Top Banner

of 98

Project 1 Hpcl

Jun 04, 2018

Download

Documents

Stanly Thomas
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
  • 8/13/2019 Project 1 Hpcl

    1/98

    1

    CHAPTER1

    INTRODUCTION

  • 8/13/2019 Project 1 Hpcl

    2/98

    2

    1.1GENERAL INTRODUCTION

    An organization is a social arrangement which pursues collective goals, which controls its

    own performance and which has a boundary separating it from its environment.

    Organization is the association formed by a group of people who see that there are benefits

    available from working together towards some common goal.

    Organizational studies are the study of individual and group dynamics in an organizational

    setting, as well as the nature of organization themselves. Whenever people interact in

    organizations many factors come into play. Organizational studies attempt to understand and

    model these factors. Organizational study is essential to any MBA graduate as it help them

    to connect theory with practice.

    Organizational study refers to the study of organization as a whole and getting adequate

    knowledge with various departments in the organization. The study is based on the different

    aspects and dimensions of different departments of the company. The study provides an

    insight into various management styles, various types of communication used within an

    organization, work ethics, cultural diversity, types of technology used and also politics,

    because no organization can work in the complete isolation as they are living in a global

    village.

    Organizational studies involve careful study about how people inside the organization

    interact with one another and how they can be made better to communicate their concerns.

    There are many factors that come into play when people interact with each other not just as

    individuals but as a team as well. The study was carried out at Hindustan Petroleum

    Corporation Ltd, Ernakulam.

  • 8/13/2019 Project 1 Hpcl

    3/98

    3

    Brief about HPCL

    HPCL is a Government of India Enterprise with a Navratna Status, and a Fortune 500 and

    Forbes 2000 company, with an annual turnover of Rs. 1,90,048 Crores and sales/income

    from operations of Rs 2,15,675 Crores(US$ 39.726 Billions) during Fianancial Year 2012-13

    having about 20% Marketing share in India among Public Sector Undertakings and a strong

    market infrastructure. HPCL's Crude Thruput and Market Sales (including exports) are 15.78

    Million Metric Tonnes (MMT) and 30.32 MMT respectively in the same period.

    HPCL operates 2 major refineries producing a wide variety of petroleum fuels & specialties,

    one in Mumbai (West Coast) of 6.5Million Metric Tonnes Per Annum(MMTPA) capacity

    and the other in Vishakhapatnam, (East Coast) with a capacity of 8.3 MMTPA. HPCL holds

    an equity stake of 16.95% in Mangalore Refinery & Petrochemicals Limited, a state-of-the-

    art refinery at Mangalore with a capacity of 15 MMTPA. In addition, HPCL has constructed

    a 9 MMTPA refinery at Bathinda, in Punjab, with Mittal Energy Investments Pvt. Ltd.

    HPCL also owns and operates the largest Lube Refinery in the India producing Lube Base

    Oils of international standards, with a capacity of 335 TMT. This Lube Refinery accounts for

    over 40% of the India's total Lube Base Oil production.

    HPCL's vast marketing network consists of 13 Zonal offices in major cities and 101 Regional

    Offices facilitated by a Supply & Distribution infrastructure comprising Terminals, Pipeline

    networks, Aviation Service Stations, LPG Bottling Plants, Inland Relay Depots & Retail

    Outlets, Lube and LPG Distributorships. HPCL, over the years, has moved from strength to

    strength on all fronts. The refining capacity steadily increased from 5.5 MMTPA in 1984/85

    to 14.8 MMTPA presently. On the financial front, the turnover has grown from Rs. 2687

    Crores in 1984-85 to an impressive Rs 1,69,011 Crores in Financial Year 2011-12.

  • 8/13/2019 Project 1 Hpcl

    4/98

    4

    1.2 INDUSTRY PROFILE

    INTRODUCTION

    HPCL, a Government of India undertaking and a Fortune 500 company, is one of the major

    integrated oil refining and marketing companies in India. It is a Mega Public Sector

    Undertaking (PSU) withNavaratna status.

    HPCL accounts for about 20% of the market share and about 10% of the nation's refining

    capacity with two coastal refineries, one at Mumbai (West Coast) having a capacity of 6.5

    Million Metric Tonnes Per Annum (MMTPA) and the other in Vishakhapatnam (East Coast)

    with a capacity of 8.3 MMTPA. HPCL also holds an equity stake of 16.95% in Mangalore

    Refinery & Petrochemicals Limited (MRPL), a state-of-the-art refinery at Mangalore with a

    capacity of 9 MMTPA. In addition, HPCL, in collaboration with M/s Mittal Energy

    Investment Pvt. Ltd. has set up a 9 MMTPA refinery at Bathinda, in the state of Punjab, as a

    Joint Venture.

    HPCL owns the country's largest Lube Refinery with a capacity of 335,000 Metric Tonnes

    which amounts to 40% of the national capacity of Lube Oil production. HPCL has given

    India a firm ground in this sector with its world class standard of Lube Base Oils. Presently

    HPCL produces over 300+ grades of Lubes, Specialities and Greases.

    HPCL has earned "Excellent" performance for fifteen Consecutive years upto 2005-06, since

    signing of the first MOU with the Ministry of Petroleum & Natural Gas. HPCL won the

    prestigious MOU Award for the year 2007-08 for Excellent Overall Performance, and for

    being one of the Top Ten Public Sector Enterprises who fall under the 'Excellent' category.

    HPCL's performance for the year 2010-11 also qualifies for "Excellent" rating.

    http://www.india.gov.in/spotlight/spotlight_archive.php?id=78#mf4http://www.hindustanpetroleum.com/En/UI/JointVentures.aspx#GGSRLhttp://www.hindustanpetroleum.com/En/UI/JointVentures.aspx#GGSRLhttp://www.india.gov.in/spotlight/spotlight_archive.php?id=78#mf4
  • 8/13/2019 Project 1 Hpcl

    5/98

    5

    HPCL, over the years, has moved from strength to strength on all fronts. The refining thruput

    has increased three fold between 1984/85 to 2007/08, rising from 4.47 MMTPA in 1984/85

    to 16.19 MMTPA (2011-12). Consistent excellent performance has been made possible by

    highly motivated workforce of over 11,226 employees working all over India at its various

    refining and marketing locations.

    HPCL continually invests in innovative technologies to enhance the effectiveness of

    employees and bring qualitative changes in service. Business Process Re-Engineering

    exercise, creation of Strategic Business Units, ERP implementation, Organizational

    Transformation, Balanced Score Card, Competency Mapping, benchmarking of refineries

    and terminals for product specifications, ISO certification of Refineries and Supply Chain

    Management are some of the Initiatives that broke new grounds.

    HPCL has successfully integrated Information Technology in its activities at different levels.

    The Enterprise Resource Planning (ERP) system is now operational on J.D.Edwards, an

    Oracle product, across the Corporation.

    The strengthening of the marketing network over the years has lead to dominance in the

    market reflected in its growth and leading to best quality of service.

    HPCL was one of the first companies to understand the nation's energy requirements and

    take necessary measures to fulfill the expectations. Its increasing infrastructure facilities are

    due to the successful realization of set targets and sustained quality of Service and customer

    relations.

    GLOBAL SCENARIO

    HPCL is a Fortune Global 500 company as per the ranking of 2013 and was ranked at

    position 260. HPCL was featured on theForbes Global 2000 list for 2013 at position 1217.

    Hindustan Petroleum Corporation Limited is committed to continue rendering support to the

    http://en.wikipedia.org/wiki/Fortune_Global_500http://en.wikipedia.org/wiki/Forbes_Global_2000http://en.wikipedia.org/wiki/Forbes_Global_2000http://en.wikipedia.org/wiki/Fortune_Global_500
  • 8/13/2019 Project 1 Hpcl

    6/98

    6

    Global Compact programme of the United Nations and will Endeavour to abide by the ten

    Principles of the programme, some of which are a part of HPCL Vision and Mission

    Statements. Therefore, the company continues to pledge support to the programme through

    its policies, processes, products and services.

    INDIAN SCENARIO

    HPCL is the 10th most valuable brand in India according to an annual survey conducted

    byBrand Finance and The Economic Times in 2010.

    HPCLs commitment to the development of weaker sections of society is over 2 decades old.

    Lately, it has upgraded its activities to cover a larger section of the society. HPCL draws its

    strength from its Vision and Mission statements, to support the downtrodden, needy and

    marginalized citizens and create social infrastructure for their sustenance. Under CSR,

    HPCL has undertaken projects under 5 different themes: They are:

    Child Care

    o Child Rights - "Bal Haq"

    o Care of Slum Children - "Muskan"

    o Rescue of Children in destress- "Child Line"

    Education

    o Computer awareness- "Unnati"

    o Girl Child - Nanhi Kali

    o Children with special needs- ADAPT

    o

    Mid-Day Meals for Govt. schools- Akshaya Patra

    Health Care

    o Medical facilities at Rehabilitation centres- Navjyot

    o Awareness on HIV among truckers -"Suraksha"

    o Medical Care in Rural Areas -Wockhardt

    http://en.wikipedia.org/wiki/Brand_Financehttp://www.hindustanpetroleum.com/En/UI/WeBelieve.aspxhttp://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#RT1http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CENhttp://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN1http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN2http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#RThttp://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN5http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN6http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN7http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN8http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CCAhttp://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN9http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN10http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN11http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN11http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN10http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN9http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CCAhttp://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN8http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN7http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN6http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN5http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#RThttp://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN2http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN1http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CENhttp://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#RT1http://www.hindustanpetroleum.com/En/UI/WeBelieve.aspxhttp://en.wikipedia.org/wiki/Brand_Finance
  • 8/13/2019 Project 1 Hpcl

    7/98

    7

    o Sushrut Hospital

    Livelihood

    o Skill Development - "Swavalamban"

    o Employability for youth in Urban Slums -Smile

    Community Development

    o Rain water harvesting -"Jal-tarang"

    o Solar lighting- LaBL

    o Community Kitchen -"Rasoi Ghar"

    The CSR (Corporate Social Responsibility) programs undertaken at the field level, focused

    on the backward communities are completely employee driven. The field personnel identify

    the needs of the community in the periphery of their function / location. Plans are then drawn

    in consultation with Local Government authorities and projects / schemes are implemented to

    bridge the need gaps of these communities. These projects create a very strong bond between

    the community and the local setup where HPCL has its business operations

    The oil industry of India can be broadly classified into two major streams.

