18A
WIRING
TO BASEHARNESS:
GR/WH-19A
GR-17A
OR-14A
OR/BK-15A
RD- P1 E-STOP
RD- 20B
TS55
RD- 24A
RD- 20A
BK/RD-35A
D13
TS52
WH/BK-5A
WH/RD-6A
RD-CR17#30
RD- 20C
WH-4A
D14
GR/BK-44A
BK-33A
BK/WH-8A
BK-7A
CB2CB1
R2
CB3
BR (GROUND)
HM
RD/WH-3A
RD/BK-2A
RD-1A
BR (GROUND)
WH-21A
L2
RD-27ARD-42A
WH-23A
RD-CB2
NC
NC
P1
BK-22A
WH/BK-25A
WH/RD-26A
KEY SWITCHB
B1
1
24
3
RD
KS1
WH-21A
G1 G2
TS59
TS57
TS62
TS61
TS51
G3
BL/RD-39A
TS53
A
GR/BK-2B GR/BK-SP
R1R1RESISTOR, 5 OHM, BOOM FUNCTION
R1
C133PLT
BK-33B
WH-C5-17
GR-C5-12
BL/WH-C23-3
RD-H6+
GR/BK-C23-8 GR/BK-H6-
DRIVE LIGHT OPTIONBK/RD-CR23#86
BK/RD-9B
WH-C5-11
RD-27B
BK-C6-16
GR-43BBK-22B
CR5
OR-C6-33
RD-CB3 SP
CR39BK-C6-25
CR17
WH/RD-C5-14
WH/BK-C5-16
BL/WH-C5-13
RD-KS1-2 S.P.
RD- 12 VOLT RD-S.P.(CB3) RD-S.P.(CB2) RD-S.P.(CB1) 12V BATTERY SUPPLY
RD/WH-C5-24
WH-23B
Prope
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f Am
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nes
October 2013 Section 6 • Schematics
6 - 82
Ground Control Box Wiring DiagramFord LRG-425 EFI Models(from serial number 7597 to 11066)
6 - 81
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 83
Platform Control Box Wiring DiagramFord LRG-425 EFI Models
(from serial number 7597 to 11066)
6 - 84
Prope
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nes
1
2
3
4
5
6
7
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A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 84 S-40 • S-45 Part No. 102521
Platform Control Box Wiring DiagramFord LRG-425 EFI Models(from serial number 7597 to 11066)
TILT ALARM 45383
COMPONENT INDEX PART NUMBER
H1
D4
0
RE
D/B
LK
-28
H1
ALALRMTILT
RE
D-T
ILT
D3
9
BR
N
BATGND C7P-3
GR/BK C4P-4
C3P
19/18 CONTROL CABLE
C1
P(G
Y)
C2
P(B
K)
C3
P(G
R)
C4
P(B
R)
12V BATT
C7P
C4P
C7P
C28TTA RD/BK C1P-2
DR
EA
BL
/WH
DR
EB
BL
/BK
C1
3L
ED
BL
/RD
C2
9M
SR
D/W
H
C2
8T
TA
RD
/BK
C1
P-2
RE
D-T
ILT
GR
/BK
L4
8
JC
3-2
BR
NJC
3-4
,6W
H
JC
2-2
BR
N
JC
1-2
BR
N
C1
34
PW
RR
DC
2P
-4
C3
3S
TR
BK
C1
P-7
C3
5R
PM
BK
/RD
C1
P-9
C3
4S
AB
K/W
HC
1P
-8
C2
7A
UX
RD
C1
P-1
C1P
C2P
J1
1
9
RD
/BK
L4
C2
9M
SR
D/W
HC
1P
-3
C5
TR
RW
H/B
KC
3P
-5C
32
BR
KW
H/R
DC
1P
-6C
4T
RL
WH
C3
P-4
C3
6S
TC
BL
C1
P-1
0C
3P
BF
RD
/WH
C3
P-3
C3
7S
TC
CB
L/B
KC
1P
-11
C2
PB
DR
D/B
KC
3P
-2C
31
ED
C-
WH
/BK
C1
P-5
C1
PB
UR
DC
3P
-1C
30
ED
C+
WH
C1
P-4
C4
1R
PM
OR
/BK
C2
P-3
C1
2S
BF
BL
/WH
C3
P-1
2C
40
LS
1O
RC
2P
-2C
11
SB
DB
L/B
KC
3P
-11
C1
3D
RE
BL
/RD
C4
P-1
C1
0S
BU
BL
C3
P-1
0
C6
TR
FW
H/R
DC
3P
-6
J2
1
11
1
JC
1-5
YE
L
JC
3-3
OR
JC
3-5
BL
JC
2-5
BK
JC
2-3
OR
JC
1-3
OR
JC
2-4
RD
ALC-500
BR
N
P2
4F
SW
H
P2
4F
SW
H J3
3
C3P
OPT.
F.S.
C9P
F.S.
LS18JIB
C4
P-7
AN
DT
S8
C1
9JS
VG
R/W
H
BR
NC
17
JU
GR
C4
P-5
DR
IVE
LT
BK
/RD
C3
P-9
JD
AL
AR
MG
R/B
KC
2P
-6
C4
3H
RN
GR
C2
P-5
C8
PB
RB
K/W
HC
3P
-8
C7
PB
EB
KC
3P
-7P
26
BA
TB
KC
9P
-1P
25
FS
RD
C9
P-3
P2
4F
SW
HC
9P
-2
C1
4P
LU
OR
C4
P-2
C1
5P
LD
OR
/BK
C4
P-3
DL
ITE
BK
/RD
C3
P-9
TS
48
-WL
1R
DC
2P
-12
TS
48
-WL
2R
DC
2P
-11
C4
5G
EN
GR
/WH
C2
P-7
C3
9L
PB
L/R
DC
2P
-1
C1
32
PL
IB
KC
1P
-12
C1
8JD
GR
/BK
C4
P-6
P2
2B
AT
BK
C7
P-1
P2
3S
WB
AT
WH
C7
P-2
C1
9JS
VG
R/W
HJIB
RD
P2
RD
H1
P2
6B
AT
BK
PBOX WIRING
HARNESS
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6
7
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N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 85
October 2013 Section 6 • Schematics
Platform Control Box Switch Panel Wiring DiagramFord LRG-425 EFI Models
(from serial number 7597 to11066)
EMERGENCY STOP
P2FUEL SELECT
DRV.ENATS15
L1
AUXILIARY
TS13PRIMARYBOOM
EXTEND/RETRACT
TS8
JIB
PLATFORM
TS7PLATFORM
LEVEL
TS9P3
HORN
ROTATE
TS1
TS47
JC3
L1
JC2
TS1
TS13
TS4
TS15
TS8
TS3
L4
TS9
TS7
TS2
P2P3
BOOM PROPORTIONAL JOYSTICK:
DRIVE PROPORTIONAL JOYSTICKDRIVE ENABLE LED
AUXILIARY SWITCH
GENERATOR SWITCH ( OPTION )
START ENGINE SWITCH
PLATFORM ROTATE SWITCH
PLATFORM LEVEL SWITCH
CHASSIS TILT LED
JIB UP/DOWN SWITCH
PRIMARY BOOM EXTEND/RETRACT SWITCH
HI/L0 RPM SWITCH
DRIVE ENABLE SWITCH
FUEL SELECT SWITCH (FORD EFI ONLY)
EMERGENCY STOP BUTTON
COMPONENT INDEX
HORN SWITCH
PRIMARY UP/DN , TURNTABLE ROTATE
PART NUMBER
66812, 9450666813, 668164273013037
56457
16397130371303713037
1303727378
56298
62390
75565
GR
-43
OR
-14
OR
/BK
-15
C1
8JD
GR
/BK
C4
P-6
C1
9JS
VG
R/W
HJIB
C1
7JU
GR
C4
P-5
C2
7A
UX
RD
C1
P-1
BL
/RD
-39
WH
-23
P2
6B
AT
BK
C9
P-1
P2
2B
AT
BK
C7
P-1
BK
-22
RD
WH
GR
RD
TS3
BK
/WH
-8
BL
/RD
-DE
3J1
-16
BL
/WH
-DE
1J1
-6
BK
-7
WH
WH
JD
AL
AR
MG
R/B
K-4
4C
2P
-6
HARNESS
PBOX WIRING
DASHED LINES INDICATE
OPTION WIRES
NOTE:
RD
-TIL
T
BL
/BK
-DE
2J1
-7
4
2
1
3
5
6
7
OR
J1
-13
BR
NJ1
-14
BL
J1
-4
WH
J1
-5
OR
J1
-11
BR
NJ1
-12
BK
J1
-2
RD
J1
-1
JC3JC2
CR13
WH
-JIB
C1
9JS
VG
R/W
H
WH
-24
BR
N
WH
-JIB
4
2
1
3
5
6
7
REMOVE FOR GENERATOR OPTION
WH
-24
BK
-22
WH
-24
(SPLICE TO R40LS1)
(SPLICE TO C32BRK)
OR R40LS1
WH/RD C32BRK
WH TS7
CR30
CR27
WH TS1
DETAIL A: LIFT/DRIVE OPTION
REPLACE WIRE WITH THIS WIRING DIAGRAM
(GND STUD)
BRN BATGND
CE SEE DETAIL A
WORK /TS48 / TS49
DRIVE LITE
TS48-9 WORK/DRIVE LIGHT ( OPTION ) 27378
RD
WL
1
DL
ITE
/R
DW
L2
56457
WH
J1
-5
56298
RD
+
BK
/RD
-35
WH
-24
RPM
HIGH/LOW
TS4
START
TS2
BK
-33
RD
-25
DR
IVE
LT
BK
/RD
-C3
P-9
RD
/BK
H1
L4
+
RD
-TIL
T
WH
-TS
47
10 AMP FUSE
DRIVE
TS14
C2
9M
SR
D/W
HJ1
-8
WH
-24
SPEED
HIGH/LOW
GENERATOR
(OPTION)
TS47
WH
-24
GR
/WH
-45
WH
-TS
4
RD
TS14 DRIVE SPEED SWITCH 56457
PUMP
4 3NO
NC
NC
NC
22
2
11
1
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 86
Platform Control Box Switch Panel Wiring DiagramFord LRG-425 EFI Models(from serial number 7597 to 11066)
6 - 85
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 87
Electrical SchematicFord DSG-423 EFI Models
(from serial number 11067 to 12509)
6 - 88
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 88 S-40 • S-45 Part No. 102521
B1
B3
1
4
2
C2
7A
UX
RD
P2
0B
AT
RD
BL/WH
C4
B-1
2
C4
B-1
1
Y29
G6
PR
2
PR
2
M2
S7
M1
L30 L30
L29L29
FUSE 10A
C3
-9D
LIT
EB
K/R
D
PBOX GND
NOCR23
CR23
DR
IVE
LIG
HT
OP
TIO
N
WO
RK
LIG
HT
S
OP
TIO
N
RD
RD
TS49
WH W
H
BK
BK
F18
HIG
HR
PM
(FS
)
TS4
TS17
C6
-26
C6
-39
WH
/BK
FU
NC
TIO
NE
NA
.
L48
C2
-3
C1
33
PL
AO
R/R
D
RD/BK
C28TTA RD/BK
P2
RD
P3H1
C7
-1
HORN
P2
2B
AT
BK
C2
-4C
13
4P
WR
RD
RD
KS1
GRD
PLAT
TB22RD
P1TB42
C6
-25
C6
-34
C6
-33
20AMP. CB3
CR17
NOCR17
OTS
NO
HY
DR
AU
LIC
OIL
TE
MP.S
WIT
CH
CO
OL
ING
FA
N(O
PT
ION
)
C5
-2
C6
-16
TB43
C6
-23
C6
-28
C6
-27
C5
-16
TE
MP
GA
UG
E
OIL
PR
ES
SU
RE
GA
UG
E
VO
LT
ME
TE
R
G1
G3
G2
GE
NE
RA
TO
R
C1
-9
OR/BK
BK
WH
RD
RD
TS55
TB35
LO
WR
PM
HIG
HR
PM
C3
5E
SP
DB
K/R
D
BRN
P26ESTP BK
P25FS RD
P24FS WH
TS2
C2
-7
TB45
C4
5G
EN
GR
/WH
C1
-7
TS52
TB33
C3
3S
TR
BK
C9-3
C9-2
FS1
BK(FS)WH(FS)
RD(FS)C9-1 BK
TS1
C1
-1
C7
-2
C1
-2
TS51
C2
-5
TB27
RD
TB28
TB23
C4
3H
RN
GR
C2
7A
UX
RD
C2
8T
TA
RD
/BK
P2
3B
AT
WH
CB1
15
AM
P.
RD
RD
CB2
TB20 15AMP.
C4
1R
PM
OR
/BK
TB41
FB
GR
/WH
TB21
R2
1IG
NW
H
TB26
TB25
OPS
+
GE
NE
RA
TO
R
OP
TIO
N
OP
TIO
N
FL
AS
HIN
GB
EA
CO
NS
_
HO
UR
ME
TE
R
PR1
NO
WH
RD
PR1
CR5NOCR5
R4
3H
RN
BK
RD
/BK
RD
+
DC12 V
BK PUMP
TIL
TA
LA
RM
LE
VE
LS
EN
SO
R
RE
LA
Y
SE
RV
ICE
HO
RN
SE
RV
ICE
HO
RN
RE
LA
Y
AU
XIL
IAR
YP
OW
ER
AU
XIL
IAR
YP
UM
P
-
H2
STA
RT
ER
MO
TO
R
1K
R3
WH
/RD
PIN
39
DIAGNOSTIC
BL
UE
/PIN
KH
AR
NE
SS
EN
GIN
EF
OR
D
C1
35
RE
T
C1
35
FP
BL
PIN
18
GA
SO
LIN
ES
EN
SO
R
GY
/RD
GY
/YL
RD
BK
/BL
D C B A
C5
-8W
HP
IN2
4R
21
IGN
42
PIN
FO
RD
CO
NN
EC
TO
RO
R/B
KP
IN2
C4
1R
PM
C5
-13
C5
-9
C5
-17
C5
-5
C5
-12
C5
-10
C5
-11
CR2
NOCR2
R3
3S
TR
C2
1IG
N
VS
W
WH
PIN
16
TB24
CR39
NCCR39
FO
RD
42
PIN
PL
UG
C3
5R
PM
BK
/RD
PIN
23
C1
27
TS
WG
RP
IN3
TS22
BL
/WH
PIN
6C
38
ES
L
WH
PIN
1
BL
/RD
PIN
7C
39
LP
BK
PIN
15
TS3
TS53
TB39
C2
-1
PUMPFUEL
FUEL PUMP
BL
/WH
PIN
5
RD
/GN
HARNESSENGINEFORD
LP
GL
OC
KO
UT
WH
/BK
L2
C2
6T
SR
C5
-14
CR1
NOCR1
STA
RT
ER
RE
LA
Y
BR
N
TB9
2
1.
2
NOTE:
ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
IN THE STOWED POSITION AND KEYSWITCH "OFF".
THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION.
FAN
HM
AU
XIL
IAR
YP
UM
P
AU
XIL
IAR
YP
UM
P
LP
GA
SF
UE
L
LP
GA
SF
UE
L
STA
RT
EN
GIN
E
STA
RT
EN
GIN
E
WO
RK
LI G
HT
DR
IVE
LIG
HT
ESO433B
C1
07
AF
WH
C5
-3T
OA
LT
ER
NA
TO
RF
IEL
D5
00
AUX
R4
3
3 RESISTOR R4 REMOVED AT SERIAL NUMBER 11785 .
Electrical SchematicFord DSG-423 EFI Models(from serial number 11067 to 12509)
TB 134 IS WAGOTERMINAL BLOCK 42
Prope
rty o
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erica
n Airli
nes
1
2
3
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5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 89
October 2013 Section 6 • Schematics
Electrical SchematicFord DSG-423 EFI Models
(from serial number 11067 to 12509)
WH C2
9M
SR
D/W
H
LOHI
DR
IVE
SP
EE
D
TS14
CR30NO
NCCR27
5
R1 R2
C6
-30
C2
9M
SR
D/W
H
TB29
C6
-4
C6
-6
C6
-2
C6
-3
C6
-8
C6
-18
DR
IVE
LIM
ITS
WIT
CH
BO
OM
RE
TR
AC
T
LS
1-P
RIM
AR
YB
OO
ME
XT
EN
D
LS
2-P
RIM
AR
YB
OO
MU
P
DE
SC
EN
TA
LA
RM
OP
TIO
N
PL
AT
FO
RM
RO
TA
TE
RIG
HT
/JIB
DO
WN
PL
AT
FO
RM
RO
TA
TE
LE
FT
/JIB
UP
BRN
PL
AT
LE
VE
LU
P
PL
AT
LE
VE
LD
OW
N
DR
IVE
LIM
ITS
WIT
CH
NOHC NCHO
WH
BK
WH
BK
BO
OM
EX
TE
ND
LIM
ITS
WIT
CH
DR
IVE
EN
AB
LE
NOHC
WH
BK
BR
AK
ER
EL
EA
SE
VA
LV
E
TR
AV
EL
AL
AR
MO
PT
ION
DR
IVE
ED
CR
EV
ER
SE
DR
I VE
ED
CF
OR
WA
RD
PR
IMA
RY
BO
OM
DO
WN
TU
RN
TA
BL
ER
OTA
TE
LE
FT
TU
RN
TA
BL
ER
OTA
TE
RI G
HT
TU
RN
TA
BL
ER
OTA
TE
FL
OW
CO
NT
RO
LP
RIM
AR
YB
OO
M
PR
I MA
RY
BO
OM
UP
FL
OW
CO
NT
RO
L
ST
EE
RL
EF
T
ST
EE
RR
IGH
T
C5
-21
C6
-36
C6
-37
C5
-20
C5
-23
H4
14
13
12
TS59
TB19
TB17
TB18
C6
-17
TB15
C1
9JS
VG
R/W
H
RD
RD
C4
P-7
TS57
C4
P-5
C4
P-6
C3
PB
FR
D/W
H
C2
PB
DR
D/B
K
C1
4P
LU
OR
C1
5P
LD
OR
/BK
TB14
C6
-7
TB8
TB7 TB13TB40
C7
PB
EB
K
C8
PB
RB
K/W
H
C4
0L
S1
OR
C4
P-2
C4
P-3
C3
P-7
C3
P-8
C2
P-2
C1
3D
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BL
/RD
TS63
C4
P-1
C3
P-2
C3
P-3
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WH
TS7
WH
BK
OR/BK
JOYSTICK CONTROL CARD
TS13
CE
OPTION
LIFT/DRIVE
4
P2
4F
SW
H
P2
4F
SW
H
P2
6E
ST
PB
K3
J3
13 4 2
8 7
C4
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OR
/ BK1
6
15
19
20
17
1811
10
C3
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+W
H
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/RD
C6
TR
FW
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D
C3
6S
TC
BL
C3
7S
TC
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L/B
K
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K
C5
TR
RW
H/B
K
TB6TB3
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C6
-5
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TB2 TB5
TB4 TB32TB37
TB36
TB31 TB30
C1
PB
UR
D
TS61 C4
TR
LW
H
TS62
C3
P-1
C3
P-6
C3
P-4
C3
P-5
C1
P-6
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P-1
1
C1
P-1
0
C1
P-4
C1
P-5
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N-2
C2
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J2
6
J1
12 1
11 2
9
7
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YO
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D
1 2 43 5 6
PW
R
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EA
BL
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DR
EB
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N
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BL
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J1
13
14 54 6
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7
16 8
15
RK
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31 2 4 5
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76
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JC3 TS15L1
5
C6
-32
C6
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C6
-40
C6
-15
C6
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C3
1E
DC
-W
H/B
K
C3
0E
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H
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2B
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WH
/RD
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7S
TC
CB
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6S
TC
BL
C6
TR
FW
H/R
D
C5
TR
RW
H/ B
K
C4
TR
LW
H
C1
PB
UR
D
C2
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DR
D/B
K
C3
PB
FR
D/ W
H
C7
PB
EB
K
C8
PB
RB
K/W
H
SJ1-WH
C4
0L
S1
OR
AB
DC
C6
-19
RD
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C1
3D
RE
BL
/RD
C1
4P
LU
OR
C1
5P
LD
OR
/BK
RD/BK
7.5
Y17 Y16 Y19 Y20 Y26 Y25 H4 Y12 Y21 Y22 Y13 Y29 Y23 Y4 Y3 Y2
Y51
BL/WH
C1
P-3
C5
-24
C2
9M
SR
D/W
H
Y27
MO
TO
RS
TR
OK
E
GR
OU
ND
BR
N
NOTE:
1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED
POSITION EXCEPT AS NOTED.
