Hi-Tech Projects,Nov’16, www.eiriindia.org # 03 PROFITABLE INDUSTRIES FOR YOU M.S. INGOTS [CODE NO.1902] Castings of suitable shape and size intended for subsequent hot working are termed as Ingots. Ingot iron has very low carbon in steel. This is generally made in the open hearth in which all the other elements are removed to the maximum extent possible. Some of the commercial products falling under this group have less than 0.1% of all non-iron elements put together. Ingots are cast in ingot moulds which are the containers usually made of cast iron into which molten steel is poured & allowed to solidify. Mild steel ingots are carbon steels only containing, usually, 0.15 to 0.25% of carbon. These may be fully deoxidized to reduce the oxygen content of the steel to a minimum in order that no reaction takes places between carbon & oxygen during solidification. Such steels are called "Killed Steel". Most of the bars and structural’s are manufactured in standard sections/sizes. But, ingots/Billets/ Bloomy etc. require mutual negotiations between the producer & the buyer for factors & rangs. Generally M.S. ingots are produced in square cross sections of sizes 50 mm to 125 mm in 1979. There were 145 licensed Electric Arc Furnace units with a total licensed capacity of 3.32 million ingot tons running at 70% capacity utilization. These units collectively form the group of mini steel Plants. This concept takes advantage of local availability of major inputs like scrap & power and proximity of the mini steel industry in India has been phenominal after 1970. COST ESTIMATION Plant Capacity 120.00 MT./day Land & Building (3 Acres) Rs. 8.00 Cr Plant & Machinery Rs. 2.60 Cr W.C. for 2 Months Rs. 20.19 Cr Total Capital Investment Rs. 31.31 Cr Rate of Return 33% Break Even Point 43% ******************************************************** CORN FLAKES [CODE NO.1903] Corn flakes being one of most nutritious foods and is consumed as breakfast food not only in India but-elsewhere in the world. Basically, it is prepared from maize, this is the main raw material. Flavours, like sugar or salt, are also added. Maize, the main raw material, is itself a corn grain. Corn flakes are food made by combining corn with sugar, vitamins and minerals to make them as nutritious as possible. For producing the fancy flakes specially designed flaker will be used. At present, corn flakes are popularly known as breakfast food in the world at large and generally taken with milk. Maize is the major raw material used for the manufacture of corn flakes. Due to the progressive increase in farm produce a need has been felt to develop more agro based food processing industries to make gainful utilization of the raw material resources and to provide remunerative prices to the growers. Maize is one of the important commercial food- grains grown abundantly in our country. The maize is processed for the manufacture of oil, flour, starch, liquid glucose, dextrose etc. Besides pop-corn, another snack foods made from maize, maize is also used for the manufacture of corn flakes. Roasted corn flakes are generally used as breakfast good with milk. Raw corn flakes are used by the liquor manufacturing units for manufacturing of beer. Fried corn flakes are also served as snack foods. COST ESTIMATION Plant Capacity 1.00 TON/day Land & Building (1200 Sq.Mtr) Rs. 1.05 Cr Plant & Machinery Rs. 67.91 Lacs W.C. for 3 Months Rs. 52.10 Lacs Total Capital Investment Rs. 2.18 Cr Rate of Return 22% Break Even Point 62% ******************************************************* HDPE CONTAINERS (BOTTLES) FOR USFDA APPROVED PHARMACEUTICAL PRODUCTS (SIZE 60CC, 90CC, 150CC, 200CC) (CODE NO.1904) Thermo-plastic materials like High Density Polythene (HDPE) can be blow moulded into containers of different sizes and shapes. Some of the common items that are produced include bottles and containers of different size. Bottles and containers are more than half of all HDPE packaging products. Their light weight, flexibility, corrosion and chemical resistance have made these plastic products popular for storage and handling of water, petrol, diesel etc. HDPE Bottles are used for detergents, shampoos, motor oil, milk and other liquid products and drugs and cosmetic products. Milk bottles are the single biggest HDPE packaging material. Most milk and water bottles use a natural colored HDPE resin. Bottles used for detergents, shampoos and other products often have colorants added to the resin. Injection moulded HDPE containers are used for products such as margarine and yogurt. Bottles have 90 percent of the HDPE "rigid package" market; while containers have the remainder. HDPE resin also can be used to make bottle and container caps, and flexible packaging such as sacks and trash bags. COST ESTIMATION Plant Capacity 50000.00 BOTTLES/day Land & Building (930 Sq.Mtr) Rs. 65.44 Lacs Plant & Machinery Rs. 2.46 Cr W.C. for 2 Months Rs. 62.82 Lacs Total Capital Investment Rs. 3.88 Cr Rate of Return 18% Break Even Point 67% ****************************************************** LED BULB AND TUBE [CODE NO.1905] A light emitting diode (LED) is a device which converts electrical energy to light energy. LEDs are preferred light sources for short distance (local area) optical fiber network because they: are inexpensive, robust and have long life (the long life of an LED is primarily due to its beinga cold device, i.e. its operating temperature being much lower than that of, say, an incandescent lamp),can be modulated (i.e. switched on and off) at high speeds (this property of an LED is also dueto its being a cold device as itdoes not have to overcome thermal inertia),couple enough output power over a small area to couple to fibers (though the output spectrumis wider than other sourcessuch as laser diodes). A light-emitting diode (LED) is a two-lead semiconductor light source. It is a p–n junction diode, which emits light when activated.[4] When a suitable voltage is applied to the leads, electrons are able to recombine with electron holes within the device, releasing energy in the form of photons. This effect is called electroluminescence, and the color of the light (corresponding to the energy of the photon) is determined by the energy band gap of the semiconductor. COST ESTIMATION Plant Capacity 500.00 Nos./day Land & Building (2100 Sq.Mtr) Rs. 2.66 Cr Plant & Machinery Rs. 1.55 Cr W.C. for 2 Months Rs. 1.10 Cr Total Capital Investment Rs. 5.55 Cr Rate of Return 20% Break Even Point 64% ****************************************************** WPC PVC FOAM BOARD LINE CAP: 350 KG/HR [CODE NO. 1906] Wood–plastic composites (WPCs) are a form of composite combining wood-based elements with polymers. The processes for manufacturing WPCs include extrusion, injection molding, and compression molding or thermoforming (pressing). Newer manufacturing processes for WPCs include additive manufacturing via fused layer modeling and laser sintering. An important constraint for polymers used in WPCs is requiring process conditions (melt temperature, pressure) that will not thermally degrade the wood filler. COST ESTIMATION Plant Capacity 8400.00 KGS/day Land & Building (4000 Sq.Mtr) Rs. 2.00 Cr Plant & Machinery Rs. 1.25 Cr W.C. for 2 Months Rs. 3.24 Cr Total Capital Investment Rs. 6.63 Cr Rate of Return 21% Break Even Point 59% ******************************************************* CATTLE FEED PELLETIZATION UNIT FOR BOOSTING MILK AND GROWTH [CODE NO.1907] India possesses an enormous cattle (180 million) and buffalo (61 million) population but the annual milk production has reached only about 30 million tonnes. The low milk production is primarily dur to the poor potential of the animal and the lack of adequate nutrition. For the fullest exploitation of their genetic potentialities, better feeding must go hand in hand with better breeding. COST ESTIMATION Plant Capacity 10.00 MT./day Land & Building (1500 Sq.Mtr) Rs. 1.72 Cr Plant & Machinery Rs. 30.00 Lacs W.C. for 2 Months Rs. 73.54 Cr Total Capital Investment Rs. 2.81 Cr Rate of Return 17% Break Even Point 62% *******************************************************
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Hi-Tech Projects,Nov’16, www.eiriindia.org # 03
PROFITABLE INDUSTRIES FOR YOUM.S. INGOTS [CODE NO.1902]
Castings of suitable shape and size intendedfor subsequent hot working are termed asIngots. Ingot iron has very low carbon in steel.This is generally made in the open hearth inwhich all the other elements are removed tothe maximum extent possible. Some of thecommercial products falling under this grouphave less than 0.1% of all non-iron elementsput together. Ingots are cast in ingot mouldswhich are the containers usually made of castiron into which molten steel is poured & allowedto solidify. Mild steel ingots are carbon steelsonly containing, usually, 0.15 to 0.25% ofcarbon. These may be fully deoxidized toreduce the oxygen content of the steel to aminimum in order that no reaction takes placesbetween carbon & oxygen during solidification.Such steels are called "Killed Steel". Most ofthe bars and structural’s are manufactured instandard sections/sizes. But, ingots/Billets/Bloomy etc. require mutual negotiationsbetween the producer & the buyer for factors& rangs. Generally M.S. ingots are producedin square cross sections of sizes 50 mm to125 mm in 1979. There were 145 licensedElectric Arc Furnace units with a totallicensed capacity of 3.32 million ingot tonsrunning at 70% capacity utilization. Theseunits collectively form the group of mini steelPlants. This concept takes advantage of localavailability of major inputs like scrap & powerand proximity of the mini steel industry inIndia has been phenominal after 1970.