    Upstream:

    This stream is dominated by the firms which deal in exploration and production of petro

    chemical products. Firm engaged in the exploration of the fields do not undertake the

    refining of the crude oil as their main area of business. They explore and become the

    provider of the crude oil to the refining units located inside the country and outside as well.

    Downstream:

    This stream includes firm which undertake the refining of the crude oil and marketing the

    final products. They get their raw material from the firms engaged in the exploration of the

    crude oil.

    http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN12http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#ECS13http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN14http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#Smilehttp://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#NOMhttp://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN15http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN16http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN17http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN17http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN16http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN15http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#NOMhttp://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#Smilehttp://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN14http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#ECS13http://www.hindustanpetroleum.com/En/UI/CSR2007n2008Activities.aspx#CEN12
  • 8/13/2019 Project 1 Hpcl

    8/98

    8

    Awards

    The Corporations commitment to excellence has won several national awards and accolades

    for outstanding performance in the field of Safety and Environment.

    Mumbai Refinery

    Mumbai Refinery has won the following Safety & Environment awards:

    Refinery has been conferred with "GREENTECH AWARD" for the year 2008

    under the 'Environmental Excellence' category by Greentech Foundation, New Delhi.

    Refinery has been conferred with GOLDEN PEACOCK AWARD for the year

    2007 for excellence in Environmental Management Systems by World Environment

    Foundation (WEF) & Institute of Directors (IOD), New Delhi.

    Visakh Refinery

    Visakh Refinery has won the following Safety & Environment awards:

    Conferred with "SILVER GREENTECH AWARD" for the year 2007 under the

    'Environmental Excellence' category by Greentech Foundation, New Delhi.

    Jawaharlal Nehru Centenary Award, instituted by Ministry of Petroleum and Natural

    Gas for Improvement in Specific Energy Consumption was bagged by the refinery.

    Energy Conservation in Petroleum Refining Sector for the year 2007 by Center for

    High Technology New Delhi.

  • 8/13/2019 Project 1 Hpcl

    9/98

    9

    Marketing Loctions:

    The Marketing Locations have won the following Safety & Environment awards:

    Oil Industry Safety Directorate Award - 2006-07 for SBU of LPG and Lubes

    operations.

    Jawaharlal Nehru Centenary Award, instituted by Ministry of Petroleum and Natural

    Gas for Improvement in Specific Energy Consumption was bagged by the refinery.

    nergy Conservation in Petroleum Refining Sector for the year 2007 by Center for

    High Technology New Delhi.

    Greentech Environment Excellence Gold Award 2007 for Hasan Terminal .

    Golden Peacock Award 2007 for Excellence in Occupational Health and Safety

    Management for Mangalore Terminal.

    National Safety Award -2006 for Budge Terminal.

    Silver Green Tech Safety Award -2007 for Salawas depot and Sanganer.

    Green Tech Safety Award 2007 for Loni, Nasik , Raipur Jatni , Hazaribagh and Patna

    LPG Plants.

    Safety Innovation Award 2007 from Institution Of Engineers (India)for Palam ASF.

    Safety Innovation Award 2007 from Institution Of Engineers(India)for Santacruz

    ASF.

  • 8/13/2019 Project 1 Hpcl

    10/98

    10

    Environment Excellence Gold Award 2007 from Greentech Foundation for Palam

    ASF.

    Golden Peacock Innovation Award 2007 from Institution of Directors for Chennai

    ASF.

    Environment Excellence Silver Award 2007 from Greentech Foundationfor Santacruz

    ASF.

    According to the reports of consumption and production from petroleum and planning cell,

    the production and the consumption of the petroleum products has increased more. It can be

    noticed that the consumption rate is higher than the production rate of the petroleum

    products.

    PRESENT SCENARIO

    HPCL maintains high standards of safety, health and environmental care at all its operating

    locations, always ensuring that increasing scales of operation have no negative impact on the

    standards of safety, health and environment and without losing sight of its long term goal of

    zero occupational injuries, operational incidents and environmental releases.

    HPCL is committed to conducting business with a strong focus on preserving the

    environment, sustainable development, safe work place and enrichment of the quality of life

    of employees, customers and the community. Established systems and procedures are

    constantly revised for continual improvement to achieve the higher standards of safety,

    occupational health and environment protection.

  • 8/13/2019 Project 1 Hpcl

    11/98

    11

    Health: HPCL has well equipped health care facilities / arrangements at all major locations.

    Occupational Health is focus area for HPCL and all issues pertaining to occupational health

    are addressed comprehensively

    Safety:HPCL has made significant improvements in its safety performance over the years.

    The safety management systems of both the refineries are being audited continually by

    M/s. DNV, in line with their International Safety Rating System (ISRS). Mumbai Refinery &

    Visakh Refinery has already been upgraded from level 6 to level 8.

    Environment: Emissions of pollutants in the refineries like SO2 have been drastically

    reduced from 60 TPD in 1984 to less than 25 TPD now, in spite of capacity increase from 4.5

    MMTPA to 13 MMTPA and addition of various secondary processing and lube producing

    facilities.

    HPCL had pioneered Eco-friendly technologies such as changeover from Phenol to NMP

    solvent in three lube extraction units and changeover from Oleum to NMP in the Hexane

    Treating Plant, which were widely appreciated.

    Diesel Desulphurisation facilities are fully operational in both the Refineries to reduce the

    sulphur in diesel from 1.0% to less than 0.05 %, to conform to BIS 2000/Euro II norms.

    HPCL has undertaken projects worth about Rs. 2750 Crore for its green fuels project in its

    Refineries for de-bottlenecking and process up gradation for the production of Euro III diesel

    and petrol, to be in line with the national policy to implement Euro III and Euro IV norms for

    fuel quality. These Projects are in an advanced stage of completion.

    Both refineries have taken initiatives for treating the crude tank sludge, in environmental

    friendly manner using in situ BALCO Technology of M/s Balmer and Lawrie & Co. Ltd .

    http://www.hindustanpetroleum.com/En/UI/RefinerySafetyAndEnvironment.aspxhttp://www.hindustanpetroleum.com/En/UI/RefinerySafetyAndEnvironment.aspx
  • 8/13/2019 Project 1 Hpcl

    12/98

    12

    Over 75% of the petroleum products from the Refineries are being evacuated through

    pipelines. Dependence on road transport for evacuation of products has been reduced

    drastically, resulting in considerable reduction in auto emissions to atmosphere.

    Waste Management: In line with the hazardous Waste Management rules, different

    hazardous waste like spent catalysts, oily silt, non oily insulations etc. are being disposed off

    to Treatment, Storage & Disposal Facilities approved by Pollution Control Board. In order to

    comply with the future proposed liquid effluent norms, replacement of existing ETP-I &

    ETP-II with new integrated ETP by adopting Cyclic activated Sludge treatment followed by

    Membrane Bio-Reactor and TTP has been approved and work placement is in progress at

    Mumbai Refinery.

    Ambient Air quality is being monitored round the clock and maintained as per National

    Ambient Air Quality Standard.

    On line Monitoring of pollutants like CO, NOx, HC, SO2, SPM from all the stacks are being

    carried out.

    The Environment Management System of both the Refineries, have been re-audited and

    awarded accreditation under ISO-14001 revised standards.

    Marketing Locations:All the 44 LPG Plants are certified with ISO 9001:2000, 38 plants

    with ISO 14001 and 21 plants are OHSAS: 18001 certified.

    68 POL locations (as of 2008) are certified with ISO 9001, 32 locations with ISO 14001 and

    12 locations with ISRS and 3 locations with OHSAS 18001.

    Extensive green coverage has been provided in and around the refineries, marketing

    installations and housing colonies.

  • 8/13/2019 Project 1 Hpcl

    13/98

    13

    1.3 COMPANY PROFILE

    INTRODUCTION

    Hindustan Petroleum Corporation Limited (HPCL) is a Government Company within the

    meaning of Section 617 of the Companies Act 1956. The Registered Office of the

    Corporation is at Petroleum House, 17 Jamshedji Tata Road, Churchgate, Mumbai 400020.

    HPCL is an amalgamation of the erstwhile foreign oil companies ESSO and Caltex, which

    were taken over by the Government of India in 1974 and 1976 respectively.

    HPCL is a Central Public Sector Undertaking, with a subscribed capital of Rs. 339.33 Crores.The President of India is presently holding 51.01 % of the paid share capital, the remaining

    shares being held by various Financial Institutions, FIIs, Banks, Mutual Funds, NRIs and

    general public including employees of the Corporation. The shares are listed on BSE / NSE

    and are actively traded.

    HPCL is one of the largest integrated Public Sector Undertaking, engaged in the business of

    refining Crude Oil and marketing of various petroleum products like Petrol, Diesel, LPG,

    Kersoene, Lube Oils, Asphalt, branded products like Power, Turbojet, naphtha, ATF

    (Aviation Turbine Fuel) throughout India and at select foreign countries. Some of these

    products are exported to other countries.

    HPCL owns and operates two refineries situated at Mumbai and Visakhapatnam. HPCL has

    focused on its business throughout India by segmenting its business outlook into Retail

    (Petrol Pumps), LPG, Industries & Commercial (Bulk Fuels supplies to industries, ships),

    Lubes, Aviation, Refineries etc, with support from the shared services like Finance,

    Company Secretary, Human Resources, Public Relations, Legal etc.