JIB
VA
LV
ES
C19JSV GR/WH
JD
AL
AR
MG
R/B
K
C1
7JU
GR
C1
8JD
GR
/BK
TS58
TB44
C2
P-6
BRN
JIB
VA
LV
E
CR13
TS8
GR
/BK
-44
NC
CR13
C1
7JU
GR
C1
8JD
GR
/BK
LE
FT
RIG
HTPL
AT
RO
TA
TE
LE
FT
RIG
HTPL
AT
RO
TA
TE
DO
WN
UP
JIB
BO
OM
DO
WN
UP
PL
AT
FO
RM
LE
VE
L
DO
WN
UP
JIB
BO
OM
DO
WN
UP
PL
AT
FO
RM
LE
VE
L
RE
TR
AC
T
EX
TE
ND
BO
OM
RE
TR
AC
T
EX
TE
ND
BO
OM
DO
WN
UP
PR
I MA
RY
BO
OM
RIG
HT
LE
FTT
TR
OTA
TE
ESO433
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 90
Electrical SchematicFord DSG-423 EFI Models(from serial number 11067 to 12509)
6 - 89
Prope
rty o
f Am
erica
n Airli
nes
February 2012Section 6 • Schematics
6 - 91
Electrical SchematicFord DSG-423 EFI Models
(from serial number 12510 to 14831)
6 - 92
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 92 S-40 • S-45 Part No. 102521
Electrical SchematicFord DSG-423 EFI Models(from serial number 12510 to 14831)
B1
B3
1
4
2
C2
7A
UX
RD
P2
0B
AT
RD
BL/WH
C4
B-1
2
C4
B-1
1
Y29
G6
PR
2
PR
2
M2
S7
M1
L30 L30
L29L29
FUSE 10A
C3
-9D
LIT
EB
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D
PBOX GND
NOCR23
CR23
DR
IVE
LIG
HT
OP
TIO
N
WO
RK
LIG
HT
S
OP
TI O
N
RD
RD
TS49
WH W
H
BK
BK
F18
HIG
HR
PM
(FS
)
TS4
TS17
C6
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C6
-39
WH
/BK
FU
NC
TI O
NE
NA
.
L48
C2
-3
C1
33
PL
AO
R/R
D
RD/BK
C28TTA RD/BK
P2
RD
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C7
-1
HORN
P2
2B
AT
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C2
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13
4P
WR
RD
RD
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GRD
PLAT
TB22RD
P1TB42
C6
-25
C6
-34
C6
-33
20AMP. CB3
CR17
NOCR17
OTS
NO
HY
DR
AU
LIC
OIL
TE
MP.
SW
ITC
H
CO
OL
ING
FA
N(O
PT
ION
)
C5
-2
C6
-16
TB43
C6
-23
C6
-28
C6
-27
C5
-16
TE
MP
GA
UG
E
OIL
PR
ES
SU
RE
GA
UG
E
VO
LT
ME
TE
R
G1
G3
G2
GE
NE
RA
TO
R
C1
-9
OR/BK
BK
WH
RD
RD
TS55
TB35
LO
WR
PM
HIG
HR
PM
C3
5E
SP
DB
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D
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P25FS RD
P24FS WH
TS2
C2
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C4
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EN
GR
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-7
TS52
TB33
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3S
TR
BK
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C9-2
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RD(FS)C9-1 BK
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C1
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C2
-5
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TB23
C4
3H
RN
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C2
8T
TA
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AT
WH
CB1
15
AM
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RD
RD
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C4
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FB
GR
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R2
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NW
H
TB26
TB25
OPS
+
GE
NE
RA
TO
R
OP
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N
OP
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AS
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NO
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TA
LA
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VE
LS
EN
SO
R
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HO
RN
SE
RV
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HO
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LA
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AU
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OW
ER
AU
XIL
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UM
P
-
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STA
RT
ER
MO
TO
R
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WH
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AR
NE
SS
EN
GIN
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OR
D
C1
35
RE
T
C1
35
FP
BL
PIN
18
GA
SO
LIN
ES
EN
SO
R
GY
/RD
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/YL
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BK
/BL
D C B A
C5
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HP
IN2
4R
21
IGN
42
PIN
FO
RD
CO
NN
EC
TO
RO
R/B
KP
IN2
C4
1R
PM
C5
-13
C5
-9
C5
-17
C5
-5
C5
-12
C5
-10
C5
-11
CR2
NOCR2
R3
3S
TR
C2
1IG
N
VS
W
WH
PIN
16
TB24
CR39
NCCR39
FO
RD
42
PIN
PL
UG
C3
5R
PM
BK
/RD
PIN
23
C1
27
TS
WG
RP
IN3
TS22
BL
/WH
PIN
6C
38
ES
L
WH
PIN
1
BL
/RD
PIN
7C
39
LP
BK
PIN
15
TS3
TS53
TB39
C2
-1
PUMPFUEL
FUEL PUMP
BL
/WH
PIN
5
RD
/GN
HARNESSENGINEFORD
LP
GL
OC
KO
UT
WH
/BK
L2
C2
6T
SR
C5
-14
CR1
NOCR1
STA
RT
ER
RE
LA
Y
BR
N
TB9
3
1.
2
NOTE:
ALL SWITCHES AND CONTACTS ARE SHOWN WITH THE BOOM
IN THE STOWED POSITION AND KEYSWITCH "OFF".
THIS WIRE FOR UNITS WITHOUT GENERATOR OPTION.
FAN
HM
AU
XIL
IAR
YP
UM
P
AU
XIL
IAR
YP
UM
P
LP
GA
SF
UE
L
LP
GA
SF
UE
L
STA
RT
EN
GIN
E
STA
RT
EN
GIN
E
WO
RK
LI G
HT
DR
IVE
LI G
HT
ESO433C
C5
-3
AUX
3 RESISTOR R3 REMOVED AT SERIAL NUMBER 13740.CHECK ENGINE LAMP L2 CHANGED TO INCANDESCENT.
2
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 93
October 2013 Section 6 • Schematics
Electrical SchematicFord DSG-423 EFI Models
(from serial number 12510 to 14831)
UP
DO
WN
UP
DO
WN
UP
DO
WN
UP
DO
WN
UP
DO
WN
RIG
HT
LE
FT
RIG
HT
LE
FT
RIG
HT
LE
FT
EX
TE
ND
RE
TR
AC
T
EX
TE
ND
RE
TR
AC
TB
OO
M
BO
OM
PLA
T L
EV
EL
PLA
T R
OTA
TE
JIB
BO
OM
JIB
BO
OM
PLA
T R
OTA
TE
PLA
T L
EV
EL
PR
I BO
OM
TT
RO
TA
TE
WH
PW
R
XO
UT
YO
UT
5 62 3 4
JC2
GN
D1
PRI UP/DN & TT ROTATE
OR
1 211
12
BR
N
RD
/WH
WH
/RD
XO
UT
BL/W
H
JC3 GN
D
PW
R
YO
UT
RK
OU
T
14
13 45
BL/W
H
WH
/RD
OR
BR
N
DRIVE & STEERING
5421 3 6
TS14
C2
9M
S R
D/W
H
TB29
MO
TO
R S
TR
OK
E
Y27
C2
9M
S R
D/W
HC
5-1
9C
1P-3
BL/WH
Y51Y2Y3Y4Y23Y29Y13Y22Y21Y12H4
Y25Y26Y20Y19Y16Y17
5
R1 R2
7.5
RD/BK
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C1
3D
RE
BL/R
D
C6
-30
C6
-19
RD
/BK
CD
BA
C4
0LS
1 O
R
SJ1-WH
C8
PB
R B
K/W
H
C7
PB
E B
K
C3
PB
F R
D/ W
H
C2
PB
D R
D/B
K
C1
PB
U R
D
C4
TR
L W
H
C5
TR
R W
H/ B
K
C6
TR
F W
H/R
D
C3
6S
TC
BL
C3
7S
TC
C B
L/ B
K
C3
2B
RK
WH
/ RD
C3
0E
DC
+ W
H
C3
1E
DC
- WH
/BK
C6
-14
C6
-15
C6
-40
C6
-13
C6
-32
5
L1TS15
158167
J1
6
J1
DR
E L
ED
BL/R
D
DR
E B
BL/ B
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DR
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BL/W
H
9
J1
6
J2
C2
P-3
BR
N-2
C1
P-5
C1
P-4
C1
P-1
0
C1
P-1
1
C1
P-6
C3
P-5
C3
P-4
C3
P-6
C3
P-1 TS62 C
4T
RL W
H
TS61
C1
PB
U R
D
TB30TB31TB36 TB37 TB32TB4
TB5TB2
TB1
C6
-5
C6
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TR
R W
H/B
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/RD
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+ W
H
10
11 1817
20
19
15
16
C4
1R
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/ BK
78
243 1
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3P
26
ES
TP
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P2
4F
S W
H
P2
4F
S W
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CR30NO
4
DRIVELIFT/
OPTION
CE
TS13
JOYSTICK CONTROL CARD
OR/BKBK
WH
TS7
WH
TS9
C3
P-3
C3
P-2
C4
P-1
TS63
C1
3D
RE
BL/R
D
C2
P-2
C3
P-8
C3
P-7
C4
P-3
C4
P-2
C4
0LS
1 O
R
C8
PB
R B
K/W
H
C7
PB
E B
K
TB40 TB13TB7
TB8
C6
-7
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C1
5P
LD
OR
/BK
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4P
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OR
C2
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C3
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F R
D/W
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C4
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C4
P-5
TS57
C4
P-7
RD
RD
C1
9JS
V G
R/W
H
TB15
C6
-17
TB18TB17
TB19
TS59
12
13
14
H4
C5
-23
C5
-20
C6
-37
C6
-36
C5
- 21
ST
EE
R R
I GH
T
ST
EE
R L
EF
T
FLO
W C
ON
TR
OL
PR
IMA
RY
BO
OM
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PR
IMA
RY
BO
OM
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W C
ON
TR
OL
TU
RN
TA
BLE
RO
TA
TE
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RN
TA
BLE
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TA
TE
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HT
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TA
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TA
TE
LE
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BO
OM
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OR
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IVE
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LA
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BR
AK
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AS
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WH
NOHCD
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IT S
WIT
CH
BO
OM
EX
TE
ND
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WH
BK
WH
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DR
IVE
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IT S
WIT
CH
PLA
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EL D
OW
N
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T L
EV
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P
BRN
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TF
OR
M R
OTA
TE
LE
FT
/ JIB
UP
PLA
TF
OR
M R
OTA
TE
RIG
HT
/ JIB
DO
WN
DE
SC
EN
T A
LA
RM
LS
2-P
RIM
AR
Y B
OO
M U
P
LS
1-P
RIM
AR
Y B
OO
M E
XT
EN
D
BO
OM
RE
TR
AC
T
DR
IVE
LIM
IT S
WIT
CH
C6
-18
C6
-8
C6
-3
C6
-2
C6
- 6
C6
-4
BR
N
GR
OU
ND
C1
8JD
GR
/BK
C1
7JU
GR
CR13NC
GR
/BK
-44
TS8
CR13
JIB
VA
LVE
BRN
C2
P-6
TB44
TS58
C1
8JD
GR
/BK
C1
7JU
GR
JD
ALA
RM
GR
/BK
C19JSV GR/WH
JIB
VA
LVE
S
NOTE:
1) ALL LIMIT SWITCHES SHOWN WITH THE BOOM IN STOWED
POSITION EXCEPT AS NOTED.
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 94
Electrical SchematicFord DSG-423 EFI Models(from serial number 12510 to 14831)
6 - 93
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 95
Electrical SchematicFord DSG-423 EFI Models
(from serial number 14832 to 15662)
6 - 96
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 96 S-40 • S-45 Part No. 102521
Electrical SchematicFord DSG-423 EFI Models(from serial number 14832 to 15662)
FO
RD
42
PIN
PLU
G
DIAGNOSTIC
BLU
E/P
INK
EN
GIN
EF
OR
D
C1
35
RE
TB
LP
IN1
8
C1
35
FP
BL/W
HP
IN5
GA
SO
LIN
ES
EN
SO
R
GY
/RD
GY
/YL
RD
BK
/BL
D C B A
C5
-8R
21
IGN
WH
PIN
24
42
PIN
FO
RD
CO
NN
EC
TO
RC
41
RP
MO
R/B
KP
IN2
C5
-13
C5
-9
C5
-17
C5
-5
C5
-12
C5
-10
C5
-11
CR2
NOCR2
R3
3S
TR
BK
PIN
15
C2
1IG
NW
HP
IN1
6
VS
WW
HP
IN1
TB24
CR39NCCR39
C3
5R
PM
BK
/RD
PIN
23
C1
27
TS
WG
RP
IN3
TS22
C3
8E
SL
BL/W
HP
IN6
C3
9LP
BL/R
DP
IN7
TS3
TS53
TB39
C2
-1
PUMPFUEL
FUEL PUMP
RD
/GR
HARNESSENGINEFORD
LP
GLO
CK
OU
TW
H/B
K
L2
C2
6T
SR
WH
/RD
PIN
39
C5
-14
CR1
NOCR1
STA
RT
ER
RE
LA
Y
D10
D11
BR
EN
GS
PE
ED
B1
B3
1
4
2
C2
7A
UX
RD
P2
0B
AT
RD
RD
Y29
G6
PR
2
PR
2
M2
S7
M1
HIG
HR
PM
(FS
)
TS4
TS17
C6
-26
C6
-39
WH
/BK
FU
NC
TIO
NE
NA
.
L48
C2
-3
C28TTA RD/BK
P2
RD
P3H1
C7
-1
HORN
P2
2B
AT
BK
C2
-4P
13
4P
WR
RD
RD
KS1
GRD
PLAT
TB22
RD
P1T 42B
C6
-25
C6
-34
C6
-33
20AMP. CB3
CR17
NOCR17
OTS
NO
HY
DR
AU
LIC
OIL
TE
MP.
SW
ITC
H
CO
OLIN
GFA
N(O
PT
ION
)
C5
-2
C6
-16
TB43
C6
-23
C6
-28
C6
-27
C5
-16
TE
MP
GA
UG
E
OIL
PR
ES
SU
RE
GA
UG
E
VO
LTM
ET
ER
G1
G3
G2
GE
NE
RA
TO
R
C1
-9
TS55
LO
WR
PM
HIG
HR
PM
C3
5R
PM
BK
/RD
P26ESTP BK
P25FS RD
P24FS WH
TS2
C2
-7C
45
GE
NG
R/W
H
C1
-7
TS52
TB33
C3
3S
TR
BK
TS1
C1
-1
C7
-2
C1
-2
TS51
C2
-5
TB27
RD
TB28
TB23
C4
3H
RN
GR
C2
7A
UX
RD
C2
8T
TA
RD
/BK
P2
3B
AT
WH
CB1
15
AM
P.
RD
CB2
TB20 15AMP.
C4
1R
PM
OR
/BK
TB41
FB
TB21
R2
1IG
NW
H
TB26
TB25
OPS
+
GE
NE
RA
TO
R
OP
TIO
N
OP
TIO
N
FLA
SH
ING
BE
AC
ON
S
_
HO
UR
ME
TE
R
PR1
NO
WH
RD
PR1
CR5NOCR5
R4
3H
RN
BK
RD
/BK
RD
+
DC12 V
BK PUMP
TILT
ALA
RM
LE
VE
LS
EN
SO
R
RE
LA
Y
SE
RV
ICE
HO
RN
SE
RV
ICE
HO
RN
RE
LA
Y
AU
XIL
IAR
YP
OW
ER
AU
XIL
IAR
YP
UM
P
-
H2
STA
RT
ER
MO
TO
R
RD
BL/WH
RD/BK
OR/BKBK
WH
BR
RD
RD
D13D14
D12
D4
D40
D2
C9-3
C9-2
FS1
BKC9-1
C4
5G
EN
GR
/WH
TB35TB45
STA
RT
EN
GIN
E
HMAUXSTARTER
NOTE: ALL SWITCHES AND CONTACTS ARE SHOWN WITHTHE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF".
FAN
CR23NO
CR23
L29
WO
RK
LIG
HT
SO
PT
ION
DR
I VE
LI G
HT
OP
TIO
N
L29
C4
B-1
0R
D
C4
B-1
2R
D
C4-9 C4-11
F18
BK
BK
WH
WH
TS49
FUSE 10A
L30L30
TB9
PBOX GND
DL
ITE
BK
/RD
C3
-9
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 97
October 2013 Section 6 • Schematics
Electrical SchematicFord DSG-423 EFI Models
(from serial number 14832 to 15662)
CR13NC
GR
/BK
-44
TS8
BR
C2
-6
TB44
TS58
JD
ALA
RM
GR
/BK
JIB
VA
LVE
S
CR13
JIB
VA
LVE
GR/WH
-
+
JIB TIME DELAY CIRCUIT
CR14NO
C1
7JU
GR
C1
8JD
GR
/BK
C1
8JD
GR
/BK
C1
7JU
GR
D2
8
D2
7
BR
GR
OU
ND
WH
J1 J1
PW
R
XO
UT
YO
UT
5 62 3 4
JC2 GN
D1
PRI UP/DN & TT ROTATE
OR
1 2
11
12
BR
N
RD
/WH
WH
/RD
XO
UT
BL/W
H
JC3 GN
D
PW
R
YO
UT
RK
OU
T
14
13 45
BL/W
H
WH
/RD
OR
BR
N
DRIVE & STEERING
5421 3 6
MO
TO
RS
TR
OK
E
Y27
C2
9M
SR
D/W
HC
5-2
4C
1-3
Y51Y2Y3Y4Y23Y29Y13Y22Y21Y12H4Y25Y26Y20Y19Y16Y17
7.5
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C6
-19
CD
BA
C8
PB
RB
K/W
H
C7
PB
EB
K
C3
PB
FR
D/W
H
C2
PB
DR
D/B
K
C1
PB
UR
D
C4
TR
LW
H
C5
TR
RW
H/B
K
C6
TR
FW
H/R
D
C3
6S
TC
BL
C3
7S
TC
CB
L/B
K
C3
2B
RK
WH
/RD
C3
0E
DC
+W
H
C3
1E
DC
-W
H/B
K
C6
-14
C6
-15
C6
-40
C6
-13
C6
-32
5
L1TS15
158167
J1
6
DR
ELE
DB
L/R
D
DR
EB
BL/B
K
DR
EA
BL/W
H
96
J2
C2
-3
BR
-2
C1
-5
C1
-4
C1
-10
C1
-11
C1
-6
C3
-5
C3
-4
C3
-6
C3
-1
TS62 C4
TR
LW
H
TS61
C1
PB
UR
D
TB30TB31
TB36
TB37 TB32TB4
TB5TB2
TB1
C6
-5
C6
-1
TB3 TB6
C5
TR
RW
H/B
K
C3
1E
DC
-W
H/B
K
C3
7S
TC
CB
L/B
K
C3
6S
TC
BL
C6
TR
FW
H/R
D
C3
2B
RK
WH
/RD
C3
0E
DC
+W
H
10
11
1817 20
19
15
16
C4
1R
PM
OR
/BK
78
243 1
J3
3P
26
ES
TP
BK
P2
4F
SW
H
P2
4F
SW
H
4
DRIVELIFT/
OPTION
CE
TS13
JOYSTICK CONTROL CARD
WH
TS7TS9
C3
-3
C3
-2
C4
-1
TS63
C1
3D
RE
BL/R
D
C2
-2
C3
-8
C3
-7
C4
-3
C4
-2
C4
0LS
1O
R
C8
PB
RB
K/W
H
C7
PB
EB
K
TB40 TB13TB7
TB8
C6
-7
TB14
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C2
PB
DR
D/B
K
C3
PB
FR
D/W
H
C4
-6
C4
-5
TS57
C4
-7C
19
JS
VG
R/W
H
TB15
C6
-17
TB18TB17
TB19
TS59
12
13
14
H4
C5
-23
C5
-20
C6
-37
C6
-36
C5
-21
ST
EE
RC
CW
ST
EE
RC
W
FLO
WC
ON
TR
OL
PR
IMA
RY
BO
OM
UP
PR
IMA
RY
BO
OM
FLO
WC
ON
TR
OL
TU
RN
TA
BLE
RO
TA
TE
TU
RN
TA
BLE
RO
TA
TE
CC
W
TU
RN
TA
BLE
RO
TA
TE
CW
PR
IMA
RY
BO
OM
DO
WN
DR
IVE
ED
CF
OR
WA
RD
DR
IVE
ED
CR
EV
ER
SE
TR
AV
EL
ALA
RM
OP
TIO
N
BR
AK
ER
ELE
AS
EV
ALV
E
BO
OM
EX
TE
ND
PLA
TLE
VE
LD
OW
N
PLA
TLE
VE
LU
P
PLA
TF
OR
MR
OTA
TE
CW
/JIB
UP
PLA
TF
OR
MR
OTA
TE
CC
W/
JIB
DO
WN
DE
SC
EN
TA
LA
RM
BO
OM
RE
TR
AC
T
C6
-18
C6
-8
C6
-3
C6
-2
C6
-6
C6
-4
TB29
C2
9M
SR
D/W
H
C6
-30
R2R1
5
CR27NC
NOCR30
TS14
DR
IVE
SP
EE
D
HI LO
C2
9M
SR
D/W
H
RD
/BK
LS
1-P
RIM
AR
YB
OO
ME
XT
EN
D
C4
0LS
1O
R
C1
3D
RE
BL/R
D
SJ1-WH
D29 D30
DR
IVE
LIM
ITS
WIT
CH
DR
IVE
LIM
ITS
WIT
CH
LS
2-P
RIM
AR
YB
OO
MU
P
LIM
ITS
WIT
CH
DR
IVE
EN
AB
LE
DR
IVE
EN
AB
LE
UP
DO
WN
PR
IMA
RY
BO
OM
EX
TE
ND
RE
TR
AC
TB
OO
M
DO
WN
UP
JIBB
OO
M
EX
TE
ND
RE
TR
AC
TB
OO
M
UP
DO
WN PLA
TF
OR
MLE
VE
L
DO
WN
UP
JIB
BO
OM
CC
W
CW
PLA
TR
OTA
TE
UP
DO
WN PLA
TF
OR
MLE
VE
L
CC
W
CW
PLA
TR
OTA
TE
34 WH
BK
NC
21
NO
13
22
14 14
22
13NO
21
NC
BK
WH
2 1 2 1WH
BK
NC
21
NO
13
22
14
NOTE: ALL SWITCHES AND CONTACTS ARE SHOWN WITHTHE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF".
