Products designed for hazardous environments · manual address setting • Digital I/O terminals with high-speed input functionality, ON/OFF delay of 200 µs max • Digital input

Products designed for hazardous environmentsClass I Division 2 Products

• Innovative technologies

• Easy to use, install and integrate

• Powerful solutions

Industries/Applications

Omron Delivers a Wide Range of Class I Div 2 Products from a Single Source

Benefits

• “One Stop Shop” – Omron offers the complete solution for your Class I Division 2 environment

• Environmentally Safe – Products meet north american safety standards so it is safe to specify for a machine design

• Global Technical Support – Your questions are answered anywhere you are in the world

• Lumber Processing

• Oil and Gas Drilling

• Grain Handling/Storage

• Mining

• Spray Paint Booths

• Off the Grid Electrical Systems

Grain Handling/Storage

Lumber Processing

Mining

Oil/Gas Drilling

For more than 80 years Omron has been providing proven control solutions for automation applications. Our Class I Div 2 products make it easy for you to design and deliver safe machines that help your customers increase productivity and maximize availability for hazardous environments.

We bring expertise in automotive, semiconductor, packaging, infrastructure, oil and gas, and agriculture industries backed by global support wherever your machine is used.

Apply Omron’s Class I Div 2 products for a control solution ranging from a simple snap-action switch on a grain bin system, to a complex automation system for deep ocean oil drilling rigs that integrates PLCs, HMIs and safety products. We also offer products that satisfy clean room environment requirements found in semiconductor facilities.

Rely on Omron to deliver your complete automation and safety solution while helping you streamline purchasing processes and reduce internal costs to put more profit in your machine design. Make Omron your single source for hazardous environment controls.

2

NJ3/NJ5 High-Performance, Fully Integrated

CJ2 Fast and Powerful CPUs for Any Task

CP1H High Performance Micro PLC

CP1L The Compact Machine Controller

CS1 Fast and Powerful CPUs for Any Task

NX I/O Speed and Accuracy for Machine PerformanceH237

H236

H225 H226

H222

H249

• Highest speed processor from Omron

• Built-in EtherNet/IP & EtherCAT network interfaces

• Built-in 4, 8, 16, 32, and 64 axis of motion

• High-speed I/O units synchronized with EtherCAT cycle

• NX I/O technology provides deterministic I/O response with nanosecond resolution

Machine Automation Controller

Modular PLC

Micro PLC Micro PLC

Rack PLC

NX Modular & Safety I/O

• Automatic backup/restore of all I/O parameters

• Detachable front connector with push-in type screw-less terminals in all NX I/O units

• Capable of communicating with EtherNet/IP or EtherCAT bus coupler

• Advanced motion control capabilities

• Local and remote I/O options including safety

• Available built-in SQL database connectivity

• Complete Sysmac NJ Solution configured, programmed, and commissioned using Sysmac Studio software

• Scalable architecture which allows you to pick and choose the CPU and I/O based on application

• Program Capacity of 5K Steps - 60K Steps

• Data Storage: 64K Words - 160K Words

• Dedicated Function Block Memory: 20K Steps

• Can be expanded with CP-series I/O's and supports up to two CJ1 special I/O units

• Features four high-speed counters and four pulse outputs which are ideal fro multi-axis positioning control

• Offers maximum cost effectiveness with minimal footprint.

• Ideal for stand alone position control, temperature control and multi-Ethernet applications.

• Models available with 10 I/O to 60 I/O, bulit-in Ethernet and analog inputs.

• Expandable up to 180 I/O using a variety of I/O, analog and communication ports.

• Capability of choosing the level of redundancy needed; CPU, power supply, communication

• No special programming or software tools required

• Hot-swapping of I/O units

AU

TOM

ATIO

N S

YSTE

MS

For complete specifications and additional models and accessories visit omron247.com 3

CP1E Easy, Efficient and Economic

ERT1 CIP Based EtherNet/IP I/O

CRT1 Smart CompoNet I/O

DRT2 Compact DeviceNet I/O Units with Extensive Diagnostic Functions

GX Remote I/O Compact, High-performance Remote I/O

GRT1 Modular I/O SystemH234

K244

K227

K234

K246

K224

• Easy set-up: automatic and manual address setting

• Digital I/O terminals with high-speed input functionality, ON/OFF delay of 200 µs max

• Digital input filters prevent malfunction when status is unstable due to chattering or noise

• Removable I/O terminal for easy maintenance

Micro PLC

EtherNet/IP I/O

CompoNet I/O

In-panel DeviceNet I/O

EtherCAT Remote I/O

SmartSlice Remote I/O System

• Economy class micro PLC which satisfies entry-level requirements for basic applications.