    HPCL has 7 Retail and 6 LPG Zonal offices at major Cities, in addition to 90 Regional

    Offices, 37 major Terminals / Installations / Tap Off Points and an elaborate Pan India

    Infrastructure network comprising Lube Blending Plants, Depots, LPG Bottling Plants, LPG

    http://www.hindustanpetroleum.com/En/UI/AboutUs.aspxhttp://www.hindustanpetroleum.com/En/UI/IRShareholderProfile.aspxhttp://www.hindustanpetroleum.com/En/UI/IRShareholderProfile.aspxhttp://www.hindustanpetroleum.com/En/UI/RetailHome.aspxhttp://www.hindustanpetroleum.com/En/UI/RetailHome.aspxhttp://www.hindustanpetroleum.com/En/UI/LPGHome.aspxhttp://www.hindustanpetroleum.com/En/UI/BulkFuelsSpecialitiesHome.aspxhttp://www.hindustanpetroleum.com/En/UI/LubesHome.aspxhttp://www.hindustanpetroleum.com/En/UI/hp-aviation.aspxhttp://www.hindustanpetroleum.com/En/UI/Infrastructure.aspxhttp://www.hindustanpetroleum.com/En/UI/Infrastructure.aspxhttp://www.hindustanpetroleum.com/En/UI/Infrastructure.aspxhttp://www.hindustanpetroleum.com/En/UI/Infrastructure.aspxhttp://www.hindustanpetroleum.com/En/UI/hp-aviation.aspxhttp://www.hindustanpetroleum.com/En/UI/LubesHome.aspxhttp://www.hindustanpetroleum.com/En/UI/BulkFuelsSpecialitiesHome.aspxhttp://www.hindustanpetroleum.com/En/UI/LPGHome.aspxhttp://www.hindustanpetroleum.com/En/UI/RetailHome.aspxhttp://www.hindustanpetroleum.com/En/UI/RetailHome.aspxhttp://www.hindustanpetroleum.com/En/UI/IRShareholderProfile.aspxhttp://www.hindustanpetroleum.com/En/UI/IRShareholderProfile.aspxhttp://www.hindustanpetroleum.com/En/UI/AboutUs.aspx
  • 8/13/2019 Project 1 Hpcl

    14/98

    14

    Import Facilities, Petrol Pumps, Compressed Natural Gas outlets, Auto LPG Pumps, HP Gas

    LPG Distributors, Superior Kerosene Oil/ Light Diesel Oil Distributors, Lube Carrying and

    Forwarding Agents, Aviations Service Facilities (ASF) etc.

    HISTORY

    HPCL was incorporated in 1974 after the takeover and merger of Erstwhile Esso Standard

    and Lube India Limited by theEsso (Aquisition of Undertakings in India) Act 1974.Caltex

    Oil Refining (India)Ltd.- CORIL was taken over by Govt. of India. in 1976 and merged with

    HPCL in 1978 by the CORIL-HPCL Amalgamation Order, 1978.Kosan Gas Company was

    merged with HPCL in 1979 by theKosangas Company Aquisition Act, 1979.

    In 2003, following a petition by theCentre for Public Interest Litigation (CPIL), theSupreme

    Court of India restrained the Central government from privatizing Hindustan Petroleum and

    Bharat Petroleum without the approval of Parliament. As counsel for the CPIL, Rajinder

    Sachar andPrashant Bhushan said that the only way to disinvest in the companies would be

    to repeal or amend the Acts by which they were nationalized in the 1970s. As a result, the

    government would need a majority in both houses to push through any privatization

    HPCL has been steadily growing over the years. The refining capacity steadily increased

    from 5.5 million metric tonnes in 1984/85 to 14.80 million metric tonnes (MMT) as of March

    2013. On the financial front, the Net income form Sales/operations grew from IN 2687

    crores in 1984-85 to IN 2,06,529 Crores in Financial year 2012-13. During Financial Year

    2012-13, its net profit was IN 904 Crores.

    http://indiankanoon.org/doc/1769128/http://www.hindustanpetroleum.com/Upload/En/UPdf/CORIL-AMALGAMATION-1978.pdfhttp://www.hindustanpetroleum.com/Upload/En/UPdf/KOSANGAS-ACQUISITION-ACT.pdfhttp://en.wikipedia.org/wiki/Centre_for_Public_Interest_Litigationhttp://en.wikipedia.org/wiki/Supreme_Court_of_Indiahttp://en.wikipedia.org/wiki/Supreme_Court_of_Indiahttp://en.wikipedia.org/wiki/Bharat_Petroleumhttp://en.wikipedia.org/wiki/Rajinder_Sacharhttp://en.wikipedia.org/wiki/Rajinder_Sacharhttp://en.wikipedia.org/wiki/Prashant_Bhushanhttp://en.wikipedia.org/wiki/Prashant_Bhushanhttp://en.wikipedia.org/wiki/Rajinder_Sacharhttp://en.wikipedia.org/wiki/Rajinder_Sacharhttp://en.wikipedia.org/wiki/Bharat_Petroleumhttp://en.wikipedia.org/wiki/Supreme_Court_of_Indiahttp://en.wikipedia.org/wiki/Supreme_Court_of_Indiahttp://en.wikipedia.org/wiki/Centre_for_Public_Interest_Litigationhttp://www.hindustanpetroleum.com/Upload/En/UPdf/KOSANGAS-ACQUISITION-ACT.pdfhttp://www.hindustanpetroleum.com/Upload/En/UPdf/CORIL-AMALGAMATION-1978.pdfhttp://indiankanoon.org/doc/1769128/
  • 8/13/2019 Project 1 Hpcl

    15/98

    15

    MANAGEMENT

    HPCL is managed by aBoard of Directors.The Board of Directors consists of a maximum of

    15 Directors, incuding the Chairman & Managing Director. The Chairman and Managing

    Director is the head of the Corporation. The Board comprises of Wholetime Directors also

    called Functional Directors Director Marketing, Director Refineries, Director Human

    Resources, Director Finance. In addition, part time Directors representing Government of

    India, through Ministry of Petroleum & Natural Gas, and part time Independent Directors,

    also called Navratna Directors are on the Board. All these Directors are nominated by the

    Government of India. The Board of Directors is assisted by Executive Directors, General

    Managers and other Officers / employees in carrying out the day-to-day functions of the

    Corporation

    Nature of business

    HPCL deals with the product and services like Refineries, Aviation, Bulkfuels and

    specialities, International trade, LPG- Hp gas Lubes- Hp lubes, Retail, Exploration and

    production, Joint ventures, Alternate energy. HPCL is concerned with refining and marketing

    of petroleum products.

    Powers and Duties of Officers & Workmen

    The power and duties of the officers and workmen of the Corporation are derived mainly

    from the provisions of the Company Act 1956, the Memorandum & Articles of Association

    of the Corporation, and the various manuals specifying the area of operation of individuals,

    basis the job description, terms and conditions of appointment, and the delegation of the

    authorities as specified.

    HPCL is a commercial organization and the officers and workmen are appointed to carry out

    the business operations of the Corporation, in line with the objectives set forth in the

    Memorandum of the Association of the Corporation and the cocreated vision statement.

    http://www.hindustanpetroleum.com/En/UI/BoardOfDirectors.aspxhttp://www.hindustanpetroleum.com/En/UI/BoardOfDirectors.aspx
  • 8/13/2019 Project 1 Hpcl

    16/98

    16

    While discharging the assigned duties, all employees are required to comply with the

    applicable provisions of statutes and rules and regulations in force, including the manualised

    instructions.

    Decision Making Process

    The apex level decision making authority is the Board of Directors of HPCL, except for

    matters which, as per the Companies Act 1956 are to be decided by the shareholders in the

    Annual General Body Meeting. The Board has constituted several sub committees, such as

    Committee of Functional Directors (CFD), the Audit Committee, the Investment Committee,

    the HR Committee, the Investor Grievance Committee, etc. The meetings of these

    committees are convened on need basis and the minutes of these meetings are placed for

    information of the Board. Majority of the members of the Committees except the CFD are

    independent Non-Executive of Government nominated directors with the whole time

    directors playing a facilitating role.

    The Corporation has constituted an Executive Council comprising of C&MD, the Functional

    Directors and the Business Unit Heads. This Council discusses important issues concerning

    the organization, analyse the same and recommend the way forward in respect of matters

    discussed. The emphasis laid by this council is on team approach, mutual support offunctions and joint deliberations on issues which has enhanced further the decision making

    process. It has thus facilitated an integrated thinking process and an aligned approach across

    the Corporation for achieving the Corporate Vision.

    Exercise of Authority:

    The Corporation has well documented Limits of Authority Manual, Purchase Manual, Chart

    of Accounts, etc, facilitating the decision making process at various levels within the

    organization.

  • 8/13/2019 Project 1 Hpcl

    17/98

    17

    Limits of Authority Manual:

    Limits of Authority Manual lays down the authorities that can be exercised at various levels,

    i.e. the Board, Committee of Functional Directors, the Executive Committee, the Contracts

    Committee, the Bids Committee and also the senior individual positions, etc. for different

    activities of the Corporation. The manual is divided into segments representing different

    functions like Sales, Crude & Shipping, Capital Projects, Operations & Distribution, Finance,

    HR etc., and provides for a decision making process through various committees as above,

    represented by inter-functional groups including Finance. This ensures a transparent and

    streamlined decision making process adhering to the laid down systems and procedures and

    thereby leaving no room for arbitrariness.

    The Committee of Functional Directors has delegated further powers to various sub-

    committees within the organization, viz., Contracts Committee, Bids Committee, Credit

    Committee etc.

    Purchase Manual:

    This manual lays down elaborate procedures to be followed while undertaking purchases and

    in finalization of contracts. It lays down, inter alia, the purchasing authorities at various

    levels, norms and process for procurement.

    The norms set for discharge of functions

    The entire organizational functioning is basis the down delegation of authority at appropriate

    levels and measures to the individual officers. Several documented manualised instructions

    have been developed and approved by the Board of Directors, for the discharge of functions

    by the officers of the organization.