BR
RD
RD
WH
BKOR/BK
RD/BK
RD
BL/WH
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 98
Electrical SchematicFord DSG-423 EFI Models(from serial number 14832 to 15662)
6 - 97
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 99
Electrical SchematicFord DSG-423 EFI Models- ANSI / CSA / AS
(from serial number 15663 to 16419)
6 - 100
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 100 S-40 • S-45 Part No. 102521
Electrical SchematicFord DSG-423 EFI Models- ANSI / CSA / AS(from serial number 15663 to 16419)
LOADSENSEMODULE
U33
2 SEC
U35
NO30A
PBOX GND
U34
10ANO
2 SEC
STA
RT
ER
RE
LA
Y
CR1NO
CR1
C5
-14
L2
LP
GLO
CK
OU
TFORDENGINE
HARNESS
FUEL PUMP
FUELPUMP
C2
-1
TB39
TS53
TS3
TS22
CR39NC
CR39
TB24
CR2NO
CR2
C5
-11
C5
-10
C5
-12
C5
-5
C5
-17
C5
-9
C5
-13
42
PIN
FO
RD
CO
NN
EC
TO
R
C5
-8
ABCD
GA
SO
LIN
ES
EN
SO
R
FO
RD
EN
GIN
E
DIAGNOSTIC
42 PIN PLUGFORD
WH
/BK
RD
/GR
BK
/BL
RD
GY
/YL
GY
/RD
D10
D11
C2
6T
SR
WH
/RD
PIN
39
C3
9LP
BL/R
DP
IN7
C3
8E
SL
BL/W
HP
IN6
C1
27
TS
WG
RP
IN3
C3
5R
PM
BK
/RD
PIN
23
VS
WW
HP
IN1
C2
1IG
NW
HP
IN1
6
R3
3S
TR
BK
PIN
15
R2
1IG
NW
HP
IN2
4
C1
35
FP
BL/W
HP
IN5
C1
35
RE
TB
LP
IN1
8
C4
1R
PM
OR
/BK
PIN
2
BLU
E/P
INK
GN
DB
R
BR
STA
RT
ER
MO
TO
R
H2
-
AU
XIL
IAR
YP
UM
P
AU
XIL
IAR
YP
OW
ER
RE
LA
YS
ER
VIC
EH
OR
N
SE
RV
ICE
HO
RN
RE
LA
Y
LE
VE
LS
EN
SO
R
TILT
ALA
RM
PUMP
BK
12 VDC
+
RD
/BK
R4
3H
RN
BK
CR5NO
CR5
PR1
RD
WH
NO
PR1
HO
UR
ME
TE
R
_
FLA
SH
ING
BE
AC
ON
S
OP
TIO
N
OP
TIO
N
GE
NE
RA
TO
R
+
OPS
TB25
TB26
R2
1IG
NW
H
TB21
FB
TB41
C4
1R
PM
OR
/BK
15AMP.TB20
CB2
RD
15
AM
P.
CB1
P2
3B
AT
WH
C2
8T
TA
RD
/BK
C2
7A
UX
RD
C4
3H
RN
GR
TB23
TB28
RD
TB27
C2
-5
TS51
C1
-2
C7
-2
TS1
C3
3S
TR
BK
TB33
TS52
C1
-7
C4
5G
EN
GR
/WH
C2
-7
TS2
P24FS WH
P25FS RD
P26ESTP BKC
35
RP
MB
K/R
D
HIG
HR
PM
LO
WR
PM
TS55
C1
-9
GE
NE
RA
TO
R
G2
G3
G1
VO
LTM
ET
ER
OIL
PR
ES
SU
RE
GA
UG
E
TE
MP
GA
UG
E
C5
-16
C6
-27
C6
-28
C6
-23
TB43
C6
-16
C5
-2
(OP
TIO
N)
CO
OLIN
GFA
N
TE
MP.
SW
ITC
HH
YD
RA
ULIC
OIL
NO
OTS
CR17NO
CR17
CB320AMP.
C6
-33
C6
-34
C6
-25
TB134P1
RD
TB22
PLAT
GRD
KS1
RD
P1
34
PW
RR
DC
2-4
P2
2B
AT
BK
HORN
C7
-1
P3
RD
P2
C2
8T
TA
RD
/BK
C2
-3
FU
NC
TIO
NE
NA
.
WH
/BK
C6
-39
C6
-26
TS17
TS4
HIG
HR
PM
(FS
)
M1
S7
M2
PR
2
PR
2
G6
Y29
RD
P2
0B
AT
RD
C2
7A
UX
RD
2
4
1
3B
B1
EN
GS
PE
ED
C1
-1
D39
D40
L4
TB132
C1
-12
C1
32
PLI1
BL/W
H
C132PLI2 BK
R24PWR
P24PWR
WH
BKOR/BK
RD/BK
BL/WH
RD
BR
RD
RD
D13D14
D12
D2
D4
BK
C9-3
C9-2
FS1
BKC9-1
TB133
GR
/BK
C4
-4C
13
3P
LA
OR
/RD
RD
C4
5G
EN
GR
/WHNO
PR8
RD
WO
RK
LIG
HT
RE
LA
Y(O
PT
ION
)
TB35TB45
STARTER AUX HM
STA
RT
EN
GIN
E
-H1
+
L45
GN
/BK
H6
D88PBOX
LS18
LS18AD89
C3
-10
R204.7K
GBOX GND
812
7
6
4 5
31
GND
NOTE: ALL SWITCHES AND CONTACTS ARE SHOWN WITHTHE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF".
FAN
CR23NO
CR23
L29
WO
RK
LIG
HT
SO
PT
ION
DR
IVE
LIG
HT
OP
TIO
N
L29
C4
B-1
0R
D
C4
B-1
2R
D
C4-9 C4-11
F18
BK
BK
WH
WH
TS49
FUSE 10A
L30L30
TB9
PBOX GND
DL
ITE
BK
/RD
C3
-9
STARTER RELAY PR8 ADDED AT SERIAL NUMBER 1570321
21
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 101
October 2013 Section 6 • Schematics
Electrical SchematicFord DSG-423 EFI Models- ANSI / CSA / AS
(from serial number 15663 to 16419)
CR13NC
GR
/BK
-44
TS8
BR
C2
-6
TB44
TS58
JD
ALA
RM
GR
/BK
JIB
VA
LVE
S
CR13
JIB
VA
LVE
GR/WH
-
+
JIB TIME DELAY CIRCUIT
CR14NO
C1
7JU
GR
C1
8JD
GR
/BK
C1
8JD
GR
/BK
C1
7JU
GR
D2
8
D2
7
BR
GR
OU
ND
WH
J1 J1
PW
R
XO
UT
YO
UT
5 62 3 4
JC2 GN
D1
PRI UP/DN & TT ROTATE
OR
1 2
11
12
BR
N
RD
/WH
WH
/RD
XO
UT
BL/W
H
JC3 GN
D
PW
R
YO
UT
RK
OU
T
14
13 45
BL/W
H
WH
/RD
OR
BR
N
DRIVE & STEERING
5421 3 6
MO
TO
RS
TR
OK
E
Y27
C2
9M
SR
D/W
HC
5-2
4C
1-3
Y51Y2Y3Y4Y23Y29Y13Y22Y21Y12H4Y25Y26Y20Y19Y16Y17
7.5
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C6
-19
CD
BA
C8
PB
RB
K/W
H
C7
PB
EB
K
C3
PB
FR
D/W
H
C2
PB
DR
D/B
K
C1
PB
UR
D
C4
TR
LW
H
C5
TR
RW
H/B
K
C6
TR
FW
H/R
D
C3
6S
TC
BL
C3
7S
TC
CB
L/B
K
C3
2B
RK
WH
/RD
C3
0E
DC
+W
H
C3
1E
DC
-W
H/B
K
C6
-14
C6
-15
C6
-40
C6
-13
C6
-32
5
L1TS15
158167
J1
6
DR
ELE
DB
L/R
D
DR
EB
BL/B
K
DR
EA
BL/W
H
96
J2
C2
-3
BR
-2
C1
-5
C1
-4
C1
-10
C1
-11
C1
-6
C3
-5
C3
-4
C3
-6
C3
-1
TS62 C4
TR
LW
H
TS61
C1
PB
UR
D
TB30TB31
TB36
TB37 TB32TB4
TB5TB2
TB1
C6
-5
C6
-1
TB3 TB6
C5
TR
RW
H/B
K
C3
1E
DC
-W
H/B
K
C3
7S
TC
CB
L/B
K
C3
6S
TC
BL
C6
TR
FW
H/R
D
C3
2B
RK
WH
/RD
C3
0E
DC
+W
H
10
11
1817 20
19
15
16
C4
1R
PM
OR
/BK
78
243 1
J3
3P
26
ES
TP
BK
P2
4F
SW
H
P2
4F
SW
H
4
DRIVELIFT/
OPTION
CE
TS13
JOYSTICK CONTROL CARD
WH
TS7TS9
C3
-3
C3
-2
C4
-1
TS63
C1
3D
RE
BL/R
D
C2
-2
C3
-8
C3
-7
C4
-3
C4
-2
C4
0LS
1O
R
C8
PB
RB
K/W
H
C7
PB
EB
K
TB40 TB13TB7
TB8
C6
-7
TB14
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C2
PB
DR
D/B
K
C3
PB
FR
D/W
H
C4
-6
C4
-5
TS57
C4
-7C
19
JS
VG
R/W
H
TB15
C6
-17
TB18TB17
TB19
TS59
12
13
14
H4
C5
-23
C5
-20
C6
-37
C6
-36
C5
-21
ST
EE
RC
CW
ST
EE
RC
W
FLO
WC
ON
TR
OL
PR
IMA
RY
BO
OM
UP
PR
IMA
RY
BO
OM
FLO
WC
ON
TR
OL
TU
RN
TA
BLE
RO
TA
TE
TU
RN
TA
BLE
RO
TA
TE
CC
W
TU
RN
TA
BLE
RO
TA
TE
CW
PR
IMA
RY
BO
OM
DO
WN
DR
IVE
ED
CF
OR
WA
RD
DR
IVE
ED
CR
EV
ER
SE
TR
AV
EL
ALA
RM
OP
TIO
N
BR
AK
ER
ELE
AS
EV
ALV
E
BO
OM
EX
TE
ND
PLA
TLE
VE
LD
OW
N
PLA
TLE
VE
LU
P
PLA
TF
OR
MR
OTA
TE
CW
/JIB
UP
PLA
TF
OR
MR
OTA
TE
CC
W/
JIB
DO
WN
DE
SC
EN
TA
LA
RM
BO
OM
RE
TR
AC
T
C6
-18
C6
-8
C6
-3
C6
-2
C6
-6
C6
-4
TB29
C2
9M
SR
D/W
H
C6
-30
R2R1
5
CR27NC
NOCR30
TS14
DR
IVE
SP
EE
D
HI LO
C2
9M
SR
D/W
H
RD
/BK
LS
1-P
RIM
AR
YB
OO
ME
XT
EN
D
C4
0LS
1O
R
C1
3D
RE
BL/R
D
SJ1-WH
D29 D30
DR
IVE
LIM
ITS
WIT
CH
DR
IVE
LIM
ITS
WIT
CH
LS
2-P
RIM
AR
YB
OO
MU
P
LIM
ITS
WIT
CH
DR
IVE
EN
AB
LE
DR
IVE
EN
AB
LE
UP
DO
WN
PR
IMA
RY
BO
OM
EX
TE
ND
RE
TR
AC
TB
OO
M
DO
WN
UP
JIBB
OO
M
EX
TE
ND
RE
TR
AC
TB
OO
M
UP
DO
WN PLA
TF
OR
MLE
VE
L
DO
WN
UP
JIB
BO
OM
CC
W
CW
PLA
TR
OTA
TE
UP
DO
WN PLA
TF
OR
MLE
VE
L
CC
W
CW
PLA
TR
OTA
TE
34 WH
BK
NC
21
NO
13
22
14 14
22
13NO
21
NC
BK
WH
2 1 2 1WH
BK
NC
21
NO
13
22
14
NOTE: ALL SWITCHES AND CONTACTS ARE SHOWN WITHTHE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF".
BR
RD
RD
WH
BKOR/BK
RD/BK
RD
BL/WH
Prope
rty o
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erica
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October 2013 Section 6 • Schematics
6 - 102
Electrical SchematicFord DSG-423 EFI Models- ANSI / CSA / AS(from serial number 15663 to 16419)
6 - 101
Prope
rty o
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erica
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nes
October 2013Section 6 • Schematics
6 - 103
Electrical SchematicFord DSG-423 EFI Models- CE
(from serial number 15663 to 16419)
6 - 104
Prope
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1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 104 S-40 • S-45 Part No. 102521
Electrical SchematicFord DSG-423 EFI Models- CE(from serial number 15663 to 16419)
LOADSENSEMODULE
U33
2 SEC
U35
NO30A
PBOX GND
U34
10ANO
2 SEC
STA
RT
ER
RE
LA
Y
CR1NO
CR1
C5
-14
L2
LP
GLO
CK
OU
TFORDENGINE
HARNESS
FUEL PUMP
FUELPUMP
C2
-1
TB39
TS53
TS3
TS22
CR39NC
CR39
TB24
CR2NO
CR2
C5
-11
C5
-10
C5
-12
C5
-5
C5
-17
C5
-9
C5
-13
42
PIN
FO
RD
CO
NN
EC
TO
R
C5
-8
ABCD
GA
SO
LIN
ES
EN
SO
R
FO
RD
EN
GIN
E
DIAGNOSTIC
42 PIN PLUGFORD
WH
/BK
RD
/GR
BK
/BL
RD
GY
/YL
GY
/RD
D10
D11
C2
6T
SR
WH
/RD
PIN
39
C3
9LP
BL/R
DP
IN7
C3
8E
SL
BL/W
HP
IN6
C1
27
TS
WG
RP
IN3
C3
5R
PM
BK
/RD
PIN
23
VS
WW
HP
IN1
C2
1IG
NW
HP
IN1
6
R3
3S
TR
BK
PIN
15
R2
1IG
NW
HP
IN2
4
C1
35
FP
BL/W
HP
IN5
C1
35
RE
TB
LP
IN1
8
C4
1R
PM
OR
/BK
PIN
2
BLU
E/P
INK
GN
DB
R
BR
STA
RT
ER
MO
TO
R
H2
-
AU
XIL
IAR
YP
UM
P
AU
XIL
IAR
YP
OW
ER
RE
LA
YS
ER
VIC
EH
OR
N
SE
RV
ICE
HO
RN
RE
LA
Y
LE
VE
LS
EN
SO
R
TILT
ALA
RM
PUMP
BK
12 VDC
+
RD
/BK
R4
3H
RN
BK
CR5NO
CR5
PR1
RD
WH
NO
PR1
HO
UR
ME
TE
R
_
FLA
SH
ING
BE
AC
ON
S
OP
TIO
N
OP
TIO
N
GE
NE
RA
TO
R
+
OPS
TB25
TB26
R2
1IG
NW
H
TB21
FB
TB41
C4
1R
PM
OR
/BK
15AMP.TB20
CB2
RD
15
AM
P.
CB1
P2
3B
AT
WH
C2
8T
TA
RD
/BK
C2
7A
UX
RD
C4
3H
RN
GR
TB23
TB28
RD
TB27
C2
-5
TS51
C1
-2
C7
-2
TS1
C3
3S
TR
BK
TB33
TS52
C1
-7
C4
5G
EN
GR
/WH
C2
-7
TS2
P24FS WH
P25FS RD
P26ESTP BKC
35
RP
MB
K/R
D
HIG
HR
PM
LO
WR
PM
TS55
C1
-9
GE
NE
RA
TO
R
G2
G3
G1
VO
LTM
ET
ER
OIL
PR
ES
SU
RE
GA
UG
E
TE
MP
GA
UG
E
C5
-16
C6
-27
C6
-28
C6
-23
TB43
C6
-16
C5
-2
(OP
TIO
N)
CO
OLIN
GFA
N
TE
MP.
SW
ITC
HH
YD
RA
ULIC
OIL
NO
OTS
CR17NO
CR17
CB320AMP.
C6
-33
C6
-34
C6
-25
TB134P1
RD
TB22
PLAT
GRD
KS1
RD
P1
34
PW
RR
DC
2-4
P2
2B
AT
BK
HORN
C7
-1
P3
RD
P2
C2
8T
TA
RD
/BK
C2
-3
FU
NC
TIO
NE
NA
.
