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Production SolutionsMachining Range
COSMOS Machine Tool Solutions
Imp
orte
d D
iv.
Vertical Machining Center
Vertical Turning Center
Horizontal Machining Center
Horizontal Turning Center
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GUJARAT
Vadodara : +91 - 76000-30976
South Gujarat : +91 - 76000-30976
Ahmedabad : +91 - 70437-35005
Rajkot & Saurashtra : +91 - 99740-61567
MAHARASHTRA
Pune : +91 - 98509-89476
Kohlapur : +91 - 78758-97744
Nashik : +91 - 96378-27722
Aurangabad : +91 - 90496-93366
Mumbai : +91 - 70308-77977
EAST INDIA
Jamshedpur : +91 - 9771456300
Kolkata : +91 - 97714-56300
Sales Inquiry : +91-96620-44983 Service Line : +91-93776-66555
COSMOS IMPEX INDIA PVT. LTD.
Cosmos House , 85/2 Atladra, Padra Road, Vadodara 390 012 (Guj.), India.
The oversized beam is of step type construction, that allows for better
stability during cutting.
Two Roller LM Guide are mounted one LM Guide
on top and one in the front for minimizing
deflection due to heavy cutting.
Step Type Beam for Improved Cutting Stability
Beam is scientifically reinforced by
heavy ribbing
15/18.5 kW Spindle with Geared head churning out a massive 710 N.m of torque.
Geared head with high/low gear ratio handles both high speed machining and heavy
cutting application.
Heavy Cutting Spindle High Gear Ratio (4000 RPM )
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• Fanuc 0iMF Controller
• Ethernet for program transfer 24 Tool arm type
automatic tool changer
• Belt drive spindle
• Z-axis servo brake
• LM Guideways on all axes
• Full splash guard
• Rigid tapping
• Portable MPG
Standard Features• Heat Exchanger for electrical panel
• Air and air gun
• Automatic lubrication system Coolant system
• Oil coolant separator
• Chip Tray
• Operation lamp
• Work lamp
• Leveling pad
• Maintenance kit, Operation and maintenance manual
Horizontal Drill Tap Center
H SeriesAkira Seiki, Taiwan
mm
TRAVEL
X axis travel
Y axis travel
Z axis travel
350
350
KG
Working surface ( W x L )
Table loading capacity
MODEL UNIT H3XP
mm
mm
RPM
350
m/minRapid Rate of X/Y/Z 48 / 48 / 48
mm
Max spindle speed
HPSpindle motor
320x 320
Spindle taper
Tool storage capacity
200
380
250
H250RT
350
Ø350 (Ø250)
100
12000/15000 12000/15000
11 11
BT 40 / ISO40/DIN40
36T+1(60T OPT )
Floor space ( Width x Length ) mm 1760 x 4040 1760 x 3400
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Table Size
320 x 320 mm
12000 Rpm spindle Speed
48m/min Rapid Speed
5 Axis Available
HSM Ready
Multi Pallet Pool
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www.cosmos.in
COSMOS IMPEX INDIA PVT. LTD.
Cosmos Production Machining Range
Compact HMCAvailable in 4 Axis and 5 axis Configuration
Fastest Twin Pallet Saving Total Cycle- High efficiency, high accuracy.- Compact floor space with twin pallet.- Save loading / unloading time.- Maximize the contact of positioning coupling for achieving stable accuracy, high rigidity and high loading cutting.- Immediate detecting airtight for pallet change system.
H3XP
4 Axis HMC
H250RT
5 Axis HMC
Robust and Precision Machine Bed
The major construction parts are based on Meehanite cast iron
which is structurally stable, ensuring machine quality permanently.
Mechanical DesignUnique rib construction
Wide base and robust structure ensure steady machining
against heavy loads.
Mechanical Rigidity
Spindle with quick reacting and high tool-pulling force
The spindle only takes seconds 1.7to accelerate from 0 to 6000 RPM.
The spindle only takes seconds 1.2to decelerate from 6000 RPM. to 0.
Spindle tool-pulling force
Spindle with high tool-pulling force, providing
tool clamping and high rigidity, enhancing
machining rigidity.