    Further guidelines issued by the Government of India, through the applicable departments,

    and Central Vigilance Commission, Central Information Commission from time to time are

    also followed. The guidelines issued by SEBI, Central Vigilance Commission, Stock

    Exchange listing agreements also aid in the discharge of the functions. Particulars of

  • 8/13/2019 Project 1 Hpcl

    18/98

    18

    arrangement for consultation with the members of the public in relation to the formulation of

    policy or implementation thereof:

    HPCL is a commercial organisation engaged in the refining of crude oil and marketing of

    finished products and allied products and does not have formal arrangement or committee

    wherein public can attend to formulate policies in the area of activity of HPCL.

    However, HPCL do have mechanism of collecting feedback from customers / public for

    upgrading the service levels to improve the customer satisfaction.

    Infrastructure

    HPCL's infrastructure is at par with that of the best global corporations in the hydrocarbons

    sector. For over a quarter century now, HPCL has been consistently breaking new grounds in

    production and marketing.

    Operations

    HPCL operates two major refineries producing a wide variety of petroleum fuels &

    specialties, one in Mumbai (West Coast) of 6.5 Million Metric Tonnes Per Annum

    (MMTPA) capacity and the other in Vishakapatnam, (East Coast) with a capacity of 8.3

    MMTPA. HPCL holds an equity stake of 16.95% in Mangalore Refinery & Petrochemicals

    Limited (MRPL), a state-of-the-art refinery at Mangalore with a capacity of 9 MMTPA.

    Another Refinery of 9 MMTPA, set up inBathinda,Punjab byHMEL,a Joint Venture with

    Mittal Energy Investments Pte.Ltd. HMEL has commenced commercial operations. HPCL

    has signed a MOU with Government of Rajasthan for setting up a Refinery near Barmer in

    Rajasthan.

    HPCL also owns and operates the largest Lube Refinery in India producing Lube Base Oils

    of international standards, with a capacity of 335 TMT. This Lube Refinery accounts for over

    40% of India's total Lube Base Oil production. Presently HPCL produces over 300+ grades

    of Lubes, Specialities and Greases.

    http://en.wikipedia.org/wiki/MRPLhttp://en.wikipedia.org/wiki/Bathindahttp://www.hmel.in/http://www.hmel.in/http://en.wikipedia.org/wiki/Bathindahttp://en.wikipedia.org/wiki/MRPL
  • 8/13/2019 Project 1 Hpcl

    19/98

    19

    The marketing network of HPCL consists of 13 Zonal offices in major cities and 101

    Regional office facilitated by a Supply & Distribution infrastructure comprising Terminals,

    Aviation Service Facilities, LPG Bottling Plants, Lube filling plants, Inland Relay Depots,

    Retail Outlets (Petrol Pumps) and LPG & Lube Distributorships. HPCL has state of art

    information technology infrastructure to support its core business. The data center is located

    at Hitech city in Hyderabad.

    Joint Ventures

    HPCL-Mittal Energy Ltd.(HMEL)

    The refinery is designed to process Arab Heavy Crude with flexibility to process other heavy

    / sour / acidic crudes. The configuration of the refinery includes primary units and secondary

    process units viz. CDU/VDU, VGO-HDT, FCC, NCU/ISOM, HGU, DHDT, SRU, DCU and

    Polypropylene manufacturing facilities. Other facilities include utilities such as CPP, Steam

    generation, Effluent Treatment plant, product storage etc. Facilities include refinery units, a

    pipeline from Mundra to Bathinda, crude oil receiving terminal, SPM and jetty at Mundra

    port.

    HPCL Biofuels Limited (HBL)

    In line with Governments policy for blending of Ethanol, a new wholly owned subsidiary

    company HPCL Biofuels Limited (HBL) was incorporated on October 16, 2009 to produce

    Ethanol for blending into Petrol. HBL has set up Ethanol plants for blending into petroleum

    fuels, through installation of integrated Sugar plant (3500 TCPD capacity), Ethanol plant (60

    KLPD capacity) & Co-Gen power plant (20 MW capacity), one each at Sugauli in East

    Champaran District and Lauriya in West Champaran District of the State of Bihar.

  • 8/13/2019 Project 1 Hpcl

    20/98

    20

    CREDA-HPCL Biofuel Limited (CHBL)

    CREDA-HPCL Biofuel Limited is a Subsidiary company of Hindustan Petroleum

    Corporation Limited (HPCL), with Chhattisgarh State Renewable Energy Development

    Agency (CREDA) for the plantation of jatropha in the State of Chhattisgarh. CHBL was

    incorporated on 14th October 2008. Jatropha seeds are used for the production of bio-diesel

    as viable renewable source of energy. The Companys objective is to carry out jatropha

    planatation on 15,000 hectares of land leased to HPCL by the Govt. of Chhattisgarh. HPCL

    holds 74%, and CREDA holds 26% shareholding in CHBL.

    Hindustan Colas (HINCOL)

    Joint Venture promoted with M/s COLAS SA, France. Incorporated on July 17, 1995.

    Manufactures International quality value-added bituminous products such as bitumen

    emulsions & cutbacks and modified bitumen. The products of HINCOL are widely used by

    agencies associated with road construction.

    Prize Petroleum Company Limited

    HPCL, in partnership with ICICI and HDFC, had formed this Joint Venture E & P Company

    for participating in exploration and production of hydrocarbons. Prize Petroleum Company

    Ltd (PPCL) was incorporated on October 28, 1998. PPCL is also providing consultancy

    services related to E & P. It has since become a 100% subsidiary E&P unit of HPCL.

    South Asia LPG Co Pvt. Ltd. ( SALPG)

    Joint Venture with Total Gas and Power India (a wholly owned subsidiary of Total of

    France) with HPCL's equity participation of 50% was incorporated on November 16, 1999.

    First of its kind in India, the underground SALPG Cavern facility for storing LPG was

    commissioned in December, 2007 and formally inaugurated by the Minister of Petroleum &

    Natural Gas on 14th January, 2008. Setup at the cost of Rs.333.30 crores,the Cavern Marine

  • 8/13/2019 Project 1 Hpcl

    21/98

    21

    Terminal has a 60,000 MT capacity underground LPG storage Cavern and associated

    receiving & despatch facilities at Visakhapatnam. The SALPG Cavern is the largest LPG

    storage facility in South Asia with the lowest point 192 M below the Mean Sea Level (MSL)

    ranking among the deepest Caverns in the World. SALPG has obtained IMS certification

    from DNV for ISO 9001, ISO 14001, and OHSAS 18001.

    Bhagyanagar Gas Limited (BGL)

    Joint Venture with GAIL for distribution and marketing of environmental friendly fuels

    (green fuels) viz. CNG and Auto LPG for use in the transportation, domestic, commercial

    and industrial sectors, in the state of Andhra Pradesh. Incorporated on August 22, 2003.

    Aavantika Gas Limited

    Incorporated on June 07, 2006, is is a Joint Venture Company with GAIL for distribution and

    marketing of environmental friendly fuels (green fuels) viz. CNG and Auto LPG for use in

    the transportation, domestic, commercial and industrial sectors, in the State of Madhya

    Pradesh.

    Petronet India Limited (PIL)

    Joint Venture formed in May 1997. PIL, with different oil companies, implement individual

    pipeline projects-like Petronet MHB, through Special Purpose Vehicles (SPVs). Since oil

    companies are now having pipelines independently, PIL has initiated action to disinvest its

    equity holding in individual Joint Ventures.

    Petronet MHB Limited (PMHBL)

    Promoted (PMHBL) with Petronet India Limited (PIL) for the construction and operation of

    Mangalore - Hassan - Bangalore product pipeline. Meets fuel transportation needs between

    Mangalore, Hassan and Bangalore. Executed at a cost of Rs. 667 crores.

  • 8/13/2019 Project 1 Hpcl

    22/98

    22

    Mangalore Refineries and Petrochemicals Limited (MRPL)

    Commissioned in March 1996 with a Refinery capacity of 3 MMTPA . HPCL and MRPL

    have been exchanging intermediate process streams between their refineries to supplement

    efforts to meet new environmental norms in respect of products like MS and HSD on

    mutually agreed terms.

    Rajiv Gandhi Institute of Petroleum Technology (RGIPT)

    The Rajiv Gandhi Institute of Petroleum Technology (RGIPT), an Institute of national

    importance, was set up at Jais, Dist. Rae Bareli, Uttar Pradesh through an Act of Parliament.

    RGIPT is co-promoted as an energy domain specific institute by six leading Oil Public Sector

    Units (ONGC, IOCL, OIL, GAIL, BPCL and HPCL) in association with the Oil Industry

    Development Board (OIDB). The Institute is empowered to award degrees in its own right.

    The Institute associates with leading International Universities / Institutions specializing in

    the domain of Petroleum Technology.

    Sushrut Hospital and Research Centre

    SUSHRUT HOSPITAL is an exclusive effort of the Chembur Hospital Project Trust - a joint

    venture promoted by likeminded Organizations, both from the Public and Private Sectors.

    Since its inception in 2000 Sushrut Hospital and Research Centre has an outstanding

    reputation for providing the highest quality health care services at a reasonable cost. Sushrut

    Hospital and Research Centre endeavors to provide medical treatment that is safe, ethical and

    affordable.

    It is a five storeyed Multi Speciality Hospital with a large basement and is strategically

    located at Swastik Park in Chembur, Mumbai. The Hospital offers comprehensive medical

    and surgical care by renowned doctors and experienced staff using state-of-the-art

    technology. Sushrut also offers specialized care in Oncology, Nephrology, Trauma and

    Burns.

  • 8/13/2019 Project 1 Hpcl

    23/98

    23

    MAJOR ONGOING PROJECTS

    o New Refinery near Barmer in Rajastan

    o

    Rewari Kanpur Pipeline (RKPL)

    o Diesel Hydro Treating(DHT) at Mumbai & Visakhapatnam Refineries.

    o Rajiv Gandhi Institute of Petroleum Technology.