COST ESTIMATIONPlant Capacity 120.00 MT./dayLand & Building (3 Acres) Rs. 8.00 CrPlant & Machinery Rs. 2.60 CrW.C. for 2 Months Rs. 20.19 CrTotal Capital Investment Rs. 31.31 CrRate of Return 33%Break Even Point 43%********************************************************
CORN FLAKES [CODE NO.1903]Corn flakes being one of most nutritious foodsand is consumed as breakfast food not only inIndia but-elsewhere in the world. Basically, it isprepared from maize, this is the main rawmaterial. Flavours, like sugar or salt, are alsoadded. Maize, the main raw material, is itself acorn grain. Corn flakes are food made bycombining corn with sugar, vitamins andminerals to make them as nutritious as possible.For producing the fancy flakes speciallydesigned flaker will be used. At present, cornflakes are popularly known as breakfast foodin the world at large and generally taken withmilk. Maize is the major raw material used forthe manufacture of corn flakes. Due to theprogressive increase in farm produce a needhas been felt to develop more agro basedfood processing industries to make gainfulutilization of the raw material resources andto provide remunerative prices to the growers.Maize is one of the important commercial food-grains grown abundantly in our country. Themaize is processed for the manufacture of oil,flour, starch, liquid glucose, dextrose etc.Besides pop-corn, another snack foods madefrom maize, maize is also used for the
manufacture of corn flakes. Roasted corn flakesare generally used as breakfast good with milk.Raw corn flakes are used by the liquormanufacturing units for manufacturing of beer.Fried corn flakes are also served as snackfoods.
COST ESTIMATIONPlant Capacity 1.00 TON/dayLand & Building (1200 Sq.Mtr) Rs. 1.05 CrPlant & Machinery Rs. 67.91 LacsW.C. for 3 Months Rs. 52.10 LacsTotal Capital Investment Rs. 2.18 CrRate of Return 22%Break Even Point 62%*******************************************************
Thermo-plastic materials like High DensityPolythene (HDPE) can be blow moulded intocontainers of different sizes and shapes. Someof the common items that are produced includebottles and containers of different size. Bottlesand containers are more than half of all HDPEpackaging products. Their light weight, flexibility,corrosion and chemical resistance have madethese plastic products popular for storage andhandling of water, petrol, diesel etc. HDPEBottles are used for detergents, shampoos,motor oil, milk and other liquid products anddrugs and cosmetic products. Milk bottles arethe single biggest HDPE packaging material.Most milk and water bottles use a naturalcolored HDPE resin. Bottles used fordetergents, shampoos and other products oftenhave colorants added to the resin. Injectionmoulded HDPE containers are used forproducts such as margarine and yogurt. Bottleshave 90 percent of the HDPE "rigid package"market; while containers have the remainder.HDPE resin also can be used to make bottleand container caps, and flexible packaging suchas sacks and trash bags.
COST ESTIMATIONPlant Capacity 50000.00 BOTTLES/dayLand & Building (930 Sq.Mtr) Rs. 65.44 LacsPlant & Machinery Rs. 2.46 CrW.C. for 2 Months Rs. 62.82 LacsTotal Capital Investment Rs. 3.88 CrRate of Return 18%Break Even Point 67%******************************************************
LED BULB AND TUBE[CODE NO.1905]
A light emitting diode (LED) is a device whichconverts electrical energy to light energy. LEDsare preferred light sources for short distance(local area) optical fiber network because they:are inexpensive, robust and have long life (thelong life of an LED is primarily due to its beingacold device, i.e. its operating temperature beingmuch lower than that of, say, an incandescentlamp),can be modulated (i.e. switched on andoff) at high speeds (this property of an LED isalso dueto its being a cold device as itdoes nothave to overcome thermal inertia),couple
enough output power over a small area tocouple to fibers (though the output spectrumiswider than other sourcessuch as laser diodes).A light-emitting diode (LED) is a two-leadsemiconductor light source. It is a p–n junctiondiode, which emits light when activated.[4]When a suitable voltage is applied to the leads,electrons are able to recombine with electronholes within the device, releasing energy in theform of photons. This effect is calledelectroluminescence, and the color of the light(corresponding to the energy of the photon) isdetermined by the energy band gap of thesemiconductor.
COST ESTIMATIONPlant Capacity 500.00 Nos./dayLand & Building (2100 Sq.Mtr) Rs. 2.66 CrPlant & Machinery Rs. 1.55 CrW.C. for 2 Months Rs. 1.10 CrTotal Capital Investment Rs. 5.55 CrRate of Return 20%Break Even Point 64%******************************************************
Wood–plastic composites (WPCs) are a formof composite combining wood-based elementswith polymers. The processes formanufacturing WPCs include extrusion,injection molding, and compression molding orthermoforming (pressing). Newermanufacturing processes for WPCs includeadditive manufacturing via fused layer modelingand laser sintering. An important constraint forpolymers used in WPCs is requiring processconditions (melt temperature, pressure) that willnot thermally degrade the wood filler.
COST ESTIMATIONPlant Capacity 8400.00 KGS/dayLand & Building (4000 Sq.Mtr) Rs. 2.00 CrPlant & Machinery Rs. 1.25 CrW.C. for 2 Months Rs. 3.24 CrTotal Capital Investment Rs. 6.63 CrRate of Return 21%Break Even Point 59%*******************************************************
CATTLE FEED PELLETIZATIONUNIT FOR BOOSTING MILK
AND GROWTH [CODE NO.1907]India possesses an enormous cattle (180million) and buffalo (61 million) population butthe annual milk production has reached onlyabout 30 mill ion tonnes. The low milkproduction is primarily dur to the poor potentialof the animal and the lack of adequate nutrition.For the fullest exploitation of their geneticpotentialities, better feeding must go hand inhand with better breeding.
COST ESTIMATIONPlant Capacity 10.00 MT./dayLand & Building (1500 Sq.Mtr) Rs. 1.72 CrPlant & Machinery Rs. 30.00 LacsW.C. for 2 Months Rs. 73.54 CrTotal Capital Investment Rs. 2.81 CrRate of Return 17%Break Even Point 62%*******************************************************
16. PLASTIC MOULDED FURNITURE17. PLASTIC BUTTONS BY INJECTION
MOULDING METHODS18. PVC FOOT WEAR19. PLASTIC MILK CRATE AND
PLASTIC FISH CRATE20. PLASTIC TOYS21. SPOONS (PLASTIC)22. SPORT SHOES (IMPORTED
AUTOMATIC PLANT) ACTION,LIBERTY ETC. TYPE
23. TOOTH BRUSHEach Project Report covers in this CD containsIntroduction, Uses, Market, Process withProduct Formulae, Suppliers of Plant andEquipments, Cost Economics with ProfitabilityAnalysis, BEP, Resources of Finance etc.
Ask for Price of this CD containing all above23 Project Reports. Payable fully in advancethrough Draft/M.O. in favour of ENGINEERSINDIA RESEARCH INSTITUTE, DELHI.Delivery within 1 day. (To Order please dial :98114-37895).