1800 kgf ( 17000N )
Ÿ Spindle Rpm Bt-50 6000Rpm & Bt-40 8000Rpm
Ÿ Spindle Oil Cooling System
Ÿ Spindle Air Seal System
Ÿ Spindle Direct Transmission
Ÿ 3-Axis Roller Linear Rail
Ÿ 3-Axis Hollow Ballscrew Cooling System
Ÿ Pallet 1 ˚Division
Ÿ Pallet M16 Fixing Holes
Ÿ Splash Ring
Ÿ Track Type Chip Conveyer System
Ÿ Chip Cart
Ÿ Indoor Chip Auger
Standard FeaturesŸ Mechanical Oil-Coolant Separator
Ÿ Overhead Chip Wash-Down System
Ÿ Disc-Type Coolant Separator
Ÿ Front Door / Side Door Safety Switch
Ÿ Tool Storage Capacity 40T
Ÿ Tool Specification Bbt
Ÿ M30 Automatic Power-Off System
Ÿ Working Light (Lighting)
Ÿ Warming Light
Ÿ Electrical Cabin Heat Exchange System
Ÿ Fanuc 0Imf
High Performance HMCLH SeriesLitz, Taiwan
mm
TRAVEL
Table size
B-axis Rotation angle
X axis travel
500 x 500
1deg. (0.001deg.)
KG
Rapid speed ( X/Y/Z )
Table loading capacity
MODEL UNIT LH-500
Deg
mm
RPM
700
Y axis travel
Z axis travel
m/min
Spindle servo motor - cont / 30min
Max spindle speed
KVA
EA
BT 40/ BT 50
60/40
36/36/36
Type of tool shank
Tool storage capacity
15/18.5
500
630 x 630
LH-630
1000
32/32/32
1000
800 x 800
LH-800
1300
32/32/32
2000
mm
mm
650 850 1200
650 950 1200
10000 (6000) 10000 (6000) 6000
320 x 320
LH-300
460
48/48/48
7.5/11
250
350 x 350
LH-350A
460
48/48/48
250
460 460
350 350
7.5/11
15000 12000
30
BT 40
22/26 22/26
BT 50
LITZ HITECH CORP
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Table Size
500 x 500 & 800X800 mm
660NM Torque Opt.
48M/MIN Rapid Speed
Coolant through ballscrew
High performance
Hydraulic port through pallet
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COSMOS IMPEX INDIA PVT. LTD.
Cosmos Production Machining Range
Unique IDD Spindle Transmission
LH-500/LH-630A
mm
TRAVEL
X axis travel
Y axis travel
Z axis travel
1500
1000
KG
Working surface ( W x L )
Table loading capacity
MODEL UNIT HMC-1000BP
mm
mm
RPM
1200 (W-600)
m/minRapid Rate of X/Y/Z/W 20/20/15/15
B-axis rotation angle
mm
Pallet change
Max spindle speed
KWSpindle motor
EA
BT 50
40
1100 x 1000
Type of tool shank
Tool storage capacity
1 deg. (0.001deg.)
Shuttle type
3000
3500 (with Gearbox)
22/26
1800
1500
HMC-1200BP
1500 (W-700)
1400 x 1200
5000
2200
1500
HMC-1600BP
1500 (W-700)
1600 x 1400
8000
30/37
3000
1800
HMC-2000BP
1500 (W-700)
2200 x 1800
10000
3400
1800
HMC-2500BP
2000 (W-700)
2600 x 2200
15000
Heavy Duty HMCHMC SeriesYou Ji Taiwan
Ÿ Fanuc Oi-M Controller
Ÿ Automatic pallet changer
Ÿ Linear Scales for X, Y & Z Axis
Ÿ Screw Type Chip Disposal Equipment
Ÿ Steel Belt Type Chip Conveyor
Ÿ Coolant Unit
Ÿ Coolant through spindle 17 Bar
Ÿ Deluge Coolant
Ÿ Coolant System Around The Spindle
Ÿ Oil Skimmer
Ÿ Coolant Gun
Ÿ Hydraulic Unit
Standard FeaturesŸ 40 Tools ATC
Ÿ Spindle Air Blast System
Ÿ Dual Speed Gearbox
Ÿ Panel Ac
Ÿ Rigit Tapping
Ÿ Full Enclosure Guarding
Ÿ Auto Lubrication Unit
Ÿ Protection Covers For Slideways
Ÿ Tool Box
Ÿ Signal Tower Light
Ÿ Working Lamp
Ÿ Leveling Pads & Screw
Ÿ Operation Manual
Box-in-Box Construction
The design of our X-axis has
slideways on both top and
bottom of our Box-in-Box
construction. Designed with twin
drive simultaneous ball screw this
enhances the balance and greatly
increases the rigidity ensuring
accuracy under all conditions.