    Profile in brief

    Type : Public

    Industry : Oil & Gas

    Founded : 1974

    Headquarters : Mumbai

    Owners : Govt. of India

    Revenue : US $34.44 billion

    MISSION

    HPCL, along with its joint ventures, will be a fully integrated company in the hydrocarbons

    sector of exploration and production, refining and marketing; focusing on enhancement of

    productivity, quality and profitability; caring for customers and employees; caring for

    environment protection and cultural heritage.

    It will also attain scale dimensions by diversifying into other energy related fields and by

    taking up transnational operations

  • 8/13/2019 Project 1 Hpcl

    24/98

    24

    VISION

    To be a World Class Energy Company known for caring and delighting the customers with

    high quality products and innovative services across domestic and international markets with

    aggressive growth and delivering superior financial performance. The Company is a model

    of excellence in meeting social commitment, environment, health and safety norms and in

    employee welfare and relations.

    IMPORTANCE OF LOCATION

    HPCLs location has a great importance as it is located in Cochin City. The Raw Crude Oil

    has been received directly at Cochin Port as it is a harbour city, so the availability of Raw

    Material becomes easier. Facility to purchase of Crude Oil from Cochin Refinery through

    Pipe Lines is another advanatage of the location. Shifting of raw material through Bullets are

    expensive as compared to pipe line transfers.

    BUSINESS MANTHRA

    Hindustan Petroleum" slogan

    "Future full of Energy"

    http://www.evi.com/q/facts_about__hindustan_petroleumhttp://www.evi.com/q/facts_about__hindustan_petroleumhttp://www.evi.com/q/facts_about__hindustan_petroleumhttp://www.evi.com/q/facts_about__hindustan_petroleum
  • 8/13/2019 Project 1 Hpcl

    25/98

    25

    COMPETITORS

    The main Competitors are :

    BPCL (Bharath Petroleum Corporation Ltd)

    IOCL (Indian Oil Corporation Ltd)

    RELIANCE PETROLEUM LTD.

    ESSAR OIL

    CALS REFINERIES LTD

    BONGAIGON REFINERY & PETROCHEMICALS LTD. (Merged)

  • 8/13/2019 Project 1 Hpcl

    26/98

    26

    1.4 ORGANISATIONAL CHART

    -

    MD - Managing Director

    GMGeneral Manager

    DGMDeputy General Manager

    CHAIRMAN & MD

    DIRECTOR

    MARKETING

    DIRECTOR

    FINANCE

    DIRECTOR

    HR

    DIRECTOR

    REFINERY

    INDEPENDENT

    DIRECTOR

    EXECUTIVE

    DIRECTOR

    RETAIL

    EXECUTIVE

    DIRECTOR

    DIRECT SALES

    EXECUTIVE

    DIRECTOR

    LPG

    EXECUTIVE

    DIRECTOR

    PIPE LINE

    EXECUTIVE

    DIRECTOR

    AVIATION

    GM

    WEST

    ZONE

    GM

    NORTH

    ZONE

    GM

    EAST

    ZONE

    GM

    SOUTH

    ZONE

    GM

    NORTH

    CENTRAL

    GM

    NORTH

    WEST

    GM

    SOUTH

    CENTRAL

    DGMRETAIL

    ENGINEERING

    DGMOPERATION &

    DISTRIBUTION

    CHIEFMANAGER

    MARKETING

    SENIORREGIOAL

    MANAGER

    DGMFINANCE

    DGMLEGAL

    SALES

    OFFICER

    RETAIL

    ENGINEERING

    MARKETING

    MANAGER

    MANAGER

    FINANCE

    OFFICER

    SALES/MIS

    MOBILE

    LABORATORY

    LEGAL

    VIGILE

    NCEHR

    OFFICER

    RETAIL

    ENGINEERING

    ASSISTANT

    MANAGERSASSISTANT

    MANAGERS

    CLERK

    CLERK

  • 8/13/2019 Project 1 Hpcl

    27/98

    27

    1.5 PRODUCT PROFILE

    1.

    Petrol: Known as Motor Spirit (MS) in Oil Industry. HPCL markets the productthrough its retail pumps spread all over India. Its principle consumers are regular

    personal vehicle owners.

    2. Diesel: Known as Heavy Stock Diesel (HSD) in Oil Industry. HPCL markets the

    products through its retail pumps as well as terminals and depots. Its consumers are

    not only regular auto owners but also transport agencies, industries etc.

    3. Lubricants: Riding on its brandHP Lubes,HPCL is the market leader in lubricant

    and associated products. It commands over 30% of market share in this sector. The

    popular brands of HP lubes are Laal Ghoda, Milcy, Thanda Raja, Koolgard,Racer4,

    etc.

    4. LPG:HPGAS,The HPCL brand of LPG is a popular brand across India for domestic

    and industrial uses.

    5. Aviation Turbine Fuel With major ASF(Air Service Facility) present in all major

    airports of India. HPCL is a key player in this sector supplying ATF to major airlines.

    It has an accomplishment of sorts to supply fuel to US Air Force.

    http://en.wikipedia.org/wiki/Petrolhttp://en.wikipedia.org/wiki/Petrolhttp://en.wikipedia.org/wiki/Diesel_fuelhttp://en.wikipedia.org/wiki/Diesel_fuelhttp://en.wikipedia.org/wiki/Lubricantshttp://en.wikipedia.org/wiki/Lubricantshttp://www.hindustanpetroleum.com/En/UI/LubesHome.aspxhttp://www.hpracer4.com/http://en.wikipedia.org/wiki/Liquified_petroleum_gashttp://en.wikipedia.org/wiki/Liquified_petroleum_gashttp://www.hpgas.com/http://en.wikipedia.org/wiki/Aviation_Fuelhttp://en.wikipedia.org/wiki/Aviation_Fuelhttp://en.wikipedia.org/wiki/Aviation_Fuelhttp://www.hpgas.com/http://en.wikipedia.org/wiki/Liquified_petroleum_gashttp://www.hpracer4.com/http://www.hindustanpetroleum.com/En/UI/LubesHome.aspxhttp://en.wikipedia.org/wiki/Lubricantshttp://en.wikipedia.org/wiki/Diesel_fuelhttp://en.wikipedia.org/wiki/Petrol
  • 8/13/2019 Project 1 Hpcl

    28/98

    28

    6. Bitumen Low Sulpher

    7. Furnace Oil

    8. Light Diesel Oil9. Kerosene10.Naphtha Furnace Oil11.Heavy Stock Lubes12.Greases Propylene

    http://en.wikipedia.org/wiki/Fuel_Oilhttp://en.wikipedia.org/wiki/Fuel_Oilhttp://en.wikipedia.org/wiki/Fuel_Oil
  • 8/13/2019 Project 1 Hpcl

    29/98

    29

    CHAPTER2

    OBJECTIVES OF THE STUDY

  • 8/13/2019 Project 1 Hpcl

    30/98

    30

    2.1 OBJECTIVES OF THE STUDY

    Objectives of the study can be broadly classified into two. They are as follows:

    PRIMARY OBJECTIVE

    SECONDARY OBJECTIVE

    Primary Objective:

    To study about the departments and its functions in Hindustan Petroleum CorporationLtd.

    Secondary Objective:

    To understand how the key business processes are carried out in Hindustan Petroleum

    Corporation Ltd.

    To familiarize with different departments in Hindustan Petroleum Corporation Ltd

    (HPCL) and the functions and activities including documentation.

    To know about the duties and responsibilities of key personnel.

    To study about the overall performance of HPCL.

    To understand the growth and diversification strategies of HPCL.

    To understand the technology adoption in HPCL for various activities.

    To check out whether there is a need for introducing corrective measures in any of the

    company strategies.

    To understand the performance measurements of the employees and various

    employee welfare activities.

    To get practical experience regarding the HPCLsfunctioning.

    To conduct a SWOT analysis of Hindustan Petroleum Corporation Ltd.

  • 8/13/2019 Project 1 Hpcl

    31/98

    31

    2.2 Scope of the Study

    To get accustomed with the business environment of Hindustan Petroleum

    Corporation Ltd.

    To understand the structure, function and process of various departments and the

    interdependence.

    To experience the organizational culture and its real colours.

    To know the environmental issues regarding Hindustan Petroleum Corporation Ltd.

    To evaluate the real business situation and to know how HPCL cope with its

    challenging situations.

    To know about the competing business Links.

    To familiarize with the innovative technologies adopted by the HPCL.

    To familiarize with the training measures given by HPCL to their employees.

    Overall practical experience about HPCL and the business world, would enable to

    understand the real situation and help the studies easier.

    To understand the steps taken to increase the productivity in HPCL.

  • 8/13/2019 Project 1 Hpcl

    32/98

    32

    CHAPTER3

    METHODOLOGY

  • 8/13/2019 Project 1 Hpcl

    33/98

    33

    3. METHODOLOGY

    The methodology of research was to conduct a detailed study of an organization. The main

    part of the study includes data collection. The major data collection tools of study were

    interviews, searching the websites, reports and brochures that were provided from the

    organisation.

    1. METHODS OF DATA COLLECTION PRIMARY DATA

    SECONDARY DATA.

    Primary Data

    Primary Data are those data which are collected by the investigator for the first time. It is

    fresh in nature and is specially designed to fulfill the requirement of the problem in hand.

    For collecting Primary Data the following are conducted:

    Interviews

    Discussion with Department Heads and Managers

    Direct Observation

    Secondary Data

    As the name indicates, it is the data which is collected by the investigator for the second

    priority. It needs less time, money and effort and it includes :

  • 8/13/2019 Project 1 Hpcl

    34/98

    34

    Annual Reports

    Brochures and other quality manuals

    Website etc.

    II. Period of Study

    The period of study covers 30 days, from August 15th

    2013 to September 15th

    2013 atCochin Regional Office of Hindustan Petroleum Corporation Limited.