(23 Project Reports in CD)
EMULSION PAINTS (WATERBASED) [CODE NO. 1908]
Water thinnabe paints constitute a wide varietyof paints of paints categorized according to therapplication and uses. Cement paints, are oneof the latest types falling under the category ofwater thinnable paints. This feasibility reportanalysis the profitability and economic viabilityof a manufacturing unit roducing cement paints.Cement paints find ready application incovering the exteriors of the buildings, with the
purpose of protecting them from weathersnag.Thus it is only natural to expect that the cementpaints find a liberal application in countriesunder the influence of tropical climate. Theirutilization to protect the exteriors of the buildingsfrom the attacks of monsoon in these countriescan be found to be maximum. Cement paint isbasically a homogeneous mixture containingwhite cement and alkali-resistant white orcoloured pigments.
COST ESTIMATIONPlant Capacity 3.00 Ton/dayLand & Building (2500 Sq.Mtr) Rs. 2.63 CrPlant & Machinery Rs. 43.45 LacsW.C. for 2 Months Rs. 88.61 LacsTotal Capital Investment Rs. 4.06 CrRate of Return 49%Break Even Point 35%*******************************************************
DRY PASTA MANUFACTURINGLINE [CODE NO.1910]
Pasta is a food product made by extruding anddrying unleavened dough of wheat flour, andthat forms the basis of much Italian cuisine, aswell as Chinese, Japanese, Korean, andSoutheast. Asian cuisines, Macaroni is a driedfood product made from semolina and shapedin the form of slender tubes. It is popularlybelieved that Marco Polo, the 13th CenturyItalian explorer, introduced pasta to Europefrom China. Italian pastas, such as spaghettiand macaroni, are traditionally made fromsemolina flour derived from durum (extra –hard) wheat. Pasta may be added to soups;boiled and served with a sauce; served coldwith other ingredients in a salad; stuffed withmeat, cheese or vegetables and then boiledand baked.
COST ESTIMATIONPlant Capacity 1600.00 Kgs./dayLand & Building (1200 Sq.Mtr) Rs. 1.32 CrPlant & Machinery Rs. 1.89 CrW.C. for 2 Months Rs. 46.74 LacsTotal Capital Investment Rs. 2.95 CrRate of Return 27%Break Even Point 60%******************************************************
SPONGE IRON REDUCTIONPLANT [CODE NO.1911]
Sponge iron or direct reduced iron is a highquality porous solid-state metallic product thatis produced from iron ore (in the form of lumps,pellets or fines) using a reducing gas such asnatural gas or coal. It has a slightly higher ironcontent that makes it better suited for use in anelectric arc furnace route of steel making. Thegases that are produced during the productionof sponge iron can be used in variousapplications that help offset the cost of ironproduction. Sponge iron is the product createdwhen iron ore is reduced to metallic iron, usuallywith some kind of carbon (charcoal, etc), attemperatures below the melting point of iron.This results in a spongy mass, sometimescalled bloom, consisting of a mix ofincandescent wrought iron and slag. SpongeIron is a recognized alternative to steel scrapas a raw material for the manufacture of various
steel products. “Sponge iron is a metallicproduct produced through direct reduction ofiron and iron ore pellets in the solid state. It is asubstitute for scrap and is mainly used inmaking steel through the secondary route. Theprocess of sponge iron making aims to removeoxygen from iron ore. When that occurs, thedeparting oxygen causes micro pores in theore body making it porous.
COST ESTIMATION
Plant Capacity 350.00 MT/dayLand & Building (80000 Sq.Mtr) US$ 1.04 CrPlant & Machinery US$. 21.83 LacsW.C. for 2 Months US$ 41.17 LacsTotal Capital Investment US$ 1.70 CrRate of Return 27%Break Even Point 44%*******************************************************
LIQUID SULFUR TRIOXIDE(SO3) (EIRI-1748)
Sulfur trioxide (alternative spelling, sulphurtrioxide) is the chemical compound with theformula SO3. In the gaseous form, this speciesis a significant pollutant, being the primaryagent in acid rain. It is prepared on massivescales as a precursor to sulfuric acid. GaseousSO3 is a trigonal planar molecule of D3hsymmetry, as predicted by VSEPR theory. SO3belongs to the D3h point group. In terms ofelectron-counting formalism, the sulfur atomhas an oxidation state of +6 and a formal chargeof +2. The Lewis structure consists of an S=Odouble bond and two S–O dative bonds withoututilizing d-orbitals.
Cost EstimationPlant Capacity 320 MT./DayLand & Building (10,000 Sq.mt.) Rs. 6.50 Cr.Plant & Machinery Rs. 3.75 Cr.W.C. for 3 Months Rs. 3.06 Cr.Total Capital Investment Rs. 14.05 Cr.Rate of Return 39%Break Even Point 43%*****************************************************
STAINLESS STEEL UTENSILS[EIRI-1746]
Stainless steel cookware and bake ware isexceptionally durable. Once stainless steel hasbeen stamped, spun or formed into utensilshape, it takes an extremely hard blow to dentit. Its attractive finish won’t corrode or tarnishpermanently, and its hard, tough, nonporoussurface is resistant to wear. Extremely smoothand scratch resistant, stainless steel utensilstake an excellent polish. Top-of-the-rangecookware, bakeware, pantryware, tools andother equipment are frequently produced instainless steel, which eases the work ofhomemakers.
Cost EstimationPlant Capacity 720 Kg./DayLand & Building (2000 sq.mt.) Rs. 1.31 Cr.Plant & Machinery Rs. 19 LacsW.C. for 2 Months Rs. 52 LacsTotal Capital Investment Rs. 2.11 Cr.Rate of Return 20%Break Even Point 65%
Hi-Tech Projects,Nov’16, www.eiriindia.org # 05
Start Your Own Industry
1. AMLA PROCESSING2. ASAFOETIDA (COMPOUND)3. AYURVEDIC/HERBAL PHARMACY4. BREAD PLANT5. BANANA POWDER6. BASMATI RICE EXPORT7. COLD/SOFT DRINKS8. COUNTRY LIQUOR9. CONE FOR SOFTY ICE CREAM10. CASHEW NUT DECORTICATION11. CASEIN FROM MILK12. COFFEE PLANTATION13. CATTLE AND POULTRY FEED14. CUSTARD POWDER15. CAFFEINE FROM TEA WASTE16. DEHYDRATED ONIONS & POWDER17. EXTRACTION OF SOYABEAN
OIL FROM SOYABEAN18. FROZEN FINGER CHIPS19. GOAT FARMING20. GHEE AND BUTTER21. GRAPE DEHYDRATION22. HERBAL EXTRACTS23. ICE MAKING PLANT24. INSTANT SOUP25. INSTANT FOOD IDLI MIX, DOSA MIX,
SAMBAR MIX, VADA MIX, GULABJAMUN MIX, SOUP MIX ETC.
26. INDIAN MADE FOREIGN LIQUOR27. LECITHIN (SOYA BASED)28. MANGO JUICE29. MUSHROOM GROWING & PROCESSING30. MEAT CHILLING/FROZEN MEAT31. MALTING PLANT32. MILK POWDER & GHEE33. MACARONI34. NATURAL MINERAL WATER35. ORANGE JUICE36. PROCESSED FOOD37. PAPAIN INDUSTRY38. POTATO STARCH39. PROTEIN BASED PRODUCTS40. POUCHES FILLING & PACKAGING
Each Project Report covers in this CD containsIntroduction, Uses, Market, Process with ProductFormulae, Suppliers of Plant and Equipments,Cost Economics with Profitability Analysis, BEP,Resources of Finance etc.
Ask for Price of this CD containing all above 56Project Reports. Payable fully in advance throughDraft/M.O. in favour of ENGINEERS INDIARESEARCH INSTITUTE, DELHI. Delivery within3 days. (To Order please dial : 098114-37895).
COPPER PHTHALOCYANINECRUDE (CPC) [EIRI-1480]
Phthalocyanine pigments are derived from thePhthalocyanine structure, a tetraazatetrabenzoporphine. Although this basicmolecule can chelate with a large varity ofmetals under various co-ordination conditions,today only the copper (II) complexes are ofpractical importance as pigments. Excellentgeneral chemical and physical properties;combined with good economy, make them thelargest fraction of organic pigments in themarket today. Copper Phthalocyanine (CPC)pigments, by virtue of their exceptionally brilliantshade, high tinctorial strength, low cost andoutstanding fastness properties, have beenruling the colorant industry . They are about tocomplete 70 years of meritorious service asan unchallenged leader of various types of blueand green pigments. Most of these pigmentshad poor chemical resistance, unsatisfactoryacid/or alkali resistance, insufficient lightfastness & poor sublimation fastness.