• Select CPU's from 10 I/O to 60 I/O with Basic expandability.

• All CP1E's CPUs offer high-speed USB quick programming.

• Rotary switch or web browser settable EtherNet address

• Cage clamp Connections for fast, vibration resistant, high density wiring

• Short circuit protection and indication

• Removable power, communications, and field wiring

• Easy set-up, backup and restore functions

• Detachable terminal blocks allow for hot-swapping without rewiring

• 3-wire connection with ‘push-in’ technology, no screwdriver required for installation

AU

TOM

ATIO

N S

YSTE

MS

• Compact size IP20 housing

• Expandable digital I/Os with detachable terminal blocks

• Easy network wiring with IDC connections

• Built-in diagnostics and preventive maintenance functions

• Analog I/O with data pre-processing and alarm functions

• Data regarding power supply status, I/O response times, operation counters and on-time are continuously recorded and checked against user-defined limits

• Compact, IP20 Housing

• Expandable digital I/Os

• Detachable I/O terminal blocks

4

NAIndustry leading wide screen displays

NSComplete Machine Management with Trouble-shooting

NSJIntegrates Control, Display, and an Open I/O Network

NV3/NV4Compact and Simple

NT11Large Alphanumeric 4-Line Display with

Function Keys

N554

N523

N523

N529

N526

Compact Touchscreens

Function Key/Text Displays

• 5”, 8”, and 15” sizes

• Bright & Clear Displays: LED backlight and high contrast

• Scalable Projects: One software for all screens with automatic conversion

• Remote Maintenance & Operation: FTB Interface with Ethernet models

• Wide-screen format at 7”, 9”, 12”, and 15”

• High resolution 1280 x 800 (12” and 15”), 800 x 480 (7” and 9”)

• Advanced programming capability with VB.NET

• Programmed with Sysmac Studio for an integrated development environment

• Multimedia display capability including Video, PDF, Word, and Excel.

• 5”, 8”, 10” and 12” sizes

• Hardware Cost Savings: Reduced number of components to one, smaller control panel, less wires and conduit

• Installation Time Savings:

• Extreme thin designs requiring only 1 inch of panel depth

• Easy-to-use NV Designer Software

• Mount in landscape or portrait orientation for more design flexibility

• 4 Line X 20 character backlit LCD Display

• Keypad allows operators to input and enter numeric data

• Bar graph capability

• Password-protected screens

Sysmac Automation Platform

Machine Management

HMI & Control

One device installation, built-in self diagnostic screens, monitor

• Lower Operational Costs: reduced HU

MA

N M

AC

HIN

E IN

TERF

AC

E

For complete specifications and additional models and accessories visit omron247.com 5

IND

UST

RIA

L CO

MPO

NEN

TS S8VK-TThree Phase Power Supply

E32-series* *

A wide selection of shapes, environment-resistant and special beam type fiber optic sensing heads to meet the needs of numbers applications.

G3RVSolid State Plug-in Ultra-Slim Relay

S8VK-GDIN Rail Mount Power Supply

MY4HHermetically Sealed MY-relay

P238

A289

R427

P234

R237

General Purpose Relays

• LED indicator allows verification of current flow of input

• Large plug-in terminal ensures reliable connection

• PLC interface and cable accessories are available

• Easily connect multiple G3RV Relays together with cross bars

• Double set of DC output terminals (three for the negative) to provide easy wiring

• High efficiency (90%) to reduce emergency consumption and generate less heat in the control enclosure

• Power Boost functionality (120%) provides power when start-up inrush current is above the rated output current

• Wide input range for world wide applications: 380 to 480 VAC (320 to 576 VAC)

• Possible 2-phase input: 380 to 480 VAC (340 to 576 VAC)

• Power Boost function at 120%*

• 4PDT contact type

• 3A rated load

• Mounts in socket PYF14A-E-US

• Bifurcated contacts available to achieve very low minimum switching current

• Conforms to UL508 and CSA 22.2

Power Supplies

Fiber-optic Sensor Heads

Solid State Relays

Power Supplies

**E32 fiber heads are considered intrinsically safe since it does not utilize electricity. The fiber amplifier must be housed in an explosion proof container or outside the Class I Division 2 environment.