WH
/BK
C6
-39
C6
-26
TS17
TS4
HIG
HR
PM
(FS
)
M1
S7
M2
PR
2
PR
2
G6
Y29
RD
P2
0B
AT
RD
C2
7A
UX
RD
2
4
1
3B
B1
EN
GS
PE
ED
C1
-1
D39
D40
L4
TB132
C1
-12
C1
32
PLI1
BL/W
H
C132PLI2 BK
R24PWR
P24PWR
WH
BKOR/BK
RD/BK
BL/WH
RD
BR
RD
RD
D13D14
D12
D2
D4
BK
C9-3
C9-2
FS1
BKC9-1
TB133
GR
/BK
C4
-4C
13
3P
LA
OR
/RD
RD
C4
5G
EN
GR
/WHNO
PR8
RD
WO
RK
LIG
HT
RE
LA
Y(O
PT
ION
)
TB35TB45
STARTER AUX HM
STA
RT
EN
GIN
E
-H1
+
L45
GN
/BK
H6
D88PBOX
LS18
LS18AD89
C3
-10
R204.7K
GBOX GND
812
7
6
4 5
31
GND
NOTE: ALL SWITCHES AND CONTACTS ARE SHOWN WITHTHE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF".
FAN
CR23NO
CR23
L29
WO
RK
LIG
HT
SO
PT
ION
DR
IVE
LIG
HT
OP
TIO
N
L29
C4
B-1
0R
D
C4
B-1
2R
D
C4-9 C4-11
F18
BK
BK
WH
WH
TS49
FUSE 10A
L30L30
TB9
PBOX GND
DL
ITE
BK
/RD
C3
-9
STARTER RELAY PR8 ADDED AT SERIAL NUMBER 1570321
21
Prope
rty o
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erica
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nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 105
October 2013 Section 6 • Schematics
Electrical SchematicFord DSG-423 EFI Models- CE
(from serial number 15663 to 16419)
CR13NC
GR
/BK
-44
TS8
BR
C2
-6
TB44
TS58
JD
ALA
RM
GR
/BK
JIB
VA
LVE
S
CR13
JIB
VA
LVE
GR/WH
-
+
JIB TIME DELAY CIRCUIT
CR14NO
C1
7JU
GR
C1
8JD
GR
/BK
C1
8JD
GR
/BK
C1
7JU
GR
D2
8
D2
7
BR
GR
OU
ND
WH
J1 J1
PW
R
XO
UT
YO
UT
5 62 3 4
JC2 GN
D1
PRI UP/DN & TT ROTATE
OR
1 2
11
12
BR
N
RD
/WH
WH
/RD
XO
UT
BL/W
H
JC3 GN
D
PW
R
YO
UT
RK
OU
T
14
13 45
BL/W
H
WH
/RD
OR
BR
N
DRIVE & STEERING
5421 3 6
MO
TO
RS
TR
OK
E
Y27
C2
9M
SR
D/W
HC
5-2
4C
1-3
Y51Y2Y3Y4Y23Y29Y13Y22Y21Y12H4Y25Y26Y20Y19Y16Y17
7.5
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C6
-19
CD
BA
C8
PB
RB
K/W
H
C7
PB
EB
K
C3
PB
FR
D/W
H
C2
PB
DR
D/B
K
C1
PB
UR
D
C4
TR
LW
H
C5
TR
RW
H/B
K
C6
TR
FW
H/R
D
C3
6S
TC
BL
C3
7S
TC
CB
L/B
K
C3
2B
RK
WH
/RD
C3
0E
DC
+W
H
C3
1E
DC
-W
H/B
K
C6
-14
C6
-15
C6
-40
C6
-13
C6
-32
5
L1TS15
158167
J1
6
DR
ELE
DB
L/R
D
DR
EB
BL/B
K
DR
EA
BL/W
H
96
J2
C2
-3
BR
-2
C1
-5
C1
-4
C1
-10
C1
-11
C1
-6
C3
-5
C3
-4
C3
-6
C3
-1
TS62 C4
TR
LW
H
TS61
C1
PB
UR
D
TB30TB31
TB36
TB37 TB32TB4
TB5TB2
TB1
C6
-5
C6
-1
TB3 TB6
C5
TR
RW
H/B
K
C3
1E
DC
-W
H/B
K
C3
7S
TC
CB
L/B
K
C3
6S
TC
BL
C6
TR
FW
H/R
D
C3
2B
RK
WH
/RD
C3
0E
DC
+W
H
10
11
1817 20
19
15
16
C4
1R
PM
OR
/BK
78
243 1
J3
3P
26
ES
TP
BK
P2
4F
SW
H
P2
4F
SW
H
4
DRIVELIFT/
OPTION
CE
TS13
JOYSTICK CONTROL CARD
WH
TS7TS9
C3
-3
C3
-2
C4
-1
TS63
C1
3D
RE
BL/R
D
C2
-2
C3
-8
C3
-7
C4
-3
C4
-2
C4
0LS
1O
R
C8
PB
RB
K/W
H
C7
PB
EB
K
TB40 TB13TB7
TB8
C6
-7
TB14
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C2
PB
DR
D/B
K
C3
PB
FR
D/W
H
C4
-6
C4
-5
TS57
C4
-7C
19
JS
VG
R/W
H
TB15
C6
-17
TB18TB17
TB19
TS59
12
13
14
H4
C5
-23
C5
-20
C6
-37
C6
-36
C5
-21
ST
EE
RC
CW
ST
EE
RC
W
FLO
WC
ON
TR
OL
PR
IMA
RY
BO
OM
UP
PR
IMA
RY
BO
OM
FLO
WC
ON
TR
OL
TU
RN
TA
BLE
RO
TA
TE
TU
RN
TA
BLE
RO
TA
TE
CC
W
TU
RN
TA
BLE
RO
TA
TE
CW
PR
IMA
RY
BO
OM
DO
WN
DR
IVE
ED
CF
OR
WA
RD
DR
IVE
ED
CR
EV
ER
SE
TR
AV
EL
ALA
RM
OP
TIO
N
BR
AK
ER
ELE
AS
EV
ALV
E
BO
OM
EX
TE
ND
PLA
TLE
VE
LD
OW
N
PLA
TLE
VE
LU
P
PLA
TF
OR
MR
OTA
TE
CW
/JIB
UP
PLA
TF
OR
MR
OTA
TE
CC
W/
JIB
DO
WN
DE
SC
EN
TA
LA
RM
BO
OM
RE
TR
AC
T
C6
-18
C6
-8
C6
-3
C6
-2
C6
-6
C6
-4
TB29
C2
9M
SR
D/W
H
C6
-30
R2R1
5
CR27NC
NOCR30
TS14
DR
IVE
SP
EE
D
HI LO
C2
9M
SR
D/W
H
RD
/BK
LS
1-P
RIM
AR
YB
OO
ME
XT
EN
D
C4
0LS
1O
R
C1
3D
RE
BL/R
D
SJ1-WH
D29 D30
DR
IVE
LIM
ITS
WIT
CH
DR
IVE
LIM
ITS
WIT
CH
LS
2-P
RIM
AR
YB
OO
MU
P
LIM
ITS
WIT
CH
DR
IVE
EN
AB
LE
DR
IVE
EN
AB
LE
UP
DO
WN
PR
IMA
RY
BO
OM
EX
TE
ND
RE
TR
AC
TB
OO
M
DO
WN
UP
JIBB
OO
M
EX
TE
ND
RE
TR
AC
TB
OO
M
UP
DO
WN PLA
TF
OR
MLE
VE
L
DO
WN
UP
JIB
BO
OM
CC
W
CW
PLA
TR
OTA
TE
UP
DO
WN PLA
TF
OR
MLE
VE
L
CC
W
CW
PLA
TR
OTA
TE
34 WH
BK
NC
21
NO
13
22
14 14
22
13NO
21
NC
BK
WH
2 1 2 1WH
BK
NC
21
NO
13
22
14
NOTE: ALL SWITCHES AND CONTACTS ARE SHOWN WITHTHE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF".
BR
RD
RD
WH
BKOR/BK
RD/BK
RD
BL/WH
Prope
rty o
f Am
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n Airli
nes
October 2013 Section 6 • Schematics
6 - 106
Electrical SchematicFord DSG-423 EFI Models- CE(from serial number 15663 to 16419)
6 - 105
Prope
rty o
f Am
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n Airli
nes
October 2013Section 6 • Schematics
6 - 107
Electrical SchematicFord DSG-423 EFI Models- ANSI / CSA / AS
(from serial number 16420)
6 - 108
Prope
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1
2
3
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6
7
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A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 108 S-40 • S-45 Part No. 102521
Electrical SchematicFord DSG-423 EFI Models- ANSI / CSA / AS(from serial number 16420)
C32CONN.PLUG
LIGHTS PACKAGE
WO
RK
LIG
HT
S
OP
TIO
N
DR
IVE
LIG
HT
OP
TIO
N
L29 L29
C4B-9 C4B-11
CR23NO
CR23
C4
B-1
0
C4
B-1
2
RD
RD
BR
FUSE 10A
WH
WH
BK
BK
L30 L30
FORD42 PIN PLUG
DIAGNOSTIC
BLU
E/P
INK
EN
GIN
EF
OR
D
C1
35
RE
TB
LP
IN1
8
C1
35
FP
BL/W
HP
IN5
GA
SO
LIN
ES
EN
SO
R
GY
/RD
GY
/YL
RD
BK
/BL
D C B A
C5
-8R
21
IGN
WH
PIN
24
42
PIN
FO
RD
CO
NN
EC
TO
RC
41
RP
MO
R/B
KP
IN2
C5
-13
C5
-9
C5
-17
C5
-5
C5
-12
C5
-10
C5
-11
CR2
NOCR2
R3
3S
TR
BK
PIN
15
C2
1IG
NW
HP
IN1
6
VS
WW
HP
IN1
TB24
CR39NCCR39
C3
5R
PM
BK
/RD
PIN
23
C1
27
TS
WG
RP
IN3
TS22
C3
8E
SL
BL/W
HP
IN6
C3
9LP
BL/R
DP
IN7
TS3
TS53
TB39
C2
-1
PUMPFUEL
FUEL PUMP
RD
/GR
HARNESSENGINEFORD
LP
GLO
CK
OU
TW
H/B
K
L2
C2
6T
SR
WH
/RD
PIN
39
C5
-14
CR1
NOCR1
STA
RT
ER
RE
LA
Y
D10
D11
GN
DB
R
BR
CR45NO
CR45
EN
GS
PE
ED
B1
B3
1
4
2
C2
7A
UX
RD
P2
0B
AT
RD
RD
Y29
G6
PR
2
PR
2
M2
S7
M1
HIG
HR
PM
(FS
)
TS4
TS17
C6
-26
C6
-39
WH
/BK
FUN
CTIO
NE
NA
.
L48
C2
-3
C28TTA RD/BK
P2
RD
P3H1
C7
-1
HORN
P2
2B
AT
BK
C2
-4P
13
4P
WR
RD
RD
KS1
GRD
PLAT
TB22
RD
P1TB134
C6
-25
C6
-34
C6
-33
20AMP. CB3
CR17
NOCR17
OTS
NO
HY
DR
AU
LIC
OIL
TE
MP.
SW
ITC
H
CO
OLIN
GFA
N(O
PT
ION
)
C5
-2
C6
-16
TB43
C6
-23
C6
-28
C6
-27
C5
-16
TE
MP
GA
UG
E
OIL
PR
ES
SU
RE
GA
UG
E
VO
LTM
ET
ER
G1
G3
G2
GE
NE
RA
TO
R
C1
-9
TS55
LOW
RP
M
HIG
HR
PM
C3
5R
PM
BK
/RD
P26ESTP BK
P25FS RD
P24FS WH
TS2
C2
-7C
45
GE
NG
R/W
H
C1
-7
TS52
TB33
C3
3S
TR
BK
TS1
C1
-1
C7
-2
C1
-2
TS51
C2
-5
TB27
RD
TB28
TB23
C4
3H
RN
GR
C2
7A
UX
RD
C2
8T
TA
RD
/BK
P2
3B
AT
WH
CB1
15
AM
P.
RD
CB2
TB20 15AMP.
C4
1R
PM
OR
/BK
TB41
FB
TB21R
21
IGN
WH
TB26
TB25
OPS
+
GE
NE
RA
TO
R
OP
TIO
N
OP
TIO
N
FLA
SH
ING
BE
AC
ON
S
_
HO
UR
ME
TE
R
PR1
NO
WH
RD
PR1
CR5NOCR5
R4
3H
RN
BK
RD
/BK
RD
+
DC12 V
BK PUMP
TILT
ALA
RM
LE
VE
LS
EN
SO
R
RE
LA
Y
SE
RV
ICE
HO
RN
SE
RV
ICE
HO
RN
RE
LA
Y
AU
XIL
IAR
YP
OW
ER
AU
XIL
IAR
YP
UM
P
-
H2
STA
RT
ER
MO
TO
R
RD
BL/WH
RD/BK
OR/BKBK
WH
BR
RD
RD
D13D14
D12
D4
D40
D2
C9-3
C9-2
FS1
BKC9-1
RD
TB132
C1
-12
C1
32
PLI1
BL/W
H D39
C1
33
PLA
OR
/RD
C4
-4
TB133
C4
5G
EN
GR
/WHPR8
NO
RD
WO
RK
LIG
HT
SR
ELA
Y(O
PT
ION
)
TB35TB45
STA
RT
EN
GIN
E
HMAUXSTARTER
GBOX GND
12
6
4
8
7
5
31
GR
/BK
NOTE: ALL SWITCHES AND CONTACTS ARE SHOWN WITHTHE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF".
FAN
ES0433KDIODE BETWEEN T 35 AND TB45 ADDED AT SERIAL NUMBER 16453B21
21
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 109
October 2013 Section 6 • Schematics
Electrical SchematicFord DSG-423 EFI Models- ANSI / CSA / AS
(from serial number 16420)
CR13NC
GR
/BK
-44
TS8
BR
C2
-6
TB44
TS58
JD
ALA
RM
GR
/BK
JIB
VA
LVE
S
CR13
JIB
VA
LVE
GR/WH
-
+
JIB TIME DELAY CIRCUIT
CR14NO
C1
7JU
GR
C1
8JD
GR
/BK
C1
8JD
GR
/BK
C1
7JU
GR
D2
8
D2
7
BR
GR
OU
ND
WH
J1 J1
PW
R
XO
UT
YO
UT
5 62 3 4
JC2 GN
D1
PRI UP/DN & TT ROTATE
OR
1 2
11
12
BR
N
RD
/WH
WH
/RD
XO
UT
BL/W
H
JC3 GN
D
PW
R
YO
UT
RK
OU
T
14
13 45
BL/W
H
WH
/RD
OR
BR
N
DRIVE & STEERING
5421 3 6
MO
TO
RS
TR
OK
E
Y27
C2
9M
SR
D/W
HC
5-2
4C
1-3
Y51Y2Y3Y4Y23Y29Y13Y22Y21Y12H4Y25Y26Y20Y19Y16Y17
7.5
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C6
-19
CD
BA
C8
PB
RB
K/W
H
C7
PB
EB
K
C3
PB
FR
D/W
H
C2
PB
DR
D/B
K
C1
PB
UR
D
C4
TR
LW
H
C5
TR
RW
H/B
K
C6
TR
FW
H/R
D
C3
6S
TC
BL
C3
7S
TC
CB
L/B
K
C3
2B
RK
WH
/RD
C3
0E
DC
+W
H
C3
1E
DC
-W
H/B
K
C6
-14
C6
-15
C6
-40
C6
-13
C6
-32
5
L1TS15
158167
J1
6
DR
ELE
DB
L/R
D
DR
EB
BL/B
K
DR
EA
BL/W
H
96
J2
C2
-3
BR
-2
C1
-5
C1
-4
C1
-10
C1
-11
C1
-6
C3
-5
C3
-4
C3
-6
C3
-1
TS62 C4
TR
LW
H
TS61
C1
PB
UR
D
TB30TB31
TB36
TB37 TB32TB4
TB5TB2
TB1
C6
-5
C6
-1
TB3 TB6
C5
TR
RW
H/B
K
C3
1E
DC
-W
H/B
K
C3
7S
TC
CB
L/B
K
C3
6S
TC
BL
C6
TR
FW
H/R
D
C3
2B
RK
WH
/RD
C3
0E
DC
+W
H
10
11
1817 20
19
15
16
C4
1R
PM
OR
/BK
78
243 1
J3
3P
26
ES
TP
BK
P2
4F
SW
H
P2
4F
SW
H
4
DRIVELIFT/
OPTION
CE
TS13
JOYSTICK CONTROL CARD
WH
TS7TS9
C3
-3
C3
-2
C4
-1
TS63
C1
3D
RE
BL/R
D
C2
-2
C3
-8
C3
-7
C4
-3
C4
-2
C4
0LS
1O
R
C8
PB
RB
K/W
H
C7
PB
EB
K
TB40 TB13TB7
TB8
C6
-7
TB14
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C2
PB
DR
D/B
K
C3
PB
FR
D/W
H
C4
-6
C4
-5
TS57
C4
-7C
19
JS
VG
R/W
H
TB15
C6
-17
TB18TB17
TB19
TS59
12
13
14
H4
C5
-23
C5
-20
C6
-37
C6
-36
C5
-21
ST
EE
RC
CW
ST
EE
RC
W
FLO
WC
ON
TR
OL
PR
IMA
RY
BO
OM
UP
PR
IMA
RY
BO
OM
FLO
WC
ON
TR
OL
TU
RN
TA
BLE
RO
TA
TE
TU
RN
TA
BLE
RO
TA
TE
CC
W
TU
RN
TA
BLE
RO
TA
TE
CW
PR
IMA
RY
BO
OM
DO
WN
DR
IVE
ED
CF
OR
WA
RD
DR
IVE
ED
CR
EV
ER
SE
TR
AV
EL
ALA
RM
OP
TIO
N
BR
AK
ER
ELE
AS
EV
ALV
E
BO
OM
EX
TE
ND
PLA
TLE
VE
LD
OW
N
PLA
TLE
VE
LU
P
PLA
TF
OR
MR
OTA
TE
CW
/JIB
UP
PLA
TF
OR
MR
OTA
TE
CC
W/
JIB
DO
WN
DE
SC
EN
TA
LA
RM
BO
OM
RE
TR
AC
T
C6
-18
C6
-8
C6
-3
C6
-2
C6
-6
C6
-4
TB29
C2
9M
SR
D/W
H
C6
-30
R2R1
5
CR27NC
NOCR30
TS14
DR
IVE
SP
EE
D
HI LO
C2
9M
SR
D/W
H
RD
/BK
LS
1-P
RIM
AR
YB
OO
ME
XT
EN
D
C4
0LS
1O
R
C1
3D
RE
BL/R
D
SJ1-WH
D29 D30
DR
IVE
LIM
ITS
WIT
CH
DR
IVE
LIM
ITS
WIT
CH
LS
2-P
RIM
AR
YB
OO
MU
P
LIM
ITS
WIT
CH
DR
IVE
EN
AB
LE
DR
IVE
EN
AB
LE
UP
DO
WN
PR
IMA
RY
BO
OM
EX
TE
ND
RE
TR
AC
TB
OO
M
DO
WN
UP
JIBB
OO
M
EX
TE
ND
RE
TR
AC
TB
OO
M
UP
DO
WN PLA
TF
OR
MLE
VE
L
DO
WN
UP
JIB
BO
OM
CC
W
CW
PLA
TR
OTA
TE
UP
DO
WN PLA
TF
OR
MLE
VE
L
CC
W
CW
PLA
TR
OTA
TE
34 WH
BK
NC
21
NO
13
22
14 14
22
13NO
21
NC
BK
WH
2 1 2 1WH
BK
NC
21
NO
13
22
14
NOTE: ALL SWITCHES AND CONTACTS ARE SHOWN WITHTHE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF".