Cost EstimationPlant Capacity 2 MT./DayLand & Building (Area 1 Acre) Rs. 2.33 Cr.Plant & Machinery Rs. 55 LacsW.C. for 1 Months Rs. 1.38 Cr.Total Capital Investment Rs. 4.54 Cr.Rate of Return 39%Break Even Point 45%***********************************************************
LATEX GLOVES, CONDOMS &CATHETER [EIRI-1479]
The gloves are made from latex by dippingmethod. In the same plant of hand gloves, otherproducts like finger stalls, balloons, etc. canalso be manufactured. Deposition of rubber bydipping an article in rubber solution in order toobtain thin walled articles in and old process,toy balloons, gloves for surgical and householduse were made by dipping forms in milledrubber solution as cements. A single dip wassufficient for producing very thin articles, but incase of heavy ones the dipping and dryingoperations had to be repeated several times.The solution uses as of high viscosity, yet itcontain only a very small percentage of rubber,consequently the usage of solvent was highand the method of solvent recovery were veryinefficient. It was not surprising that when latexbecome commercially available attempts weremade to use it in place of rubber solutions.Dipped goods from latex especially surgicalgloves, industrial gloves, finger stalls etc. arefinding increasing use formerly almost thesearticles were important. However, some largescale units in the country almost monopolizedthe manufacture and the marketing of theseproducts. Recently much progress has beenmade in small sector. Especially becausetechnical know how is no longer a problem andall the raw materials are available indigenously.Dipped goods from rubber latex, speciallysurgical gloves, industrial gloves, finger stalls,cathetrar, surgical and vetinery appliances arefinding increasing use. However, some largescale units in this country almost monopolished
the manufacture and marketing of theseproducts. Recentlymust progress has beenmade insmallscale sector.
Cost EstimationPlant Capacity 2490 Million/DayLand & Building (15000 sq.mt.) Rs. 16.97 Cr.Plant & Machinery Rs. 11.59 Cr.W.C. for 3 Months Rs. 33.93 Cr.Total Capital Investment Rs. 63.29 Cr.Rate of Return 123%Break Even Point 16%***********************************************************
OT PASTE [EIRI-1478]Wetting agent (OT Paste) used for textileindustry. Dioctyl sodium sulfosuccinate as OTPaste is a white wax like solid with characteristicodor. It is sparingly soluble in water and freelysoluble in alcohol, glycerol, Carbontetrachloride, acetone xylene. It saponificationvalue varies from 240-253 and is stable in acidand neutral solution. It hydrolyzes in alkalinesolution. OT Paste is used as a wetting Agentin textile industries. OT Paste Wetting Agentsis anionic product, thick paste, 0.5% of weightof cotton fiber or cloth instantaneously wets it.
Cost EstimationPlant Capacity 1 Ton./DayLand & Building (800 sq.mt.) Rs. 1.01 Cr.Plant & Machinery Rs. 22 Cr.W.C. for 3 Months Rs. 65 Cr.Total Capital Investment Rs. 1.93 Cr.Rate of Return 26%Break Even Point 54%*********************************************************
TOMATO PROCESSING UNIT[EIRI-1022]
Tomato processing unit/Tomato Puree is thename implies to tomato Pulp which isconcentrated by the evaporators either openpan or vacuum evaporators. It is prepared byconcentrating tomato juice or pulp withoutseeds and skin. It is used for preparation ofvarious products such as Sauces, Ketchup,Chutney, Soup, Tomato Juice. Tomatoes aretaken, which are well-ripened. So the freshripen tomatoes are very refreshing andappetising. they are good source of vitamine.The main tomato producing states are A.P.,Bihar, M.P. Punjab, Tamil nadu, West Bengaland Maharashtra. Two varieties of tomatoes areavailable in India then are the large round oneswhich are quite sour and the tongish type whichare sweetish and less sour. Most of the tomatoproducts are prepared from tomato pulps,which is unflavoured, finely devided flesh andjuice separated from skins and seeds. It isusually concentrated to a greater or less degreebefore used in other products. Results of thiswork are evidence by a large number ofarticles, patents and commercial installation forconc. of fruits and vegetable juices or pulps.
Cost EstimationPlant Capacity 20000 MT./YearLand & Building (3000 sq.mt.) Rs. 1.71 Cr.Plant & Machinery Rs. 6.89 Cr.W.C. for 1 Months Rs. 1.19 Cr.Total Capital Investment Rs. 10.09 Cr.Rate of Return 23%Break Even Point 58%
Hi-Tech Projects,Nov’16, www.eiriindia.org # 06
Start Your Own Industry
Patrons, deposit amount inEIRI Account
ICICI BANK LTD. CA-038705000994(RTGS/NEFT/IFSC Code: ICIC0000387)
HARD ANODISED PRESSURECOOKERS AND UTENSILS
[EIRI-1023]Pressure Cookers are conventionally made ofAluminium Alloys sheet or Circles. In Recentyears stainless steel has penetrated into thisfield. As stainless steel is not thermally soefficient as Aluminium, the latest trends towardsmanufacture of Pressure Cookers with Copperclad bottom of pressure cookers. In every familyutensils of different metals are used made ofsteel, Brass, Aluminium, Copper etc. More overutensils of every metals has a definitesignificance of its own but aluminium utensilsare especially used by lower class peopleBecause It is light, quite reasonable and withhigh heat bearing capacity. Because of thesephysical qualities and durability, Aluminiumutensils have high demand and its demand isonly increasing with each passing day with theincrease in population,
Cost EstimationLand & Building (500 sq.mt.) Rs. 87 LacsPlant & Machinery Rs. 45 LacsW.C. for 3 Months Rs. 2.00 Cr.Total Capital Investment Rs. 3.41 Cr.Rate of Return 75%Break Even Point 38%********************************************************
BIO-DIESEL FROM ALGAE[EIRI-1034]
High oil prices, competing demands betweenfoods and other biofuel sources, and the worldfood crisis, have ignited interest in algaculture(farming algae) for making vegetable oil,biodiesel, bioethanol, biogasoline, biomethanol,biobutanol and other biofuels, using land thatis not suitable for agriculture. Among algal fuels’attractive characteristics: they do not affect freshwater resources, can be produced using oceanand wastewater, and are biodegradable andrelatively harmless to the env Factors. Dry massfactor is the percentage of dry biomass inrelation to the fresh biomass; e.g. if the dry massfactor is 5%, one would need 20 kg. of wet algae(algae in the media) to get 1 kg. of dry algaecells. Lipid content is the percentage of oil inrelation to the dry biomass needed to get it, i.e.if the algae lipid content is 40%, one would need2.5 kg. of dry algae to get 1 kg. of oil. The vegoilalgae product can then be harvested andconverted into biodiesel or green-colored crudeoil. The algae’s carbohydrate content can befermented into bioethanol and biobutanol.
Cost EstimationPlant Capacity 1000 Ltrs./DayLand & Building (8000 sq.mt.) Rs. 34 LacsPlant & Machinery Rs. 16 LacsW.C. for 2 Months Rs. 42 LacsTotal Capital Investment Rs. 1 Cr.Rate of Return 58%Break Even Point 37%******************************************************
GEMS AND JEWELLERY[EIRI-1036]
Jewellery making is one of the oldest industriesin India. It has been a traditional craft in India,
each region in the country specialising indifferent designs and skills. The Indian artisansand craftsman have developed mastery overthe manufacture of solid gold ornaments, gem-encrusted jewellery, delicate ornaments withfilligree work, enamelled jewellery as well ascostume jewellery. Jewellery is one trade whichis still placed in the cottage industry category.However, the growing recognition of Indianworkmanship by foreign luyers has result inbosting the export of cut and polished gems.The Gem and Jewellery Export PromotionCouncil was set up in 1966. This was awelcome stepas gem and jewellery has beenrecognised as an export-oriented industry. Thecouncil operating under the Union CommerceMinistry as a non profit service institution, hashelped in the establishment of testinglaboratories and training school at Jaipur andthe Indian Gemmological Institute at Delhi. Thecouncil represent about 3,000 exporters ofgems and jewellery. Gold has a characteristicpleasing colour but it assumes various colours.
