Production Finishing Technologies - 2010 Product Catalog

Solutions since 1929

FINISHING LINES FOR WOOD, PLASTIC, GLASS

AND METALCURINGPRINTINGSPRAYING COATINGSANDING

2 PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

TABLE OF CONTENTSPRODUCTION SYSTEMS, INC. 4BARBERÁN S.A. 5CAPABILITIES 6SANDINg - BRUSh SANDERS 8 Top Sanding perfecTion BBdd 9 excel 2B 10 excel 4B 11 perfecTion dd 12 perfecTion 4dB 13 infiniTy 2 14 VicTory linear Sander 15 VerTical Sanding perfecTion VerTical VS dd 16 BoTTom Sanding perfecTion U2B 17 perfecTion UBBdd 18 SANDINg - BELT SANDERS by Viet Italia 19 S219 20 S1 21 S2 22 S3 23 S3 BoTTom 24 S3 nexT 25 S4 26 SpinBrUSH 27 conTrol panelS 27ROTARY SPRAY 28 roTary B4 & B8 30STAIN WIPINg 36 iBx 36 ROLL COATINg 37 lp, lpd 38 BrB roll coaTer 40 BrB-2 TWo Head roll coaTer 42 Brf reVerSe roll coaTer 44 mer filler applicaTion macHine 45 mer-p HeaVy dUTy filler applicaTion macHine 46 Brn-p HeaVy dUTy roll coaTer 47CURTAIN COATERS 48 Bl 50 Bld 51

3MACHINERY FOR FINISHING SYSTEMSToll Free: 866-209-1241 Internet: www.productionsystems-usa.com

PRODUCTION SYSTEMS, INC.

BARBERÁN, S.A.

TABLE OF CONTENTS, CONTINUEDDRYINg TUNNELS 52 pre –HeaTing UniTS 53 irK 53 ir 53 irc 53 VerTical drying SySTemS 53 SV 53 Tc 53 mmc 53 TSp JeTTed HoT air drying TUnnel 54 TeV loW VelociTy laminar floW flaSH off TUnnel 55 TSl mediUm VelociTy laminar air floW flaSH off TUnnel 55 TST JeTTed HoT air drying oVen 56 ecoVap 57 opTioVen© 58UV CURINg 60 Tl 60 HoK-e 61 HoK-ef 61 HoK 62 HoK-x 63hOT COATINg 64 men-H 64 BcH 65 TcH 65PRINTINg 66 BiJ 68 pm 70 pm-r 70 pml 71 pml-r 71


prodUcTion SySTemS, inc.

production Systems, inc. emerged in 1973 as a sister company to air power, inc., a finishing technology distributor founded in 1967 by mr. William a. Ball. production Systems provides innovative custom finishing solutions for wood, plastic, and metal products. located in High point north carolina, we are in the second generation of family ownership and management.

as a leading designer, manufacturer, and installer of complete finishing systems, production Systems has become a trusted leader offering innovative solutions, exceptional service and technical knowledge.

We supply the following types of finishing equipment:• conveyors (in - floor, overhead, chain on edge, spindle, & flatline)• Spray booths (to custom specifications)• ovens (gas, steam, catalytic & infrared)• air replacement systems (air make-up)• pump rooms, paint kitchens, and circulating systems• robots, reciprocators and gun movers• electrostatic coating systems• Bulk storage tanks and paint agitators• in-house Ul 508a control panel fabrication & custom integrated controls our coatings application lab located in High point is designed to conduct various forms of testing and research. Whether your company wants to validate the performance of a specific piece of coating equipment, or simply needs outside confirmation of a proof-of-concept test, the lab can help. We have a wide range of coating equipment that can be used to assist with specific product selection or complete project solutions.

The combinations of service available from production Systems ensure our clients the full benefit of our experience and reliability without the need for multiple finishing solution providers.



BARBERÁN, S.A. BarBerÁn S.a.