BR
RD
RD
WH
BKOR/BK
RD/BK
RD
BL/WH
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 110
Electrical SchematicFord DSG-423 EFI Models- ANSI / CSA / AS(from serial number 16420)
6 - 109
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 111
Electrical SchematicFord DSG-423 EFI Models- CE
(from serial number 16420)
6 - 112
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 112 S-40 • S-45 Part No. 102521
Electrical SchematicFord DSG-423 EFI Models- CE(from serial number 16420)
LOADSENSEMODULE
U33
2 SEC
U35
NO30A
PBOX GND
U34
10ANO
2 SEC
OP
TIO
N
DR
IVE
LIG
HT
OP
TIO
N
WO
RK
LIG
HT
S
LIGHTS PACKAGE
RD
RD
C4
B-1
2
C4
B-1
0
CR23
NOCR23
C4B-11C4B-9
L29L29
FUSE 10A
BR
L30L30
BK
BK
WH
WH
STA
RT
ER
RE
LA
Y
CR1NO
CR1
C5
-14
L2
LP
GLO
CK
OU
T
FORDENGINEHARNESS
FUEL PUMP
FUELPUMP
C2
-1
TB39
TS53
TS3
TS22
CR39NC
CR39
TB24
CR2NO
CR2
C5
-11
C5
-10
C5
-12
C5
-5
C5
-17
C5
-9
C5
-13
42
PIN
FO
RD
CO
NN
EC
TO
R
C5
-8
ABCD
GA
SO
LIN
ES
EN
SO
R
FO
RD
EN
GIN
E
DIAGNOSTIC
42 PIN PLUGFORD
WH
/BK
RD
/GR
BK
/BL
RD
GY
/YL
GY
/RD
D10
D11
C2
6T
SR
WH
/RD
PIN
39
C3
9LP
BL/R
DP
IN7
C3
8E
SL
BL/W
HP
IN6
C1
27
TS
WG
RP
IN3
C3
5R
PM
BK
/RD
PIN
23
VS
WW
HP
IN1
C2
1IG
NW
HP
IN1
6
R3
3S
TR
BK
PIN
15
R2
1IG
NW
HP
IN2
4
C1
35
FP
BL/W
HP
IN5
C1
35
RE
TB
LP
IN1
8
C4
1R
PM
OR
/BK
PIN
2
BLU
E/P
INK
GN
DB
R
BR
CR45NOCR45
STA
RT
ER
MO
TO
R
H2
-
AU
XIL
IAR
YP
UM
P
AU
XIL
IAR
YP
OW
ER
RE
LA
YS
ER
VIC
EH
OR
N
SE
RV
ICE
HO
RN
RE
LA
Y
LE
VE
LS
EN
SO
R
TILT
ALA
RM
PUMP
BK
12 VDC
+
RD
/BK
R4
3H
RN
BK
CR5NO
CR5
PR1
RD
WH
NO
PR1
HO
UR
ME
TE
R
_
FLA
SH
ING
BE
AC
ON
S
OP
TIO
N
OP
TIO
N
GE
NE
RA
TO
R
+
OPS
TB25
TB26
R2
1IG
NW
H
TB21
FB
TB41
C4
1R
PM
OR
/BK
15AMP.TB20
CB2
RD
15
AM
P.
CB1
P2
3B
AT
WH
C2
8T
TA
RD
/BK
C2
7A
UX
RD
C4
3H
RN
GR
TB23
TB28
RD
TB27
C2
-5
TS51
C1
-2
C7
-2
TS1
C3
3S
TR
BK
TB33
TS52
C1
-7
C4
5G
EN
GR
/WH
C2
-7
TS2
P24FS WH
P25FS RD
P26ESTP BKC
35
RP
MB
K/R
D
HIG
HR
PM
LO
WR
PM
TS55
C1
-9
GE
NE
RA
TO
R
G2
G3
G1
VO
LTM
ET
ER
OIL
PR
ES
SU
RE
GA
UG
E
TE
MP
GA
UG
E
C5
-16
C6
-27
C6
-28
C6
-23
TB43
C6
-16
C5
-2
(OP
TIO
N)
CO
OLIN
GFA
N
TE
MP.
SW
ITC
HH
YD
RA
ULIC
OIL
NO
OTS
CR17NO
CR17
CB320AMP.
C6
-33
C6
-34
C6
-25
TB134P1
RD
TB22
PLAT
GRD
KS1
RD
P1
34
PW
RR
DC
2-4
P2
2B
AT
BK
HORN
C7
-1
P3
RD
P2
C2
8T
TA
RD
/BK
C2
-3
FU
NC
TIO
NE
NA
.
WH
/BK
C6
-39
C6
-26
TS17
TS4
HIG
HR
PM
(FS
)
M1
S7
M2
PR
2
PR
2
G6
Y29
RD
P2
0B
AT
RD
C2
7A
UX
RD
2
4
1
3B
B1
EN
GS
PE
ED
C1
-1
D39
D40
L4
TB132
C1
-12
C1
32
PLI1
BL/W
H
C132PLI2 BK
R24PWR
P24PWR
WH
BKOR/BK
RD/BK
BL/WH
RD
BR
RD
RD
D13D14
D12
D2
D4
BK
C9-3
C9-2
FS1
BKC9-1
TB133
GR
/BK
C4
-4C
13
3P
LA
OR
/RD
RD
C4
5G
EN
GR
/WHNO
PR8
RD
WO
RK
LIG
HT
RE
LA
Y(O
PT
ION
)
TB35TB45
STARTER AUX HM
STA
RT
EN
GIN
E
-H1
+
L45
GN
/BK
H6
D88PBOX
LS18
LS18AD89
C3
-10
R204.7K
GBOX GND
812
7
6
4 5
31
GND
NOTE: ALL SWITCHES AND CONTACTS ARE SHOWN WITHTHE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF".
FAN
DIODE BETWEEN T 35 AND TB45 ADDED AT SERIAL NUMBER 16453B21
21
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 113
October 2013 Section 6 • Schematics
Electrical SchematicFord DSG-423 EFI Models- CE
(from serial number 16420)
CR13NC
GR
/BK
-44
TS8
BR
C2
-6
TB44
TS58
JD
ALA
RM
GR
/BK
JIB
VA
LVE
S
CR13
JIB
VA
LVE
GR/WH
-
+
JIB TIME DELAY CIRCUIT
CR14NO
C1
7JU
GR
C1
8JD
GR
/BK
C1
8JD
GR
/BK
C1
7JU
GR
D2
8
D2
7
BR
GR
OU
ND
WH
J1 J1
PW
R
XO
UT
YO
UT
5 62 3 4
JC2 GN
D1
PRI UP/DN & TT ROTATE
OR
1 2
11
12
BR
N
RD
/WH
WH
/RD
XO
UT
BL/W
H
JC3 GN
D
PW
R
YO
UT
RK
OU
T
14
13 45
BL/W
H
WH
/RD
OR
BR
N
DRIVE & STEERING
5421 3 6
MO
TO
RS
TR
OK
E
Y27
C2
9M
SR
D/W
HC
5-2
4C
1-3
Y51Y2Y3Y4Y23Y29Y13Y22Y21Y12H4Y25Y26Y20Y19Y16Y17
7.5
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C6
-19
CD
BA
C8
PB
RB
K/W
H
C7
PB
EB
K
C3
PB
FR
D/W
H
C2
PB
DR
D/B
K
C1
PB
UR
D
C4
TR
LW
H
C5
TR
RW
H/B
K
C6
TR
FW
H/R
D
C3
6S
TC
BL
C3
7S
TC
CB
L/B
K
C3
2B
RK
WH
/RD
C3
0E
DC
+W
H
C3
1E
DC
-W
H/B
K
C6
-14
C6
-15
C6
-40
C6
-13
C6
-32
5
L1TS15
158167
J1
6
DR
ELE
DB
L/R
D
DR
EB
BL/B
K
DR
EA
BL/W
H
96
J2
C2
-3
BR
-2
C1
-5
C1
-4
C1
-10
C1
-11
C1
-6
C3
-5
C3
-4
C3
-6
C3
-1
TS62 C4
TR
LW
H
TS61
C1
PB
UR
D
TB30TB31
TB36
TB37 TB32TB4
TB5TB2
TB1
C6
-5
C6
-1
TB3 TB6
C5
TR
RW
H/B
K
C3
1E
DC
-W
H/B
K
C3
7S
TC
CB
L/B
K
C3
6S
TC
BL
C6
TR
FW
H/R
D
C3
2B
RK
WH
/RD
C3
0E
DC
+W
H
10
11
1817 20
19
15
16
C4
1R
PM
OR
/BK
78
243 1
J3
3P
26
ES
TP
BK
P2
4F
SW
H
P2
4F
SW
H
4
DRIVELIFT/
OPTION
CE
TS13
JOYSTICK CONTROL CARD
WH
TS7TS9
C3
-3
C3
-2
C4
-1
TS63
C1
3D
RE
BL/R
D
C2
-2
C3
-8
C3
-7
C4
-3
C4
-2
C4
0LS
1O
R
C8
PB
RB
K/W
H
C7
PB
EB
K
TB40 TB13TB7
TB8
C6
-7
TB14
C1
5P
LD
OR
/BK
C1
4P
LU
OR
C2
PB
DR
D/B
K
C3
PB
FR
D/W
H
C4
-6
C4
-5
TS57
C4
-7C
19
JS
VG
R/W
H
TB15
C6
-17
TB18TB17
TB19
TS59
12
13
14
H4
C5
-23
C5
-20
C6
-37
C6
-36
C5
-21
ST
EE
RC
CW
ST
EE
RC
W
FLO
WC
ON
TR
OL
PR
IMA
RY
BO
OM
UP
PR
IMA
RY
BO
OM
FLO
WC
ON
TR
OL
TU
RN
TA
BLE
RO
TA
TE
TU
RN
TA
BLE
RO
TA
TE
CC
W
TU
RN
TA
BLE
RO
TA
TE
CW
PR
IMA
RY
BO
OM
DO
WN
DR
IVE
ED
CF
OR
WA
RD
DR
IVE
ED
CR
EV
ER
SE
TR
AV
EL
ALA
RM
OP
TIO
N
BR
AK
ER
ELE
AS
EV
ALV
E
BO
OM
EX
TE
ND
PLA
TLE
VE
LD
OW
N
PLA
TLE
VE
LU
P
PLA
TF
OR
MR
OTA
TE
CW
/JIB
UP
PLA
TF
OR
MR
OTA
TE
CC
W/
JIB
DO
WN
DE
SC
EN
TA
LA
RM
BO
OM
RE
TR
AC
T
C6
-18
C6
-8
C6
-3
C6
-2
C6
-6
C6
-4
TB29
C2
9M
SR
D/W
H
C6
-30
R2R1
5
CR27NC
NOCR30
TS14
DR
IVE
SP
EE
D
HI LO
C2
9M
SR
D/W
H
RD
/BK
LS
1-P
RIM
AR
YB
OO
ME
XT
EN
D
C4
0LS
1O
R
C1
3D
RE
BL/R
D
SJ1-WH
D29 D30
DR
IVE
LIM
ITS
WIT
CH
DR
IVE
LIM
ITS
WIT
CH
LS
2-P
RIM
AR
YB
OO
MU
P
LIM
ITS
WIT
CH
DR
IVE
EN
AB
LE
DR
IVE
EN
AB
LE
UP
DO
WN
PR
IMA
RY
BO
OM
EX
TE
ND
RE
TR
AC
TB
OO
M
DO
WN
UP
JIBB
OO
M
EX
TE
ND
RE
TR
AC
TB
OO
M
UP
DO
WN PLA
TF
OR
MLE
VE
L
DO
WN
UP
JIB
BO
OM
CC
W
CW
PLA
TR
OTA
TE
UP
DO
WN PLA
TF
OR
MLE
VE
L
CC
W
CW
PLA
TR
OTA
TE
34 WH
BK
NC
21
NO
13
22
14 14
22
13NO
21
NC
BK
WH
2 1 2 1WH
BK
NC
21
NO
13
22
14
NOTE: ALL SWITCHES AND CONTACTS ARE SHOWN WITHTHE BOOM IN THE STOWED POSITION AND KEYSWITCH "OFF".
BR
RD
RD
WH
BKOR/BK
RD/BK
RD
BL/WH
Prope
rty o
f Am
erica
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nes
October 2013 Section 6 • Schematics
6 - 114
Electrical SchematicFord DSG-423 EFI Models- CE(from serial number 16420)
6 - 113
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 115
Ground Control Box Wiring DiagramFord DSG-423 EFI Models
(before serial number 14832)
6 - 116
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 116 S-40 • S-45 Part No. 102521
ALL BR WIRES
GROUND STUD
BR
BR-GND STUD
BK-22C
WH-23C
HARNESS:TO BASE
WIRING
GR
OU
ND
ST
UD
B
B1
1
24
3
RD
KEY SWITCH
KS1
44B-RD/BK-C6-19
12
V
EN
GIN
E1
9/1
8C
AB
LE
SF
UN
CT
ION
S1
2V
TO
PL
AT
C5
C6
(GY
)
C1
B
(BR
)
C4
B
(GR
)
C3
B
(BK
)
C2
BC
7B 1
2
3
R2
AD ABCD
WH-23B
RD-27B
GR-C5-12
BK-C5-5
TS22
BK-22B
GR-43B
CR5
BK-C6-16
WH-C5-17
WH-21B
BK-33B
RD-24B
CR1 CR2
C B
OR-C6-33
CR39
RD-CB3 SP
BK-C6-25
WH-C5-11
CR17
RD- 20B
RD- P1 E-STOP
OR/BK-15A
GR/WH-19A
GR/BK-18A
GR-17A
OR-14A
BK/RD-35A
RD- 20A
RD- 24A
TS55
TS52
RD-CR17/CR23 #30
WH-4AWH/RD-6AWH/BK-5A
GR/BK-44A
RD- 20C
BK-7A
BK/WH-8A
BK-33A
CB1 CB2
CB3
D5
35BK/RD-C5-9 BK/RD-C1B-9
GR/BK-C6-18 GR/BK-C4B-6
BL/WH-C3B-12
BL/RD-C4B-1
OR/BK-C4B-3
OR-C4B-2
OR/RD-C4B-4
GR-C4B-5
RD/BK-C3B-2
RD-C3B-1
BK-C3B-7
WH/RD-C3B-6
WH/BK-C3B-5
WH-C3B-4
RD/WH-C3B-3
BK/RD-C3B-9
BK/WH-C3B-8
BL-C3B-10
BL/BK-C3B-11
RD/BK-C6-2
BK- C6-7
WH/RD-C6-6
WH- C6-4
RD/WH-C6-3
WH/BK-C6-5
BK/WH-C6-8
RD- C6-1
OR/BK-C6-15
OR- C6-14
BL/RD-C6-13
GR- C6-17
9
1
2
4
3
5
6
7
8
13
11
10
12
14
15
17
16
RD-S.P.(CB3)
BK-C1B-7
BK/WH-C1B-8
WH-C6-34
BK-C7B-1
GR/WH-C4B-7
RD/BK-C1B-2
WH-C7B-2
RD-C1B-1
RD/WH-C1B-3
WH-C1B-4
WH/BK-C1B-5
WH/RD-C1B-6
WH/RD-C5-14
RD- 12 VOLT
WH/BK-C5-16
BL/WH-C6-30
RD- C6-23
WH-C5-3+C5-8
RD/WH-C5-24
WH/RD-C5-23
WH- C5-21
WH/BK-C5-20
RD/BK-C6-28
RD- C6-27
22
20
18
19
21
24
23
26
25
BK-CR5#30
RD-S.P.(CB2)
WH-CR2#87
RED-CR1#30
CR39 #30
27
28
30
29
33
31
32
34
RD-CR39#85
BK-CR1#85
GR-C2B-5
BL/WH-C1B-12
BL-C1B-10
BL/BK-C1B-11
RD-C2B-4
OR-C2B-2
BL/RD-C2B-1
OR/BK-C2B-3
GR/WH-C2B-7
GR/BK-C2B-6
BL/BK-C6-37
BL- C6-36
OR/BK-C5-2
OR- C6-40
BL/RD-C5-10
GR/WH-C6-39
GR/BK-2B
37
36
38
39
41
40
43
42
GR-CR5#85
46
45
44
BK/RD-S.P. RPM
GR/BK-S.P.
DRV. ENA. LT.
PLAT. ROT. L.
PLAT. LEVEL DN.
PLAT. LEVEL. UP
PRI. BOOM UP
BOOM RETRACT
BOOM EXTEND
TURN. ROT. F.C.
TURN. ROT. R
PRI. BOOM F.C.
PRI. BOOM DOWN
TURN. ROT. L
BK-S.P.
BK/WH-S.P.
WH-S.P.
RD/BK-S.P.
WH/BK-S.P.
RD/WH-S.P.
WH/RD-S.P.
RD-S.P.
GR-S.P.
OR-S.P.
OR/BK-S.P.
C133PLT
12V BATTERY SUPPLY
MOTOR SPEED
WATER TEMP. SENDER
OIL PRESSURE SENDER
BRAKE/TRAVEL ALARM
GLOW PLUG
ENGINE POWER
PWR. TO PLAT.
KEYSWITCH PWR/FB
AUX. PWR.
TILT ALARM
IGNITION PWR.
PLAT. ROT. R.
JIB VALVE
WH/RD-S.P.
RD-S.P.(CB1)
BK-S.P.
WH-S.P.
WH/BK-S.P.
GR/WH-SP
WH-S.P.
RD-S.P.
BK/WH-S.P.
RD-S.P.
BK-S.P.
E.D.C.+
START
E.D.C.-
HM
BL/WH-C5-13
RD/WH-3A
RD-1A
RD/BK-2A
BR (GROUND)
WH-21A
R3
L2 TS53
NC
NC
BL/RD-39A
RD-42ARD-27A
RD-CB2
WH-23A
WH/RD-26A
WH/BK-25A
BK-22A
P1
JDALARM JIB
GEN. OPTION
PULSE PICKUP
STEER RIGHT
STEER LEFT
LIMIT SWITCH SIG.
C134PWR
GR/BK-S.P.
RD-KS1-2 S.P.
BL/RD-S.P.
C132PLI
L.P.
HORN
SPARE
G1
BR (GROUND)
WH-21A
G2
TS57
TS59
R1
TS58
TS63
TS62
TS61
TS51
G3
13480TS51AUXILIARY SWITCH
RESISTOR, 1K OHM/2W, CHECK ENGINE
LP/GAS SWITCH
PLATFORM ROTATE SWITCH
FUNCTION ENABLE
ENGINE START SWITCH
VOLT METER GAGE
TURNTABLE ROTATE SWITCH
CHECK ENGINE SWITCH
HOUR METER
WATER TEMP. GAGE
CHECK ENGINE (after serial number 13739)
OIL PRESSURE GAGE
RESISTOR, 5 OHM, BOOM FUNCTION
CIRCUIT BREAKER, OPTIONS, 20A
RESISTOR, 7.5 OHM,TURNTABLE FUNCT
BOOM EXTEND/RETRACT SWITCH
CIRCUIT BREAKER, ENGINE, 15A
CIRCUIT BREAKER, CONTROLS, 15A
PRIMARY BOOM UP/DOWN SWITCH
JIB BOOM UP/DOWN SWITCH
PLATFORM LEVEL SWITCH
R1R1
G3
R3
HM
L2
G1
G2
R2
G3
104333
119870
HM
G1
G2
R2
16397TS61
TS58
TS22
TS62
CB3
CB2
CB1
CB2
CB3
CB1
42730
13037
16397
TS52
TS53
TS57
TS55
TS63
TS59
16397
13037
13037
13037
13037
56457
DESCRIPTION
KEY SWITCH
EMERGENCY STOP BUTTON
LABEL
P1
KS1
PART#
KS1
P1
WH/RD-C6-32
BK/RD-CR23#86 DRIVE LIGHT OPTION
DRIVE LIGHT OPTION RELAY
CR23
BRN GND
RD-CB3 S.P.
BK/RD-9B
RD C4B-12
RD C4B-11
ESO433
L2 110395CHECK ENGINE (before serial number 13740)
B
B1
1
24
3
RD
KEY SWITCH KS1
BL/WH-C5-13
L2
WH-23A
Check Engine Light
(after serial number 13739)
Note: Removed resistor R3 and
changed L2 to incandescent
Ground Control Box Wiring DiagramFord DSG-423 EFI Models(before serial number 14832)
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 117
October 2013 Section 6 • Schematics
Ground Control Box Wiring DiagramFord DSG-423 EFI Models
(from serial number 14832)
3
2
1
C7
BC
2B
(BK
)
C3
B
(GR
)
C4
B
(BR
)
C1
B
(GY
)
C6
C5
12
VT
OP
LA
TF
UN
CT
ION
S1
9/1
8C
AB
LE
SE
NG
INE
12
V
WIRING
TO BASEHARNESS:
WH-23C
BK-22C
BR-GND STUD
BRGROUND STUD
ALL BR WIRES
2
U34
8
9
3 5
G3
TS51
TS61
TS62
TS63
TS58
R1
TS59
TS57
G2
WH-21ABR (GROUND)
G1
SPARE
HORN
L.P.C132PLI
BL/RD-S.P.
