Production Preparation Process The SMS Technologies Quality Management System includes: ISO 9001, AS9100, ISO 13485, and ISO/TS 16949 They All Include Product Realization Advanced Product Quality Planning Production Preparation Process Production Part Approval process
Production Preparation Process. The SMS Technologies Quality Management System includes: ISO 9001, AS9100, ISO 13485, and ISO/TS 16949 They All Include Product Realization Advanced Product Quality Planning Production Preparation Process Production Part Approval process. - PowerPoint PPT Presentation
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Production Preparation Process
The SMS Technologies Quality Management System includes: ISO 9001, AS9100, ISO 13485, and
ISO/TS 16949They All Include Product Realization
Advanced Product Quality Planning Production Preparation Process Production Part Approval process
3-P = Production Preparation Process Build to Customer Demand Beginning at Launch
PPAP = Production Part Approval Process
PRODUCT QUALITY PLANNING TIMING CHART
CONCEPTINITIATION/APPROVAL
PROGRAM APPROVAL
PROTOTYPE PILOT LAUNCH
PLANNING
PRODUCTION
Production INPUTS|
Production OUTPUTS
Planning INPUTS
|Planning OUTPUTS
Product Design &Dev. INPUTS
|Product Design &
Dev. OUTPUTS
Process Design &Dev. INPUTS
|Process Design &
Dev. OUTPUTS
Product & ProcessValidation INPUTS
|Product & Process
Validation OUTPUTS
PLANNING
PRODUCT DESIGN AND DEV.
PROCESS DESIGN AND DEVELOPMENT
PRODUCT & PROCESS VALIDATION
FEEDBACK ASSESSMENT AND CORRECTIVE ACTION
SEI Process Flow DiagramProcess
Flow ChartProcess
Flow Chart
Input orOutputBlocks
InstructionalBlocks
DecisionBlocks
Start
SubroutineBlocks
(i.e. Rework)
Input orOutputBlocks
End
No
Yes
Process Failure Mode Effects Analysis
Proto-type, Pre-launch & Production Control Plans
Operator Work InstructionsWork Instructions with applicable drawings, etc. are developed for each material transformation:
Process Flow Chart
FMEAs
Control Plans
Operator Instructions
PPAP
Core Tools Applications
The Key Linkages for Customer Special Characteristics
Defining & Balancing The Cell
Transport1 day
ShippingStaging
500 units/wk100 units per
day50 units per
shift
SEI
Insp UltraCap assy
.5 min
Solder 2standoffs and 3resistors to flex
1.5 min
Solder 3 ultracaps to flex
cable7.5min
RTV Flex Cableto Cover2.2 min
Insp.5 min
Depanel 25up PCBA
.3 min
Insp.5 min
Hand solderCable
2.5 min
CCA-25000-1101
Insp.5 min
Assemble5.0 min
X-ray BGA &QFN
Depanel 4 uparray.3 min
Hand SolderJ4, J7
2.0 minCCA-25000-1301
Combo RF/GPS test4.3 min
Scan GPS andTXC SNs into
data base1.0 min
GPS/RFPCBAs in
chassis insp1.0 min
Final Insp4.3 min
Program andfunc test8.16 min
Solder ReedSwitch2.0 min
Install shieldcovers3.0 min
RTV 2nd
Cable5 min
Install slideswitch
1.75 min
Reed Switchinsp
.5 min(sample)
Install RotorySwitch
1.25 min
RTV 1stCable
5.0 min
Install Battcontacts3.0 min
Epoxy Antreed switch
2.75 min
Install Rotoryswitch knob
1.25 min
RTV ReedSwitch
1.75 min
Install RemoteAdaptor Assy
5.0 min
Install Antmatching
PCBA1.2 min
Chassis Insp1.0 min
Solder ant pinto PCBA
.5 min
Reed switchTest
.5 min
FIFO??
FIFO??