Barberán, S.a. is an established well known Spanish company that manufactures an extensive line of machinery, mainly dedicated to the wood products industry. We export our machines to five continents, striving to ensure excellent service to our customers around the globe.

founded by mr. Juan Barberán Borraz in 1929 as a small metal workshop in castelldefels (Barcelona), we remain a family owned business. The close relationship with more than 200 craftsmen at three manufacturing and distribution facilities helps each associate to share a common goal. our quality processes were certified in 1995 through aenor (Spanish association for normalization and certification) and iQnet (international certification network), today’s european standards iSo9001: 2000. This guarantees better reliability and performance in our fabrication, distribution and service departments.

our spray lab in castelldefels is capable of running any production demonstration. in addition, production Systems, our USa partner in High point, has the capability to perform many spray and roll coat tests for most production needs.

Barberán’s continuous technology improvement provides a constant flow of innovative machinery designs. We strive to help our customers respond to new trends with “world class” manufacturing facilities and product quality.


from concept to reality, production systems, inc. engineering department can create solutions to fit your fluid & material handling needs.

• chain-on-end• flat line• in-floor• inverted track• on-floor• overhead• color change systems• fluid pumping & distribution systems

capaBiliTieS

manual sanding booth with non-marring backer conveyor.

robotic spraying and dispensing.

overhead enclosed track conveyor system.

Ul508a control panel with touch screen plc.



BARBERÁN, S.A. BARBERÁN, S.A. BARBERÁN, S.A.

direct fi red gas, infrared and UV ovens.

Backer conveyor to facilitate stain wiping.

Bulk storage, stain mix, and pump room with material delivery lines.

Spray booths, fl uid delivery and manual application equipment.Hang line

color

change

System


macHine HigHligHTS• plc touch screen controls with memory to store up to 25 preset "programs". • electronic belt speed control and vacuum hold down belt.• independent speed control of drums and discs rotation speeds. • independent height adjustments of drums, discs, hold down rollers, and

panel cleaning station. • easy change abrasive system. • integrated panel cleaning station.



BARBERÁN, S.A.Sanding - Brush Sanders

Top Sandingperfection BBddThe perfection BBdd is the "perfect" brush sander for raised panel doors, face fra-mes, drawer fronts, sheet goods, and much more. it has an effective sanding width of 39" or 53". it features the patented combination of top sanding drums and osci-llating, spinning sanding discs. This combination can handle both whitewood and sealer sanding. The end user can dramatically increase production and decrease labor with just one brush sander.

The work pieces first pass under two large counter rotating spiral drums and then under eleven rotating discs. The sanding discs are mounted on a disc station that oscillates right to left at an adjustable rate. The drums sand with the grain. The rota-ting discs basically sand across the grain and are able to get deep into the profiles of raised panel doors. every point of the work piece is sanded from all angles and directions. as a result, the work piece is sanded uniformly across its entire surface.

This combination of oscillating discs and drums will give you a perfect edge-break for whitewood sanding and allows for effective sealer sanding with no burn through.


Sanding - Brush Sanders

Top Sandingexcel 2BThe excel 2B top brush sander is designed to denib or lightly sand sheet stock, flooring, flush doors, and flat work pieces. it has an effective sanding width of 39" or 53".

macHine HigHligHTS• plc touch screen controls with memory to store up to 25 preset "programs". • electronic belt speed control and vacuum hold down belt.• independent speed control of drums rotation speeds. • independent height adjustments of drums.• easy change abrasive system. • integrated panel cleaning station.



BARBERÁN, S.A.

excel 4BThe excel 4B (4) - top brush sander is engineered to denib or lightly sand sheet stock, flooring, flush doors, and flat work pieces. it has an effective sanding witdth of 39" or 53". With its four sanding drums it has a faster feed rate or can sand more aggressively when compared to the excel 2B model.

macHine HigHligHTS• plc touch screen controls with memory to store up to 25 preset "programs". • electronic belt speed control and vacuum hold down belt.• independent speed control of drums rotation speeds. • independent height adjustments of drums.• easy change abrasive system. • optional panel cleaning station.



Top Sandingperfection dd

macHine HigHligHTS• plc touch screen controls with memory to store up to 25 preset "programs". • electronic belt speed control and vacuum hold down belt.• independent speed control of drums rotation speeds. • independent height adjustments of drums.• easy change abrasive system. • optional panel cleaning station.

The perfection dd is designed for raised panel doors, face frames, drawer fronts, sheet goods, and much more. it has an effective sanding width of 39" or 53". it is equipped with 11 oscillating, spinning sanding discs and an optional integrated panel cleaning station. it can operate as a stand alone machine or can be inte-grated with another sander to improve the sanding process.



