Propak2010Day1

THE 18TH INTERNATIONAL PROCESSING PACKAGING TECHNOLOGY EVENT FOR ASIATHE 18TH INTERNATIONAL PROCESSING PACKAGING TECHNOLOGY EVENT FOR ASIA

ShowDaily16-19 JUNE 2010

BITEC, BANGKOK, THAILANDPROPAK ASIA 2010

As Asia’s international processing and packaging industry event, ProPak Asia embraces many of the

leading manufacturing sectors to include not only food and beverage but also pharmaceutical, cosmetics, healthcare and the various export focused industrial fi elds that are experiencing tremendous growth here in Asia.

In the face of global challenges, these industries continue to prosper in the region, and the event remains the industry platform to embrace new technology, share industry knowledge and network with the international business community.

In 2010, ProPak Asia welcomes international groups and participation from over 40 countries, including nine international pavilions. Ensuring the industry is kept abreast with the latest technical updates, a wide array

ministries, international chambers of commerce, embassies, Thailand Convention & Exhibition Bureau, and the worldwide network of industry organi-sations that have assisted in bringing together over 900 companies from more than 40 countries worldwide.

We wish all participants, delegates and visitors and enjoyable and successful ProPak Asia 2010.

Mr Patrapee ChinachotiChairman, Bangkok Exhibition ServicesPresident, Thai Exhibition Association

of specialised events will also feature alongside the trade exhibition.

This includes the ‘Asian Food Innovation Conference’, the ‘Thai Star Packaging Awards’ in conjunction with the DIP and the Thai Packaging Association, the ‘Indian Business Forum’, the ‘Transparent Packaging seminar by TISTR, Heuft Asia’s ‘Brewing Seminar’, the ‘Food Innovation Contest’, the ‘PharmaTech Seminar’ organised by the Industrial Pharmacist Group, and the ‘FoSTAT Nestle Quiz Bowl’.

ProPak Asia 2010 also welcomes its largest delegation to date of ASEAN Food Science and Technology Institutes that include Vietnam, Myanmar, Singapore, Cambodia, the Philippines, Laos, Indonesia and Malaysia as well as a guest delegation from India.

BES would also like to thank the industry associations, government

Continuous Prosperity For industriesMessage From Patrapee ChinachotiChairman, Bangkok Exhibition Services (BES)President, Thai Exhibition Association

From left david aitken, md of bes, darunee edwards, president of Fostat, supawan teerarat, exhibition director of tceb, surasith bunyabhisand, deputy director general, department of industrial Promotion, vuttichai tangam, director of product development, packaging and printing division, department of industrial Promotion

Incorporating:

• PharmaTech Asia• DrinkTech Asia• PlasTech Asia• CanTech Asia• SeafoodTech Asia• Lab & Test Asia

Offi cial Show Daily Brought To You By

PROCESSING • PACKAGING • FLAVOURS & ADDITIVES • STORAGE & HANDLING

Organised By

Supported By

Continuous Prosperity Prosperity For industriesMessage From Chairman, Bangkok Exhibition Services (BES)

1DAY

WednesdayJune 16, 2010

HIGHLIGHTSWednesday, June 16

9am – 11amOpening CeremonyMain Lobby

10.30am – 12noonThai Star Packaging Awards 2010 Press ConferenceMR 212 – 213 1pm – 5pmIndian Business ForumMR 210

4.30pm – 8.45pmThaiStar & AsiaStar Packaging Ceremony Awards 2009& Cocktail ReceptionGrand Hall 202 – 203

02 ProPakAsia2010ShowDaily

EditorsTjut RostinaJoson Ng

Business Development ManagerRandy Teo

Advertising Sales ManagerSue Ann Peh

All rights reserved. Eastern Trade Media reserves the right to accept or reject all editorial or advertising materials. Reproduction of the publication, in whole or in part, is prohibited without the prior consent of the publisher. The views expressed in the ProPak Asia 2010 Show Daily are not necessarily those of the editor or publisher. While every effort is made to ensure the accuracy and authenticity of information appearing in the publication, Eastern Trade Media accepts no liability for damages caused by misrepresentation of information, expressed or implied, within the pages of the publication.

For news coverage, publicity and advertising matters, please contact: ProPak Asia Show Daily Press Room

ProPak Show Daily 2010 is produced and published by Eastern Trade Media Pte Ltd exclusively for Bangkok Exhibition Services

Assistant Art DirectorLibby Goh

Graphic DesignerChat

Project CoordinatorPiyaporn Lertpongsopon

BES CoordinatorWantita Porntanawong

Managing DirectorKenneth Tan

PrinterGP Cyberprint

It is my great pleasure to organise the ‘Food Innovation Asia Conference

2010’, which is part of ProPak Asia 2010. The theme of the conference is ‘Indigenous Food Research and Development to Global Market’, and it will have 55 oral presentations.

The conference is sup-ported by several co-organisers, which includes the Agro-Industry Academic Council Association, Ubonratchathani

University, the Department of Fisheries, the National Science and Technology Development Agency, the Federation of the Institute of Food Science and Technology in ASEAN, as well as support from Bangkok Exhibition Services.

On June 19, FoSTAT will put together the ‘FoSTAT – Nestlé Quiz Bowl 2010’. The forum is for food science and technology undergraduate teams from difference universities in Thailand, to compete in food science and technology knowledge.

There are 61 teams from 61 different universities in this competition, which aims to promote relationships between academic agencies and private sector partners through the involvement of future graduates in the food industry.

Another activity is the ‘Food Innovation Contest’, with 22 teams of undergraduate students from different universities competing in technological capability to create innovative food products.

In these times of economic crisis, most consumers are taking appropriate measures to cut their expenditure on luxury items, but they cannot stop purchasing food.

As such, we need to take this opportunity to strengthen our knowledge in food science and technology to help stimulate the country’s economy through innovation.

At the same time, it is essential that we build up worldwide consumer confidence in both the quality and the safety of our food products.

