production on kisaan flour mill, jammu

7/22/2019 production on kisaan flour mill, jammu

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PROJECT REPORT

ON

KISSAN FLOUR MILL

JAMMU (J&K)


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ACKNOWLEDGEMENT

We would like to first of all give our heartiest gratitude and

sincere thanks to Prof. Sanjay Mishra for assigning us this

interesting project and providing us all the valuable information

necessary fpor the success of our project. We are thankful to Mr.

Nagar Singh owner of M/S. Kissan Flour Mill, and his sub

ordinates for helping and guiding us to draw particular idearegarding production of flour. Their kind cooperation and

helpfulness is highly appreciated. The group members expressed

satisfaction on the opportunity provided to visit the flour mill.

Lastly we would like to mention that , while we were preparing

our project , we came to know about many procedures involved in

the process of production of flour , at the same time it provided us

great enjoyment.


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PREFACE

Practical training is an important part of the theoretical studies.

It is of an immense importance in the field of management. It

offers the student to explore the valuable treasure of experience

and an exposure to real work culture followed by the industries

and thereby helping the students to bridge gap between the

theories explained in the books and their practical

implementations. Training plays an important role in future

building of an individual so that he/she can better understand the

real world in which he has to work in future. The theory greatly

enhance our knowledge and provide opportunities to blend

theoretical with the practical knowledge where trainees get

familiar with certain aspects of industries, like shop

floor management, production process and industrial relations. I

feel proud to get myself trained at Kissan flour mill (jammu). I

availed this opportunity in a very satisfactory manner and have

tried to cover each and every aspect that I came across during my

training period.


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CONTENTS

INTRODUCTION

PROMOTER AND MANAGEMENTMARKET AND DEMAND

BRIEF PARTICULARS OF PROJECT


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.

INTRODUCTION

M/S New Kissan Flour Mills, Jammu ,a partnership firm of Ch.

Nagar Singh , Ch.Jagar Singh , Ch. Ram Paul and Ch. Jatinder

Singh, Ch. Balbir Singh , Ch. Rakesh Singh , Smt. Shobha Rani,

Smt. Bimla Devi , proposes to set up a roller flour mill in the

small scale sector for manufacturing of wheat products viz.

Maida , Atta , Suji and Wheat Bran with an installed capacity of30000 mts. Per annum based on 3 shifts and 300 working days.

The unit is proposed to be located at Deeli , Bye Pass National

Highway , Jammu. The unit is provisionally registered with

General Manager , District Industries Centre , Jammu . The

promoters have that much of land at proposed site which is

sufficient for the level of activities envisaged in the project report

. The proposed site at Deeli , Bye Pass Road is linked with otherparts of state and other infrastructural facilities are available

easily.

Wheat products form an important staple food for population in

state.Demand for these productsis mainly dependened upon the

increase in population and the tourists inflow into the state.Further there is good demand for wheat products from armed


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and paramilitary forces. The demand for the product is

reccuring and is likely to rise in the near future in view of the

increase in the population and the tourist inflow in the state.

At the request of M/S New Kissan Flour Mills , Jammu ,( J&k )

Industial and Technical Consultancy Organisation Ltd. Jammu

has taken up the task of prepration of Techno- Economic

feasibility Report for the proposed project. The report includes

inter-alia , details regarding background of the promoters ,

Markrting , Technical and Financial aspects of the project. Thereport is based on the information furnisher by the Promoters

and gathered by the Consultants from other source.

PROMOTERS AND MANAGEMENT

PROMOTERS

As already stated M/S New Kissan Flour Mills, promoted as a

partenership firm , proposes to set up a unit at Deeli , Bye Pass


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National Highway , Jammu in the small scale sector for

manufacture of wheat products. The bio-date of the promoters

are given below :-

Ch. Nagar Singh ,aged 50 years, S/O Ch. KOULa Ram , resident

of 33 A/D Gandhi Nagar , Jammu is a leading industrialist of the

state and FCI Carriage Contractor as well as Civil Contractor.

He is one of the partners of M/S Kissan Flour Mills , Jammu.

Ch. Jagar Singh aged 52 years, S/O Ch. Koula Ram resident of

Satwari is also a leading industrialist and civil Contractor is one

of the partners of Flour Mills.

Ch.Ram Paul aged 44 years, S/O Ch.Kanshi Ram, resident of

Satwari is a transporter and Civil Contractor is one of thepartners of mills.