BARBERÁN, S.A.

perfection 4dBThe perfection 4dB is designed for raised panel doors, face frames, drawer fronts, sheet goods, and much more. it has an effective sanding width of 39" or 53". it is equipped with two stations of 11 oscillating, spinning sanding discs followed by one drum sander and an integrated panel cleaning station. if you have a wide belt sander that can sand the styles and rails adequately, the 4dB can be integrated with it to become a complete sanding system for recessed doors and improve the entire sandng process.

macHine HigHligHTS• plc touch screen controls with memory to store up to 25 preset "programs". • electronic belt speed control and vacuum hold down belt.• independent speed control of drums and discs rotation speeds. • independent height adjustments of drums, discs, hold down rollers, and panel cleaning station.• easy change abrasive system.• integrated panel cleaning station.



Top Sandinginfinity 2The infinity 2 is engineered to sand sheet goods, flush doos, flooring, and much more. it has an effective sanding width of 23", 39",or 53" and is equipped with two sanding drums. Brush height, conveyor speed, and brush rotation speed is adjusted manually.

macHine HigHligHTS• manual speed control of drum rotation and conveyor.• manual height adjustments of drums and hold down rollers.• easy change abrasive system.



BARBERÁN, S.A.

Victory linear Sander 2T-1r-1lThe Victory linear sander was conceived to efficiently sand linear stock and moldings. The standard configuration is 2-Top Heads / 1-right Head / 1-left Head. it can also be outfitted with bottom sanding heads for 360° sanding. Higher feed through speeds can be achieved by adding more sanding heads to the top, bottom or sides. Brush pitch, brush pressure, brush rotation, and rotation speed is adjusted manually.

macHine HigHligHTS• manual speed control of drum rotation and conveyor.• manual adjustment of brush pitch and brush pressure.• easy change abrasive system.



VerTical Sandingperfection Vertical VS ddThe Vertical perfection dd is designed to sand parts that are hung on an overhead con-veyor system.* it will sand raised panel doors, face frames, drawer fronts, sheet goods, and much more. it has an effective sanding height of 39", 53" or 78". it is equipped with a vacuum hold backer belt and has 9, 11 or 17 oscillating, spinning sanding discs correspon-ding to the vertical sanding width. it has an optional integrated panel cleaning station. it can operate as a stand alone machine or can be integrated into an overhead conveyor system.

macHine HigHligHTS• plc touch screen controls with memory to store up to 25 preset "programs". • electronic belt speed control and vacuum hold down belt.• independent speed control of discs rotation speeds. • independent height adjustments of discs.• easy change abrasive system.• optional panel cleaning station.

* may require special heavy duty hanger brackets.



BARBERÁN, S.A.

BoTTom Sandingperfection U2BThe perfection U2B bottom brush sander is designed to denib or lightly sand the bottom side of sheet stock, flooring, flush doors, and flat work pieces. it has en effective san-ding width of 39" or 53". it can be used as a stand alone machine or can be integra-ted with a top sander to be able to sand the top and bottom in one pass.

macHine HigHligHTS• plc touch screen controls with memory to store up to 25 preset "programs". • electronic belt speed control.• independent speed control of drums rotation speeds. • independent height adjustments of drums.• easy change abrasive system.



perfection UBBddThe perfection UBBdd is the "perfect" brush sander to sand the bottom side of raised panel doors, face frames, drawer fronts, sheet goods, and much more. it has an effective san-ding width of 39" or 53". it features the patented combination of bottom sanding drums and oscillating, spinning sanding discs. This combination can handle both whitewood and sealer sanding. The end user can dramatically increase production and decrease labor with just one brush sander.

This combination of oscillating discs and drums will give you a perfect edge-break for whitewood sanding and allows for effective sealer sanding with no burn through. it can be used as a stand alone machine or can be integrated with a top sander to be able to sand the top and bottom in one pass.

macHine HigHligHTS• plc touch screen controls with memory to store up to 25 preset "programs". • electronic belt speed control and vacuum hold down belt.• independent speed control of drums and discs rotation speeds. • independent height adjustments of drums, discs, hold down rollers, and panel cleaning station.• easy change abrasive system.• integrated panel cleaning station.