RD-KS1-2 S.P.
GR/BK-S.P.
P134PWR
LIMIT SWITCH SIG.
STEER CWSTEER CCW
PULSE PICKUP
GEN. OPTIONJDALARM JIB
P1
BK-22A
WH/BK-25AWH/RD-26A
WH-23A
RD-CB2
RD-27ARD-42A
BL/RD-39A
NC
NC
TS53
L2WH-21A
BR (GROUND)
RD/BK-2ARD-1A
RD/WH-3A
BL/WH-C5-13
HM
E.D.C.-
START
E.D.C.+
BK-S.P.
RD-S.P.
BK/WH-S.P.
RD-S.P.
WH-S.P.
GR/WH-SP
WH/BK-S.P.
WH-S.P.BK-S.P.
RD-S.P.(CB1)
WH/RD-S.P.
JIB VALVEPLAT. ROT. CCW
IGNITION PWR.
TILT ALARMAUX. PWR.
KEYSWITCH PWR/FBPWR. TO PLAT.
ENGINE POWER
GLOW PLUG
BRAKE/TRAVEL ALARM
OIL PRESSURE SENDERWATER TEMP. SENDER
MOTOR SPEED
12V BATTERY SUPPLY
C133PLA
OR/BK-S.P.OR-S.P.
GR-S.P.
RD-S.P.
WH/RD-S.P.
RD/WH-S.P.
WH/BK-S.P.
RD/BK-S.P.
WH-S.P.
BK/WH-S.P.BK-S.P.
TURN. ROT. CW
PRI. BOOM DOWNPRI. BOOM F.C.
TURN. ROT. CCWTURN. ROT. F.C.BOOM EXTENDBOOM RETRACT
PRI. BOOM UP
PLAT. LEVEL. UPPLAT. LEVEL DN.
PLAT. ROT. CW
DRV. ENA. LT.
GR/BK-S.P.
RPMBK/RD-S.P.
444546
GR-CR5#85
134
43
4041
39132
3637
GR/BK-2BGR/WH-C6-39
BL/RD-C5-10OR- C6-40OR/BK-C5-2
BL- C6-36BL/BK-C6-37
GR/BK-C2B-6GR/WH-C2B-7
OR/BK-C2B-3
BL/RD-C2B-1OR-C2B-2
RD-C2B-4
BL/BK-C1B-11BL-C1B-10
BL/WH-C1B-12
GR-C2B-5
BK-CR1#85
RD-CR39#85
34
3231
33
2930
2827
CR39 #30RED-CR1#30
WH-CR2#87RD-S.P.(CB2)
BK-CR5#30
2526
2324
21
1918
20
22
RD- C6-27RD/BK-C6-28
WH/BK-C5-20WH- C5-21
WH/RD-C5-23
RD/WH-C5-24
WH-C5-3+C5-8
RD- C6-23BL/WH-C6-30
WH/BK-C5-16
RD- 12 VOLT
WH/RD-C5-14
WH/RD-C1B-6WH/BK-C1B-5WH-C1B-4RD/WH-C1B-3
RD-C1B-1
WH-C7B-2
RD/BK-C1B-2
GR/WH-C4B-7
BK-C7B-1C6-34
BK/WH-C1B-8BK-C1B-7
RD-S.P.(CB3)
13317
1514
12
1011
13
8765
34
2
1
9
GR- C6-17
BL/RD-C6-13OR- C6-14OR/BK-C6-15
RD- C6-1
BK/WH-C6-8
WH/BK-C6-5
RD/WH-C6-3WH- C6-4
WH/RD-C6-6BK- C6-7
RD/BK-C6-2
BL/BK-C3B-11BL-C3B-10
BK/WH-C3B-8
RD/WH-C3B-3WH-C3B-4WH/BK-C3B-5WH/RD-C3B-6BK-C3B-7
RD-C3B-1RD/BK-C3B-2
GR-C4B-5OR/RD-C4B-4
OR-C4B-2OR/BK-C4B-3
BL/RD-C4B-1BL/WH-C3B-12
GR/BK-C4B-6GR/BK-C6-18
BK/RD-C1B-9BK/RD-C5-9 35
D5
CB3
CB2CB1
BK-33A
BK/WH-8ABK-7A
RD-20C
GR/BK-44A
WH/BK-5AWH/RD-6AWH-4A
RD-CR17/CR23 #30
TS52
TS55
RD-24A
RD-20A
BK/RD-35A
OR-14A
GR-17A
GR/BK-18A
GR/WH-19A
OR/BK-15A
RD- P1 E-STOP
RD-20BCR17
WH-C5-11
BK-C6-25
RD-CB3 SP
CR39
OR-C6-33
BC
CR2CR1
RD-24B
BK-33B
WH-21B
WH-C5-17
BK-C6-16
CR5
GR-43BBK-22B
TS22
BK-C5-5
GR-C5-12
RD-27B
WH-23B
D C B AD A
R2
KS1
P1
LABEL
EMERGENCY STOP BUTTON
KEY SWITCH
DESCRIPTION
TS59
TS63
TS55
TS57
TS53
TS52
CB1
CB2
CB3
TS62
TS22
TS58
TS61
R2
G2
G1
L2
HM
G3
R1
PLATFORM LEVEL SWITCH
JIB BOOM UP/DOWN SWITCH
PRIMARY BOOM UP/DOWN SWITCH
CIRCUIT BREAKER, CONTROLS, 15A
CIRCUIT BREAKER, ENGINE, 15A
BOOM EXTEND/RETRACT SWITCH
RESISTOR, 7.5 OHM,TURNTABLE FUNCT
CIRCUIT BREAKER, OPTIONS, 20A
RESISTOR, 5 OHM, BOOM FUNCTION
OIL PRESSURE GAGE
CHECK ENGINE
WATER TEMP. GAGE
HOUR METER
CHECK ENGINE SWITCH
TURNTABLE ROTATE SWITCH
VOLT METER GAGE
ENGINE START SWITCH
FUNCTION ENABLE
PLATFORM ROTATE SWITCH
LP/GAS SWITCH
AUXILIARY SWITCH TS51
U34LOAD SENSE TIME DELAY RELAY (10A)
134ARD-U34-2RD-H6+
GR/WH-35B
GR/WH-45B
KS1KEY SWITCH
RD
B
B1
1
24
3
GR
OU
ND
ST
UD
D2
D4
D10
D28D14
D13
LOAD SENSE OPTION - TIMER RELAY
WH-CR2#86
WH-ISM#9
RD-TB134(A)C
BR-GND
BK-C3B-10
44B-RD/BK-C6-19
SPARE
RD-CR23#30
&CR45#86 & CR23#86
WH/RD-C6-32
REPLACE WIRE WITH THIS WIRING DIAGRAM
GR/BK-133B - C32-8
BK-C7-1 - C32-5BK-22C - C32-4
RD-TS55 - C32-7
RD-H6+ - C32-1
BR - GND - C32-12
RD-TS51 - C32-6
BL/WH-132D - C32-3
PLATFORM LOAD
U33 C32
GR/BK-133AGR/BK-L45-
RD-134BRD-C32-1
H6
85
30
86
87
85
30
86
87
CR45
RD-20C
WORK LIGHT OPTION RELAY
WH-W.L. CABLE
WH-21C
BR-GND
BN-GND
WH-21B
RD C4B-12
RD C4B-10
DRIVE LIGHT OPTION RELAY
RD-24C
CR23
DIODE ADDED AT SERIAL NUMBER 164531
1
1
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 118
Ground Control Box Wiring DiagramFord DSG-423 EFI Models(from serial number 14832)
6 - 117
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 119
Platform Control Box Wiring DiagramFord DSG-423 EFI Models
(before serial number 14832)
6 - 120
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 120 S-40 • S-45 Part No. 102521
Platform Control Box Wiring DiagramFord DSG-423 EFI Models(before serial number 14832)
D4
0
GR/BK C4P-4
BATGND C7P-3
RE
D/B
LK
-28
TILT
ALALRM
H1
RE
D-T
ILT
BR
N
D3
9
19/18 CONTROL CABLE
C2
P(B
K)
C1
P(G
Y)
C4
P(B
R)
C3
P(G
R)
12V BATT
C7P
C3P
C4P
C7P
C1
3L
ED
BL
/RD
C28TTA RD/BK C1P-2
C2
9M
SR
D/W
H
RE
D-T
ILT
GR
/BK
L4
8
JC1
-2B
RN
JC2
-2B
RN
JC3
-4,6
WH
JC3
-2B
RN
DR
EB
BL
/BK
DR
EA
BL
/WH
C2
7A
UX
RD
C1
P-1
C3
4S
AB
K/W
HC
1P
-8
C3
3S
TR
BK
C1
P-7
C2
8T
TA
RD
/BK
C1
P-2
C1P
C2P
1
RD
/BK
L4
J1
9
C1
0S
BU
BL
C3
P-1
0
C1
3D
RE
BL
/RD
C4
P-1
C11
SB
DB
L/B
KC
3P
-1 1
C4
0L
S1
OR
C2
P-2
C1
2S
BF
BL
/WH
C3
P-1
2
C4
1R
PM
OR
/BK
C2
P-3
C3
0E
DC
+W
HC
1P
-4
C1
PB
UR
DC
3P
-1
C3
1E
DC
-W
H/B
KC
1P
-5
C2
PB
DR
D/B
KC
3P
-2
C3
7S
TC
CB
L/B
KC
1P
-1 1
C3
PB
FR
D/W
HC
3P
-3
C3
6S
TC
BL
C1
P-1
0
C4
TR
LW
HC
3P
-4
C3
2B
RK
WH
/RD
C1
P-6
C5
TR
RW
H/B
KC
3P
-5
C2
9M
SR
D/W
HC
1P
-3
C3
5R
PM
BK
/RD
C1
P-9
C1
34
PW
RR
DC
2P
-4
J2
JC2
-5B
K
JC2
-3O
R
JC3
-5B
L
JC3
-3O
R
JC1
-5Y
EL
JC2
-4R
D
JC1
-3O
R
ALC-500
P2
4F
SW
H
BR
N
P2
4F
SW
H
C3P
C9P
F.S.
F.S.
JIBLS18
BR
N
C1
9JS
VG
R/W
HC
4P
-7A
ND
TS
8
OPT.
C4
5G
EN
GR
/WH
C2
P-7
P2
4F
SW
HC
9P
-2
P2
5F
SR
DC
9P
-3
P2
6B
AT
BK
C9
P-1
C7
PB
EB
KC
3P
-7
C8
PB
RB
K/W
HC
3P
-8
C4
3H
RN
GR
C2
P-5
JDA
LA
RM
GR
/BK
C2
P-6
DR
IVE
LTB
K/R
DC
3P
-9
C6
TR
FW
H/R
DC
3P
-6
1
11
1
C1
9JS
VG
R/W
HJIB
P2
3S
WB
AT
WH
C7
P-2
P2
2B
AT
BK
C7
P-1
C1
8JD
GR
/BK
C4
P-6
C1
32
PL
IB
KC
1P
-12
C1
5P
LD
OR
/BK
C4
P-3
C1
4P
LU
OR
C4
P- 2
C1
7JU
GR
C4
P-5
RD
H1
RD
P2
P2
6B
AT
BK
J3
3
HARNESS
PBOX WIRING
DL
ITE
BK
/RD
C3
P-9
TS
48
-WL
2R
DC
2P
-11
TS
48
-WL
1R
DC
2P
-12
C3
9L
PB
L/R
DC
2P
-1
ESO433
Prope
rty o
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erica
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1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 121
October 2013 Section 6 • Schematics
Platform Control Box Wiring DiagramFord DSG-423 EFI Models
(from serial number 14832)
TS
48
-WL1
RD
C2
P-1
2
TS
48
-WL2
RD
C2
P-1
1
C3
9LP
BL/R
DC
2P-1
BR
BR
B
RD
C1
CR14
GR/WH
P1
34
PW
RR
D
CR
13
-#8
6G
R/W
H
GR
/WH
RD
GR/WH
B
YY
B
RR
R
BR -
RD OUTPUT
GR/WH +
B
BK
JIB
R
B
BY Y
B
B
WH
B
B
3
J3
P2
6E
ST
PB
K
C1
7JU
GR
C4
P-5
C1
4P
LU
OR
C4
P-2
C1
5P
LD
OR
/BK
C4
P-3
C1
8JD
GR
/BK
C4
P-6
P2
2B
AT
BK
C7
P-1
P2
3B
AT
WH
C7
P-2
C1
9JS
VG
R/W
HC
4P-7
1
11
1
C6
TR
FW
H/R
DC
3P-6
JD
ALA
RM
GR
/BK
C2
P-6
C4
3H
RN
GR
C2
P-5
C8
PB
RB
K/W
HC
3P-8
C7
PB
EB
KC
3P-7
P2
6E
ST
PB
KC
9P-1
P2
5F
SR
DC
9P-3
P2
4F
SW
HC
9P-2
C4
5G
EN
GR
/WH
C2
P-7
F.S.
C9P
P2
4F
SW
H
BR
P2
4F
SW
HALC-500
J2
P1
34
PW
RR
DC
2P-4
C3
5R
PM
BK
/RD
C1
P-9
C2
9M
SR
D/W
HC
1P-3
C5
TR
RW
H/B
KC
3P-5
C3
2B
RK
WH
/RD
C1
P-6
C4
TR
LW
HC
3P-4
C3
6S
TC
BL
C1
P-1
0C
3P
BF
RD
/WH
C3
P-3
C3
7S
TC
CB
L/B
KC
1P-1
1
C2
PB
DR
D/B
KC
3P-2
C3
1E
DC
-W
H/B
KC
1P-5
C1
PB
UR
DC
3P-1
C3
0E
DC
+W
HC
1P-4
C4
1R
PM
OR
/BK
C2
P-3
C1
2S
BF
BL/W
HC
3P-1
2C
40
LS
1O
RC
2P-2
C1
1S
BD
BL/B
KC
3P-1
1C
13
DR
EB
L/R
DC
4P-1
C1
0S
BU
BL
C3
P-1
0
9
J1
RD
/BK
L4
1
C2P
C1P
C2
8T
TA
RD
/BK
C1
P-2
C3
3S
TR
BK
C1
P-7
C3
4S
AB
K/W
HC
1P-8
C2
7A
UX
RD
C1
P-1
GR
/BK
L4
8
RD
-TILT
C28TTA RD/BK C1P-2
C7P
C4P
C3P
C7P
12V BATT
C3
P(G
R)
C4
P(B
R)
C1
P(G
Y)
C2
P(B
K)
19/18 CONTROL CABLE
BR
RD
-TILT
H1
ALALRMTILT
RD
/BK
-28
BATGND C7P-3
GR/BK C4P-4
DR
EA
BL/W
H
DR
EB
BL/B
KC
13
LE
DB
L/R
DC
29
MS
RD
/WH
JC
3-1
BR
JC
3-3
,5B
L/W
H
JC
2-1
BR
JC
1-1
BR
JC
1-4
WH
/BK
JC
3-2
OR
JC
3-4
WH
/RD
JC
2-4
RD
/WH
JC
2-2
OR
JC
1-2
OR
JC
2-3
WH
/RD
C1
9JS
VG
R/W
HT
S7
C1
9JS
VG
R/W
HC
4P-7
BR
GN
DB
RJC
3
RD
-E-S
TO
PP
13
4P
WR
RD
-H1
+
OPT.LS18
OPTION
RD LS18 CABLE
COM
32NO
5
P2
6E
ST
PB
KE
-ST
OP
BR
GN
D
RD
-H1
+P
13
4P
WR
RD
R2
6E
ST
PB
KC
9P-1
U35
JIB
C132PLI1 BK C1P-12
C132PLI2 BK C3P-10
D89
D88
D3
9
D4
0
47
00
R2
0LOAD SENSE
OPTION
TILT ALARMH1
COMPONENT INDEX
CR14 JIB DELAY RELAY
C1 JIB TIME DELAY
LOAD SENSE TIME DELAY RELAY (30A)U35
PLAT CONTHARNESS
(TO SWITCHPANEL)
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 1226 - 121
Platform Control Box Wiring DiagramFord DSG-423 EFI Models(from serial number 14832)
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 123
Platform Control Box Switch Panel Wiring DiagramFord DSG-423 EFI Models
(from serial number 11067 to 12509)
6 - 124
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 124 S-40 • S-45 Part No. 102521
Platform Control Box Switch Panel Wiring DiagramFord DSG-423 EFI Models(from serial number 11067 to 12509)
REMOVE FOR GENERATOR OPTION
+
4
2
1
3
5
6
7
C2
9M
SR
D/W
HJ1
-8
C2
7A
UX
RD
C1
P-1
C1
7JU
GR
C4
P-5
C1
9JS
VG
R/W
HJIB
C1
8JD
GR
/BK
C4
P-6
ROTATEPLATFORM
TS9
PLATFORMP3
HORN
LEVEL
WH
TS7
CE SEE DETAIL A
WH
PUMP
AUXILIARY
WH
TS1
START
TS2
5
GR
-43
RD
OR
/BK
-15
OR
-14
RD
J1
-1
BK
J1
-2
BR
NJ1
-12
OR
J1
-11
3
2
4
JC2
1
7
6
BL
/BK
-DE
2J1
-7BK
-7
BK
/WH
-8
DR
IVE
LTB
K/R
D-C
3P
-9
WH
-24
TS13
RETRACT
EXTEND/
BOOM
PRIMARY
BK
-22
WH
-24
BL
/WH
-DE
1J1
-6
BL
/RD
-DE
3J1
-16
WH
-24
L1
RD
-25
BK
-33
+
DRV.ENATS15
P2
2B
AT
BK
C7
P-1
P2
6B
AT
BK
C9
P-1
HIGH/LOW
TS4
RPM
P2EMERGENCY STOP
OPTION WIRES
DASHED LINES INDICATENOTE:
CR30
TS49
TS2
TS7
TS3
TS8
TS15
TS4
TS13
TS47
L4
RD
-TILT
RD
/BK
H1
WH
-24
BK
/RD
-35
JC3
WH
J1
-5
WH
J1
-5
BL
J1
- 4
BR
NJ1
-14
OR
J1
- 13
WH
- 23
RD
-TILT
BK
-22
TS9
L4
PBOX WIRING
HARNESS
JC2
P3
TS1
P2
L1
JC3
DETAIL A: LIFT/DRIVE OPTION
CR27
WORK/DRIVE LIGHT ( OPTION )
FUEL SELECT SWITCH (FORD EFI ONLY)
PRIMARY BOOM EXTEND/RETRACT SWITCH
GENERATOR SWITCH ( OPTION )
DRIVE ENABLE SWITCH
HI/L0 RPM SWITCH
JIB UP/DOWN SWITCH
PLATFORM LEVEL SWITCH
PLATFORM ROTATE SWITCH
START ENGINE SWITCH
56457
2737827378
13037
16397
13037
13037
13037
56457
56457
13037
PART NUMBER
PRIMARY UP/DN , TURNTABLE ROTATE
DRIVE PROPORTIONAL JOYSTICK
BOOM PROPORTIONAL JOYSTICK:
HORN SWITCH
EMERGENCY STOP BUTTON
AUXILIARY SWITCH
DRIVE ENABLE LED
COMPONENT INDEX
62390
56298
42730
66813, 66816
66812, 95406
75565
C1
9JS
VG
R/W
H
JD
AL
AR
MG
R/B
K-4
4C
2P
-6
GR/BK
GR
JIB
TS8
WH
-JIB
WH
-JIB
BR
N
WH
-24
CR13
DRIVE LITE
TS49
DL
ITE
/
10 AMP FUSE
(OPTION)
GENERATOR
TS47
RD
GR
/WH
-45
WH
-TS
4
WH
-24
WH
-TS
47
HIGH/LOWSPEEDDRIVE
TS14
TS14 DRIVE SPEED SWITCH
RD
WL
1
WORK /
RD
WL
2
FUEL SELECT
TS3
RD
BL
/RD
-39
RD
CHASSIS TILT LED 56298
OR R40LS1
(SPLICE TO C32BRK)
(SPLICE TO R40LS1)
WH TS7
WH/RD C32BRK
REPLACE WIRE WITH THIS WIRING DIAGRAM
(GND STUD)
WH TS1
BRN BATGND
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 125
October 2013 Section 6 • Schematics
Platform Control Box Switch Panel Wiring DiagramFord DSG-423 EFI Models