May I take this opportunity to thank Bangkok Exhibition Services, which has always supported our ‘Food Innovation Asia Conference’ and the FoSTAT – Nestlé Quiz Bowl. n

Being aware that international trade is becoming increasingly competitive, Thai entrepreneurs find it necessary to upgrade their management system to attain efficiencies levelled with the

rest of the world. We aim to maintain competitiveness of Thai industries and to sustain

our share in the world market. The effectiveness of a management system relies very much on the tools employed.

GS1 Thailand of the Federation of Thai Industries has assumed a major role in putting the GS1 global standard barcode into effect in supply chain management.

Its implementation has resulted in higher efficiencies in many areas. Complexity is reduced and time is saved in inventory control, as well as point-of-sale trading. It has contributed to the country’s potential to compete in the world markets as Thai products are now of higher standard than before. It has also made product traceability possible.

GS1 Thailand is the registrar of Electronic Product Code or EPC, which combines with Radio Frequency Identification or RFID technology to provide a tool for storing product data on a microchip within the EPC tag. Its implementation is aimed to enhance product management efficiencies even further. We pride ourselves on being able to contribute to stronger existence of Thai industries in the global arena.

On this occasion, I appreciate the executives and exhibitors who realise the importance of GS1 System standard, one of the instruments that will drive Thai industries to internationalisation. I wish the organiser, Bangkok Exhibition Services, as well as other concerned organisations a successful and productive ProPak Asia 2010. n

Knowledge StrengtheningMessage From Mrs Darunee EdwardsPresidentThe Food Science And Technology Association of Thailand (FoSTAT)

Perceiving the importance of Propak Asia towards the advancement of the industry and Thailand’s economic growth, TCEB is proud to contribute its full support to this regional packaging exhibition.

As a government body working under the PM’s office, the bureau’s mission is to promote the sustainable growth and development of the MICE industry, in order to further enhance interest and inspire greater confidence in Thailand, where the exhibition industry plays a vital role to the country’s economy.

To enhance the performance of the country’s exhibition industry and its competitiveness in the globally aggressive competition, TCEB continually updates our wide range of services and facilities offerings to the industry.

This is especially in the area of market intelligence, facilitation of international partnerships, and promotional packages of Thailand as a preferred destination and centre of excellence.

I would like to express my sincere gratitude to the organiser, Bangkok Exhibition Services, for its professionalism and great contribution in bringing together ProPak Asia 2010, with support from both private sectors and government agencies.

Last but not least, I wish the organiser, exhibitors and visitors who partake in this year’s event, a successful and fruitful business in Thailand. n

Enhancements To Meet CompetitionMessage From Mrs Supawan TeeraratExhibition DirectorThailand Convention & Exhibition Bureau (TCEB)

Standards To Drive GlobalisationMessage From Ms Pitchaya Vijarodaya CEO of GS1 Thailand

03ProPakAsia2010ShowDaily

Veuve Clicquot Ponsardin (VCP), a French champagne house, has equipped its plant with Cermex’s

end-of-line packaging system for its latest champagne box design.

The company required a line that would give the lowest production cost possible, respect for the integrity of the bottles and presentation boxes, and flexibility for change of formats. The formats include handling the bottle on its own into tray or bottle in the VCP design box. Both options are then case packed into wrap-around blanks.

Key FactorsLine 5 was built upon three key assets that would make the packaging system an optimised solution and one that has high-performance power.

First of all, the integration of robots enables a combination of speed, protection and precision for each process. Format changeovers were also automated from motorisation of setting points. This includes assistance in tooling management and changeover. The third factor driving this project is the ability to protect the product and the quality of the packaging.

Five Point UPstreamThe fully automated line features a combination of flexibility for current

An end-of-line packaging system that can handle fragile bottles and also have the flexibility to change formats was required for a champagne house’s presentation package. By Tjut Rostina

line of Controlpackaging formats and the capability to cater to future format concepts. It also takes into account the fragility of the products and the quality of the finished packaging.

• Robot Integration For SpeedThe production capacity was to be increased to 8,500 bottles per hour. To enable this, two robotic systems were combined. The gantry packer has the capability to operate at high speeds with a payload of 250 kg. The two robots were integrated into the case packer, and can handle 16 formats at up to 25 cases per minute.

• Ergonomics & Format ChangeoversThe cantilever design of the tray erector, the wrap around case packer and the gantry packer allows access

innovations For Productivity & EfficiencyMessage From Mr Aran PungcharoenpongPresident of Science And Technology Trade Association, Thailand

This is the fourth year that the Science and Technology Trade Association is participating as the co-organiser for ProPak Asia. The response from the last two editions was a success.

In 2010, the looming world economic recession and rising cost of living will be a challenge for all business entrepreneurs.

For this year’s exhibition, it will be good opportunity for the exhibitors to showcase new technology and products to their customers, which may help

them to increase productivity and quality.In order to go on international level, quality control

and assurance, as well as research and development, play important roles in every production process more than ever, with higher international standards. Innovations and technologies is a sure-fire way to increase productivity and efficiency.

On behalf of Science and Technology Trade Association, I am pleased to be a co-organiser of this year’s exhibition once again. I expect that all visitors and exhibitors will benefit from this event, and the organiser succeed from this year’s exhibition. n

to all the machines that make up the packaging system.

Adjustments are servo-driven and automatic, and also pre-programmed per format on all the machines.

The machines on the line each have features that contribute to an average format changeover time of less than 20 minutes.