*Note: consult data sheet for regional safety standard requirements

6

XT5009Universal Tongue-Operated

XER1022Rope Pull Emergency Stop Switch

XER6022Rope Pull Emergency Stop Switch

• Rope spans up to 125m making this switch ideal forapplications where long rope spans are required

• Integral E-stop—the optional E-stop buttons providesemergency stopping capability at the extreme end ofinstallation

• Tension indicator makes system setup and rope tensionmaintenance easy

• Rope spans up to 80m means fewer number of switchesrequired per application

• Tension indicator makes system setup and rope tensionmaintenance easy

• Heavy-duty housing—die-cast housing and stainlesssteel eye nut is suitable for demanding applications

Safety Interlock Switch

Emergency Stop Switch

Emergency Stop Switch

SAFE

TY

NE1ACompact Safety Network Controllers

• Helps to reduce wiring within a safety network anddelivers a high degree of flexibility

• For lines with various levels of distributed safety devicesup to 64 controllers can be connected to the network

• Complicated safety systems are greatly simplified with23 safety certified function blocks and easy drag

Programmable Safety Controllers

S432

S322

S428

S427

• Strong and versatile-the compact size ofthe strong, glass-filledpolyester housingallows this popularswitch to be used inmost applications andcan withstand waterwashdown cleaning

• Rotatable head gives four possible actuator entrypoints for versatile installation

• Vibration resistant—preventing unwanted opening ofguard doors on vibrating machines

For complete specifications and additional models and accessories visit omron247.com 7

MS4800MS4800 series can be used in Class I Division 2 applications when MS4800-EPKT-T999 * series explosion-proof enclosure• All-purpose light curtain available in

three versions (MS4800A, MS4800Band MS4800S)

• “Two box” design – no separatecontrol box; no cable betweentransmitter and receiver

• Compact size : 50 x 38 mm (2 x 1.5 in)

Safety Light Curtain

S633

* Note: Boxes denote portion of part number to select size of MS4800 light curtain.

Q93I-E-02a Note: Specifications are subject to change. © 2016 Omron. All Rights Reserved. Printed in U.S.A.

Printed on recycled paper.

OMRON CANADA, INC. • HEAD OFFICEToronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com

OMRON ELECTRONICS DE MEXICO • HEAD OFFICEMéxico DF • 52.55.59.01.43.00 • 01-800-226-6766 • [email protected]

OMRON ELECTRONICS DE MEXICO • SALES OFFICEApodaca, N.L. • 52.81.11.56.99.20 • 01-800-226-6766 • [email protected]

OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICESão Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br

OMRON ARGENTINA • SALES OFFICECono Sur • 54.11.4783.5300

OMRON CHILE • SALES OFFICESantiago • 56.9.9917.3920

OTHER OMRON LATIN AMERICA SALES54.11.4783.5300

Authorized Distributor: Automation Control Systems• Machine Automation Controllers (MAC) • Programmable Controllers (PLC) • Operator interfaces (HMI) • Distributed I/O • Software

Drives & Motion Controls • Servo & AC Drives • Motion Controllers & Encoders

Temperature & Process Controllers • Single and Multi-loop Controllers

Sensors & Vision• Proximity Sensors • Photoelectric Sensors • Fiber-Optic Sensors• Amplified Photomicrosensors • Measurement Sensors• Ultrasonic Sensors • Vision Sensors

Industrial Components • RFID/Code Readers • Relays • Pushbuttons & Indicators • Limit and Basic Switches • Timers • Counters • Metering Devices • Power Supplies

Safety • Laser Scanners • Safety Mats • Edges and Bumpers • Programmable Safety Controllers • Light Curtains • Safety Relays • Safety Interlock Switches

OMRON AUTOMATION AMERICAS HEADQUARTERS • Chicago, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com

OMRON EUROPE B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • +31 (0) 23 568 13 00 • www.industrial.omron.eu

What is Class I Division 2?

