PROGRAMMABLE SEQUENTIAL CONTROLLERrsaautomation.com/pdf/material handling/dustsequncecontroller.pdf · The programmable sequential controller is designed specifically for use with

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F ll n eT e k

*AE110A (10 points)

*AE120A (20 points)

*AE140A (40 points)

Principle

The sequential collector uses a microprocessor to control the pulse jets of a diaphragm valve through the electrical solenoid of the valve. The controller has 2 rows of 7 segment digital display. The first row displays the diaphragm valve number to be activated next, the 2nd row displays the time left before it activates the next valve. The pulse jet timing, duration of each pulse jet and the number of valves to be controlled could be set to user's requirements. Also, the controller is able to be programmed to automatically execute the pulse jet cycle even after the system shuts down. The user just needs to configure all settings through the buttons on the face of the board. The controller is both user-friendly and serves a wide range of applications and will definitely satisfy all requirements of the user.

The programmable sequential controller is designed specifically for use with pneumatic dust collector systems. It is used to control the solenoid of the diaphragm valve in order to program the pulse jet sequence of the valves. LED lights serve as indication of status of pulse position and timing.Both the pulse jet timing and duration of each pulse jet could be adjusted by the logic circuitry. The controller has 2 independent "ON" and "OFF" methods, the 1st is when the AC power supply is cut off, the controller will shut down. When the AC supply is reconnected, the controller will automatically revert to its initial default settings. The 2nd method is to employ the use of the controller's remote contacts (R,C,A) as the controlling signal.

Features

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1

1

1

Digital Display, provides ease of operation and clear display of operation status.Microprocessor: Accurate and precise operation.Remote Control: Convenient control through remote means.Able to automatically execute the pulse jet cycle even after the system shuts down so as to prevent residue sticking unto cloth filter.Option: Water-proof and dust-proof enclosure, to extend lifespan of the controller.

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PROGRAMMABLESEQUENTIAL CONTROLLER

2F ll n eT e k

220V

110V2

110V220V

JS1

ON

OFF

31

AC1

AC2

FAN.A

R.C A

4

5

6

COM

AC06

AC07

AC08

AC09

AC10F l n eT e k

COM

AC01

AC02

AC03

AC04

AC05

6

F l n eT e k

ON

OFF

220V

110V2

110V220V JS1

3

COM

AC01

AC02

AC03

AC04

AC05

6

COM

AC11

AC12

AC13

AC14

AC15

66

COM

AC16

AC17

AC18

AC19

AC20

6

COM

AC06

AC07

AC08

AC09

AC10

1AC1

AC2

FAN.A

R.C A

4

5

*AE110A *AE120A

220V

110V2

31

110V220V

AC1

AC2

FAN.A

R.C A

COM

AC40

AC39

AC38

AC37

AC36

COM

AC35

AC34

AC33

AC32

AC31

COM

AC30

AC29

AC28

AC27

AC26

COM AC25 AC24 AC23 AC22 AC21

J2

JS1

COM

AC16

AC17

AC18

AC19

AC20

COM

AC11

AC12

AC13

AC14

AC15

COM

AC06

AC07

AC08

AC09

AC10

COM

AC01

AC02

AC03

AC04

AC05

F l n eT e k

4

5

6

6

6

6

6

6

6

6

...

*AE140A

Programmable Sequential ControllerPANEL AND TERMINAL DIAGRAM

The Controller is able to select AC110V or 220V.

Power supply: (AC1, AC2)1

2

AC 110V or 220VPlease select the power supply

Solenoid terminals:6

5

4 Fan control input: (FAN.A)This function is used to complete Auto-Shut-Off cleaningcycle before controller stopped. When this contact is closed, controller running regulary. When this contact isopen, controller will run Auto-Shut-Off cleaning cycle(defined by "CLC" setting). This function is purposed toprevent dust clogged on the bag.

If remote control is required, please remove the short circuit, then, extend the wiring to remote site. When the remote input is open circuit, the controller will stop operation, when the remote input closed circuit, the controller resumes normal working operation.

Remote control input: (R.C.A)

Power supply selection: (JS1)

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Terminals are connected to solenoids.

1 Terminal Description

Power switch

Solenoid valve

Solenoid valve

Solenoid valve

~ / /

X.X X X.X X X. XX X.X X

X X X X X X X XX X X X

X.X X

X X X

X X X X X X X XX X X X X X X

X X X X X X X XX X X X X X XF l n eT e k

F ll n eT e k3

Programmable Sequential Controller

~ S

1 Description of Running

Function

Function

Upper Display

Lower Display

Time to next purge

Next solenoid number~ nn

~ SA5mS

~ SA0.1S

~ times

~ nn

Ports~

Purge time

Purge period

Range (Time error)Function

1 Description of Panel Setting

RangeFunction

Upper Display

Lower Display

Number of solenoid

Auto-Shut-Off cleaning

Number of solenoidnn

ENTER

SHIFT

Increase

Upper Display

Lower Display

1 Operation Panel: 1 Panel Setting Flowchart

Running Mode

2

4

6

Press into purge time setting.1

Press , to change the value till 1.003

5

7

Follow the steps below:

Example: Purge time: 1 sec.

Purge period: 10 sec.

Number of solenoid: 10 ports

Auto-Shut-Off cleaning: 2 times

To set

Press to make "X.X X" blink

(Possible to change value at this setting mode)

Press so that "1.00" doesn't blinking, setting is done.

Then press into purge period, repeat step 2~4 to change the value till 010. .Then press into clean up cycle setting, repeat step 2~4 to change the value till 002.

Then press into solenoid number setting, repeat step 2~4 to change the value till 010.