• Product OrientationThe bottle and box turning device allows the bottles to be turned via a specific vis ion system. A camera placed above the bottle, reads the position of the label and rotates the stand until the bottle is correctly positioned.

mission accomPlished The collaboration has resulted in an automated packaging operation that can handle no less than 16 formats. The completion of this project has also showcased a combination of innovations within a compact footprint and high-speed performance. n

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In cases of special requirements, particle counting in the gas and liquid phases can provide information about the system under examination. By Roland Pahl & Georg Wenk, VLB Berlin

optimisation Toolbox

Filling Plants:

70Core Temperature In A 30 Litre Keg

60

50

40

30

10

20

000:00

Tem

pera

ture

in °

C

Time In hh:mm01:00 02:00 03:00 06:0004:00 07:0005:00

Filling is the most technologically complicated and the most cost-intensive aspect of industrial

beverage production. Both the potential for optimisation in this area and the risk of ineffi cient, and therefore uneconomical production caused by insuffi cient process control are high.

in the air is known. Particle meters can be implemented

here in order to monitor HEPA fi lters. The particle meters provide conclusive proof, for example, of breaches in the sterile fi lter system.

Particle meters For liqUidsParticle counting is tested for its appli-cability in validating bottle-cleaning

machines using standard contaminated bottles. If the constitution of the contamination in these bottles is known, it will be possible to evaluate accurately what proportions of the various added components are still present.

Apart from the filling process, it is applicable in other areas within the fi eld of brewery, where the separation of solid-liquid systems is required.

data logger For temPeratUre & PressUreThe miniature data logger (see arrow in fi g 1) is used to record and control the temperature profi le in bottle cleaning machines, in order to increase the product security during fi lling.

A further application is the deter-

mination of the core temperature in kegs, in order to achieve the desired size of the pasteur units (PU). Due to its size, the data logger can be placed directly into the extractor tube of the keg, at the ‘cold spot’.

all Filled UPWhen the fi lling valve is opened, the fi lling liquid fi rst falls out of the valve in a broad plug fl ow. Subsequently, the product fl ow tapers off as a result of its mass inertia and loses contact with the edge of the fi lling valve opening.

After the product fl ow accelerates within the fi lling valve, it meets the edge of the filling valve opening at high speed and is diverted to the bottle holder on the valve, before a stable product fl ow is fi nally attained. n

Particle meters For the gas PhaseThe correlation between particle counting in ambient air and classical air germ collection has shown that in ‘normal’ air, there is a close connection between the number of particles and the germ content in the air under examination.

Tests in fi lling plants, on the other hand, show that where there is a high

germ load, for example in the vicinity of the empty bottle entry in recycling systems, this relationship becomes worse.

Additionally, the particle count can give no indication about the type of germs found, even though the connection between the number of particles and the germ content present

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04 ProPakAsia2010ShowDaily

BooTh J1Visit Us At

Right before the start of the economic crisis, the European brewing industry had i t s

advantages in the globalisation of markets. However, steadily declining sales in the domestic markets has started off export activities for the industry.

The brewers soon realised that investment for new barrels is needed,

as exports for keg beer were rising. On one hand, there are long rotations of the barrels because of the distance. On the other hand, the organisation of collecting and returning the barrel plays an important role.

Consequently, breweries started a call for a disposable barrel-system. This call has been renewed by the imbalance of the global capital markets. Currently, there are several alternatives for disposable barrels.

test reqUirementsThe first requirement of the disposable barrels is to ensure that the product quality is unchanged as compared to the quality in the usual stainless steel barrel.

The disposal and possible reuse of the container materials has to be locally regulated. This refers to a clarification of the legal situation within the importing country, in terms of material use and disposal provisions.

The compatibility of the system with existing installations determines the conversion and installation costs.

disPosable barrel descriPtionThe disposable barrels discussed in this analysis, are constructed based on the ‘Bag in Box’ principle.

The beer is filled into a special foil bag. After reaching the filling-volume, the foil bag surface is close to the protective PET-bowl. The gas is then applied into the PET-bowl. Maximum allowed gas pressure is 3.5 atm.

The disposal of the emptied kegs is usually done on the spot. The container is quickly dismantled to the basic components of foil, carton and PET ball. With the included venting tool, and a short swivel on the fitting, the valve opens to deflate the PET-ball into a flat disc.

the resUltsAfter a 14-day stress test with approximately 100 kg for each barrel, and a temperature of 42 deg C for eight hours, and 28 deg C for 16 hours, no damage was found on the barrels. This corresponds to the temperature in the containers.

A 6-month test was conducted later, with the temperature maintained at 28 deg C. There was still no difference between the two kegs, and no difference in beer colour was seen. The microbiological samples taken were also clear of any findings.

During cleaning of the dispensing machine, the disposable barrel has to stay on the line at a minimum pressure of 2.5 atm, so that the valve in the fitting can be completely closed. n

an alternative Beer Container

Disposable Kegs:

Brewers realised that investment for new barrels is needed, as exports for keg beer were rising. By Frank Peifer, Bavarian State Brewery, & Johannes Tippmann, Technical University Of Munich

05ProPakAsia2010ShowDaily

Floor Plan 2010

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U11SYMPAK

16th - 19th JUNE 2010Hall 101, 102, 103, 104, BITEC, BANGKOK, THAILAND

PROPAKASIA 2010

BOOTH NO. U20

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VISIT US AT BOOTH NO. J29

PROCESSING • PACKAGING • FLAVOURS & ADDITIVES • STORAGE & HANDLING

BOOTH NO. Y40 A PRODUCT OF AUTOMATED PACKAGING SYSTEMS

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Floor Plan 2010 BOOTH NO D21/D29LOADING

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• CanTech Asia• SeafoodTech Asia• Lab & Test Asia• PharmaTech Asia• DrinkTech Asia• PlasTech Asia