FIFO42
InstallMatching
Cable-RF Bd.5 min
Interim insp1.0 min
GPS Chassistest
6.0 min
VSWR Test3.0 min
Top CoverAssy
4.0 min
Battery Coverinstall
1.0
Interim Insp1.0 min
Install BladeAntenna.5 min
Full FuncTest
2.0 min
Final Inspand Docs5.0 min
Leak test2.0 min
Solder 5wires7.min
Pack out.33 min
Seal Screw.5 min
Instal RF Bd6
.0 min
InstallRadomeCover
6.0
Epoxymagnet to
Slide switch1.0 min
FIFO42
Final InspRF Func test
5.5 minX-ray BGA &
QFN
Depanel 4 uparay
.3 minApply Epoxy
FIFO42
CCA-25000-1201
Insp Contacts.5 min
Prep Pos Batterminal1.0 min
Prep Neg BatTerminal1.0 min
Trimfixture
forNegTerm
FIFO??
Calculating Takt TimeTotal Shift Hours = 8 X 60 min. X 60 sec. = 28,800 seconds-2 - 15-minute breaks X 30 min. X 60 sec. = 1,800 seconds-Start-up & Shut-down = 15 min. X 60 sec. = 900 seconds
Available Work Time = 26,100 seconds
Takt Time = Available Work Time / Customer Demand (units)
TAKT TIME = 26,100 Seconds / 50 Units = 522 Seconds
TAKT TIME = 522 Seconds / 60 = 8.7 Minutes
Build a cell that will produce one unit every 8.7 minutes!
Defining & Balancing The Cell
Transport1 day
ShippingStaging
500 units/wk100 units per
day50 units per
shift
SEI
Insp UltraCap assy
.5 min
Solder 2standoffs and 3resistors to flex
1.5 min
Solder 3 ultracaps to flex
cable7.5min
RTV Flex Cableto Cover2.2 min
Insp.5 min
Depanel 4 uparray.3 min
Hand SolderJ4, J7
2.0 min
Combo RF/GPS test4.3 min
Scan GPS andTXC SNs into
data base1.0 min
GPS/RFPCBAs andchassis insp
1.0 min
Final Insp4.3 min
Func test4.4 min
Solder ReedSwitch2.0 min
Install shieldcovers2.0 min
Install Battcontacts3.0 min
Epoxy Antreed switch
2.75 min
Install RemoteAdaptor Assy
3.0 min
Install Antmatching
PCBA1.2 min
Chassis Insp1.0 min
Solder ant pinto PCBA.5 min
FIFO4
InstallMatching
Cable-RF Bd.5 min
Interim insp1.0 min
GPS Chassistest
4.0 min
VSWR Test3.0 min
Top CoverAssy
4.0 min
Battery Coverinstall
1.0
Interim Insp1.0 min
Install BladeAntenna.5 min
Full FuncTest
2.0 min
Final Inspand Docs5.0 min
Leak test2.0 min
Solder 5wires7.min
Pack out.33 min
Seal Screw.5 min
InstallRadomeCover
6.0
Final Insp.5 min
RF Func test5.5 min
X-ray BGA &QFN
Depanel 4 uparay
.3 min
Apply Epoxy1.0 min
FIFO4
CCA-25000-1301RF
FIFO14
Insp Contacts.5 min
Prep Pos Batterminal1.0 min
Prep Neg BatTerminal1.0 min
Trimfixture
Depanel 25up PCBA
.3 min
InspP/O Chassis
insp
Hand solderCable
2.5 min
CCA-25000-1101
Pizzacutter
Pizzaand
Dremmeltool
Pizzacutter
Install RF BdPart 1
4.0
Instal RF BdPart 2
2.0 min
CCA-25000-1201GPS
Insp.5 min
AssembleRemote Conn
Adaptor5.0 min
Install slideswitch
1.75 min
Reed Switchalignmentand insp.5 min
Install RotorySwitch
1.25 min
Install Rotoryswitch knob
1.25 min
RTV ReedSwitch
1.75 min
Reed switchTest
.5 min
FIFO14
Epoxymagnet to
Slide switch1.0 min
FIFO4
Trimfixture
R/I to do
RTV 2nd
Cable5 min
RTV 1stCable
5.0 min
Final op pack outTop cover and Final assy
Ultra Cap sub assy
Blade Ant VSWR and final testGPS Test/RF InstallRotory/GPS Wiring