PROGRAM SETTING

160

137.7

73.4

140 160

70.070.6

82.6

7-f4.2

1 Dimensions

97.9 83.8

116.1

65.9

265.0

132.2

59.7

30.7

32.4

205.0

181.7

41.0

68.5 43.9

10-f4.2

54.8

78.0

137.7

38.0

106.4

106.2 48.2107.2

108.5

240.0

86.174.8

180.0

106.2 54.7

10-f4.2

4 Specifications

*AE110A (10 point) *AE120A (20 point)

*AE140A (40 point)

F ll n eT e k

*CASE (Optional)

Material: ABS

Dimension: 230x300x86.5mm

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Programmable Sequential ControllerSPECIFICATIONS / DIMENSIONS

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1

1

1

1

1 B

1

1

1

Power supply: 110V/220V, A20% 50Hz/60Hz

Interval adjustable range: 1s~999s

Spray time adjustable range: 10ms~9.99s

Fuse: 3A

Number of sequence: 1~10 / 20 / 40

Points

Ambient temperature : 0 ~70 C

Indication: 2 Sets of digital display

Input: 3 Push buttons

Delay between stage: 0~99 times

Controller electrical

Controller

F ll n eT e k5

Programmable Sequential ControllerTROUBLESHOOTING

Problem Reason Troubleshoot 7-segment LED doesn't lights up.

1. Power supply not switched on / No power. 2. Fuse is burned

1. Reconnect power supply / switch on power.2. Replace fuse, product comes with 2 pcs 3A/250V fuses.

7-segment LED lights up but diaphragm valves do not action.

1. Incorrect power supply used, causing compressor to be burnt. 2. Solenoid of diaphragm valve and power supply is of different specifications. 3. Input contact short-circuit

card of air fan is detached. 4. Remote control short-circuit contact is detached.

1. Return to factory for inspection.

2. Select power supply pin to suitable power supply value. 3. Short Fan .A terminals 4. Short RC .A terminals

Jet pulse operation malfunction

1. Jet pulse timing or jet pulse duration is set wrongly.2. Number of jet pulses set wrongly.

1. Verify and re-program the correct values for jet pulse timing and duration as well as the total number of pulses required.

Air leakage 1. Diaphragm valve is installed in reverse direction.2. Rubbish is found inside the diaphragm valve or in the diaphragm.3. The solenoid of the valve

is faulty.

1. Re-install the valve in it's correct position.2. Remove the rubbish, it should solve the problem.3. Please check the wiring connection of the solenoid.

* AE410A (10 points)

L1L1

66

1010

99

88

77

11

55

44

33

22

COMCOM

P2P2

P1P1

L2L2

REMOTECONTROL

110/220V50/60Hz

ON

92 3 4 5 6 7 8

STEP Switch

2

8

14

20

25 30 36

42

48

54

60

PULSEFREQUENCY

PULSEDURATION

20

40

55

75

90 110 130

145

165

185

200SECONDS MILLISECONDS

Co.,Ltd

SER NO:

110V 220V

F l n eT e k

2

1

3

5

6 7

4

F ll n eT e k6

ON OFF

Sequential Controller

1 Connections

5. Spray time adjustableAdjust  to the value required for how long the solenoid valves remain in operation

6. After the various settings are done, please start operation by switching on the power supply.

1. Power Supply SelectionÁ is used for selection of power supply, factory default is set at 220V. If the power supply is 110V, just transfer the jumper connection from 220V end to 110V end.

2. WiringA. Live wire of the power supply must be connected to L1 terminal, the neutral wire must be connected to L2 terminal.

B. Common wire of solenoid must be connected to COM terminal whereas the others are connected to their respective terminals 1~10.

C. Remote control à is used for long distance control or cascading control. If neither of these controls are required, do not remove the shorting metallic strip at terminals P1 and P2.

3. Step SwitchAdjust Ä to indicate the numbers of solenoid steps to action. Controller will action from solenoid 1 ~ required solenoid number and will repeat itself continuously.

4. Interval adjustableAdjust À to the value required for the time delay between each individual valve operations.

PANEL AND TERMINAL DIAGRAM

* AE520D (10 points)

ON

2 3 4 5 6 7 8 9

1

DC24V

REMOTECONTROL

PILOTVALVES

2

3

4

AEA-0040

4 Wiring

4 Setting the number of active solenoid valvesSet the DIP switch to the number(1 N 10) of active solenoid valves, the air blow sequence will be 1 to N repeatedly.

A. Connecting DC24V(+) to the terminal L, DC24V(-) to the terminal N.

B. All common wires of solenoid valves connect to the terminal COM, the other wire of each solenoid valve connects to corresponding terminal(1~10).

C. Terminal P1 & P2 are used for remote control or multi-points (> 10) control. Do not remove the metal jumper unless remote control or multi-points (> 10) control are needed.

4 Spray time adjustableAdjust  to the value required for how long the solenoid valves remain in operation. (20~200 ms)

After the various settings are done, please start

operation by switching on the power supply.

4 Interval adjustableAdjust À to the value required for the time delay between each individual valve operations.(2~60 s)

Sequential Controller

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PANEL AND TERMINAL DIAGRAM

F ll n eT e k8

113

98

13

6

14

9

M4x4

1 Dimensions

146

133

18

6

17

3

75

CASE

1 Optional

103

87

16

2

15

2

M4x4

* AE410A * AE520D

*CASE

Material: Cover--- PC

Box------ ABS

1

1

1

Power supply:

Interval adjustable range: 2s~60s

Spray time adjustable range: 20ms~200ms

AE410A---110V/220VAC, 20% 50Hz/60Hz AE520D---24V DC

Sequential Controller

1

1

1 B

Fuse: 3A

Number of sequence: 2~10 points

Ambient temperature : 0 ~50 C

SPECIFICATIONS / DIMENSIONS

1 Specifications

Controller electrical