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Table Size
800 x 800 2600X2200 & mm
Box-in-Box Structure
RAMType HMC
W-Axis Standard
Available with & without APC
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www.cosmos.in
COSMOS IMPEX INDIA PVT. LTD.
Cosmos Production Machining Range
Auto pallet changer available
Additional W Axis RAM for Extended Performance
Box-in-Box Construction Conventional single column
YOU JI
Horizontal Boring MachineHBM SeriesYou Ji Taiwan
Ÿ Fanuc Oi-Mf
Ÿ Rotary Table
Ÿ Dual Speed Gearbox
Ÿ Spindle Air Blast System
Ÿ Side Coolant For Spindle
Ÿ Oil Mist Lubrication System For Spindle
Ÿ Rigid Tapping
Ÿ Hyd. System
Ÿ Auto Lubrication Unit
Standard FeaturesŸ Coolant System
Ÿ Screw Type Chip Disposal Equipment
Ÿ Steel Belt Type Chip Conveyor
Ÿ Telescopic Covers For Slide Ways
Ÿ Panel Ac
Ÿ Lighting Inside The Electrical Cabinet
Ÿ Working Lamp
Ÿ Signal Tower Light
Ÿ Manual Pulse Generator
Ÿ Levelling Bolt & Blocks
Ÿ Ethernet Socket
mm
TRAVEL
X axis travel
Y axis travel
Z/W axis travel
2000 ~ 3000
1800
KG
Working surface ( W x L )
Table loading capacity
MODEL UNIT HBM 110
mm
mm
RPM
1250 / 500
m/minRapid Rate of X/Y/Z/W 10/10/10/6
mm
Max spindle speed
KWSpindle motor
1400x 1600
Type of tool shank
Tool storage capacity
10000
2500 (upto 5500)
1800 (upto 3000)
HBM 130
1250 (1600/2000)
1800 x 1800 (1800x2200)
12000
3000 3000
22/26 37/45
BT 50
40
B Axis rotation angle as per request
Power Capacity KVA 110
EA
110
YOU JI
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Spindle Bore Size
110 x 130 Available
Working Range of
2x1.8 x1.2 5.5x1.8 x1.2 M Up to M
Various head can be configured
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COSMOS IMPEX INDIA PVT. LTD.
Cosmos Production Machining Range
TRIPLE COOLING /
Temperature Control = Accuracy Control
First Cooling: Oil cooling for external spindle sleeve.
Second Cooling: Oil mist cooling for spindle bearing
Third Cooling: Oil cooling for boring spindle.
CUTTING EDGE TECHNOLOGY-
HYDROSTATIC SYSTEM ON B AXISŸ The YOU JI designed Rotary Table uses the latest Hydrostatic
technology, our system can carry a maximum of 15 tons
(Option)
Ÿ High precision B axis provides ±7.5” positioning accuracy, and
±5” repeatability accuracy.
Ÿ The combination of the 3 axis of the machine and B axis
allows from-axis-machinign capability, which provides all
necessary criteria machining needs of complex work pieces.
Ÿ The Floating Braking System ensures superior accuracy and
Ÿ Soft Jaws And Hard Jaws * 1 Set 3 Pcs (Not Include Sl15 Collect Chuck)
Ÿ Padel Switch For Chuck Clamp / Unclamp
Ÿ Bar Feeder Interface ( N/A For Sl40)
Ÿ Heat Exchanger For Electrical Cabinet
Standard Features
High Performance HTLAkira SL SeriesAkira Seiki, Taiwan
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Max Swing Dia
450 x 750MM
True Slant Bed Structure
LM Guideways in all Axes
High torque available
Live tool opt.
Ÿ Operation Status Lights (3 Colors Led Light)
Ÿ Automatic Lubrication Unit
Ÿ Container For Oil / Water Seperation
Ÿ 1 Year Machine Warrantee
Ÿ 2 Years Warrantee For Controller
Ÿ Target Parts Number Setter Inside Nc (Software Only)
Ÿ Remote Mpg Control
Page-19-20
www.cosmos.in
COSMOS IMPEX INDIA PVT. LTD.