  • 8/13/2019 Project 1 Hpcl

    35/98

    35

    CHAPTER4

    DEPARTMENTAL ANALYSIS

  • 8/13/2019 Project 1 Hpcl

    36/98

    36

    4.1 HR DEPARTMENT

    ED - Executive Director

    GMGeneral Manager

    DGMDeputy General Manager

    DIRECTOR (HR)

    ED

    HRED

    EMPLOYEE

    RELATION

    ED

    COMPENSATION

    MANAGEMENT

    HEAD

    HR

    MARKETING

    GM (HR)

    MUMBAI

    REFINERY

    DGM (HR)

    VISHAKPATNAM

    REFINERY

    HR

    NORTH

    ZONE

    HR

    EAST

    ZONE

    HR

    WEST

    ZONE

    HR

    SOUTH

    ZONE

    HR

    NORTH

    CENTRAL

    HR

    SOUTH

    CENTRAL

    HR

    NORTH

    WEST

    DEPUTYMANAGER

    HROFFICERS

    COCHINHR

    CLERK

  • 8/13/2019 Project 1 Hpcl

    37/98

    37

    Human Resource is the most important asset of every company. The success and failure of

    every company is dependent upon its human resource. It is a fact that the people are vital for

    the effective operation of a company as human efforts and minds are the main driving force

    behind any organization. Employment of competent and specialized persons a various levels

    is one important reasons of their contiuous success. Moreover employment of women at

    certain key areas of operations avoid to great unreasonable labour problems. The key factor

    in the growth of HPCL is mainly the good and healthy employer-employee relationship.

    Objectives

    To develop and sustain core values.

    To develop business leaders for tomorrow.

    To provide job contentment through empowerment, accountability and responsibility.

    To build and upgrade competencies through virtual learning, opportunities for growth

    and providing challenges in the job.

    To foster a climate of creativity, innovation and enthusiasm.

    To enhance the quality of life of employees and their family.

    To inculcate high understanding of Service to a greater cause HR vision, mission

    and objectives.

  • 8/13/2019 Project 1 Hpcl

    38/98

    38

    HR Strategy

    To meet challenging demands of the business environment, focus if the HR strategy is

    on change of the employees mindset.

    Building quality, culture and resources.

    Re-engineering and redeployment for maximizing utilization of human resource

    potential.

    To Build and upgrade competencies through virtual learning, opportunities for growth

    and providing challenges in the job.

    Re-strengthening mutual faith, trust and respect.

    Developing human resource through virtual learning, providing opportunities for

    growth including involvement and exposure to benchmarking in performance.

    Role of HR

    Alignment of HR vision with corporate vision.

    Shift from support group to strategic partner in business operations.

    Enhance productivity and performance by developing employee competency and

    potential.

    Developing professional attitude and approach.

    Developing Global managers for tomorrow to ensure the role of gloal player.

  • 8/13/2019 Project 1 Hpcl

    39/98

    39

    Training & Development

    HPCL has a full-fledged Corporate Training Department, to augment the learning and

    development requirements of its officers. The specific training needs of individual

    employees are identified through Competency Mapping Exercises. The Training Department

    interacts with all Business Units/functions to identify and design training programs to cater to

    these needs. These programs enable employees to enhance their skills and realize their full

    potential.

    Objectives

    Improve the performance of Employees in their respective assignments

    Enhance competencies to take up higher responsibilities

    Strengthen the Leadership Pipeline

    Bring cultural change from Command & Control to Team based structure

    Leverage technology in human resources development

    Facilitate learning in the organization and build a Learning Organization

    Training Policy

    The Training Policy at HPCL provides broad directions to guide the learning solutions and

    initiatives.

    Management Staff

    o Entry level: Samavesh (Induction/ orientation Training) facilitates a new

    employee to build a sense of belongingness.

    o Supervisory level: Employee is equipped with function specific inputs and

    job related technical skills.

    o Managerial Level:Employee is exposed with the principles of Management

    which will help blend theory with practice, with focus on leadership

    development. HPCL has developed Project Akshay" for development of

    leadership pipeline.

    http://www.hindustanpetroleum.com/En/UI/ProjectAkshay.aspxhttp://www.hindustanpetroleum.com/En/UI/ProjectAkshay.aspxhttp://www.hindustanpetroleum.com/En/UI/ProjectAkshay.aspx
  • 8/13/2019 Project 1 Hpcl

    40/98

    40

    o All training initiatives are planned in order to address new needs required by

    change in the market scenario.

    Non-Management Staff

    o Trainings with focus on Safety at locations, Skills relating to job requirement -

    (technical, computer operations, team spirit etc.)

    Identifying Training Needs

    Individual Level:Mainly through recommendation from the Performance Appraisal

    System.

    Functional / Departmental Level:Customized Training programs are developed for

    the departments in consultation with the SBU/Functions.

    Organizational Level:Individual Development Plan obtained from the Competency

    mapping exercise is used to provide specific Training to bridge the observed the

    employee skill gaps.

    Other Training Plansfor enhancement of the officers' competencies are scheduled.

    Training Plans

    In-Company Programs

    The In-company programs are conducted through internal faculty, external faculty and

    external courses. Focus is given to the development of core internal faculty members, who

    will effectively train employees at different levels of the Corporation.

    HP Management Development Institute, (HPMDI) Nigdi.

    HPCL has a full-fledged, well equipped Training Institute at Nigdi, Pune, standing testimony

    to the value that HPCL places on training. Away from distractions, it is the Temple of

    learning by virtue of its perfect learning ambience. HPMDI is equipped with the best

    infrastructure conducive for effective learning. It is also having adequate recreational

    facilities to keep the employees occupied before / after learning hours.

  • 8/13/2019 Project 1 Hpcl

    41/98

    41

    The faculty is largely drawn from premier institutes or reputed independent training

    consultants. They are academicians and professionals who are well versed with the updated

    techniques and changing trends in the field of professional training. Tools like Group

    discussions, Role plays, case studies, presentations etc are used in the training.

    Customized Programs

    The training plan for the year for each Business Unit / Function is finalized after mutual

    discussions with them. The SBU specific requirements due to the change in market scenario

    and thereby required competencies are delved upon. Then suitable Consultants/ practitioners

    are identified and customized programs are designed in consultation with line functions.

    External Seminars/ Conferences

    HPCL nominates officers for external seminars and conferences in connection with their

    functional requirements.

    Foreign Training

    Advanced Management Programs are organized for officers of levels DGM and above, byreputed Business Schools like ASCI- Hyderabad, MDI- Gurgaon, ISB- Hyderabad and IIM-

    Kolkata, including visit to select foreign countries. HPCL also sponsors Study Tour for

    employee groups to enrich their knowledge and skills, a few employee groups for select

    foreign training to enrich their knowledge and skills, in the form of select foreign training.

    E-Learning

    Various e-learning programs on defined competencies, including Online certificationcourses on Project Management, Supply Chain Management, different e learning resources

    on various behavioral areas are facilitated.

  • 8/13/2019 Project 1 Hpcl

    42/98

    42

    Learning Centers

    Learning Centers are available in all Zones and Corporate HQO for accessing information

    through internet, books and CDs leading to learning.

    Education Refund Plan (ERP)

    Education Refund Plan (ERP) enables the employees to undertake academic courses to

    further their self-development process, in relation to Corporation's requirement.

    Akshay

    Project Akshay is leadership development programme, where multiple methodologies like

    executive coaching, 360 Degree Feedback based on Emotional and Social Competency

    Inventory, Classroom sessions by experts, experiential learning through mentoring

    opportunities and group projects etc. are entwined together and deployed in well designed,

    co-ordinated and aligned manner.

    This provides the participants :

    With a simulation on working with peers towards a common objective and

    consciously examine their own interactions with peers

    To explore for themself their reactions to different situations as they presentthemselves

    To observe how their behaviors impact others and

    To identify their own strengths and areas for development.

    Training Effectiveness

    Based on the post-training evaluation, the Training department continuously monitors the

    effectiveness of the facilitator and relevance of the content. Alterations / modifications takeplace on this basis. Similarly Participant assimilation of training is also recorded.

  • 8/13/2019 Project 1 Hpcl

    43/98

    43

    Performance Management

    The performance management processes strives to effectively tread through employees

    hopes and aspirations. It is all about endorsing an empowering environment which takes the

    employee to their best. And makes sure that the employees get valuable feedback, coaching,

    and knowledge from the people they work with.

    Grievance Handling

    For the Redressal of Grievances, workmenwill be governed by the provisions of the agreed

    grievance procedure adopted by the corporation. The HR Department Head, who takes

    decisions regarding grievances of employees. Employee can inform HR Manager, regarding

    grievance. In case of not getting any response within 6 dyas after the information, the

    employee can appeal to the top authorities.

    The Grievance Redressal Cell, who takes decisions regarding grievances of Tendering

    Parties. There will be a process to deal with the grievances received from the tendering

    parties or the prospective tenders based on the Tender document issued.

    The first level, say Level I, of such process will comprise of a Grievance Redressal Cell.

    This Cell will examine the grievances received from the parties and decide the matter. The

    Co-ordinator for each of the Cell is respective Head - Materials/Procurement of - Visakh

    Refinery, Mumbai Refinery, Marketing SBUs & Corporate. All the grievances will be

    lodged with the Co-ordinator of the Cell.

    The second level of Grievance Redressal Mechanism is the Executive Committee -

    Refineries for both Mumbai & Visakh Refineries, Executive Committee - Marketing &

    Executive Committee -Corporate for respective functions. The decision of the Executive

    Committee is final.

    Grievance Redressal Cell (GRC) consist of the following:

  • 8/13/2019 Project 1 Hpcl

    44/98

    44

    * Includes Marketing Projects.

    ** Concerned SBU

    Sr.No. BU/Function Head Member

    Finance

    Member Purchase (Co-

    ordinator)

    Refineries

    GRCs

    1 Visakh Refinery Head Refinery Head-

    Finance

    Head-Materials

    2 Mumbai Refinery Head Refinery Head-

    Finance

    Head-Materials

    Marketing

    GRCs

    1 Retail SBU Head-Retail Head-

    Comml.**

    Head-Proc.**

    2 Direct Sales SBU Head-Direct

    Sales

    Head-

    Comml.**

    Head-Proc.**

    3 LPG SBU Head-LPG Head-

    Comml.**

    Head-Proc.**

    4 Aviation SBU Head-Aviation Head-

    Comml.**

    Head-Proc.**

    5 Projects & Pipelines* Head-P&P Head-

    Comml.**

    Head-Proc.**

    6 Operations and

    Distribution (O&D)

    Head-O&D Head-

    Comml.**

    Head-Proc.**

    Corporate

    GRCs

    1 Corporate Head-IS/HR (as

    applicable)

    Head-

    Finance

    (Corp.)