Class I Division 2 Classification

What is a hazardous location?

A Class I Division 2 is a location: (1) In which volatile flammable gases, flammable liquid-produced vapors, or combustible liquid-produced vapors are handled, processed, or used, but in which the liquids, vapors, or gases will normally be confined within closed containers or closed systems from which they can escape only in case of accidental rupture or breakdown of such containers or

Class I Division 2 refers to the ANSI/ISA 12.12.01 standard. This standard was previously UL1604 until UL recommended the newer ANSI/ISA standard be used and that all hazardous location products be certified under this standard by July 2012.

This standard applies only to equipment, circuits, and components designed specifically for use in Class I and II, Division 2 and Class III, Divisions 1 and 2 hazardous locations as defined by the National Electrical Code (NEC) ASI/NFPA 70.

According to the NEC and the Canadian Electrical Code (CEC) a hazardous location is defined as areas "where fire or explosion hazards may exist due to flammable gasses or vapors, flammable liquids, combustible dust, or ignitable fibers or flyings." Specifically Class I Division 2 refers to only flammable gasses or vapors.

Furthermore, hazardous locations are locations where electrical equipment could be installed and might present a condition which could become explosive if the right elements for an ignition would be present.

Hazardous material is expected to be found within closed containers and/or systems and would be present only if an accidental rupture, breakage or

Within the ANSI/ISA 12.12.01 standard. There are two types of hazardous conditions are 3 different classes and 2 divisions within each class. For a Class I rating the 2 divisions are Division 1 - normal conditions and Division 2 - abnormal conditions.

The CSA hazardous location certification is C22.2 No. 213-M1987-Non-Incendive Electrical Equipment for Use in Class I Division 2 Hazardous Locations.

an unusual faulty operation would occur, leading the situation to be abnormal, the Division 2 rating.

An example of a normal condition would be where hazardous material would be present during normal plant operations, which coincides with the Division 1 rating.

This hazardous material could ignite through arcs and sparks, high temperature, and electrical equipment failure.

This means that any product with a Class I Division 2 rating must contain an explosion within, provide a way for the burning gases to escape after the flames are quenched through a flame path.

systems or in case of abnormal operation of equipment, or (2) In which ignitable concentrations of flammable gases, flammable liquid-produced vapors, or combustible liquid-produced vapors are normally prevented by positive mechanical ventilation, and which might become hazardous through failure or abnormal operation of the ventilating equipment.

REFERENCE TOOL

Omron Class I Div 2 Product Offering

Automation Systems

Safety

Industrial Components

Controllers• NJ3/NJ5 – Machine Automation Controller• NX I/O – Modular & Safety I/O• CJ2 – Modular PLC• CS1 – Rack PLC• CP1H – High Performance PLC• CP1L – Compact Machine Controller• CP1E – Economic PLC

HMI• NA – Sysmac Platform• NS – Advanced Troubleshooting• NT11 – Function Key/Text• NJS – HMI & Control• NV3/NV4 – Compact and Simple

I/O Blocks• DRT2 – Compact DeviceNet I/O• ERT1 – CIP Based Ethernet/IP• CRT1 – Smart CompoNet I/O• GX – EtherCAT I/O

Safety Interlocks• XT5009 – Door Interlock

Emergency Stop Switch• XER1022 – Rope Pull• XER6022 – Rope Pull

Safety Controller • NE1A – Compact Safety Network Controller

Safety Light Curtain• MS4800 series can be used in

Class I Division 2 applicationswith MS4800-EPKT-T seriesexplosion-proof enclosure.

Relays• G3RV – 6mm SSR• MY4H – Hermetically Sealed GP relay

Power Supplies• S8VK-G Single-Phase• S8VK-T Three-Phase

OMRON AUTOMATION AMERICAS • © 2016 Omron. All Rights Reserved. • www.omron247.com

Q94I-E-02a