16th - 19th JUNE 2010Hall 101, 102, 103, 104, BITEC, BANGKOK, THAILAND

PROPAKASIA 2010

www.apfoodonline.com

08 ProPakAsia2010ShowDaily

ExhiBiTor liSTinG A - BA&K AsiA PAcific (ThAilAnd) co lTd L42AcG WorldWide T11Access indusTriAl TechnoloGy co lTd D21,D29Adelhi MAsTerfil T24AeroGlide corPorATion X25AerosiA inTerPAc co lTd G30Af coMPressors R21Air BAG PAcKAGinG co lTd Q25AJ PlAsT PuBlic co lTd Z45AKe AnAnTAchAi co lTd G44AlliAnce TechnoloGy co lTd Y11Alucon Pcl V38AMBAflex Bv V51AMP rose T21AnAKe MAchinery co lTd E39AnesT iWATA souTheAsT AsiA co lTd R19AnriTsu indusTriAl soluTions co lTd F21AshWorTh Bro inc G37AsiA enGineerinG PAc co lTd N19AsiA PAcific food industry MAgAzine J29ATlAs coPco (ThAilAnd) lTd X26AutoMAted PAckAging systeMs Y40AuToPAcK co lTd A21AuToPAcKer co lTd Q26Azo Ltd D31BAAn KlAnGThonG inTernATionAl co lTd B50BAn nGAi enGineerinG (ThAilAnd) lTd J11BAnyonG enGineerinG lTd PArT M43BeiJinG sATurn indusTriAl MArKinG sysTeMs co lTd U39BeiJinG ycTd PAcKAGinG MAchinery co lTd T40Benison & co lTd L11Berli JucKer PuBlic coMPAny liMiTed R15BesT souTheAsT AsiA lTd G45BeTTer PAcK co lTd N1, P1Bosch PAcKAGinG service V21Busch vAcuuM (ThAilAnd) co lTd V31

c - DcAB TechnoloGy co lTd P29cAlvATis GMBh U29cAMA AsiA PAcific D21, D29cAPric (ThAilAnd) co lTd H44cenTrAl cAn MAchinery co lTd A41cerMex south AsiA-PAcific co Ltd B1chinA science And TechnoloGy indusTry AssociATion exhiBiTion dePT M21chAnGshA chuTiAn science & TechnoloGy co lTd E21chArATchAi MAchinery lTd PArT G39chArPA TechcenTer co lTd M37chATchAree holdinG co lTd M41chATTAKorn lAB cenTer co lTd L37chenG sAenG ThAi PAcKinG MAchine co lTd H31cheonsei PAcK MAn F2cleArPAcK ThAilAnd co lTd S11, S21code MAsTer co lTd P45conversAnT TechnoloGy co lTd N37cse chiAnG sunG enTerPrise co lTd Q22cTc food MAchinery TrAdinG co lTd H11cTc MAchinery co lTd H11cyBer MechAnic co lTd B26cvc TechnoloGies inc K37deiGhTon MAnufAcTurinG lTd T30delMAx Mechinery co lTd Q1dePArTMenT of fisheries / dof dePArTMenT of indusTriAl ProMoTion/cAnclusTer Z11dePArTMenT of indusTriAl ProMoTion: MinisTry of indusTry / diP Q11desiGn Plus Build co lTd S43dhAWATh TechnoloGy sysTeMs co lTd H39dksh (thAiLAnd) LiMited L31, Y40donGGuAn xuTiAn PAcKinG MAchinery co lTd U31donG Woo sT co lTd F5doo-il r s co lTd F9duAn KWei MAchinery enTerPrise co lTd P21durhAM duPlex lTd T22

E - GecoMec BelGiuM sA R26eficienciA y TecnoloGiA sA (effyTec) Y45ehcolo A/s N29eleKTriM - cAnToni MoTor co lTd Y21eMinence inTernATionAl lTd R1eMurA ThAilAnd co lTd C20encoTec co lTd S40euroPAc co lTd E1evA enTerPrise co lTd A9fBi (ThAilAnd) co lTd Q39

fifsTA filTec AuToMATion T29flexicon corPorATion (AusTrAliA) PTy lTd G1flexi-PAcK liMiTed J19floTech conTrols PTe lTd U14food indusTry neTWorK co lTd V49food science And TechnoloGy AssociATion of ThAilAnd (fosTAT) X32forefronT food Tech co lTd P19fPT food Process TechnoloGy H1GAsunG PAK co lTd F10G hWA indusTries co lTd G40GeoTech inTerTrAde co lTd M11GloBAl sTAr honG KonG develoPMenT lTd X29GoldvesT TrAdinG (ThAilAnd) co lTd E19Good TiMe iMPorT-exPorT co lTd E11Gs1 ThAilAnd: federATion of ThAi indusTries J16GuAnGzhou vAnTA PAcKAGinG MAchinery co lTd B11

H - JhB fuller inTernATionAl inc R16hAnnA insTruMenTs (ThAilAnd) lTd L35hAsTAMAT verPAcKunGsTechniK GMBh U21heAt And controL Pty Ltd N11henKel (ThAilAnd) lTd Y39herrinG Plus co lTd C38heufT sysTeMTechniK GMBh C11hi-cooK (ThAilAnd) co lTd K1hiTec food equiPMenT co lTd H21hi-Tech elecTronics PTe lTd U13hoei (ThAilAnd) co lTd X21hydro AluMiniuM deuTschlAnd GMBh V29hy-filinG PAcKAGinG MAchinery co lTd U40icf & WelKo sPA G42idM insTruMenTs PTy lTd C40indiAn druG MAnufAcTurer AssociATion (idMA) C16ilAB fluid conTrol co lTd L38ilPrA sPA M19indiAMArT.coM K43insTruMenT conTrol co lTd Z1inTer WhiTe MArK co lTd V32inTro enTerPrise co lTd K38ishidA (thAiLAnd) co Ltd J1JAPAn food MAchinery MAnufAcTurer AssociATion(JfMA) JAPAn PAcKAGinG insTiTuTe (JPi) J25JAPAn PAcKAGinG MAchinery MAnufAcTurer AssociATion (JPMMA) G33JBT food Tech H37JeBsen & Jessen MArKeTinG (T) lTd N31JiAnGsu AsG PAcKAGinG MAchinery GrouP co lTd U41JiAnGsu neWAMsTAr PAcKAGinG MAchinery co lTd U44Jeil sPeciAl decAl co lTd F7JonAn AuToMATic MAchine co lTd G31JTT Tech co lTd F26Jyh shuen enTerPrise co lTd P25