Cost EstimationPlant Capacity 500 GMS./DayLand & Building (500 sq.mt.) Rs. 80 LacsPlant & Machinery Rs. 65 LacsW.C. for 1 Months Rs. 4.13 Cr.Total Capital Investment Rs. 5.66 Cr.Rate of Return 125%Break Even Point 19%********************************************************
ALUMINIUM BEVERAGE CANS[EIRI-1037]
Beverage cans are produced by drawing a cupfrom plain Aluminum sheet and thinning orironing, the walls to one third of the basethickness. Aluminum is ideally suited to fulfillboth formability and lacquer adhesionrequirements. Standard Sizes. 100ml, 500ml,473ml, 440ml, 375ml, 355ml, 350ml, 3330ml,237ml, 200ml, Cans comes in varying heightsand diameters to encompass the range ofcapacities currently in use, however thediameters are usually one of the two standardsizes, Canada the United States. Australia andNew Zealand almost universally use a diameterslightly in Excess of 65mm. This size is almostuniversal in these countries for soft drinks,beers and ready mixed sprit drinks. Europeancountries mostly use a much narrower size of52mm for soft drinks and some beers.
Cost EstimationPlant Capacity 16000 Nos./DayLand & Building (1000 sq.mt.) Rs. 1.11 Cr.Plant & Machinery Rs. 19 LacsW.C. for 2 Months Rs. 36 LacsTotal Capital Investment Rs. 1.75 Cr.Rate of Return 25%Break Even Point 60%********************************************************
ANNATTO SEED COLOUREXTRACTION [EIRI-1038]
Annatto is a spice and a natural color that isderived from the achiote shrub. Annatto ispopularly used as a food color and dye, but atthe same time, it is also is a good flavorenhancer. It has a beautiful red color which ishelpful in bringing red and orange colors to
number of recipes. It comes from the achioteseeds which is a heart shaped, red fruit withspines. Annatto extract is derived from theachiote seeds that come out when the ripeachiote fruit bursts into two. Annatto is alsoladen with multiple medicinal properties and istherefore used majorly in cooking and otherculinary practices. Annatto is a natural foodcolorant that has been used since the ancienttimes. The color represented fire, sun and bloodin early American Indian civilizations. The colorwas used for food, dying clothes, and coloringthe body during ceremonies. Annatto is yellow,natural food colorant obtained from the seedsof the Bixa Orella tree. The use of annatto coloris not restricted to any one kind of use. Fromlipsticks to beauty creams, from cheese to icecreams & from textiles back to beauty products.
Cost EstimationPlant Capacity 20 Ton/DayLand & Building (20,000 sq.mt.) Rs. 10.37 Cr.Plant & Machinery Rs. 4.64 Cr.W.C. for 3 Months Rs. 71.11 Cr.Total Capital Investment Rs. 86.34 Cr.Rate of Return 48%Break Even Point 25%***********************************************************
FRUITS AND VEGETABLESDRYING BY FREEZE DRYING
METHOD [EIRI-1039]The modern method of dehydration, i.e. dryingfruits and vegetables under controlledconditions of temperature and humidity ishowever, assuming importance as a majorindustry. The dehydration industry got animpetus during the World War II. On account oftheir concentrated form, low cost, convenienceand easy transportability, dried fruit andvegetable products and also other dehydratedfoods became highly popular among the armedforces. Dehydrated vegetables, however, lostsome of their popularity owing to someundesirable changes in colour, taste and flavourduring storage and distribution. Dehydrationtechniques have since been greatly improvedto get over most of these defects so that themodern dehydrated food is really a first classproduct in every way. It is sometimes said thatthe dehydration industry will one day be themost important one among the foodpreservation industries employing various otherwell-known methods of preservation such ascanning, freezing, addition of chemicalpreservatives etc.
Cost EstimationPlant Capacity 1.50 Ton./DayLand & Building (2 Acres) Rs. 5.31 Cr.Plant & Machinery Rs. 5.85 Cr.W.C. for 3 Months Rs. 1.26 Cr.Total Capital Investment Rs. 12.67 Cr.Rate of Return 60%Break Even Point 31%*********************************************************
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Patrons, deposit amount in EIRI Account
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STEEL ROLLING MILL (BYINDUCTION FURNACE)
[EIRI-1041]The products of steel plants are in the form ofstructural shapes such as I-sections, channels,angles, plates, rails, sheets, axles and wheelsfor railways, merchant products lime rounds,hexagons, squares, strips etc. Galvanizedsheets, tin-plates, wire-rods and soon. Rails,wheels and axles are specifically meant forrailways which are a large consumer of steel.These are specifically used directly as suppliedby steel plant. However, the remaining productsof a steel plant, by and large, are processedfurther in engineering industries before theiractual use. These products are therefore oftencalled as ‘Semis’ meaning thereby that they aresemi-finished steel products only. For producingthese semis, the liquid steel, in finished form iscast into ingots and subsequently rolled inseveral types of mills which are normally a partof the steel plant.
Cost EstimationPlant Capacity 350 MT./DayLand & Building (50,000 sq.mt.) Rs. 54.70 Cr.Plant & Machinery Rs. 5.77 Cr.W.C. for 2 Months Rs. 58.88 Cr.Total Capital Investment Rs. 120.06 Cr.Rate of Return 49%Break Even Point 42%********************************************************
POLY ALUMINIUM CHLORIDE[EIRI-1018]
Aluminium chloride hydroxide [1327-41-9],[10284-64-7], Alcl (OH)2 [14215-15-7],AlCl2(OH), produts, commonly known aspolyaluminium chlorides (PAC), are used for awide variety of industrial applications. Othernames for PAC are basic aluminium chloride,polybasic aluminium chloride, aluminiumhydroxychlorid, aluminium oxychloride andaluminium chlorohydrate. The presence ofpolymeric, aluminium-containing cations, thedistribution of which can differ greatly, typifiesPAC products. Although the formation ofpolynuclear aluminium species in solution hasbeen studied for over a centary, there is stillmuch controversy concerning aluminiumpolymerization reactions and the resultingproduct compositions. Polyaluminium chlorideis a partially hydrolyzed aluminium chloridesolution, which may incorporate a small amountof sulphate, has been introduced in Japan,England and Australia as an alternative to alum.
Cost EstimationPlant Capacity 1.50 MT./DayLand & Building (1000 sq.mt.) US$ 1.78 LacsPlant & Machinery US$ 1.40 LacsW.C. for 2 Months US$ 1.13 LacsTotal Capital Investment US$ 4.56 LacsRate of Return 25%Break Even Point 61%******************************************************
LIQUID GLUCOSE FROM MAIZE[EIRI-0778]
Liquid Glucose, a highly viscous material, is atpresent extensively used as sweetening agentin confectionery, bakery and other foodpreparations. The product first came intoexistence in the field of carbohydratesweetening soon after the second World War.The uniqueness of this product is its highviscosity, sticky nature and ability to controlsweetening, which makes liquid glucose a gooddoctoring agent for confectionery purpose.Starch, the most abundant carbohydrateobtained from plant kingdom, is the starting rawmaterial for making Liquid Glucose. Starch iscommonly produced from corn, millets andtubers; which grows proliferously in sub-tropicalcountr ies. In developed and developingcountries, separation of starch granules fromthe aqueous suspension is done in asophisticated way involving high investment.