Ch.Jatinder Singh aged 23 years, S/O Ch.Nagar Singh, is a

resident of 33A/D Gandhi Nagar,is one of the partners of the

Kissan Flour Mills.

Ch.Balbir Singh aged 22 years , S/O Ch.Jagar Singh, resident of

Satwari is also one of the partners of the Flour Mills.

Ch. Rakesh Singh aged 40 years, S/O Ch.Koula Ram, resident of

Satwari has got 4 years working experience in managing roller

flour mill.


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Smt. Shobha Rani and Bimla Devi, W/O Ch. Nagar Singh and Ch.

Jagar Singh are also one of the partners of the Kissan Flour Mills.

MANAGEMENT

M/s New Kissan Flour Mills , Deeli, Bye Pass National Highway ,

Jammu is a partenership firm. The promoters are not expected to

face any difficulty in running it successfully. The organisational

structure of the unit is considered reasonable.

The analysis of balance sheets of M/S Kissan Flour Mills is given

below :-

YEAR 2001-02 2002-03 2003-04

Capital 29254112.49 49460730.18 63649010.56

Fixed

Assets

10443502.13 8861579.07 6257950.46

Current

Assets

30193811.27 40829502.11 58919818.07

CurrentLiabilities 11383200.91 230351.00 1528757.97

Term Loan 0.00 0.00 0.00

Sales 190528551.00 250742254.82 236943940.00

Gross

Profit

30865625.26 44369418.80 35541591.00

Net 25162102.46 37499617.69 29136280.38


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MARKET AND DEMAND

PRODUCT

The proposed plant would process wheat to produce variouswheat products namely maida, atta, suji.

Consumption Pattern Of Wheat Products In Jammu

Sector Total

population

Average Per

CapitaConsumption

Total

Consumption(lakh tonnes)

Household 43.95 7.00kg 3.70

Tourists 50.00 1.10kg 0.055

Industrial

consumer

0.49

Para

military

0.19

4.49

Demand Projection Of Jammu Region

Sector Growth 2005 2006 2007 2008

Household - 4.81 4.95 5.05 5.24

Tourist - 0.22 0.25 0.28 0.31

Industry - 0.53 0.57 0.64 0.69


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Army - 0.19 0.19 0.19 0.19

5.75 5.96 6.20 6.43

Supply Position

In jammu region , presently, there are 20 flour mills.The total

installed capacity of mills under operation is 5.40 lakh tonnes per

annum. The mills are operating at different capacity levels and

total output is of 3.15 lakh tonnes

Total Miling Capacity And Production

1.Miling capacity of 28 mills already in operation

Jammu + Kathua + Udhampur : 1880 tonnes/day

Average capacity utilization : 65%

Installed capacity : 6.6 lakh tonnes

Total annum production : 4.27 lakh tonnes

Segmentwise supply gap of Jammu Region


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Year Demand Production imbalance

2005 5.75 4.08 1.67

2006 5.96 4.08 1.88

2007 6.20 4.08 2.12

2008 6.43 4.08 2.35

BRIEF PARTICULARS OF THE PRODUCT

Project

The project relates to setting up of unit at Deeli, Bye Pass

National Highway,Jammu fo manufacturing of wheat products

VIZ. Atta , maida, suji and wheat bran.

Capacity And Production Programme

Based on plant and machinery proposed to be installed, the

installed capacity is calculated as:-

1.Capacity per day

a.Flour Products 100 tons

2.No.of shifts per day 3 shifts

3.No.of working days/annum 300 days

4.Installed capacity per annum

a.Flour products 100*300=30000tons

PRODUCT MIX


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Keeping in view the trend and eating habits of local population as

well as past consumotion trend , the following product mix of

production of 30000 tons for various wheat products have been

assumed:-

ITEM %SHARE QUANTITY

Atta 33 9900 mt

Maida 40 12000 mt

Suji 2 600 mt

Bran 25 7500 mt

Total 100 30000 mt

The above product mix is only indicative and can be

changed with same set of plant and machinery as per

changes in market conditions from time to time.

LOCATION AND SITE DEVELOPMENT

The unit is proposed to be located at Deeli, Jammu. The

piece of land measuring 7 kanals 6 marlas is sufficient for

the level of activities envisaged in the project report. At

the proposed site all infrastructural facilities like water

and metalled road for transportation are expected to be

available. The site is around 9 km from Jammu.For

security reasons 6high and770 rft.long boundary wall is

provided.