Cosmos Production Machining Range
Reinforced Frame ConstructionAKIRA-SEIKI Turning Center casting are steady as rock to perform
excellent dynamic accuracy and vibration absorption while rapid
cutting.
The internal ribs of each key casting elements like base, column,
head-cartridge and saddles are enforced for deformation-resistant
and anti0damp vibration.
AKIRA-SEIKI SL models with fully two-stepped guide ways with fully
balance contact support ( Available for L30(L)(MC)/SL35(L)(MC)/SL40(L)
only )
Tooling Interference
Polygon 10/12T Turret for 2 axis model mm/inch
Two-stepped Rigid Base SupportTo enforce the steady rigidity while fast feeding cut, Turning Center
base designed in dual level of Z axial guide ways. This increased
contact face by both lower and upper guide way obtain more cutting
rigidity than conventional only one contact face
Ÿ Spindle Motor
Ÿ Dual Speed Gearbox
Ÿ Fanuc Oi T
Ÿ Hydraulic Chuck
Ÿ Hard Jaws
Ÿ Soft Jaw
Ÿ Foot Pedal
Ÿ Hydraulic Tailstock
Ÿ Rotary Quill Tailstock
Ÿ Live Center
Ÿ Coolant Pump
Ÿ Manual Steady Rest - Yh 50
Ÿ Hydraulic Turret
Standard FeaturesŸ Od Tool Holder
Ÿ Boring Bar Holder
Ÿ Boring Bar Bush
Ÿ Bmt Turret + C Sereis
Ÿ Hydraulic Unit
Ÿ Heat Exchanger For Hyd Oil
Ÿ Heat Exchanger For Electrical Cabinet
Ÿ Auto Lubrication Unit
Ÿ Side Exit Chip Conveyor
Ÿ Chip Bucket
Ÿ Full Enclosure Guarding
Ÿ 3 Stage Signal Tower
Ÿ Working Lamp
Ÿ Machine Manual
Heavy Duty HTCYH SeriesYOU JI, Taiwan
mm
TRAVEL
Max. swing diameter
Swing over saddle
Max cutting diameter
560
347
Z Axis travel
Max. spindle speed
MODEL UNIT YH-21
mm
mm 416
mmMax cutting length
Chuck size
mm
X Axis travel
Spindle nose
mmBar capacity
EA 10
470
No of tool station
4000
680
390
YH-28
430
560; I:1060
3000
720
488
YH-36
600
770; I:1370
1~950; 950~2000
800
590
YH-50
680
1~300; 300~1500
900
620
YH-60
720
1~300; 300~1200
Rapid feed rate ( X/Z )
Milling option
m/min 11/15
Available
18.5/22
Available
37/45
Available
37/45
Available
37/45
Available
Tailstock travel
Tailstock taper
mm 520; I:1030
MT 5
499; I:1149
MT 4/MT5
1335; I:1835 1835; I:2835
450 550: 1:1050
750: I:1350 1500; 1:2000 2000; 1:3000
inch 8" 10" 15" 18" 24"
mm -10~+208 -40~+215 -30~+300 -30~+340 -30~+360
RPM
A 2-6 A 2-8 A 2-11 A 2-11 A 2-15
52 74 89 114 152
II: 2000
III : 3000
II: 3000
III : 4000
II:4000
II:2020
III:3020
450
MT 4 MT5 (Rotary quill) Mt5 (Rotary quill)
1520 | 2020
II:3020
III:4020
2020 | 3020
II:4020
YOU JI
Max Swing Dia
560 to 900MM
600+ NM Torque
Heavy duty design
Box guideways in all axes
Live tool
True slant bed
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www.cosmos.in
COSMOS IMPEX INDIA PVT. LTD.
Cosmos Production Machining Range
Highly rigid machine structureA one-piece Meehanite casting delivers significant benefits for precision turning. The rigid base evenly dissipates vibration and
heat throughout its entire structure.
A robust slant-bed design supports the spindle, turret and tail stock for additional rigidity. This design also facilitates chip
disposal.