    Head-Procurement

    (DGM-Administration)

    2 Central Engineering (CE) Head-CEC Head-

    Finance

    (CE)

    Head-Procurement

  • 8/13/2019 Project 1 Hpcl

    45/98

    45

    Compensation Management

    Remuneration to the officers is governed by the directives of the Department of Public

    Enterprise. During the training period, trainees are entitled to a consolidated stipend per

    month. The Management and Non-Management staffs are paid as per their Salary Grades.

    The workmen compensation is through negotiations with the recognized unions. Besides the

    salary other perquisites as applicable to particular grade are also provided. . The monthly

    pay structure for officers and workmen, indicating the minimum and maximum of the pay

    scales are as under:

    Management Employees

    Salary

    Grade

    Basic

    Minimum

    Basic

    Maximum

    DA Pattern

    A 24900 50500 Industrial DA pattern.

    B 29100 54500

    C 32900 58000

    D 36600 62000

    E 43200 66000

    F 51300 73000

    G 51300 73000

    H 51300 73000

    I 62000 80000

  • 8/13/2019 Project 1 Hpcl

    46/98

    46

    MarketingNon Management Employees (effective from1st Oct. 2008)

    Salary

    Grade

    Basic

    Minimum

    Basic

    Maximum DA Pattern

    M 00 10380 15000 Industrial DA pattern

    M 01 12370 20410

    M 02 12510 22470

    M 03 12550 26310

    M 04 12610 27150

    M 05 12670 29380

    M 06 12870 31250

    M 07 13110 32850

    M 08 13500 37630

    M 09 13610 39300

    M 10 13920 40680

    M 11 14470 48600

    Visakha RefineryNon Management Employees(effective from 1st July 2007).

    Salary

    Grade

    Basic

    Minimum

    Basic

    MaximumDA Pattern

    RW 00 8000 14000 Industrial DA pattern

    RW 01 10000 20000

    RW 02 11000 22000

  • 8/13/2019 Project 1 Hpcl

    47/98

    47

    RW 03 12800 28000

    RW 04 13000 33000

    RW 05 13300 38000

    RW 06 13500 45000

    Mumbai RefineryNon Management Employees (effective 1st Oct. 2008)

    Salary

    Grade

    Basic

    Minimum

    Basic

    MaximumDA Pattern

    R 00 10380 15000 Industrial DA pattern

    R 01 12370 20410

    R 02 12510 22470

    R 03 12610 27150

    R 04 12670 29380

    R 05 12870 31250

    R 06 13110 33500

    R 07 13800 38000

    R 08 13910 40000

    R 09 14120 41500

    R 10 14470 48600

  • 8/13/2019 Project 1 Hpcl

    48/98

    48

    Perquisites:

    VDA (Variable Dearness Allowance)

    HRA (House Rent Allowance)

    Medical insurance program: - That covers the whole array of medical expenses for

    you, spouse and dependent children only, as per the applicable policy from time to

    time.

    Educational refund plan: - Offers the support in pursuing the course of your interest.

    Study leave policy: - Includes a time-off to pursue higher studies related to their

    profession.

    Housing and vehicle loans: - Housing and vehicle loans at prescribed interest rate will

    help in securing employees family future.

    Superannuation benefit

    City Compensatory Allowance

    Other benefits:

    Furniture and computer advance

    Home lease facility

    Accommodation at a very minimal charge depending upon availability.

  • 8/13/2019 Project 1 Hpcl

    49/98

    49

    Allowances and Medical Reimbursement schemes

    Provident fund, gratuity and retrial benefits.

    Non-Monetary Benefits

    Outstanding Achievement Award:

    Employees Hardwork and contribution never go unnoticed at HPCL. If their performance is

    of unrevaled standards and has led to substantial savings, their contribution is rewarded with

    Outstanding Achievement Award. It is a recognition of their unrelenting and steadyperformance.

    Service Awards:

    HPCL values loyalty and rewards it suitably. Employees who have been a part of the

    corporation for more than fifteen years are rewarded for their service since they have proved

    to be a major force behind the HPCLs successful journey.

    Recruitment & Selection

    HPCL has two modes of recruitment - Campus Recruitment and All India Written Test. The

    Corporation publishes advertisement through major Newspapers, National Dailies,

    Employment News, Web site etc. During the specified period, applications are received

    online through the website. Candidates application which satisfies the needs of the

    organization are called for a preliminary Interview. The selected candidates has to undergo

    for Medical test, Aptitude Test, Mental Ability Test etc.. Then the final Interview is

    conducted.

  • 8/13/2019 Project 1 Hpcl

    50/98

    50

    Induction and Placement

    Samvesh:

    HPCL conducts six month Induction programme (Samvesh) for a newly appointed person.

    The Induction programme is conducted by a mentor and an HR person. The duration is

    classified into four stages such as :

    The selected candidate has to undergo for a classroom lecture for one week. During this

    period an introduction about the company, Strategic Business Unit (SBU), Divisions etc.. are

    given through lecture.

    From 2nd week to 30 days the plant location is visited to get familiarize with different

    machines and processes.

    From 30 days to 90 days the candidate is sent to plant location to get practical experience.

    From 90 days to 180 days a project has been given for completion and at the same time

    training also has been completed.

    Industrial Relations Scenario

    Industrial Harmony between the Union Members, Employer and the employees in the

    organization is attained. The Outstanding Industrial Relations award is only one-of-its-kind

    in the country constituted by AIOE(All India Organization of Employers) and given to

    organizations with sound track record in Industrial Relations. HPCL bagged this prestigious

    award for the year 2008-09 for its excellent track record.

  • 8/13/2019 Project 1 Hpcl

    51/98

    51

    Discipline

    Each and every employee in the organisation has to follow the Policies framed by the

    organization to achieve certain Discipline. if anyone is found to be violated, they are

    punished. For example Practice of continuous Leave, Late coming, Not in proper dress code

    etc.. The Punishments will be Warrning Letter, Suspension, Transfer and finally Dismissal.

    The Policy is framed on the basis of Indian Employees Act and with the consensus of Trade

    Union in view of organisations vision and mission.

    Corporate Social Responsibility

    HPCL has always worked towards being a model of excellence in meeting our commitment

    to society with which we engage and interact, and beyond. HPCL has been consciously

    striving towards this commitment. The initiatives of the corporation are broadly classified as

    Child Care, Education, Healthcare, Skill development and Community development.

    Interventions in these areas make a meaningful and long-term impact on the community.

    The CSR(Corporate Social Responsibility) programs undertaken at the field level, focused on

    the backward communities are completely employee driven. The field personnel identify the

    needs of the community in the periphery of their function / location. Plans are then drawn in

    consultation with Local Government authorities and projects / schemes are implemented to

    bridge the need gaps of these communities. These projects create a very strong bond between

    the community and the local setup where HPCL has its business operations

  • 8/13/2019 Project 1 Hpcl

    52/98

    52

    4.2 PRODUCTION DEPARTMENT

    ZONAL

    MANAGER

    SOUTH ZONE

    MANGLORE

    REGIONAL

    OFFICE

    CHENNAI

    REGIONAL

    OFFICE

    COCHIN

    REGIONAL

    OFFICE

    MADHURAI

    REGIONAL

    OFFICE

    SECRETARY

    PALGHAT

    PLANTCOCHIN

    LPG PLANT

    LPG SALES

    OFFICERS

    FINANCE

    MANAGER

    CLERK

    PLANT MANAGER

    PRODUCTION

    PLANNING

    OPERATIONS

    OFFICERSAFETY

    OFFICERMAINTENANCE

    PLANNING

    CLERK

    PLANT

    OPERATOR

    TECHNICIAN

  • 8/13/2019 Project 1 Hpcl

    53/98

    53

    LPG Storage

    LPG storage Bullets 3X300 mounded type filled in soil and covered with wall. A new

    storage system has been introduced in Vishakpatnam named Cavern. Cavern excavated 200

    meter below in a fully saturated rock mass situated below permanent water table.

    There are two ways of receiving LPG to storage bullets. - LPG is transferred directly

    through pipeline from Cochin Refinery and the other mode of receiving LPG is transfer to

    pressure vessels / Tank Trucks using compressors / pumps. This mode of receiving LPG is

    highly expensive. A Weigh Bridge cabin has been kept there in order to weigh the TT

    Gantry.

    10kg of pressure is given in bullets because pressure on air liquefies gas and keeps the LPG

    in its form. But in the case of Cavern, no continuous check and pressure is given as it is kept

    below the water table.

    Washing:

    The unloaded empty cylinders are sends through the water tap to wash them. For the

    movement of cylinders, the cylinders are kept on a chain which is moving. Two casual

    employees has been placed to remove the caps of cylinders and to encode the DPT (Due for

    Pressure Test). Each cylinder has different weights. The encoded empty weight cylinders

    are moved towards the filling unit. The Code will be A18, C14 etc.. that means the next

    rechecking period

    Hydro Testing :

    An year is divided into four on quaterly basis. Code A represents Jan, Feb and March, Code

    B means April, May and June, Code C is July, August and September and Code D shows

  • 8/13/2019 Project 1 Hpcl

    54/98

    54

    October, November and December. 14, 18 etc.. represents the year 2014, 2018 respectively.

    Hydro Testing is conducted on cylinders after 5 years. The empty cylinders are filled-in

    waters to detect the leakages if any. After that it paints and the next Hydro Testing Date is

    noted on cylinders for future veifications and test.

    LPG Evacuation System :

    The Cylinders which are having leakages, sends to Evacuation System. Valves of the

    cylinder has been removed and is put downward to evacuate the gasous present in the

    cylinder and extracts the same. The emptied cylinder is forwarded to fix a new valve and

    then sends for Hydro Testing.