(from serial number 12510)
TS15DRIVE ENABLE
PRIMARYBOOMEXTEND/RETRACT
DRIVE/STEER
6
1JC3
TT ROTATE
UP/DOWN
1
6JC2
PRI. BOOM
+
TS13L48
+
+CR13
WH
-24
12 NC
12 NC12 NC
34
NO
J1
-2R
D/W
HJC
2-4
J1
-1W
H/R
DJC
2-3
J1
-12
BR
NJC
2-1
J1
-11
OR
JC
2-2
BK
-22
RD
-TILT
WH
-23
BK
/RD
-35
WH
-24
NOTE:
EMERGENCY STOP
P2RPM
TS4
HIGH/LOW
P2
6E
ST
PB
KC
9P-1
P2
2B
AT
BK
C7
P-1
BK
-33
RD
-25
L1
WH
-24
BL/R
D-D
E3
J1
-16
BL/W
H-D
E1
J1
-6
WH
-24
BK
-22
BK
/WH
-8
BK
-7
BL/B
K-D
E2
J1
-7
OR
-14
OR
/BK
-15
RD
GR
-43
TS2
START
TS1
AUXILIARYPUMP
WH
CE SEE DETAIL A
TS7
WHLEVEL
HORNP3 PLATFORM
TS9
PLATFORMROTATE
C1
8JD
GR
/BK
C4
P-6
C1
9JS
VG
R/W
HJIB
C1
7JU
GR
C4
P-5
C2
7A
UX
RD
C1
P-1
C2
9M
SR
D/W
HJ1
-8
J1
-5B
L/W
HJC
3-5
J1
-5B
L/W
HJC
3-3
J1
-4W
H/R
DJC
3-4
J1
-14
BR
JC
3-1
J1
-13
OR
JC
3-2
RD
-P2
L4
GR
/BK
H1
RD
/BK
H1
D12
BR
WH
-JIB
TS8
JIB
GR
GR/BKJD
ALA
RM
GR
/BK
-44
C2
P-6
C1
9JS
VG
R/W
H
D27
RD
BL/R
D-3
9
RD
TS3
FUEL SELECT
D11
GR
/WH
-45
RD
TS47
GENERATOR(OPTION)
TS14
DRIVESPEEDHIGH/LOW
WH
-24
DASHED LINES INDICATE
OPTION WIRES
CR27
DETAIL A: LIFT/DRIVE OPTION
CR30
BR BATGND
WH TS1
(GND STUD)
REPLACE WIRE WITH THIS WIRING DIAGRAM
WH/RD C32BRK
WH TS7
(SPLICE TO C32BRK)
(SPLICE TO R40LS1)
OR R40LS1
JC3
L1
P2
TS1
P3
JC2
L4
TS9
TS47
TS13
TS4
TS15
TS8
TS3
TS7
TS2
TS49
TS14
COMPONENT INDEX
DRIVE ENABLE LED
AUXILIARY SWITCH
EMERGENCY STOP BUTTON
HORN SWITCH
BOOM PROPORTIONAL JOYSTICK:
DRIVE PROPORTIONAL JOYSTICK
PRIMARY UP/DN , TURNTABLE ROTATE
START ENGINE SWITCH
PLATFORM ROTATE SWITCH
PLATFORM LEVEL SWITCH
JIB UP/DOWN SWITCH
HI/L0 RPM SWITCH
DRIVE ENABLE SWITCH
DRIVE SPEED SWITCH
GENERATOR SWITCH ( OPTION )
PRIMARY BOOM EXTEND/RETRACT SWITCH
FUEL SELECT SWITCH (FORD EFI ONLY)
WORK/DRIVE LIGHT ( OPTION )
CHASSIS TILT LED
10 AMP FUSE
BK
/WH
-8
DR
IVE
LTB
K/R
D-C
3P
-9
DRIVE LITE
TS49
DL
ITE
/
RD
WL
1
WORK /
RD
WL
2
DRIVE/WORK LIGHT OPTION CHANGED AT SERIAL NUMBER 1642021
21
85
86
3087A
85
86
3087A
85
86
3087
HARNESSPBOX
WIRING
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 126
Platform Control Box Switch Panel Wiring DiagramFord DSG-423 EFI Models(from serial number 12510)
6 - 125
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 127
Engine Wire HarnessFord LRG-425 EFI Models
(before serial number 11067)
6 - 128
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 128 S-40 • S-45 Part No. 102521
351 BR-W 18
359 GY-R 18
358 LG-BK 18
TWR
B
A
C
MAP_CONN
361 R 16 361 R 16 361 R 16
INJECTOR #1 INJECTOR #3 INJECTOR #4 INJECTOR #2
ACT
151 LB-BK
307 BK-Y 18
570 BK-W 12570 BK-W 12
570 BK-W 16
570 BK-W 16
570 BK-W 16
34 GROUND
25 IVS
14 FPP1
39 R-W 18570 BK-W 1616 WATER TEMP
WATERTEMP
30AF1
16 R-LG 181 VSW
5AF216 R-LG 18
20AF3
ECT
361 R 12361 R 14361 R 14
351 BR-W 18
359 GY-R 18
351 BR-W 18
359 GY-R 1833 ANA RTN
31 VREF
9 VBATT
360 BR-PK 18
352 BR-LG 18
114 LB-Y 18
150 DG-W 18
198 DG-O 18
18 O-Y 1838 EGR ANA IN
32 ANA AUX PD1
37 ANA AUX PU1
12 FPP2
40 EGR PWM
41 EGR REC360 BR-PK 18
352 BR-LG 18
114 LB-Y 18
150 DG-W 18
198 DG-O 18
18 O-Y 18
361 R 16
16 R-LG 18
307 BK-Y 18
351 BR-W 18
359 GY-R 18
570 BK-W 16
570 BK-W 16
360 BR-PK 18
352 BR-LG 18
114 LB-Y 18
150 DG-W 18
354 LG-R 18
151 LB-BK 18
198 DG-O 18
18 O-Y 18
555 T 16
556 W 16
557 BR-Y 16
558 BR-LB 16
358 LG-BK 18
743 GY 18
145 VOLT REF
3VSW
23EGR RECIRC
22EGR PWM
2POWER GROUND
1POWER GROUND
21EGR
20MAP
27IAT
16FPP 2
15FPP 1
11INJ 5
6INJ +
7INJ 1
12INJ 6
28ECT
17IVS
13ANA_RTN
18AUX ANA PU1
19AUX ANA PD1
31AUX OUT 2
8INJ 3
9INJ 4
10INJ 2
J1 BLACK
74 GY-LB 1824EGO 1
452 GY-R 18
282 DB-O 18
349 DB 18
350 GY 18
34CAM +
35CAM -
32CRANK +
33CRANK -
30KNK -
29KNK +
26EGO 3
570 BK-W 16
570 BK-W 16
351 BR-W 18
359 GY-R 18
354 LG-R 18
358 LG-BK 18
361 R 16
555 T 16
556 W 16
557 BR-Y 16
558 BR-LB 16
359 GY-R 18
743 GY 18
16 R-LG 18
151 LB-BK
570 BK-W 16
CRANK361 R 14361 R 16
361 R 16
5VBAT
VBAT4
392 R-LG 1825EGO 2
570 BK-W 16
359 GY-R 18
74 GY-LB 18
361A R 16
392 R-LG 18
361A R 16
359 GY-R 18
570 BK-W 16
O2 SENSOR
O2SENSOR
361 R 14
CAM
307 BK-Y 18
359 GY-R 18
361A R 16
851 Y-R 18
850 Y-BK 18
LOCKOFF SOLENOID
361A R 16
242 DG 18
361A R 16
77 DB-Y 18
TRIM VALVE
361A R 16
172 LB-R 18
169 LG-BK 18
148 Y-R 18
317 GY-O 18
15 R-Y 18
458 O-BK 18
669 DG-W 18
461 O 18
642 DG-O 18
459 O-LG 18
662 DG-P 18
349A DB 18
77 DB-Y 18
307 BK-Y 18
306 T-LB 18
72 Y-BK 18
71 O-LG 18
238 DG-Y 18
658 PK-LG 18
11 T-Y 18
253 DG-W 18
511 LG-R 18
151 LB-BK 18
357 Y-W 18
355 GY-W 18
926A LB-O 18
242 DG 18
342 LG-P 18
570 BK-W 16
TWR
B
A
WPTWR2_GY
TWR
A
B
J2 GREY
33OVERSPEED
5AUX OUT 1
13COIL 4
3COIL 3
2COIL 2
1COIL 1
4SPK PWR GROUND
35RS 232 RX
34RS 232 TX
21RS 485 -
20RS 485 +
19CAN -
18CAN +
12ROAD SPEED -
11ROAD SPEED +
17GOV SELECT 2
16GOV SELECT 1
10FUEL PUMP MON
8TACH
7OIL PRESSURE
6BRAKE SWITCH
31TPS2
30TPS1
23FUEL LOCKOFF
22STARTER LOCKOUT
14FUEL SELECT
15AUX ANA PU2
27MIL
26GASEOUS TRIM
29DBW -
28DBW +
24COIL 5
25COIL 6
32RELAY CONTROL
9FUEL PUMP
COIL 2
VBAT
COIL 11
12
2
3
3
15 R-Y 18
926A LB-O 18
172 LB-R 18
169 LG-BK 18
148 Y-R 18
669 DG-W 18
461 O 18
642 DG-O 18
459 O-LG 18
662 DG-P 18
349A DB 18
307 BK-Y 18
306 T-LB 18
72 Y-BK 18
71 O-LG 18
658 PK-LG 18
11 T-Y 18
253 DG-W 18
511 LG-R 18
238 DG-Y 18
317 GY-O 18
151 LB-BK 18
357 Y-W 18
355 GY-W 18SHDA
E
F
B
C
D
MTRSHD6TWR
D
C
B
F
E
A
MTRTWR6
2
3
1
4
5
6
THROTTLE
317 GY-O 18
151 LB-BK 18
357 Y-W 18
355 GY-W 18
351 BR-W 18
359 GY-R 18351 BR-W 18
359 GY-R 18
FPP_COMMD
C
A
TWR
RTN
5V
RX
BTX
351 BR-W 18
359 GY-R 18
458 O-BK 18
669 DG-W 18
87A85
86 30
87
458 O-BK 18
342 LG-P 18
15 STARTER IN (INTERUPT)
13 STARTER CONTROL
39 STARTER IN (AUTOCRANK)32 R-LB 16
32 R-LB 16
32 R-LB 16
5 FUEL PUMP787A PK-BK 16
87A85
86 30
87
16 R-LG 18
342 LG-P 18
361 R 14
87A85
86 30
87
15AF4
FUEL PUMPRELAY
787A PK-BK 16
361 R 1615AF5
21 AUX OUT1
20 RS 232+
18 RS 232-
3 RS 485-
11 RS 485+
172 LB-R 18
169 LG-BK 18
148 Y-R 18
458 O-BK 18
669 DG-W 18
461 O 18
642 DG-O 18
459 O-LG 18
662 DG-P 18
349A DB 18
307 BK-Y 18
306 T-LB 18
72 Y-BK 18
71 O-LG 18
658 PK-LG 18
11 T-Y 18
253 DG-W 18
511 LG-R 184 BRAKE
26 OIL PRES
2 TACH
6 MIL
7 FUEL SELECT
10 AUX ANA PU2
24 GOV SELECT 1
23 GOV SELECT 2
35 ROADSPEED +
36 ROADSPEED -
30 OVERSPEED
28 CAN +
29 CAN -
570 BK-W 16
361A R 16
459 O-LG 18
662 DG-P 18
MTRSHD4
TWR
D
C
B
A
MTRTWR4
PLUG (GROUND)
PLUG (RELAY POWER)
PLUG (CAN +)
PLUG (CAN -)
SHD
D
B
A
C
253 DG-W 18OIL PRESSURE
361 R 16
STARTERRELAY
POWERRELAY
FORD42 PIN
CONNECTOR
Engine Wire HarnessFord LRG-425 EFI Models(before serial number 11067)
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 129
October 2013 Section 6 • Schematics
R/W 18
W/BK 18
PK/LG 18
BR/Y 16
BK/LG 18
O 18
LB/BK 18
GY/W 18
R/LG 18
W/LB 18
LG/W
DG/W 18
DG/BK
DBL 18
LG/BK 18
GY/R 18
DG/P
W/PK 18
W/PK 18
GY/R 18
(FPP2)
T/GN 18
R/BK 18
BK/R 16
GY/O 18
R/T 16
R/Y 18
BK/W 16
BK/R 16
LB/O 18
W 16
T 16
BK/LB 18
R/T 16
BR/LB 16
BK/W 16
DG 18
Y/W 18
Y/R 18
LB/Y 18
P/LB 18
T/Y 18
BK/O 18
LG/R 18
GY 18
W/R 18
BK/Y 18
DB/W 18
T/LB 18
GY 18
GY/R 18
LB/R 18
GY/Y 18
BR/W 18
W/LG 18
GY/LB 18
BK/W 16
Y/BK 18
Y/RD 18
RD/T 14
DG 18
O 18
GY/R 18
GY 18
BR/W 18
FP REC
LB/DG 18
DG/P 18
R/LG 18
Y/BK 18
O/LG 18
FUEL PUMP
LG/P 18
(FUEL PUMP)
DG/P 18
Y/DB 18
DB/O 18
DG/O 18
O/LG 18
W/BK 18
R 16
Y/RD 18
GY/R 18
8CAN -
5UNUSED
25V REF
1ANA RTN
3PC TX
4PC RX
6UNUSED
7CAN +
DIAGNOSTIC CONNECTOR
82DBW -
79VBAT
73RELAY
70INJ6 LS
67INJ4 LS
64INJ1 LS
61EGOH 2
55PC TX
52KNOCK -
43TACH
37ECT
34GOV 1
315V EXT 2
28CAM -
25CRANK +
22EGO2
195V EXT 1
16CAN2 -
10UEGOP
81GROUND
80DBW +
69GROUND
68INJ5 LS
72STARTER
74MIL
75UEGO H
77LOCKOFF
60VBAT
56PC RX
62EGOH 1
63INJ HS
65INJ2 LS
44VSW
47TPS 1
48TPS 2
51KNOCK +
53FPP1
325V RTN 2
33PULSE IN
36IAT
205V RTN
21EGO1
23MAP
26CRANK -
29SPEED +
27CAM +
17CAN2 +
14CAN1 +
15CAN1 -
9UEGOC
8UEGOS
11UEGPR
30SPEED -
66INJ3 LS
88AUX PWM4 REC
85AUX PWM1
76AUX PWM7
58KNOCK 2-
49(FUELSELECT)AUX DIG1
46AUX ANA PUD1
40(IVS) AUX ANA PU3
13(FRP) AUX ANA PD2
7SPK_COIL3B
4SPK_GND
1SPK_COIL1A
87AUX PWM2
83AUX PWM5 REC
84AUX PWM5
86AUX PWM4
89AUX PWM3 REC
71AUX PWM8
59VBAT PROT
57KNOCK 2+
45AUX ANA PUD2
50AUX DIG 2
35OIL PRESS
38(FRT) AUX ANA PU1
39(LPTEMP) AUX ANA PU2
41(BRAKE) AUX DIG 3
24AUX ANA PUD3
12AUX ANA PD1
2SPK_COIL1B
3SPARK_COIL2A
5SPK_COIL2B
78AUX PWM6
90AUX PWM3
54FPP2-IVS
42(GOV2) AUX DIG 4
6SPK_COIL3A
18AUX ANA PD3
O/LG 18
BR/W 18
BR/W 18
LG/BK 18
DG/P 18
B
A
LPG
TEMPERATURE
A
B
TWR
LPG
LOCKOFF
BOSCHTMAP
R 16
W/R 18
GY/R 18
DG/P 18
Y/R 18
KNOCK
SENSOR
GY 18
DBL 18
CRANK
DB/O 18
GY/R 18
CAM
CYL #2
DG/P 18
4
3
2
1
BK/W 16
PK/BK 16
GY/LB 18
R 16
GY/Y 18
W/LG 18
DG/P 18
O/LG 18
BR/W 18
LG/R 18
GY/R 18
R/LG 18
GY/R 18
Y/W 18
GY/O 18
GY/W 18
LB/DG 18
BR/W 18
R/LG 18
R/T 14
LB/O 18
O 18
DG 18
W/LB 18
T/GN 18
P/LB 18
Y/DB 18
O/LG 18
BK/R 16
PK/LG 18
T/Y 18
DG/W 18
BK/O 18
R/W 18
R/BK 18
R/Y 18
LG/P 18
GY/R 18
BR/W 18
BK/LG 18
LB/Y 18
DB/W 18
DG/O 18
BK/Y 18
BK/LB 18
LB/BK 18
BK/W 16
BK/W 16
BK/W 16
T/LB 18
LB/R 18
DG/BK
LG/W
R 16
T 16R 16
R 16
R 16
W 16
INJECTOR CYL #2
R 16
BN/LB 16
BR/Y 16
R 16
IGNITION COILS
CYL #3 CYL #4 CYL #1
INJECTOR CYL #4
INJECTOR CYL #3
INJECTOR CYL #1
ENGINE ECM
CONNECTOR
ES0400A
GY/R 18
Y/W 18
R 14
31 VREF
23 GOV SELECT 2
1 VSW
36 ROADSPEED -
R/LB 16
GY/O 18
GY/W 18
LB/DG 18
BR/W 18
R 16
R 16R 16
87A
RING
BATT(+)
LB/PK 16
W/PK 16
R/LB 16
R 14
33 ANA RTN
32 ANA AUX PD1
12 FPP2
37 AUX ANA PU2B
14 FPP1
35 ROADSPEED +
24 GOV SELECT 1
BK/W 18
W 18 W 18
R/T 18
R/Y 18
LB/PK 16
PK/BK 16
LG/P 18
R/LG 18
R 16
R 12
R/T 14
R/LG 18
O/LG 18
RELAYED POWER
F5
15A
EPR
F1
10A
R16
PK/BK 16 PK/BK 16
F2
VSW5A
GROUND
RING
DG/P 18
RING
STARTER
SOLENOID
3
2
6
5
1
4
BOSCH THROTTLE
FUEL PUMP
F4
15A
DG/W 18
87
30
85
86RELAY
OMRON
FPP
STARTER RELAY
ECM
F3
10A
SHD
R/LG 18
CAN
TERMINATION
CONNECTOR
BR/W 18
BK/Y 18
R/LG 18
LB/R 18
87A
85
86
87
30
POWER RELAY
GY/R 18
LB/Y 18
DG/O 18
DB/W 18
LB/BK 18
T/LB 18
LG/BK 18
TWR
2
1
3
ALTERNATOR
6GROUND
3CAN +
4UNUSED
5UNUSED
7POWER
8UNUSED
1CAN -
CAN + TERM
EPR
CONNECTOR
18 FUEL PUMP -
3 RS 232-
4 BRAKE
7 FUEL SELECT
6 MIL
25 IVS
5 FUEL PUMP +
29 CAN -
28 CAN +
11 RS 232+
26 OIL PRES
39 AUX OUT1
27 AUX OUT 2
2 TACH
10 AUX ANA PD1B
15 START IN INTERUPT
19 START IN AUTOCRANK
O 18
BK/R 16
LB/PK 16
W/PK 16
W/LB 18
Y/DB 18
PK/LG 18
BK/O 18
PK/BK 16
DG 18
DG/P 18
O/LG 18
T/GN 18
T/Y 18
DG/W 18
P/LB 18
O/LG 18
21 AUX PWM 5
16 AUX PWM 4
R/BK 18
R/W 18
R 16
PK/BK 16
LB/O 18
R/LG 18
R 16
87A
85
86
87
30
FUEL PUMP RELAY
BK/LG 18
HO2S #2
GY/LB 18
GY/R 18
R 16
GY/R 18
BR/W 18
R 16
LG/R 18
W/LG 18
BK/LB 18
LG/W 18