Cost EstimationPlant Capacity 1667 KGS/DayLand & Building (1500 sq.mt.) Rs. 85 LacsPlant & Machinery Rs. 31 LacsTotal Capital Investment Rs. 1.56 Cr.Rate of Return 23%Break Even Point 63%*********************************************************
PLYWOOD [EIRI-0694]The term ‘Plywood’ covers a form of laminatedxaves in which successive layers of veneer areordinarily cross laminated, the care of whichmay be veneer or sawn lumberr in are pieceseveral pieces. It is a high pressure bondedwood product conposed of layers of waves withresin as the laminating agent. Kitply is one ofthe largest manufacturers of plywood in thecountry and manufactures one of the widestrange like marine, shutter ing, compreg,decorative and other special grades. its factoryat Tinsukia is equipped with modern machineryand highly sophisticatede hydraulic heavy dutyhot presses. The testing laboratory is fullyfurnished with the latest testing machines andscientific instruments for conducting physical,mechanical and electrical testing as per buyers’specifications. Bonding of wood with adhesivewhich generally is for more efficient than withmechanical fasteners has made possible a widerange of products and uses for which wood wasnot considered few decaddes ago.
Cost EstimationPlant Capacity 46666.67 sq.mt./DayLand & Building (3 Acres) Rs. 7.93 Cr.Plant & Machinery Rs. 99 LacsW.C. for 1 Months Rs. 2.32 Cr.Total Capital Investment Rs. 11.76 Cr.Rate of Return 83%Break Even Point 40%********************************************************
PSA BASED NITROGENGENERATOR [EIRI-1219]
The pressure swing adsorption processes forthe continuous and regenerative purification ofair and gases have been well established sincethe discovery of the basic process over fiftyyears ago. Recent advances in the adsorption
process have resulted in improved separationefficiencies and lower energy consumption.Purity requirements for clean, dry air havebecome more stringent in recent years to meetthe increased demands of industry andlaboratories. Thirty years ago, pure air wasrequired to have a moisture dew point of —400C or lower and less than 1 ppmvhydrocarbon content (as methane). The levelswere gradually lowered to -760C dew point andless than 0.5 ppmv total hydrocarbon content.
Cost EstimationPlant Capacity 45000 lb/DayLand & Building (5000 sq.mt.) Rs. 5.35 Cr.Plant & Machinery Rs. 5.20 Cr.W.C. for 2 Months Rs. 3.13 Cr.Total Capital Investment Rs. Cr.Rate of Return 33%Break Even Point 69%*****************************************************
ORGANIC CHEMICALS& SOLVENTS [EIRI-1225]
Phthalide is an organic chemical compoundwith the molecular formula C8H6O2. It is alactone that serves as the core chemicalstructure for a variety of more complex chemicalcompounds including dyes (such asphenolphthalein), fungicides (such astetrachlorophthalide, often referred to simply as“phthalide”) and natural oils (such asbutylphthalide). Phthalides are a group ofsecondary metabolites or phytochemicalcompounds classified under lactones.Phthalides are known to provide health benefitsby stimulating and/or inhibiting various enzymesin the body. Studies have shown that thesecompounds can help lower blood pressure,provide an anti-inflammatory function, improvecirculation, rid the body of toxins such as uricacid crystals, inhibit malignancy and offer acalming effect. Many of the major phthalideshave been isolated from plants mainly medicinalherbs, celery stalks, celery seeds and essentialoils of their plant of origin.
Cost EstimationPlant Capacity 36000 KGS/DayLand & Building (5000 sq.mt.) Rs. 5.91 Cr.Plant & Machinery Rs. 2.14 Cr.W.C. for 3 Months Rs. 2.88 Cr.Total Capital Investment Rs. 11.53 Cr.Rate of Return 31%Break Even Point 57%********************************************************
SURGICAL/MEDICALINSTRUMENTS, EQUIPMENTS,
FURNITURE AND OTHERPRODUCTS REQUIRED FOR
SURGERY AND DIAGNOSTICS[EIRI-1236]
Cost EstimationLand & Building (4050 sq.mt.) Rs. 3.50 Cr.Plant & Machinery Rs. 2.89 Cr.W.C. for 1 Months Rs. 1.11 Cr.Total Capital Investment Rs. 7.81 Cr.Rate of Return 37%Break Even Point 44%*******************************************************
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RECTIFIED SPIRIT [EIRI-1237]Rectified spirit or rectified alcohol is highconcentration alcohol purified by the processof rectification (repeated or fractionaldistillation). It is used for medicinal purposes,as a household solvent, and in mixed drinks.Neutral grain spirit is a kind of rectified spirit,produced from grain. The term alcohol was firstapplied to the spirits of wine, ethyl alcohol andnow it refers to a series of substances withsimilar characteristics Ethyl alcohol is theactive constituent of all intoxicating liquarsobtained by the fermentation of saccharinematerials. It is present in the form of esters inseveral volatile oils. It is now a days preparedin immense quantities, chiefly by fermentationand finds numerous industrial uses, and is alsobeing used as a motor fuel.
Cost EstimationPlant Capacity 10 KLs/DayLand & Building (4470 sq.mt.) Rs. 3.65 Cr.Plant & Machinery Rs. 7.61 Cr.W.C. for 2 Months Rs. 1.35 Cr.Total Capital Investment Rs. 13.65 Cr.Rate of Return 35%Break Even Point 52%******************************************************
BOTTLING PLANT(COUNTRY LIQUOR)
[EIRI-1233]There are nevertheless several very earlyreferences which can be taken to indicate thata potable spirit (like country liquor) was knownmany thousands of years ago. The earliestregarding excessive consumption of potabledistilled spirit, i.e. country liquor and otherproducts, appear to have come from China,some 1000 years B.C. Aristotle later mentionspurifying sea water by evaporation, and also“wine which produces a spirit”. For centuriesthe art of distilling remained firmly in the handsof alchemists. Herbs had long been thought tocure various maladies, agriurduly for Jaundice,fox glore, for blisters and it would seem that thealchemists argued that, if the juice of one ofthese herbs could be, say, quadrupled instrength, then the efficiency of cure would bemultiplied four fold. The alchemists wereresponsible for many improvements in the artof distilling.
Cost EstimationPlant Capacity 10000 Ltrs./DayLand & Building (1.52 Acres) Rs. 2.11 Cr.Plant & Machinery Rs. 1.20 Cr.W.C. for 1 Months Rs. 1.31 Cr.Total Capital Investment Rs. 4.89 Cr.Rate of Return 52%Break Even Point 38%***********************************************************
HDPE PIPES AND PIPEFITTINGS [EIRI-1336]
Provision of drinking water supply, or in otherwords ‘piped’ water supply to urban and ruralpopulation, constitutes an important aspect ofdevelopmental programmes in many countries.Among several materials for pipes and fittings,plastics, though of recent origin, have offeredvast potentialities both economical and
technical, for exploitation by the engineers,architects and builders of the plastic materials,polyethylene (low and high density) andunplasticized PVC (rigid PVC) have been theprime contender, though to a fairly smallerextent, polypropylene and ABS have madetheir appearance in this field. A whole rangeof sanitary fittings and fixtures viz, taps,showers, gratings, basin and sink wastes,waste traps, float balls and valves, syphonsfor flushing cystems, are also currentlyavailable in the market, moulded in differentsuitable plastics.
Cost EstimationPlant Capacity 15 MT./DayLand & Building (2 Acres) Rs. 5.15 Cr.Plant & Machinery Rs. 4.66 Cr.W.C. for 2 Months Rs. 6.57 Cr.Total Capital Investment Rs. 16.74 Cr.Rate of Return 60%Break Even Point 35%***********************************************************
Silica. The most common occurrence of silica(qv) is in the form of quartz. Other forms whichare found in nature are tridymite, cristobalite,vitreous silica, cryptocrystalline forms (usuallyas pebbles in chalk), hydrated silica anddiatomite. The principal sources ofsilica usedin the ceramic industry are the sandstones,quartzites, and sands. Quartzites, often calledganister, are firmly consolidated sandstones,whereas sandstones are rather lightly bondedquartz grains or sands. Silica is the primaryingredient in glass and is usually obtained fromhigh purity sandstones or quartzites bycrushing and grinding, or from high-gradesand deposits. The term glass sand may referto a deposit of sand or, more commonly it isused to refer to the sand after it has beenbeneficiated from sandstones, quartzites, ornatural sands.