    Kerosene Filling Unit:

    The encoded empty cylinders are pushed by a piston to the Kerosene Filling Unit. 24

    cylinders are filled at a time. Yellow Pipe lines are connected towards the filling unit for the

    incoming of LPG from the storage unit. A gun has been connected to the valves of the

    cylinders and fills it. The filling of LPG is 14.2kg per cylinder. The vapour spreads out

    while filling LPG is extracted by vapour extractors (Air System humatic) founded on floor.

    It functions like a vaccum cleaner. The filled-in cylinders are pushed by another piston

    towards the chain movement and hence to weight checking system. The Total weight

    (weight of empty cylinder plus 14.2kg LPG) of the cylinder is checked by each cylinders

    code. Even a slight variation in cylinder weights are moved to another section (Weight

    Adjustment Scale) for filling as per total weight.

  • 8/13/2019 Project 1 Hpcl

    55/98

    55

    Weight Adjustment Scale :

    All Cylinders that shows variation in weight are brought here by the piston. Man Power is

    used here to fill the cylinder as per accurate weight and pushes the cylinder to the moving

    chain.

    GMS (Gas Monitor System) :

    Gas Monitor System has been introduced in order to check the quantity of LPG present in the

    cylinder as per Indian standards . LPG is the mixture of Propane and Butane gasous. Certain

    percentage of pressures are given on these gasous form to liquefy it.

    Quality Checking :

    The three different types of Leakages are

    Valve Leakage

    Regulator Leakage

    Body Leakage

    Valve Leakage:

    The dust particles struck by the cylinder valves may cause leakage of LPG. Electronic Bulb

    Detector is used to detect the leakage on valves. Whether the bulb shows 180PPM (Parts Per

    Million) above, there is leakage caused to the cylinder.

  • 8/13/2019 Project 1 Hpcl

    56/98

    56

    Regulator Leakage:

    Rubber O Ring is used to prevent the leakage in Regulator. When the valve is pressed and

    the gas releases. Rubber O Ring helps to prevent the jamming of valves.

    Body Leakage:

    To detect the Body leakage of the cylinder, a test bath is conducted. The cylinder is moved

    through the water and checkes whether there is any bubbles present in the water. After Test

    Bath is conducted successfully the cylinder is send for capping and sealing.

    Capping & Sealing :

    After checking the quality of the cylinder a cap is placed on the valve and a blue colour thick

    plastic paper is put above it. This plastic paper is firmly fixed by using Hot Air Sealing.

    Now the cylinder is ready for dispatch and sends to dispatch Section.

    Re-Testing :

    For Re-Testing Valves has been removed and filled in water by 25kg pressure to detect the

    leakage

    Pump House :

    An Operator has been placed to operate the LPG Pump House. Three types of pipe lines has

    been connected to the plant. One is yellow in colour, which carries LPG to the filling unit.

    The other is Green colour pipe lines which carries water for washing and the red colour

    pipelines keeps water as safety measures when fire occurs.

  • 8/13/2019 Project 1 Hpcl

    57/98

    57

    4.3 SAFETY AND SECURITY DEPARTMENT

    ZONAL

    MANAGERSOUTH ZONE

    MANGLORE

    REGIONAL

    OFFICE

    CHENNAI

    REGIONAL

    OFFICE

    COCHIN

    REGIONAL

    OFFICE

    MADHURAI

    REGIONAL

    OFFICE

    SECRETARY

    PALGHAT

    PLANTCOCHIN

    LPG PLANT

    LPG SALES

    OFFICERS

    FINANCE

    MANAGER

    CLERK

    PLANT MANAGER

    PRODUCTION

    PLANNING

    OPERATIONS

    OFFICERSAFETY

    OFFICERMAINTENANCE

    PLANNING

    CLERK

    PLANT

    OPERATOR

    TECHNICIAN

  • 8/13/2019 Project 1 Hpcl

    58/98

    58

    General Safety, Health & Environment

    In HP gas Safety, Health and Environment have continued to gain increasing importance, and

    rightly so, in view of the ecological imbalance that the world is facing at large. HPCL as a

    responsible Corporate Citizen has always strived to strike a right balance between operating

    its business and maintaining a sense of harmony with its surroundings.

    It is the PEOPLE who make their working environment safe by adopting safe work practices

    and it is these work practices that form a part of any Environment, Health & Safety (Sh&e)

    Policy. The Objective of SH&E Policy is not only to bring about awareness, but also to

    promote a pollution free environment; and create a healthy surrounding and safe working

    conditions by constantly guiding all the actions within a consciously recognized and adopted

    set of standards.

    The SH&E Policy is a testimony to HP GAS's Commitment towards protection of

    environment as they have a great responsibility not only to protect the health & safety of the

    employees but also hand over a safe word to the future generation to come. HPCL follow

    the SH&E Policy, not only in word but in spirit, and actively contribute towards achieving its

    objectives.

    Safety

    HP GAS committed to conduct its business in the way that protects the safety of personnel

    involved in the business including the customers and the public. HPCLs goal is to have

    their business 100% free from accidents, injuries and occupational illness through the active

    participation of everyone involved in the business.

  • 8/13/2019 Project 1 Hpcl

    59/98

    59

    To meet goal of 100% accident free operation HP Gas carry out following:

    nstall, implement and maintain facilities which control safety risks.

    effective use of equipment's to avoid any incident/accident.

    operational equipment's for achieving the accident free operations economically.

    ation of OISD (Oil Industry

    SafetyDirectorate), Ministry of Petroleum and Natural Gas,New Delhi(india) for safe

    operation of plants. DMP (Disaster Management Plan) & RA (Risk Analysis) studies

    being conducted as and when required at Plants/Import facilities to analyze the risk

    involved and how to manage the risk.

    Necessary measures taken to mininmize the risk at work places.

    o GMS (gas Monitoring System)

    o Wireless Communication

    o Metal Detector

    o Wall with Consertive Barred Coil

    o Work Permit System

    o Boom Barrier to Vehicles

    o 24 hour manned plant

    o Watch Tower to see the Peremeters

    o Locked Gate

    o Fire Water Storage

  • 8/13/2019 Project 1 Hpcl

    60/98

    60

    DMP(Diaster Management Plan)- On site & off site DMP has been prepared in consultation

    with local administration and other concerned statutory authorities to control on any

    emergency/exigency situation. Monitoring for improvement and well control for safe

    working. Safety and Security Department carry out internal safety audits and coordinate for

    100% compliance of internal & external safety audits recommendations. Following are key

    activities of SH&E:

    Product Knowledge

    Health

    HP GAS is committed to create a healthy working atmosphere and to overcome on any kind

    of Ocupational Health hazard associated with LPG at work place. HP Gas have plans to

    evaluate health risk is any at work place, and take appropriate measure to overcome on such

    risks.

    HP GAS has engaged Company Designated Physicians and made arrangement with nearby

    hospital for regular medical checkup / monitoring health & handling of medical emergencyof the employees. In addition company has got medical centers at main controlling offices at

    metros. In addition the employees are medically insured as per HPCL Policy. HPCL comply

    with statutory regulations on "HEALTH".

  • 8/13/2019 Project 1 Hpcl

    61/98

  • 8/13/2019 Project 1 Hpcl

    62/98

    62

    progress.

    ETP(Effluent Treatment Plants) at our major plants to ensure that no pollution go out of

    plants through waste.

    nt has been installed at few plants. MLIF has planned to

    install shortly second harvesting plant.

    Under ISO 9000 Certifications:

    lants.

    certification.

    ting

    System) Level 7 Certified location. It's the First Marketing Location in Oil

    Industry in India who has got ISRS level certification

  • 8/13/2019 Project 1 Hpcl

    63/98

    63

    Major Fire Fighting Facilities:

    - Quarzoid Bulb heat detection system for detection of

    any fire and actuate for Auto fire fighting system and operating water sprinklers for

    extinguish fire. Also push buttons Auto fire fighting system is provided.

    fighting.

    tuate auto

    shut off pumps/compressors system.

    any leakage/short circuit.

  • 8/13/2019 Project 1 Hpcl

    64/98

    64

    4.4 MARKETING DEPARTMENT

    SOUTH ZONE (RETAIL)

    --------------------------------------------

    DGMDeputy General Manager

    Dy.Depuy

    SR. - Senior

    GENERAL

    MANAGER

    DGM

    OPERATION &

    DISTRIBUTION

    DGM

    RETAIL

    ENGINEERING

    SENIOR

    MANAGER

    MARKETING

    DGM

    FINANCECHIEF

    MANAGER

    SALES

    REGIONAL

    MANAGERS

    KOZHIKODE MADURAI CHENNAI SRMCOCHI

    SECRETARY

    HR VIGILENCE LEGAL

    CLERK MANAGERMARKETING&

    ADVERTISING

    DY. MANAGER

    RETAIL

    ENGINEERING

    OFFICER

    RETAIL

    ENGINEERING

    & MIS

    MANAGER

    FINANCEAREA

    SALES

    MANAGER

    SR. OFFICER

    RETAIL

    ENGINEERING CLERKSCLERKS

    CLERK

  • 8/13/2019 Project 1 Hpcl

    65/98

    65

    Marketing is the core of an organization. Without Marketing any product cannot be sold or

    purchased. The corporation produces the entire range of petroleum products and serves all

    sectors of economy - industry, agriculture, transport, domestic public utilities and also major

    cosumers like the railways, power plants, steel plants, defence, fertilizer plants etc. For

    retail outlets HPCL have only one marketing manager. Role of the Marketing Manager is to

    give support to the sales team, which consists of number of officers. Sales Officers look at

    the outlets or dealers. Marketing Manager has to guide these sales officers. Markting

    Managers are different for retail, LPG, Lubes etc.

    Products at a Glance

    o

    PETROL

    o DIESEL

    o LIGHT DIESEL OIL

    o LPG

    o KEROSENE

    o AVIATION TURBINE FUEL