K - NKcP MAsTerThAi co lTd R42KAsiKorn fAcTory & equiPMenT co lTdJ23KAWAsAKi MoTors enTerPrise (ThAilAnd) co lTd R43KBf inTer PAcK co lTd X43khs AsiA Pte Ltd c/o khs MAschinen-undAnLAgenbAu Ag G21K & W GloBAl TechnoloGy (ThAilAnd) co lTd B9KlueBer luBricATion (ThAilAnd) co lTd U26KinG lAi inTernATionAl co lTd Q30KM GrAnd PAcK co lTd B29Konnix inTernATionAl co lTd B45lAnGfAnG BesTcroWn PAcKAGinG MAchinery co lTd T42lAfATech co lTd D32linA PAcK co lTd C31leoPATh co lTd F15liquid PurificATion enGineerinG inTl co lTd J45loGisTic MArT co lTd X37luThi MAchinery coMPAny inc X19MArel food sysTeMs lTd Q31MArKeM-iMAJe lTd C21MATcon PAcific PTy lTd C29MAxi-cool TechnoloGy (ThAilAnd) co lTd D44MechAnicAl & food Process enGineerinG co lTd H19MeTroloGy socieTy of ThAilAnd (MT) MeTronic-hAndyWAre shAnGhAi lTd M44MettLer-toLedo (thAiLAnd) Ltd H29Minox vAlves & fiTTinG co lTd L43MKT MAGneTic co lTd S41MMP corPorATion co lTd L19MonTAJes conserveros de GAliciA sl ( McG ) Y15

M Plus Tech co lTd A11Mr MAGcAnic reseArch (ThAilAnd) co lTd L39MulTi-Tech (ThAilAnd) co lTd E29MuTuAl corPorATion J31nr indusTries co lTd L45nAndee-sTrAPAc co lTd D11nAnJinG f & P conveyors co lTd F25nAnJinG lehui liGhT indusTry equiPMenT co lTd T37neTzsch ThAilAnd lTd E45neWPAcK KoreA inc F3neW Tech luBes AsiA co lTd F32nichroMe (ThAilAnd) co lTd J39niKKA densoK liMiTed K30niPPon PolysTAr co lTd K29noW sysTeMs F1nsK ThriveTrAde co lTd Z49nsf AsiA - PAcific co lTd S44nexrAy PTe lTd U15

O - Ro & h honeycoMB PAPer co lTd X38officiAl equiPMenT MAnufAcTurinG co lTd M38oPTiMA PAcKAGinG GrouP GMBh U25oilTeK & AssociATes co lTd V40oMori MAchinery co lTd G32ouTsTAndinG Plus inTernATionAl co lTd P28P&s sTeel WorK service co lTd B38PAcific inTerTech co lTd C29PAcKco inTernATionAl co lTd F37PAcKMArT co lTd F19PArKer hAnnifin (s) PTe lTd T19PAscAl inTerTech co lTd T45PerfecT enGineerinG & consulTAnT co lTd G48PerMAflex co lTd J24PlAsTics & ruBBer AsiA PlT scienTific (ThAilAnd) co lTd L36Phoenix PAcKAGinG TechnoloGy co lTd X15Phoenix TechnicAl filM co lTd B25PlusfoAM PAcKAGinG co lTd Y19Pof PAcific co lTd X11PolyTyPe AsiA PAcific co lTd P38PPM TechnoloGies G43PrAPorn dAsuT co lTd E31ProJecT PArTner co lTd A45ProsPer Khon co lTd P43PriMus co lTd V45ProMArK co lTd A37PT AsiA lTd PArT Z7q ii s co lTd R29quicK PAcK PAcific co lTd X44qWerTy co lTd D39r & d enGineerinG F16renox sTAinless sTeel co lTd S42rezPAcK MAchinery inc U42riso (ThAilAnd) lTd S1roBerT Bosch lTd V21rocKWell AuToMATion V19ronchi AsiA Y31

Ss + s insPection AsiA Pte Ltd U20sAnKo MAchinery (ThAilAnd) co lTd L1sAP inTersuPPly co lTd G37sArtorius MechAtronics (thAiLAnd)co Ltd K31sATo AuTo-id (ThAilAnd) co lTd V43science & TechnoloGy TrAde AssociATion (sTTA) K42scienTific ProMoTion co lTd M31seAl KinG indusTriAl co lTd Q21seAled Air (ThAilAnd) lTd Q37sechAnG MAchinery co lTd F8selic cheMicAl coMPAny liMiTed F38senTA PAcK MAchinery & service co lTd K1shAnGhAi JiA TiAn PhArMAceuTicAl PAcKAGinG co lTd U43shAnGhAi nAnhuA TrAnsducer MAnufAcTure co lTd U37shAnGhAi Peiyu MAchinery MAnufAcTurinG co lTd T31shAnGhAi uPG inTernATionAl TrAdinG co lTd S29shiBuyA KoGyo co lTd K26shrinKflex (ThAilAnd) co lTd R45si fireTrAde co lTd F29siAM cArTon indusTry co lTd X16siAM foods consulTAnT co lTd Y1siAM Golden sAles And service co lTd U1siAM scAles & enGineerinG co lTd F39siAM Wells enGineerinG suPPly co lTd S39siAM WATer flAMe co lTd Q44siGnode sinGAPore PTd lTd U19sinlon PAcKAGe MAchine co lTd P30

sinGAPore MAnufAcTurers’ federATion U17sKP inTerPAcK co lTd N21sMArT corPorATion R25sMArT TrAde PuBlicATions co lTd J30sMi sPA V30soJiTz PlA-neT corPorATion G29souThern suPPly lTd PArT B39sPx floW TechnoloGy V11squAre PAnel sysTeM co lTd R31sriPiPAT enGineerinG co lTd F21sT MerchAndise co lTd J15sTAr dynAMic (ThAilAnd) co lTd C19sTAr rfid co lTd D37sW GrouP suPPly & service co lTd Z31sunrise TrAdinG co lTd V39sunshine Press co lTd P37sWeco AsiA U16sWenTech (ThAilAnd) lTd S30, S31syMPAk AsiA PAcific Pte Ltd U11