Cost EstimationPlant Capacity 40 MT./DayLand & Building (2 Acres) Rs. 4.44 Cr.Plant & Machinery Rs. 2.25 Cr.Total Capital Investment Rs. 8.64 Cr.Rate of Return 26%Break Even Point 59%********************************************************
CALCIUM STEARATE BYFUSION PROCESS [EIRI-1344]
Calcium Stearate, is produced via direct fusionprocess that offers excellent purity. CalciumStearate is a derivative of Stearic Acid. Itexhibits excellent lubricating, dispersing, flowimprovement, hydrophobic proper ties,stabilizing and foam inhibiting effects.
Cost EstimationPlant Capacity 10 Tons./DayLand & Building (5000 sq.mt.) Rs. 7.28 Cr.Plant & Machinery Rs. 1.11 Cr.Total Capital Investment Rs. 10.47 Cr.Rate of Return 48%Break Even Point 37%******************************************************
Hi-Tech Projects,Nov’16, www.eiriindia.org #09
Start Your Own IndustryPET BOTTLES IN CAP: 500ML, 1LTR, 2 LTRS, 5 LTRS, USED FORPACKAGED DRINKING WATER,
EDIBLE OILS, ALCOHOLICBEVERAGES (COUNTRY LIQUOR
& IMFL) ETC. [EIRI-1345]While PET bottle development was proceedingin the US, a large manufacturer of injectionmoulding machines in Japan, was leading aproject to develop a machine to make biaxiallyoriented PP (polypropylene) containers. Theyrecognized that the prototype machine couldbe used to produce the new PET bottles and,in December 1975, the One-stage ASB-150injection stretch blow moulding machine formaking the new biaxial oriented PET bottleswas unveiled. All one-stage injection stretchblow moulding machines derived from thisoriginal Stretch Blow design are referred toas classic one-stage machines, as the concepthas long since been extended into other PETdevelopments. The classic one-stage machinesdesign is extremely versatile in that the samebasic machine design can be used to make awide variety of bottles and jars in all shapesand sizes, which was the standard single-stagemachine in the early years, had eight cavitiesfor 1.5 litre bottles.
Cost EstimationPlant Capacity 30000 Nos./DayLand & Building (4000 sq.mt.) Rs. 5.35 Cr.Plant & Machinery Rs. 1.80 Cr.W.C. for 3 Months Rs. 3.81 Cr.Total Capital Investment Rs. 11.21 Cr.Rate of Return 22%Break Even Point 54%********************************************************
EMPTY HARD GELATINECAPSULES [EIRI-1425]
The first large scale manufacture of gelatincapsule was undertaken by EliLilly & co. InHampshire. In U.S.A. the manufacturecommenced nearly a century ago. Large scalemachinery for manufacture of empty shells,which was full automated was designed in 1913.Filing and sealing machinery came into beingin 1950. At first the devices were semi-automaticbut by 1960 fully automated versions weremarketed.
Cost EstimationPlant Capacity 1400000 Nos/DayLand & Building (1600 sq.mt.) RentedPlant & Machinery Rs. 1.24 Cr.W.C. for 1 Months Rs. 17 LacsTotal Capital Investment Rs. 1.48 Cr.Rate of Return 37%Break Even Point 65%********************************************************
GUTKA MANUFACTURINGPLANT [EIRI-1416]
Gutka is now-a-days a very common mouthfreshener. Generally it is taken by the people ofall age groups. Increasing liking of people forGutka has made its common use. Gutka is therefined tobacco with cathaeu, chuna, flavouringagents and perfumery compounds etc. Itrefreshes the mouth and gives the feeling of
cold in throat when taken in small amount. Gutkais chewed either with pan or directly without anyother thing. Tobacco of various grades, specifiedby different numbers, constitutes differentproportions. The higher the grade of gutkha thehigher it will contain tobacco content. No varietyis grown to any appreciable extent. Slowly forchewing or snuff and generally the same varietyis consumed in a number of forms. Thus themona Kappal Coisikappal, Vattakappal andYerumaikappal varieties grown in the districtsof Madurai, Trichi rappali and Coimbatore in theChennai State.
The papaya is the fruit of the papaya tree(Carica papaya) native of Central America.Thefruit ripens from 4 to 6 months depending onthe climate where it is grown (Salunkhe andKadam, 1995). The cultivation of this fruit hastwo main purposes: the sale of the fruit forhuman consumption and the extraction ofenzymes that constitute 40% of the latex in 1mM concentrations. The papain is a naturalproteolytic enzyme that is extracted from thelatex in the leaf, the stem and the papaya’sunripe fruits. Papain is used in a many industrialfields (like pharmaceutical, brewery, meat, dairy,textile, photographic, optical, tanning, cosmetic,detergents, food & leather industry), becausea synthetic enzyme is not capable of simulatingthe propertie of the natural enzyme, whichincreased its demand. The process to obtainraw papain consists of two main stages: latexextraction and drying. A third stage, purification,may be used if a purified papain is wanted. Thiswork compares the crude enzymatic activityobtained from locally Carica papaya using theunripe fruit and the skin juice under differentdrying processes and evaluates the enzymeactivity for the proposed purification procedure.A common enzyme known as papain isobtained from the green papaya (pawpaw) fruit.Enzymes are proteins that can increase the rateof biological changes such as the ripening offruit.
Cost EstimationPlant Capacity 100 KGS/DayLand & Building (3 Acres) Rs. 90 LacsPlant & Machinery Rs. 82 LacsW.C. for 3 Months Rs. 62 LacsTotal Capital Investment Rs. 2.45 Cr.Rate of Return 46%Break Even Point 48%**********************************************************
MAIZE & BY-PRODUCTSPROCESSING [EIRI-1421]
Starch is an abundant carbohydrate distributedworldwide in plants. Starch has been a majoringredient in man’s diet over the centuries. Inaddition it has become a major industrial rawmaterial. Plant seeds, roots and tubers are allsources of industrial starch production. Thecommercial realities of the starch recovery
process limit the industrial sources mainly towheat, maize and tapioca. Indian starchindustry mainly consumes maize as input rawmaterial. Maize is doing wonderful things in oureveryday life. Maize (Corn) contains about 70%starch, other components being protein, fibersand fat.
Cost EstimationPlant Capacity 50 TPD/DayLand & Building (10 Acres) Rs. 1.03 Cr.Plant & Machinery Rs. 8.50 Cr.W.C. for 1 Months Rs. 2.16 Cr.Total Capital Investment Rs. 12.41 Cr.Rate of Return 40%Break Even Point 49%********************************************************
BIOFERTILIZER [EIRI-1429]The fertilizers are used to improve the fertilityof the land using biological wastes, hence theterm biofertilizers, and biological wastes do notcontain any chemicals which are detrimentalto the living soil. They are extremely beneficialin enriching the soil with those micro-organisms,which produce organic nutrients for the soil andhelp combat diseases. The farm produce doesnot contain traces of hazardous and poisonousmaterials. Thus those products are acceptedacross the world as Organic ones. Hence fororganic farming the use of biofertilizers ismandatory. In India the requirement of fertilizersis steeply increasing every year and is mainlysupplied in the form of chemical fertilizers.Chemical fertilizers mainly Urea, D.A.P. SuperPhosphate, Potash, Zinc Sulphate etc. arebeing used since long back to boost the cropproduction which has adverse effects on soilbiota thereby increasing the cost of cultivation.
Cost EstimationPlant Capacity 1.50 Ton./DayLand & Building (Area 4 Acres) Rs. 2.86 Cr.Plant & Machinery Rs. 1.08 Cr.W.C. for 1 Months Rs. 48 LacsTotal Capital Investment Rs. 4.60 Cr.Rate of Return 38%Break Even Point 50%********************************************************
M.S. BILLETS [EIRI-1433]M.S Billet which is the main raw material of Iron& Steel finished products, e.g. T.M.T Bars,angles, channels and sections etc. used inconstruction activities. Con-cast plant can besimply defined as a mill that carries con-castprocess in which the molten steel is poured intoladdle mould to perform the gradualsolidification of metal into desired forms andshapes. Swiftly, the molten metal is solidifiedand is drawn down the caster. This graduallygets transformed into a solid steel billet, bloomor slab. The Induction furnace based on ministeel plant is a versatile installations whereprovisions are available for producing a rangeof steel products by Alloying and casting intovarious shape.
