CMForming.com OHIO Ph. (800) 826-5363 Ph. (800) 826-5867 Fx. (330) 740-8599 TEXAS Ph. (800) 433-7040 Fx. (817) 232-0213 CALIFORNIA Ph. (800) 854-3307 Fx. (714) 532-4126 Products, Equipment and Capabilities MATERIALS Carbon SA516-70, SA455, SA414G, SA285C Stainless 304/304L, 316/316L, 304H, 316H, 317/317L, 321 SS, 410, 2205 Duplex, Super Duplex 2507 Other Alloys Copper Nickel 90-10 C70600, Copper Nickel 70-30 C71500904L, 904L, LDX 2101, Alloy 20, Alloy 655, Monel 200, 400, Inconel 600, 625, 800, 825, 254 SMO, Hastalloy C200, C22, C276, 4130, RA330, 387 Chrome Molly, AL6XN, Titanium and Zirconium PRODUCT OFFERINGS Tank Heads ASME D&F, Non Code D&F, Dished Only, Flanged Only, Semielliptical, Hemispherical, Custom shapes, Tank Accessories Including Non-Pressure Circular Manhole Frames and Covers, Reverse Flange Manholes, Lifting Lugs and Mechanism Covers (Domes) QUALITY SYSTEMS ASME U Stamp Holder (TX and CA) ISO 9001 Quality Certification (OH) COMBINED CAPABILITIES Die Forming – 4” up to 72” Deep Drawing – 6" – 18” 14 GA – .3125" Custom Stampings Hot forming up to 42” Dished , Flanged and Elliptical Heads – 24” – 300” Dishing – 6” up to 282” (unlimited diameter in segments) Flanging – up to 252” Hemispherical – 10.75 to unlimited in segmented construction ADDITIONAL SERVICES PROVIDED Joggling, Beveling, Piercing, Embossing, Machining, Welding, Decoiling, Shearing and Trimming Express Forming service for your quick service emergency and shutdown requirements AVAILABLE TESTING Radiography, Dye Penetrant, Magnetic Particle, Ultrasonic and Brinell hardness Ahead of the Curve America’s leader in the manufacturing of code and non-code tank heads from 4” – 300” and accessory products. Commercial Metal Forming is the nation's leading manufacturer of tank heads and tank accessories. In addition to the highest standards of quality and a comprehensive range of products, we know what our customers truly value: on-time delivery, great leadtimes, and quote responsiveness. By focusing on our customers' needs Commercial continues to stay ‘ahead of the curve.’ Unparalleled Protection ZERO’s real product? Protection – ensuring the safe transport and viability of valuable equipment and electronics, without compromise. ZERO is a world-class manufacturer of quality, deep-drawn and fabricated aluminum and molded plastic cases, enclosures and assemblies for the defense, aerospace, industrial, oil and gas, medical, electronics and telecommunications markets. From our 19" rackmount cases and deep- drawn aluminum enclosures, to our watertight ruggedized plastic cases and strong, yet lightweight aluminum carrying cases, we specialize in meeting and exceeding the complex needs of the most demanding industries. ZEROCases.com UTAH Ph. (800) 500-9376 Ph. (801) 298-5900 Fx. (801) 299-7389 WEST MIDLANDS (UK) Ph. +44 (0) 121 558 2011 Fx. +44 (0) 121 565 2115 Products, Equipment and Capabilities PRODUCT OFFERINGS Metal and plastic cases and enclosures designed and manufactured for Military/Defense, Aerospace, Oil and Gas, Broadcast, Electronics, Medical and Industrial applications Deep Drawn Components – Miniatures, ARINC, Flanged, Square, Rectangular, Round, Stock and Custom Value-Add Services including: drilling, lasering, hole punching and cut-outs 19” Protective Rack Mount Cases Plastic and Aluminum Carry Cases Transit and Storage Containers – Pre-Engineered and Modular Carry Cases MATERIALS Plastic Aluminum Steel QUALITY SYSTEMS Quality Management System ISO 9001:2008 AS9100 Rev C ITAR CAPABILITIES Deep Draw Sheet Metal Fabrication Full Machine Shop Metal Laser Cutting Mechanical & Hydraulic Pressing Assembly Environmental Testing Tooling Design & Manufacturing Heat Treat Welding Spot Welding Anodizing Painting – Infrared & Oven Drying Powder Coating Chem Film Etch and Silk Screen ADDITIONAL CERTIFICATIONS RoHS, SC21 MIL-STD-1595 SAE-AMS-STD-2219, CLASS B&C AWS D17.2 SAE-AMS-H-6088 MIL-I-45208A MIL-STD-45662A (standards traceable to NIST) Based on MIL-STD-105E Level II MIL-DTL-5541E Type 1, Class 1 & 3 MIL-A-8625 MIL-PRF-23377 and MIL-PRF-85582 DOD-P-15328 Cl 1 DCMA ADDITIONAL SERVICES PROVIDED Custom Engineering Design and Design Guidance Product Prototyping Testing: Waterproof, Drop, Shock & Vibration, MIL-SPEC Capabilities Overview Code and non-code tank heads from 4” – 300” and accessory products. Aluminum, titanium and specialty-steel products for the technical and industrial markets. High-quality industrial castings from 100 to 70,000 pounds. Deep-drawn and fabricated aluminum and molded plastic cases, enclosures and assemblies.