TTcK inTerPlAs co lTd J53Tn MeTAl WorKs co lTd P11TAniT MAchinery A1TechBond MAnufAcTurinG sdn Bhd B40TeMA GMBh U30Th enGineerinG & services co lTd C36ThK inTerTrAde co lTd C17ThAi frozen food AssociATion (TffA) ThAi food Processors AssociATion (TfPA) ThAi - neo BioTech co lTd M40ThAilAnd secTion of AoAc inTernATionAl/AoAc (lAB fosTAT) ThAilAnd science PArK (TsP) ThAi PAcKAGinG cenTre (TPc) J26ThAisilPA coMPAny J43ThAi seK son co lTd P39ThAi sTAMP enGineerinG lTd PArT A47ThAilAnd TAishun co lTd B43ThAi PolyMer suPPly co lTd A25ThAi vinyTer co lTd X40ThAi WATerline sysTeMs co lTd R38ThAi ToWel co lTd Z21ThAMAviT hi-Tech suPPlies co lTd Z51The AsiA PAcKAGinG federATion (APf) The federATion of ThAi indusTries (fTi) The indusTriAl PhArMAcisT GrouP Therec corPorATion lTd Z29ToMco AuToMATic MAchinery co lTd L21ToPAcK co lTd K21Toyox co lTd H43TrAlin PAcKAGinG co lTd T39TridenT PAcK & enGineerinG co lTd Y43Tzu-lin MAchinery co lTd P27

U - ZuBifrAnce K19ud MAchinery lTd PArT C37union BelT inTernATionAl co lTd C43union Tech enGineerinG co lTd C39unique indusTriAl ProducTs co lTd B31uniTed TrAder (1994) lTd PArT R37uniTy equiPMenT co lTd D43univAcco TechnoloGy (M) sdn Bhd X39uP MArKeTinG GenerAl suPPly co lTd D38urschel (ThAilAnd) lTd R11us PoWer disTriBuTion co lTd V44u-Tech inTer enGineerinG co lTd C15vArin food MAchinery co lTd X1vArious enGineerinG ProducTs co lTd Z41vAsuchArT co lTd V42VeoLiA WAter soLutions & technoLogies (seA)Pte Ltd D19vf KoreA corP F6vP hydrAulic co lTd E53WATAnA BhAnd PAcKAGinG sysTeM co lTd G38WATer TesT co lTd L40Wenzhou TiAnyu liGhT indusTriAl MAchinery co lTd B19WiseBiz (ThAilAnd) co lTd B44WoLf VerPAckungsMAschinen gMbh V1Wolf PAcKAGinG And AuToMATion (ThAilAnd) co lTd G1World insTruMenT & enGineerinG co lTd - PneuMefore sPA V37World KoGyo (ThAilAnd) co lTd K39World PAcKAGinG indusTry co lTd Z19World TrAde cenTer TAichunG P26WorldWide TrAde ThAi co lTd P31xAvis co lTd F4xinle huABAo PlAsTic MAchinery co lTd T44x-Per TechniA (ThAilAnd) co lTd R39yAMATo scAle co lTd N1, P1zieMAnn LudWigsburg gMbh C1

Modern production plants are no longer defined by the manufacturing of products,

but instead, by customer orientation and the resulting service features such as adhering to deadlines, flexibility, delivery time and product variety.

Above all, product diversity and the shorter product life cycles result in complex processes. This is nothing less than lean manufacturing. Manufacturing Execution Systems (MES) can help by contributing to increased transparency, responsiveness and economy.

measUring UPMalfunctions lead to deviations from the planned sequence. Examples

MES: Execution For increased EffectivenessEffectiveness of processes have been known to increase by seven to 10 percent with the application of MES. By Ralf Schubert, head of engineering and assembly, Schubert

are missed deadlines, machine downtimes, missing materials, or sudden quality shortcomings.

The system is assigned to the production management department within the company. It serves as a link

quantity, waste quantity and material consumption.

An MES ideally provides the production management department with the functions it requires. These can be divided into three groups:

production, quality and personnel.

strength in UnityThe unification of all functions in a software system and the connection of all elements involved in production to the MES enable horizontal integration. An escalation management system is assigned to the function groups, which indicates faults via operating terminals, by phone or with instant messaging.

A line control panel with integrated quality monitoring was developed, with several MES functions within the control panel. The functionality necessary for vertical integration is included. If integration with an ERP is not desired, data can be entered manually.

The overall equipment effectiveness is used for the output analysis of lines, sub-lines and machines. This characteristic number is determined by three subordinate characteristic numbers, which are the availability, the output and the quality.

One of the control panel’s features is integrated quality monitoring for entering, as well as archiving and evaluating quality and process data.

The data is shown in trend graphs, bar graphs and pie graphs. From industries in which MES’s are already used in all areas, it is known that the effectiveness of the processes can be increased by seven to 10 percent. n

for a continuous vertical integration between the company management and the production department.

Orders for a certain period are transferred to the system from the ERP (Enterprise Resource Planning System). The orders contain data such as the lot number or the minimum expiration data of the product.

Before the start of a production order, data are passed on to machines, quality sensors, marking devices and other devices, as well as working instructions to employees. After completion of an order, feedback to the ERP is carried out with processed information like the actual produced

As pharmaceutical products move from manufacturer to consumer, the former require specialised transportation methods

to ensure quality, as many drugs are temperature, humidity and light sensitive. Deviations in handling during transportation could result in degradation in the quality or potency of the drug, posing a health hazard for users.

While Good Manufacturing Practice (GMP) pertains to the production and control of drugs, Good Storage Practice (GSP) and Good Distribution Practice (GDP) deal with the appropriate storage and distribution of pharmaceuticals.