Cost EstimationPlant Capacity 64 MT./DayLand & Building (5000 sq.mt.) Rs. 3.58 Cr.Plant & Machinery Rs. 8.05 Cr.Total Capital Investment Rs. 24 Cr.Rate of Return 60%Break Even Point 40%
Hi-Tech Projects,Nov’16, www.eiriindia.org # 10
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Patrons, deposit amount in EIRI Account
HDFC BANK CA-05532020001279(RTGS/NEFT/IFSC Code: HDFC0001981)
NUT, BOLTS, RIVETS ANDWASHERS [EIRI-1452]
Nuts and Bolts are most commonly used itemsin the family of industrial fasteners and theirdemand is fast increasing due to expansion ofindustries in the country. Bolt is a piece of metalrod whose one end is upset and at the otherend threading is done. Nut is a device whichrolls on bolt threads. In nuts, internal threadingis done while bolts bear external thread. Screw,demonstrate their true merit in the movements,assembly etc, of wooden components. Screwsare most popular as fasteners which assemble,or join parts together to be made into acomplete unit. Nuts and Bolts are available invarious sizes and shapes. The kind of theclassification of bolts and nuts may broadly bethose made by the cold and hot process plant(i.e. cold formed & not formed fasteners).
Cost EstimationPlant Capacity 3 MT./DayLand & Building (1500 sq.mt.) Rs. 1.29 Cr.Plant & Machinery Rs. 82 LacsW.C. for 1 Months Rs. 50 LacsTotal Capital Investment Rs. 2.72 Cr.Rate of Return 30%Break Even Point 64%******************************************************
ALLOY WHEELSMANUFACTURING PLANT
[EIRI-1455]The wheel is a mechanical device, whichprovides rotary motion by means of a disk orcircular frame revolving on an axis. The steelwheel can be used in heavy load and tractionservices. The size and contour of a specificwheel design is based on the load it must carryand the space limitations of the equipment onwhich it is used. The contour of the wheel isnormally composed compose of five parts: thehub, plate, rim, tread & flange. Classificationsbased on the service to which the wheels areapplied are defined as: 1. Industrial car wheelsfor use on various cars such as those used in mining,railroads and transfer cars; 2. Crane truck wheels,for use in traveling, gantry, bridge cranes and floor-type changing and drawing machines; 3. Railroadfreight car wheels, used according to their capacityand application, and 4. Heavy duty wheels, for useunder railroad and electric railway cars, rapid transitpassenger cars and locomotives.
Cost EstimationPlant Capacity 5000 Nos./DayLand & Building (8000 sq.mt.) Rs. 5.81 Cr.Plant & Machinery Rs. 8.84 Cr.W.C. for 2 Months Rs. 41.72 Cr.Total Capital Investment Rs. 57.30 Cr.Rate of Return 109%Break Even Point 30%********************************************************
WELDED WIRE MESH[EIRI-1457]
Welded wire mesh is the latest development inland wire product industry. The welded wire,generally called reinforcing wire, is mostly usedin cement concrete work for construction ofbuildings, National Highway pavements,runways, dams, airports etc. It is also used for
fencing purposes and for partition walls and asa safety guard in engineering workshops. Forthe sake of light weight structure case ofhandling flexibility in structure welding wiremesh has replaced grilled structure to a greatextent. Wire mesh also finds great applicationin R.C.C.structure from the design criteria. Asa general standard of living of the massimproves as a result of the planneddevelopment activities going on in the countrydemand for new houses, offices, factoriessuper structures. Payments increasesconsiderably as a result the requirement of wiremesh increase considerably.
Cost EstimationPlant Capacity 20 MT./DayLand & Building (2000 sq.mt.) Rs. 1.30 Cr.Plant & Machinery Rs. 1.58 Cr.W.C. for 2 Months Rs. 5.09 Cr.Total Capital Investment Rs. 8.27 Cr.Rate of Return 22%Break Even Point 59%******************************************************
STEEL GRATING (GALVANISINGELECTROFORGED STEEL
GRATING) [EIRI-1443]Steel Grating manufacturing plant comprisesGate Grill Railing fabrication etc, Collapsiblegate is also very useful. Recently, this type ofgate was very common in scene but now adays is not very commonly used. Still this typeof gate can be seen mainly as a main gate.Collapsible gate has an advantage that even achild can fold or unfold it while in case of a handoperated shutter. This is not possible. Secondly,as a collapsible gate is made of flat strips, whenthe gate is opened inside scenes are visiblewhen gate is closed. A collapsible gate is verysimple in construction. It consists of flat stripsof mild steel of thickness 4 mm to 6 mm. Thesestrips are riveted together crosswords. On thetop and bottom with of the gate small wheelsare fixed and iron is used on top and bottom asguides for these wheels. Four handles twoinside and two outsides on each of the gate iswelded so as to open and close the gatewhenever desired.
Cost EstimationPlant Capacity 40 MT./DayLand & Building (4000 sq.mt.) Rs. 1.94 Cr.Plant & Machinery Rs. 1.62 Cr.W.C. for 2 Months Rs. 8.29 Cr.Total Capital Investment Rs. 12.51 Cr.Rate of Return 77%Break Even Point 28%******************************************************
MANUFACTURE OF DISTILLEDSPIRITS & ALCOHOLIC
BEVERAGES [EIRI-1440]Gin, Vodka and related spirits like aquarit aredistinguishable from whisky, rum and brandywhich themselves have a number of commoncharacteristics. The most evident difference isin colour, with gin an vodka normally beingcolourless white whisky, rum and brandy varyin shade from straw - coloured to the deepestbrown. This immediate difference is linked withdistinguishing features of composition and
flavour which are reflected in the methods ofproduction of the two troup of sprits. The aurdwhisky comes from the Gaelic word wisge -beatha, as the Irish called it, incoming the waterof life. The colour in whisky, rum and brandyoves it origin to the practice of ageing ormaturing these spirits in wooden casks, whichas containers have previously used fortransporting some compatible liquid such asslerry, wine or molasses.
Cost EstimationPlant Capacity 60000 Ltr./DayLand & Building (10 Acres) Rs. 6.21 Cr.Plant & Machinery Rs. 18.66 Cr.W.C. for 3 Months Rs. 16.06 Cr.Total Capital Investment Rs. 49.57 Cr.Rate of Return 22%Break Even Point 65%*****************************************************
KITCHEN PRODUCTS MADE OFSTAINLESS STEEL [EIRI-1021]
Every home is equipped with a beautifulkitchen. The main purpose that this placeserves is in preparation of foods andexperimenting different cuisines from differentparts of the world. The beautiful country of Indiais filled up with different religions, caste andcreed. That is why the country is known to beone of the largest democracies in the world. InIndia, various communities enjoy differentunique cuisines. This has made the people ofIndia one of the greatest food lovers in the entireworld. Food is considered to be one of the mostdivine properties in India. People looked upontheir home made kitchens as more thansomething where the activity of cooking isconducted. It is also a holy place that needs tobe kept clean and tidy throughout the day. Thepresent generation focuses strongly ondesigning and decorating of the interiors of theirhousehold. Kitchen and bathroom falls underthose categories which are focused withextreme sincerity. Most people want to applythe best designing ideas in creating these twoplaces. If seen in context to the recent housesbeing created, modular kitchens play animportant role.
Cost EstimationLand & Building (Area 450 sq.mt.) Rs. 87 LacsPlant & Machinery Rs. 46 LacsW.C. for 3 Months Rs. 2.50 Cr.Total Capital Investment Rs. 3.93 Cr.Rate of Return 25%Break Even Point 54%*****************************************************
ADHESIVE FOR PAPER BOARD[EIRI-0902]
Cost EstimationPlant Capacity 2 Ton./DayLand & Building (Area 500 sq.mt.) Rs. 13 LacsPlant & Machinery Rs. 7 LacsW.C. for 3 Months Rs. 34 LacsTotal Capital Investment Rs. 56 LacsRate of Return 39%Break Even Point 45%
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