FACTORY AND NON FACTORY CIVIL

STRUCTURES

Covered Area(sq.ft)

1.Flour Mill 16200

2.Finished Goods Godown 2820


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3.Raw Material Godown 3620

4.Laboratory Section 1440

PLANT AND MACHINERY

CLEANING SECTION

Drum sieve with gear and motor Dry dtoner double deck Separators with motor Intensive dampner Barley cylinder Cyclones with air lock

MILLING SECTION

Plansifters Purifiers double deck Bran finisher Fan purifiers Magnets jet filters

MISC. SECTION

Conveying equipment elevator Spouting exhaust for cleaning milling


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Automatic grinding system Pulleys , vbelts Gear boxes Electric motors

ENERGY CONSERVATION

Cleaning

(Manual or modified cleaner)

Destoner

Conditioner with water storage tank (Water added @ 2-3%)

Huller (For removal of bran(polishing) Bran(5-7 %)

Plate Mill (For grinding polished wheat)

Sifter


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BakeryFlour fine atta plate Mill

Bran(animal feed) For regrinding------

Chapatti atta(50-

65%)

MANUFACTURING PROCESS

Cleaning of wheat

The wheat after it is received from godown is passed through

separators with sieves , washer, magnetic separators and air

resistence to remove foreign materials such as dust , stone pieces,

etc.. Then the wheat is washed to remove any dirt and moisture is

checked and regulated by addition or removal of water to make it

ready for milling.

Milling of wheat

The process of miling begins with the break system by rolling

mills in stages. After each break the released end product is

graded depending upon the size.The bran particulars are

removed by purifiers which are clothed with silk bolting cloth and

used for floor dressing. The products are packed in gunny bags ,

weighed and stored in godown for despatch.

Quality control


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The concern proposes to manufacture wheat products as

quality products for which provision of laboratory and

testing equipment have been proposed.To manage the

laboratory , a qualified person will be appointed for

quality checking of products.

Raw material and packaging materials

Wheat is the main raw material for producing maida , atta

, suji and wheat bran. Wheat is available from Food

Corporation of India from godowns.Atta, maida and suji

will be sold in gunny bags received along with

wheat.Wheat bran will be sold in 40 kg gunny bags and

the cost of same is included in the cost of raw

materials.However for calculating the profitability

estimates, atta is considered to be sold in 100 kgs gunny

bags.The unit is not likely to face any difficulty in

procuring the requisite quantity of raw material and

packaging material as per capacity.

TRANSPORT

. The proposed location at Deeli, Bye Pass National

Highway, Jammu is well connected by metalled road.

Thus the unit is not likely to face any difficulty on account

of transportation of raw material and finished goods.


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Utilities

a.Power

The total connected load for the smooth operation of unit

has been estimated at 495 hp including lighting load. The

unit shall be installing 500 kva diesel generating set to met

the power requirement in case of breakdown.

b.Water

The daily requirement of water is estimated at 10 kl. The

water will be available from own tube well. Necessary

provision for storage of water, water pumps and water

supply has been made in report.

Effluent

The milling of wheat in plant will be carried out in a closecircuit grinding and there is no significant wasteage .

Negligible quantity of refractions like husk , wheat dust ,

kokkal etc.are separated prior to milling. In milling

section fine dust particles in the form of atta are collected

through separators in filters. In the milling section , dust

collectors are proposed to be installed to collect any dust

emitted during grinding , conveying and polishing


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operations. There are no liquid effluents as small quantity

of water is used in bins. There is nogeneration of gaseous

effluents in the process and the operations of the unit are

considered pollution free and whatever little wasteage is

generated would be collected in filters and such materials

have good economic value. So the unit is free from

pollution.

Manpower

To run the unit smoothly and to realise the production

capacity , the unit would require a total manpower of 40

persons of different categories. The details of salary/

wages proposed to be paid to each category together wih

annual salary. The manufacture of atta , maida , suji and

wheat bran is well established in the state and no difficulty

is envisaged in getting the skilled manpower.


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MACHINERY USED IN PRODUCTION

PROCESS

1. DRUM SIEVE

2.VIBRE PURIFIER


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5.PLANT SHIFTER

production on kisaan flour mill, jammu

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