GSP applies in all circumstances where pharma products are stored throughout the distribution process. Procedures are needed to keep unauthorised persons away from the storage areas. Storage areas also need to have ample space to allow the systematic storage of the various categories products. These are the: bulk and finished products; products in quarantine; and released, rejected, returned or recalled products.

It is important for storage areas to be designed or modified to ensure that the required storage conditions are achieved. The areas should be clean and dry and maintained within acceptable temperature ranges.

Where special storage conditions are required on the label – such as temperature and relative humidity – these should be provided, checked, monitored and recorded.

According to Nigel Cryer, head of global

quality manufacturing & supply chain, Norgine, who spoke at the third annual Bio/Pharmaceutical Cold Chain Management Asia conference, there are things outside the manufacturing site where the manufacturer does not have full control over.

He cautioned that if no monitoring is carried out on a shipment after it leaves the manufacturing site, it can be difficult to determine what the shipment gets exposed to – for example, a shipment that is left on the tarmac under the rain or high humidity for 2-3 hours before it is shipped.

However, regulations are now clearer and more pragmatic. A drug may run the risk of being removed from the market due to temperature deviations in logistics, if the supply chain is not handling the drug properly. According to Richard Smalley, associate director, Strategic Products and Vendors QA, UCB Pharma, it is necessary to think through the cost implications, product, packaging choice, supply route, the experience of and the controls that third-party logistics providers have in place, when setting up a cold chain.

Smalley also believes that it is necessary to identify the areas of risk and to put additional controls in place. This is because the variability of the transportation and the manual handling that takes place during the loading and unloading of the product, are vulnerable areas where things could go awry in a supply chain. n

Deviations in handling could result in degradation in the quality or potency of a drug. By Michael Tham

Pharmaceuticals:

Product integrity in The Supply Chain

09ProPakAsia2010ShowDaily

10 ProPakAsia2010ShowDaily

PRODUCT HIGHLIGHTS

10 ProPakAsia2010SHOWDAILY

CAMA:

TETRA BRICK LINECama has developed a ‘compact’ line for packing tetra bricks of fruit juice. The system has a speed of 30,000 bricks per hour, and features an electronic sleeving machine packs the bricks into wrap-around sleeves.

The products are then loaded into trays by the monoblock loading unit. This includes a forming machine and a two-axis carbon fi bre robot.

ISHIDA:

X-RAY INSPECTION SYSTEM WITH IP69K-RATINGIshida’s X-ray inspection system, IX-GA-DK series with IP-69K waterproof construction can be used for meat, poultry, seafood and other food processors requiring wash down construction.

In the production lines for meat, poultry, or seafood, cleanup is required in order to keep up the factories’ hygiene standards. In the case of the x-ray inspection system, washing with high-pressure water is necessary because adhesive products are accumulated on conveyors or other parts of machine during operation.

The construction of the IX-GA-DK model allows manufacturers to keep water from entering inside the x-ray machine and can withstand high-pressure water, while it keeps inspection sensitivity as high as the IX-GA models.

KHS:

STRETCH BLOW MOULDER/FILLER KHS’ Corpoplast InnoPET Blomax Series IV stretch blow moulders is capable of processing a range of plastic bottle sizes and shapes, with PET bottles holding anything from 120 ml to 3 ltr.

The monoblock setup is able to process up to 72,000 PET bottles per hour, with typical effi ciency levels exceeding 96 percent. The first point of optimisation within the monoblock system is directly downstream of the stretch blow moulding process.

Removing bottles from the blow station and adjusting the distance of finished PET bottles to one another according to the confi guration of the fi lling system is now handled by just one modular transfer wheel. An in all instances identically designed airlock is used as the second monoblock module.

SPX:

SYSTEMS FOR SMALL & MEDIUM SCALE PRODUCTIONOffering the same quality standard as SPX Flow Technology’s larger customised process solutions, ‘Plug & Produce’ APV FX Systems offer fl exibility and reliability, while cutting costs for short and medium sized production runs.

The systems are pre-engineered, self-contained skidded units with short delivery times for rapid implementation in the factory. Including a range of process technologies and applications with comprehensive automation options, the systems offer rapid installation of small and medium-scale processing solutions with the same quality advantages as large-scale plant.

Each module contains a set of installation instructions and can be assembled quickly, as such cutting installation costs and shortening time-to-production.

URSCHEL:

TRANSLICER 2510 CUTTER The TranSlicer 2510 Cutter from Urschel replaces the 2500 Cutter in the company’s line-up with features to ease maintenance, increase positive

product fl ow, and decrease operational costs. The machine accepts the same types of products:

input of compressible food products up to 203 mm in diameter, or fi rm, round products such as cabbage up to 171 mm in diameter. Several new features are on the exterior of the machine.

An additional stop button is located opposite the electrical enclosure. There are more sloped surfaces on the machine including the redesigned electrical enclosure and bottom feed pan along with stainless steel guardlocks.

ZIEMANN:

MASH FILTERZiemann’s mash fi lter generation TCM is positioned in the market where high-gravity brewing dominates and raw grains are processed.

Plants can run up to 16 brews per day with charges of 25 tonnes and brew sizes of up to 1,200 hl. The fi lter cloths last for 2,500 brews. As the system technology only requires short set-up times, the operating costs can be kept low.

According to the company, compared with conventional membrane filters, the procurement expenses for the equipment are approximately 30 percent less.

Day 1 Propak 2010.indd 10 6/14/10 3:35:41 PM

11ProPakAsia2010ShowDaily

In terms of price, it is very diffi cult for bottled water to compete with tap or municipal water, and

consequently many commentators felt that waters would be particularly exposed to the global recession.

The research company’s Global Bottled Water Report, however, suggests that final year figures for 2009 may see the worldwide market for bottled water increase by around two percent. Although this does represent a slowdown, it is encouraging for the industry that the category can maintain growth in even the most testing of trading environments.

asia boosts PerFormanceAsia will once again be the main global

the worst of the global recession, but pre-recession growth rates are not expected to return.

north american declineThe market would have fared significantly better if one discounts North America, which in 2008, dropped from double digit growth the year before into decline. In the US, some government offices are banning packaged water from government offi ces and events, while various other states are attempting to add bottled water taxes.