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PRODUCT OFFERINGS Tank Heads ASME D&F, Non Code D&F, Dished Only, Flanged Only, Semielliptical, Hemispherical, Custom shapes, Tank Accessories Including Non-Pressure Circular Manhole Frames and Covers, Reverse Flange Manholes, Lifting Lugs and Mechanism Covers (Domes)
QUALITY SYSTEMS ASME U Stamp Holder (TX and CA)ISO 9001 Quality Certification (OH)
COMBINED CAPABILITIES
Die Forming – 4” up to 72” Deep Drawing – 6" – 18” 14 GA – .3125"Custom Stampings Hot forming up to 42”Dished , Flanged and Elliptical Heads – 24” – 300”Dishing – 6” up to 282” (unlimited diameter in segments)Flanging – up to 252” Hemispherical – 10.75 to unlimited in segmented construction
ADDITIONAL SERVICES PROVIDED
Joggling, Beveling, Piercing, Embossing, Machining, Welding, Decoiling, Shearing and TrimmingExpress Forming service for your quick service emergency and shutdown requirements
AVAILABLE TESTING
Radiography, Dye Penetrant, Magnetic Particle, Ultrasonic and Brinell hardness
Ahead of the CurveAmerica’s leader in the manufacturing of code and non-code tank heads from 4” – 300” and accessory products.
Commercial Metal Forming is the nation's leading manufacturer of tank heads and tank accessories. In addition to the highest standards of quality and a comprehensive range of products, we know what our customers truly value: on-time delivery, great leadtimes, and quote responsiveness. By focusing on our customers' needs Commercial continues to stay ‘ahead of the curve.’
Unparalleled ProtectionZERO’s real product? Protection – ensuring the safe transport and viability of valuable equipment and electronics, without compromise.
ZERO is a world-class manufacturer of quality, deep-drawn and fabricated aluminum and molded plastic cases, enclosures and assemblies for the defense, aerospace, industrial, oil and gas, medical, electronics and telecommunications markets. From our 19" rackmount cases and deep-drawn aluminum enclosures, to our watertight ruggedized plastic cases and strong, yet lightweight aluminum carrying cases, we specialize in meeting and exceeding the complex needs of the most demanding industries.
PRODUCT OFFERINGSMetal and plastic cases and enclosures designed and manufactured for Military/Defense, Aerospace, Oil and Gas, Broadcast, Electronics, Medical and Industrial applications
Deep Drawn Components – Miniatures, ARINC, Flanged, Square, Rectangular, Round, Stock and Custom Value-Add Services including: drilling, lasering, hole punching and cut-outs
19” Protective Rack Mount Cases
Plastic and Aluminum Carry Cases
Transit and Storage Containers – Pre-Engineered and Modular Carry Cases
ADDITIONAL CERTIFICATIONSRoHS, SC21 MIL-STD-1595 SAE-AMS-STD-2219, CLASS B&C AWS D17.2 SAE-AMS-H-6088 MIL-I-45208A MIL-STD-45662A (standards traceable to NIST) Based on MIL-STD-105E Level II MIL-DTL-5541E Type 1, Class 1 & 3 MIL-A-8625 MIL-PRF-23377 and MIL-PRF-85582 DOD-P-15328 Cl 1 DCMA
Aluminum, titanium and specialty-steel products for the technical
and industrial markets.
High-quality industrial castings from 100 to
70,000 pounds.
Deep-drawn and fabricated aluminum and molded plastic cases,
enclosures and assemblies.
The largest steel foundry in North America producing high-quality industrial castings from 100 to 70,000 pounds.