GY/YL 18
GY/R 18
MTRTWR4
CHT
D
B
A
C
SHD
HO2S #1
GASOLINE
SENSOR
INTERFACE
A
B
C
D
TWRGY/R 18
R 12
2
OIL PRESSURE
GROUND
RING
BK/W 12
FORD
42 PIN
CONNECTOR
BR 16 BR 1634 GND
Engine Wire HarnessFord DSG-423 EFI Models (from serial number 11067 to 11784)
Prope
rty o
f Am
erica
n Airli
nes
October 2013 Section 6 • Schematics
6 - 130
Engine Wire HarnessFord DSG-423 EFI Models (from serial number 11101 to 11784)
6 - 129
Prope
rty o
f Am
erica
n Airli
nes
October 2013Section 6 • Schematics
6 - 131
Engine Wire HarnessFord DSG-423 EFI Models (from serial number 11785)
6 - 132
Prope
rty o
f Am
erica
n Airli
nes
1
2
3
4
5
6
7
8
A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 132 S-40 • S-45 Part No. 102521
Engine Wire HarnessFord DSG-423 EFI Models (from serial number 11785)
R/W 18
W/BK 18
PK/LG 18
BR/Y 16
BK/LG 18
O 18
LB/BK 18
GY/W 18
R/LG 18
W/LB 18
LG/W
DG/W 18
DG/BK
DBL 18
LG/BK 18
GY/R 18
DG/P
W/PK 18
W/PK 18
GY/R 18
(FPP2)
T/GN 18
R/BK 18
BK/R 16
GY/O 18
R/T 16
R/Y 18
BK/W 16
BK/R 16
LB/O 18
W 16
T 16
BK/LB 18
R/T 16
BR/LB 16
BK/W 16
DG 18
Y/W 18
Y/R 18
LB/Y 18
P/LB 18
T/Y 18
BK/O 18
LG/R 18
GY 18
W/R 18
BK/Y 18
DB/W 18
T/LB 18
GY 18
GY/R 18
LB/R 18
GY/Y 18
BR/W 18
W/LG 18
GY/LB 18
BK/W 16
Y/BK 18
Y/RD 18
RD/T 14
DG 18
O 18
GY/R 18
GY 18
BR/W 18
FP REC
LB/DG 18
DG/P 18
R/LG 18
Y/BK 18
O/LG 18
FUEL PUMP
LG/P 18
(FUEL PUMP)
DG/P 18
Y/DB 18
DB/O 18
DG/O 18
O/LG 18
W/BK 18
R 16
Y/RD 18
GY/R 18
8CAN -
5UNUSED
25V REF
1ANA RTN
3PC TX
4PC RX
6UNUSED
7CAN +
DIAGNOSTIC CONNECTOR
82DBW -
79VBAT
73RELAY
70INJ6 LS
67INJ4 LS
64INJ1 LS
61EGOH 2
55PC TX
52KNOCK -
43TACH
37ECT
34GOV 1
315V EXT 2
28CAM -
25CRANK +
22EGO2
195V EXT 1
16CAN2 -
10UEGOP
81GROUND
80DBW +
69GROUND
68INJ5 LS
72STARTER
74MIL
75UEGO H
77LOCKOFF
60VBAT
56PC RX
62EGOH 1
63INJ HS
65INJ2 LS
44VSW
47TPS 1
48TPS 2
51KNOCK +
53FPP1
325V RTN 2
33PULSE IN
36IAT
205V RTN
21EGO1
23MAP
26CRANK -
29SPEED +
27CAM +
17CAN2 +
14CAN1 +
15CAN1 -
9UEGOC
8UEGOS
11UEGPR
30SPEED -
66INJ3 LS
88AUX PWM4 REC
85AUX PWM1
76AUX PWM7
58KNOCK 2-
49(FUELSELECT)AUX DIG1
46AUX ANA PUD1
40(IVS) AUX ANA PU3
13(FRP) AUX ANA PD2
7SPK_COIL3B
4SPK_GND
1SPK_COIL1A
87AUX PWM2
83AUX PWM5 REC
84AUX PWM5
86AUX PWM4
89AUX PWM3 REC
71AUX PWM8
59VBAT PROT
57KNOCK 2+
45AUX ANA PUD2
50AUX DIG 2
35OIL PRESS
38(FRT) AUX ANA PU1
39(LPTEMP) AUX ANA PU2
41(BRAKE) AUX DIG 3
24AUX ANA PUD3
12AUX ANA PD1
2SPK_COIL1B
3SPARK_COIL2A
5SPK_COIL2B
78AUX PWM6
90AUX PWM3
54FPP2-IVS
42(GOV2) AUX DIG 4
6SPK_COIL3A
18AUX ANA PD3
O/LG 18
BR/W 18
BR/W 18
LG/BK 18
DG/P 18
B
A
LPG
TEMPERATURE
A
B
TWR
LPG
LOCKOFF
BOSCHTMAP
R 16
W/R 18
GY/R 18
DG/P 18
Y/R 18
KNOCK
SENSOR
GY 18
DBL 18
CRANK
DB/O 18
GY/R 18
CAM
CYL #2
DG/P 18
4
3
2
1
BK/W 16
PK/BK 16
GY/LB 18
R 16
GY/Y 18
W/LG 18
DG/P 18
O/LG 18
BR/W 18
LG/R 18
GY/R 18
R/LG 18
GY/R 18
Y/W 18
GY/O 18
GY/W 18
LB/DG 18
BR/W 18
R/LG 18
R/T 14
LB/O 18
O 18
DG 18
W/LB 18
T/GN 18
P/LB 18
Y/DB 18
O/LG 18
BK/R 16
PK/LG 18
T/Y 18
DG/W 18
BK/O 18
R/W 18
R/BK 18
R/Y 18
LG/P 18
GY/R 18
BR/W 18
BK/LG 18
LB/Y 18
DB/W 18
DG/O 18
BK/Y 18
BK/LB 18
LB/BK 18
BK/W 16
BK/W 16
BK/W 16
T/LB 18
LB/R 18
DG/BK
LG/W
R 16
T 16R 16
R 16
R 16
W 16
INJECTOR CYL #2
R 16
BN/LB 16
BR/Y 16
R 16
IGNITION COILS
CYL #3 CYL #4 CYL #1
INJECTOR CYL #4
INJECTOR CYL #3
INJECTOR CYL #1
ENGINE ECM
CONNECTOR
ES0400A
GY/R 18
Y/W 18
R 14
31 VREF
23 GOV SELECT 2
1 VSW
36 ROADSPEED -
R/LB 16
GY/O 18
GY/W 18
LB/DG 18
BR/W 18
R 16
R 16R 16
87A
RING
BATT(+)
LB/PK 16
W/PK 16
R/LB 16
R 14
33 ANA RTN
32 ANA AUX PD1
12 FPP2
37 AUX ANA PU2B
14 FPP1
35 ROADSPEED +
24 GOV SELECT 1
BK/W 18
W 18 W 18
R/T 18
R/Y 18
LB/PK 16
PK/BK 16
LG/P 18
R/LG 18
R 16
R 12
R/T 14
R/LG 18
O/LG 18
RELAYED POWER
F5
15A
EPR
F1
10A
R16
PK/BK 16 PK/BK 16
R/LG 18
F2
VSW5A
GROUND
RING
DG/P 18
RING
STARTER
SOLENOID
3
2
6
5
1
4
BOSCH THROTTLE
FUEL PUMP
F4
15A
DG/W 18
87
30
85
86RELAY
OMRON
FPP
STARTER RELAY
ECM
F3
10A
SHD
R/LG 18
CAN
TERMINATION
CONNECTOR
BR/W 18
BK/Y 18
R/LG 18
LB/R 18
87A
85
86
87
30
POWER RELAY
GY/R 18
LB/Y 18
DG/O 18
DB/W 18
LB/BK 18
T/LB 18
LG/BK 18
TWR
2
1
3
ALTERNATOR
6GROUND
3CAN +
4UNUSED
5UNUSED
7POWER
8UNUSED
1CAN -
CAN + TERM
EPR
CONNECTOR
18 FUEL PUMP -
3 RS 232-
4 BRAKE
7 FUEL SELECT
6 MIL
25 IVS
5 FUEL PUMP +
29 CAN -
28 CAN +
11 RS 232+
26 OIL PRES
39 AUX OUT1
27 AUX OUT 2
2 TACH
10 AUX ANA PD1B
15 START IN INTERUPT
19 START IN AUTOCRANK
O 18
BK/R 16
LB/PK 16
W/PK 16
W/LB 18
Y/DB 18
PK/LG 18
BK/O 18
PK/BK 16
DG 18
DG/P 18
O/LG 18
T/GN 18
T/Y 18
DG/W 18
P/LB 18
O/LG 18
21 AUX PWM 5
16 AUX PWM 4
R/BK 18
R/W 18
R 16
PK/BK 16
LB/O 18
R/LG 18
R 16
87A
85
86
87
30
FUEL PUMP RELAY
BK/LG 18
HO2S #2
GY/LB 18
GY/R 18
R 16
GY/R 18
BR/W 18
R 16
LG/R 18
W/LG 18
BK/LB 18
LG/W 18
GY/YL 18
GY/R 18
MTRTWR4
CHT
D
B
A
C
SHD
HO2S #1
GASOLINE
SENSOR
INTERFACE
A
B
C
D
TWRGY/R 18
R 12
2
OIL PRESSURE
GROUND
RING
BK/W 12
FORD
42 PIN
CONNECTOR
BR 16 BR 1634 GND
Prope
rty o
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N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 133
October 2013 Section 6 • Schematics
Joystick Connector Diagram
JOYSTICK CONTROL CARD
RD
BK
BR
N
OR
J1
12 1
11 2
7
PRI UP/DN & TT ROTATE
YO
UT
XO
UT
GN
D
1 2 43 5 6
PW
R
JC2
BR
N
OR
BL
WH
J1
13
14 54
RK
OU
T
YO
UT
31 2 4 5
PW
R
GN
D
76
DRIVE & STEERING
JC3 4
2
1
3
5
6
7
5
RD
J1
-1B
KJ1
-2
BR
NJ1
-12
OR
J1
-11
3
2
4
JC2
1
7
6
JC3
WH
J1
-5
WH
J1
-5B
LJ1
-4
BR
NJ1
-14
OR
J1
-13
631 2 4 5
DRIVE & STEERING
BR
N
OR
WH
/RD
BL
/WH
5 4
13
14
RK
OU
T
YO
UT
PW
R
GN
D
JC3
BL
/WH
XO
UT
WH
/RD
RD
/WH
BR
N1
2 11 21
OR
PRI UP/DN & TT ROTATE
1G
ND
JC2
432 65
YO
UT
XO
UT
PW
R
J1J1
JOYSTICK CONTROL CARD
J1
-5B
L/W
HJC
3-5
J1
-4W
H/R
DJC
3-4
J1
-5B
L/W
HJC
3-3
J1
-13
OR
JC
3-2
J1
-14
BR
NJC
3-1
JC3
DRIVE/STEER
J1
-11
OR
JC
2-2
J1
-12
BR
NJC
2-1
J1
-1W
H/R
DJC
2-3
J1
-2R
D/W
HJC
2-4
JC2
TURNTABLE ROTATE
UP/DOWN
PRIMARY BOOM
Deutsch - 6 Pin Connector
AMP - 7 Pin Connector
DRIVE/STEER
TURNTABLE ROTATE
UP/DOWN
PRIMARY BOOM
Note: Production changedfrom 7 pin to 6 pin Joysticksat Serial Number 12510
1
2
34
5
6
1
2
3
4
5
6
7
Deutsch
AMP
Pin1
Pin 1 GND Pin 2
Pin 2 PWR Pin 3
Pin 3 XOUT Pin 4
Pin 4 YOUT Pin 5
Pin 5 RKOUT Pin 6
Pin 6 Pin 7
Joystick Adaptor Harness
1
2
34
5
6
7
6
5
4
3
2
1
Deutsch
AMP
Pin1
Pin 1 GND Pin 2
Pin 2 PWR Pin 3
Pin 3 XOUT Pin 4
Pin 4 YOUT Pin 5
Pin 5 RKOUT Pin 6
Pin 6 Pin 7
Joystick Adaptor Harness
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October 2013 Section 6 • Schematics
6 - 134
Joystick Connector Diagram
6 - 133
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October 2013Section 6 • Schematics
6 - 135
CTE Option Wiring Diagram
6 - 136
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3
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5
6
7
8
A B C D E F G H I J K L M N
February 2012 Section 6 • Schematics
6 - 136 S-40 • S-45 Part No. 102521
CTE Option Wiring Diagram
C2
0-1
C2
1-1
PLA
TLE
VE
LD
OW
N
C2
1-2
PLA
TLE
VE
LU
P
GROUND
C2
0-2
PLA
TLE
VE
L
UP
RE
LA
Y
CR
20
CR21
C1
5P
LD
OR
/BK
TB15
TB134
TB22
LIM
ITS
WIT
CH
ES
TB40
R1
4P
LU
OR
R1
5P
LD
OR
/BK
CR20
C1
4P
LU
OR
TB14
PLA
TLE
VE
L
DO
WN
RE
LA
Y
CR
21
P1
34
PW
R
BO
OM
ST
OW
ED
PLA
TF
OR
MLE
VE
LD
OW
N
PLA
TF
OR
MLE
VE
LU
P
WIRING DIAGRAM RD
-C6
-23
+LS
PW
R-C
6-3
0
C1
5P
LD
OR
/BK
CR
21
#8
6
OR
/RD
-C2
B-4
OR
C6
-40
OR
C2
B-2
13
4
40
C1
4P
LU
OR
CR
20
#8
6
C1
5P
LD
OR
/ BK
C4
B-3
C1
4P
LU
OR
C4
B-2
14
15
GR
OU
ND
BO
LT
C1
5P
LD
OR
/BK
C6
-15
C1
4P
LU
OR
C6
-14
C1
5P
LD
OR
/BK
15
-D
13
4
40
15
14
C4
0LS
1O
RC
R2
0#
30
RD
-KS
1-2
S. P
.
RD
-H6
+
OR
/BK
-TS
59
OR
-TS
59
BR
BR
-GN
DS
TU
D
C4
0LS
1O
R4
0-A
BR C
14
PLU
OR
14
-D
FUNCTIONHARNESS
85
85
86
30
87
86
30
87
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February 2012Section 6 • Schematics
6 - 137
MTE Hydraulic Generator Option Wiring Diagram
6 - 138
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4
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A B C D E F G H I J K L M N
October 2013 Section 6 • Schematics
6 - 138 S-40 • S-45 Part No. 102521
MTE Hydraulic Generator Option Wiring Diagram
SCHEMATIC - MTE HYDRUALIC GENERATOR OPTIONS
C4
5G
EN
-GR
/WH
-4
C4
5G
EN
-GR
/WH
-4
T2
T1
YELLOW
RED
WHITE
GREEN
T3
T4
8
5
BLACK
BLACK
BLACK
WHITE
BLACK
WHITE
WHITE
BLACK
GREEN
WHITE
BLACK L1
L2
GND
C4
5G
EN
-GR
/WH
-4B
AT
GN
D-B
R-4
1 2 43
3 421
GR
/WH BR
BL
PLU
G
PURGE-BL
DTP04-4P
GREEN
REDBLACK
BLUEYELLOW
WHITE
BLACK BLACKWHITE
YELLOW
BLUE
BLACKRED
GREEN
DTP04-4P
PURGE-BL
PLU
G
BL
BR
GR
/WH
1 2 43
3 421
BA
TG
ND
-BR
GND
L2
L1BLACK
WHITE
GREEN
BLACK
WHITE
WHITE
BLACK
WHITE
BLACK
RED
RED
5
8
T4
T3
BLACK
WHITE
BLACK
WHITE
T1
T2
T2
T1
YELLOW
RED
WHITE
GREEN
T3
T4
8
5
BLACK
BLACK
BLACK
WHITE
BLACK
WHITE
WHITE
BLACK
GREEN
L2
L1
BA
TG
ND
-BR
-4
1 2 43
3 421
GR
/WH
BR
BL
PLU
G
PURGE-BL
DTP04-4P
BLACKRED
GREEN
WHITE
BLACK
BLUE
YELLOW
WHITE
BLACK
GND
GENERATORJUMPER HARNESS
ACGENERATOR
ACGENERATOR
GENERATORJUMPER HARNESS
120VAC, 50Hz, 1 PH120VAC, 60Hz, 1 PH
240VAC, 50Hz, 1 PH
GENERATORJUMPER HARNESS
ACGENERATOR
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N M L K J I H G F E D C B A
Part No. 102521 S-40 • S-45 6 - 139
October 2013 Section 6 • Schematics
Hydraulic Generator Wiring Diagram- Welder Option
C57
TB41
C5
-6
C6
-39
C4
1R
PM
OR
/BK
C5
-21
C5
-20
C1
B-5
C1
B-4
TB21
19
CR66OMRON RELAY
PS4
U36
NC
N.O.
P2
C32BRK WH/RD
753
18
642
PILOT PRESSURE SIGNALFROM GENERATOR MANIFOLD
TB24TIME DELAY MODULE4 SECOND
8 N.C.
2 COM
1 N.O.
3 GND 5 SW INPUT
DR
IVE
ED
C-
DR
IVE
ED
C+
B C
U4
AD
C5
-21
C5
-20
C1
B-5
C1
B-4
C3
1E
DC
WH
/BK
C3
0E
DC
WH
C1
P-5
C1
P-4
16
15
ALC-500C
2P
-7C
2B
-7C
45
GE
NG
R/W
H
TB45
P25FS-RD
P24FS-WH
TS4RPM
SELECT
TB35
C3
5R
PM
BK
/RD
C1
B-9
C1
P-9
RP
MH
I
RP
ML
O
FOOTSWITCH
2 4
6
81 3
5 7
RS232RxD
A1 BATTERY +A2 SENSOR POWER +5 VDCA3 BATTERY-
B1 VALVE 0 FWD COIL)B2 VALVE 1 NCB3 DIGITAL OUTPUT BYPASS
C1 TxD (YLW)C2 RxD (GRN)
C3 /BOOT
D1 ANALOG 0 JOYSTICKD2 ANALOG 1 NCD3 DIG IN 3 NC
E1 NOT USEDE2 NOT USEDE3 NOT USED
F1 DIG IN 0F2 DIG IN 1 GENERATOR ON
F3 DIG IN 2
RS232TxD
CR
4H
IGH
IDL
ER
EL
AY
C4
5G
EN
GR
/WH
V151HG GR
V150HG GR/BK
1k ohms124 ohms
124 ohms
ABC
20
P26ESTP-BK
TB29
2
1
3
C1
B-3
C1
P-3
C2
9M
SR
D/W
H
BY
PA
SS
CO
IL
MO
TO
RS
TR
OK
EV
ALV
E
SX Controller
CR50OMRONRELAY
C5
-18
C5
-24
C5
-1W
H
C5
-12
P22PWR-BK
D65D98
DIVERTER MANIFOLD
PR
ES
SU
RE
SW
ITC
H2
00
PS
I
D99
BK
-2
TS47GENERATOR
ON
C57
Y75
Y75-2
TB32
C3
2B
RK
WH
/RD
C1
P-6
BR
AK
ER
EL
EA
SE
C5
-23
BK 16-2J129
BR-2(16-2)
RD
-1Prope
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