North America accounts for 18 per-

asia helps Bottled water ride The Global Storm

Market Report:

Share of the Global Packaged Water Market

2008

100%

%

80%

60%

40%

20%

0%2009 2010 2011 2012

Asia china rest of The World

cent of global sales and the performance here is harming the overall global picture; in 2009, without North America, the global water market was forecast to increase by a healthier four percent.

eUroPe slUmPThe biggest market for waters, West Europe, is expected to settle back down to a growth rate of fi ve percent after 2009, a marked slowdown on the seven percent seen in 2007 or the 9.5 percent jump in 2006.

What will be encouraging for the water industry is that every region in the world is anticipated to be registering water growth in 2010. n

With the help of Asia, the bottled water category seems to have ridden out the worst of the global recession. By Richard Corbett, strategic analyst, Canadean

driver in 2009, and it will be China that boosts the regional and global performance.

The Chinese water category jumped by 18 percent in the third quarter last year, and is set for another big increase in volumes. The market has been aided by hot weather in certain important parts of the country, and intense price competition, which has kept prices low. An improving economy is very signi-fi cant, and it is perhaps no surprise that the Chinese quarterly GDP growth rate was 8.9 percent year on year, which was one percent higher than Q2 for 2009.

There remains plenty of slack in the Asian market with per capita two and half times less than the global average. With the help of Asia, the bottled water category seems to have ridden out

WOLF Verpackungs- maschinen GmbHBettenhäuser Str. 3

D-35423 Lich-Birklar Tel.: +49 (0)6404-9182-0

E-Mail: [email protected]

www.wolf-pack.de

STAND NO: V1

Visit Us At

PRODUCT HIGHLIGHTS

10 ProPakAsia2010SHOWDAILY

CAMA:

TETRA BRICK LINECama has developed a ‘compact’ line for packing tetra bricks of fruit juice. The system has a speed of 30,000 bricks per hour, and features an electronic sleeving machine packs the bricks into wrap-around sleeves.

The products are then loaded into trays by the monoblock loading unit. This includes a forming machine and a two-axis carbon fi bre robot.

ISHIDA:

X-RAY INSPECTION SYSTEM WITH IP69K-RATINGIshida’s X-ray inspection system, IX-GA-DK series with IP-69K waterproof construction can be used for meat, poultry, seafood and other food processors requiring wash down construction.

In the production lines for meat, poultry, or seafood, cleanup is required in order to keep up the factories’ hygiene standards. In the case of the x-ray inspection system, washing with high-pressure water is necessary because adhesive products are accumulated on conveyors or other parts of machine during operation.

The construction of the IX-GA-DK model allows manufacturers to keep water from entering inside the x-ray machine and can withstand high-pressure water, while it keeps inspection sensitivity as high as the IX-GA models.

KHS:

STRETCH BLOW MOULDER/FILLER KHS’ Corpoplast InnoPET Blomax Series IV stretch blow moulders is capable of processing a range of plastic bottle sizes and shapes, with PET bottles holding anything from 120 ml to 3 ltr.

The monoblock setup is able to process up to 72,000 PET bottles per hour, with typical effi ciency levels exceeding 96 percent. The first point of optimisation within the monoblock system is directly downstream of the stretch blow moulding process.

Removing bottles from the blow station and adjusting the distance of finished PET bottles to one another according to the confi guration of the fi lling system is now handled by just one modular transfer wheel. An in all instances identically designed airlock is used as the second monoblock module.

SPX:

SYSTEMS FOR SMALL & MEDIUM SCALE PRODUCTIONOffering the same quality standard as SPX Flow Technology’s larger customised process solutions, ‘Plug & Produce’ APV FX Systems offer fl exibility and reliability, while cutting costs for short and medium sized production runs.

The systems are pre-engineered, self-contained skidded units with short delivery times for rapid implementation in the factory. Including a range of process technologies and applications with comprehensive automation options, the systems offer rapid installation of small and medium-scale processing solutions with the same quality advantages as large-scale plant.

Each module contains a set of installation instructions and can be assembled quickly, as such cutting installation costs and shortening time-to-production.

URSCHEL:

TRANSLICER 2510 CUTTER The TranSlicer 2510 Cutter from Urschel replaces the 2500 Cutter in the company’s line-up with features to ease maintenance, increase positive

product fl ow, and decrease operational costs. The machine accepts the same types of products:

input of compressible food products up to 203 mm in diameter, or fi rm, round products such as cabbage up to 171 mm in diameter. Several new features are on the exterior of the machine.

An additional stop button is located opposite the electrical enclosure. There are more sloped surfaces on the machine including the redesigned electrical enclosure and bottom feed pan along with stainless steel guardlocks.

ZIEMANN:

MASH FILTERZiemann’s mash fi lter generation TCM is positioned in the market where high-gravity brewing dominates and raw grains are processed.

Plants can run up to 16 brews per day with charges of 25 tonnes and brew sizes of up to 1,200 hl. The fi lter cloths last for 2,500 brews. As the system technology only requires short set-up times, the operating costs can be kept low.

According to the company, compared with conventional membrane filters, the procurement expenses for the equipment are approximately 30 percent less.

Day 1 Propak 2010.indd 10 6/14/10 3:35:41 PM

G E R M A N Y

F R A N C E

I N D I A

C H I N A

B R A Z I L

M E X I C O

Taking care of brewing www.ziemann.com

ZIEMANN Asia-Pacifi c Co., Ltd.

Bangkok, ThailandTel. +66 (0)2 [email protected]

Visit us!

Hall 101, Stand C1

Together we optimize investment costsWorldwide manufacturing facilities and service

World_PropakShow_10.indd 1 09.06.2010 15:30:20 Uhr