Tool interference for hydraulic turret
Unit:mm
Highly efficiency turretThe turret’s high precision curvic
coupling ensures powerful hydraulic
clamping - even for your heaviest cuts.
A non-stop, random indexing system
makes tool changes quick and
minimizes non-cutting time.
Through turret coolant flushes chips
away and delivers superior surface
finishes.
Highly precision way systemBox ways on the X/Z axes provide the
rigidity for heavy and interrupted cuts.
AC servo motors drive the X/Z axes
ballscrews for fast acc/dec rates and
maximum thrust.
Pre-tensioned ballscrews reduce
thermal deformation and enhance
machining accuracy.
Programmable hydraulic
tailstockUltra rigid structure fully supports parts
to eliminate vibration.
Fully programmable and easy-to-use.
The YH36/50/60 models are equipped
with a rotating (built--in-type) live center.
The quill is controlled by the CNC
program.
Oil Country HTC AH SeriesYOU JI, Taiwan
Ÿ Fanuc Oi-T Controller,
Ÿ Hydraulic. Chuck,
Ÿ Hard Jaws
Ÿ Soft Jaw
Ÿ Foot Pedal (Hydraulic Chuck)
Ÿ Foot Pedal (Tailstock)
Ÿ Hydraulic Tailstock
Ÿ Live Center
Ÿ Coolant Pump
Ÿ 12 Station Hyd Turret
Ÿ Face Tool Holder
Ÿ Boring Bar Holder
Standard FeaturesŸ Boring Bar Bush
Ÿ BMT Power Turret
Ÿ Hydraulic Unit
Ÿ Hydraulic Oil Cooler
Ÿ Auto Lubrication Unit
Ÿ Heat Exchanger
Ÿ Chip Conveyor
Ÿ Chip Trolley
Ÿ Full Enclosure Guarding
Ÿ Signal Tower Light
Ÿ Working Lamp
Ÿ Tool Box With Tools
Ÿ Operation Manual And Part List
mm
TRAVEL
Max. swing diameter
Swing over saddle
Max cutting diameter
950
750
Z Axis travel
Max. spindle speed
MODEL UNIT AH-06
mm
mm 900
mmMax cutting length
Chuck size
mm
X Axis travel
Spindle nose
mmBar capacity
EA 12
1030; I:2130; II:3230
No of tool station
950
750
AH-09
900
950
750
AH-12
900
1~230; 230~620; 620~1200
Rapid feed rate ( X/Z )
Milling option
m/min 37/45
Available
Tailstock travel
Tailstock taper
mm
1000; I:2100; II:3200
inch Manual chuck
mm -30~+450
RPM
A 2-15 A 2-15 A 2-20
153 232 306
900; I:2000; II:3100
MT 5
1~140; 140~320; 320~600 1~120; 120~260; 260~400
Max Swing Dia
950 MM
1000 to 3200 MM Between Center
8923 NM Torque
220 to 406 MM Bore Dia.
3 Stage Gearbox
Live Tool
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COSMOS IMPEX INDIA PVT. LTD.
Cosmos Production Machining Range
Three step gearboxExperience the power with the You JI-built, 3-speed gearbox on all
AH Series machines. The optimum-designed gear ratio performs
continuous full-power output during gear shifting, achieves
substantially more torque than other gearbox alternatives.
Spindle front and rear chucksSpindle big-bore front & rear chucking system is applicable to long
shaft machining. This solution efficiently reduces windup and
distortion of the workpiece, while increasing machining accuracy
One Piece Column StructureVTL 1000-2500 seriesThe high rigidity box type symmetric column structure is
fitted to machine base. The heavily walled and multi ribbed
design minimizes the thermal distortion, withstanding static
and dynamic torsion, ensures a high rigid end stable
machine assembly.
The large vertical turning lathes are equipped with cross roller bearing. The bearing, with the characteristics of high precision, high loading and high rigidity, is suitable for machining large and non-symmetrical work-pieces.
Working point is near to the work-piece
YOU JI
COSMOS: Service Support COSMOS: Moving Towards Industry 4.0
COSMOS as a leading provider of machine tools services is dedicated to enhancing our
customer experience at every level of the organization. We do this through providing world
class products supported by customer focused services and support in the form of COSMOS
Service Line. Our goal is rewarding growth through exceeding the expectations of our