Columbus Castings pours castings exceeding 30,000 pounds every day. With two Fuchs electric arc furnaces, Columbus Castings can safely pour up to 140,000 pounds of steel into a single mold and produce a quality casting for your custom equipment application. With the technical expertise, equipment and quality system to pour complex, value-engineered, large-steel castings, Columbus Castings will work to ensure that your industrial castings meet your technical specifications, material requirements and financial expectations.
Full complement of Structural Rail and MRO components, Frames, Bolsters, Knuckles, Couplers and Yokes
Industrial
Surface and Underground Mining Equipment, Off-Highway Equipment, Industrial Gas Turbine castings, Hydro Power Turbine castings, Oil and Gas Industry Valves and Pumps, Industrial OEM castings
CAPABILITIES
Cast part weights from 100 lbs. thru 70K lbs.ASTM steels A27, A148, A216, A487 M210, HS160 -18035- & 38-ton arc melt furnaces (2)13 Heat Treat Furnaces(2) Quench Tanks 25K gal. and 45K gal. fully agitatedCasting design, FEA and solidification modelingTooling design and developmentFlexible mold-making technologyPro-E 3D CAD design capabilities and Novacast solidification modelingOn-site machining facility
QUALITY SYSTEMS
ISO 9001:2008 and AAR M-1003
AVAILABLE TESTING
Radiography, Dye Penetrate, Magnetic Particle, Ultrasonic and Brinell hardness
Aluminum • Titanium • Specialty SteelsA 350,000 sq. ft. complete open die forging facility catering to a world of industries from energy to aerospace.
Jorgensen Forge Corporation is one of only a handful of U.S. forging companies offering a totally integrated melt shop within our facility. Accompanied by our versatile forging and machining operations, heat treating and efficient lean manufacturing processes, we are a complete open die forging primarily serving the aircraft, aerospace, oil and gas, marine and defense markets. We offer a dramatic range of forging capability from the most advanced marine propulsion shafting to small open die forgings (less than 100 lbs.) for aircraft, marine and general industrial markets.
CAPABILITIESMeltingIngot casting from 3 tons to 60 tons, Ingot sizes from 24 to 69 inch nominal diameters
Twin 40-ton electric arc furnaces, 50-ton AOD unit, bottom pour technology, Vacuum degassing
Heat Treating – Steel, Titanium, Nickel Base AlloysHorizontal furnaces up to 75 feet long and 20 feet wide, Vertical furnaces up to 28 feet
Liquid quenching in water, polymer and 2 different types of oil
Heat Treating – Aluminum Drop bottom furnace with three age ovens for fully capable aluminum heat treating
19 feet x 19 feet x 5 feet high maximum aluminum furnaces
MachiningLathe Capacity – up to 100 inch diameter and 75 feet in length
Vertical Boring Mill Capacity – to 20 foot diameter and 98 inch high
Solid Boring, Trepanning Capacity – 2 inch to 36 inch ID and up to 75 feet in length
Milling Capvacity – CNC Horizontal Mill; with 20 feet and Conventional Planer Mill; 24 feet x 8 feet
Bultmann Bar Peeling – max 16 inch diameter x 36 feet in length
Other General Capabilities – Honing, Drilling, Tapping, Grinding, Slotting, Welding, MAE CNC Bar Straightening up to 15 inch diameter x 36 feet or more in length
ForgingOpen Die Forge Presses: 700T, 1250T, 2500T and 5000T
Horizontal Ring Rolling Mill, 20-180 inch OD
Vertical Ring Rolling Mill, 12-50 inch OD
Ring Expander 2600T, 30-215 inch ID
Heating capacity from 700°F to 2250°F
Horizontal 2000T straightening press
Destructive TestingTensile, Impact (RT to -300°F)
Non-Destructive TestingUltrasonic, Magnetic Particle, Dye Penetrant, Conductivity, BHN Hardness, Chemical Analysis, Alloy Identity
Rail / Full complement of Structural Rail and MRO Components, Frames, Bolsters, Knuckles, Couplers and Yokes
Industrial / Surface and Underground Mining Equipment, Off-Highway Equipment, Industrial Gas Turbine Castings, Hydro Power Turbine Castings, Oil and Gas Industry Valves and Pumps and Industrial OEM Castings
ZERO ManufacturingNorth Salt Lake, UT (USA)Birmingham, Eng. (UK)ZEROCases.com
Metal and Plastic Case Enclosures designed and manufactured for Military/Defense, Aerospace, Broadcast, Electronics, Oil and Gas, Medical and Industrial applications