BoTTom Sanding



BARBERÁN, S.A.

Viet was founded in 1953 by ettore Vichi and is now in its third generation of fa-mily management. Viet has been the world leader in sanding technology since 1970. it was the first company to develop the “drum” sanding technology.

Viet offers a full range of machinery. The machinery line starts with the introduc-tory S219 38” wide machine and evolves to the S4 53” and the S3 next 63” wide machines.

each sanding machine frame style is fully customizable with different sanding head modules and accessories. The touch pad control panel allows easy operation the sanding process. The touch screen control offers fully automatic control for height adjustment and the operational parameters of each sanding, brushing, or panel cleaning module.

each model comes equipped with hold down rollers and an optional vacuum conveyor bed.

BelT SanderS by Viet italia

CONTROLS OFFERED:• ScS touch pad for complete machine management• ipS compact 8.5” touch screen for automatic machine management up to 4 modules

• ipc 15” touch screen for automatic machine management with interactive icons

SANDINg MODULES AVAILABLE:• drum sanding for leveling and calibrating the surface• Segmented pad platen for fine sanding• Segmented pad with chevron belt for finish sanding• compact cross belt for polish sanding• cross belt for fine polish sanding• Spiral brush sanding drum for denibbing• Spin brushes for denibbing and brush sanding• Scotch Brite head for fine sanding, denibbing, and polishing

ACCESSORIES:• panel cleaning brush• linear blower panel cleaner• rotating blower panel cleaner• anti Static blower bar


Working width 38"

Sanding belt dimensions 75" x 40"

infeed speed 14.7 - 29.5 f/min.

infeed motor 0.5/0.9 Hp (0.35/0.65KW)

Working table height Tf H29.13" - 35.43"

Working height 0.11" - 6.29"

Belt motor 15 Hp (11 KW) - 25 Hp (18.5 KW)

Sanding - Belt Sanders by Viet italia

economy entry level machine



BARBERÁN, S.A.

Working width 43" 53"Sanding belt dimensions 86.6" x 44.5" 86.6" x 54.3" 103" x 44.5" 103" x 44.5"infeed speed 9.8 - 52.5 f/min.infeed motor 2 Hp (1.5 KW) - 3 Hp (2.2 KW)Working table height Tm H29.13" / Tf H29.13" - 35.43"

Working height 0.11" - 6.29"Belt motor 15 Hp (11 KW) - 25 Hp (18.5 KW)

panel cleaning brush

rotating blower

linear blower

anti static bar

drum

pad

Kombi KrT

Kombi Krr

Vacuum table


Working width 43" 53"Sanding belt dimensions 86.6" x 44.5" 86.6" x 54.3" 103" x 44.5" 103" x 44.5"infeed speed 9.8 - 52.5 f/min.infeed motor 2 Hp (1.5 KW) - 3 Hp (2.2 KW)Working table height Tm H29.13" - 35.43"Working height 0.11" - 6.29"Belt motor 15 Hp (11 KW) - 25 Hp (18.5 KW)


rotating blower

linear blower

anti static bar

drum

pad

Kombi KrT

compact cross belt

Vacuum table




BARBERÁN, S.A.

Working width 43" 53"

Sanding belt dimensions 103" x 44.5" 103" x 44.5"


infeed motor 3 Hp (2.2 KW) - 4 Hp (3 KW)

Working table height Tm 29.13" - 35.43"

Working height Tm 0.11" - 7.87" / Tf 0.11" - 6.29"

Belt motor 15 Hp (11 KW) - 50 Hp (40 KW)


rotating blower

linear blower

anti static bar

drum

pad

Kombi KrT

Spin brush

Hpg Brush Sander

compact cross belt

cross belt

Vacuum table





infeed motor 4 Hp (3 KW) - 15 Hp (11 KW)

Working table height Tm H29.13"




drum

pad

Unit Hpg




BARBERÁN, S.A.








panel cleaning bruch

rotating blower

linear blower

anti static bar

drum

pad

Superfinitore

Spin brush

Hpg Brush Sander

compact cross belt

cross belt

Vacuum table


Working width 53"

Sanding belt dimensions 128" x 54"







rotating blower

linear blower

anti static bar

drum

pad

Superfinitore

Spin brush

Hpg Brush Sander

compact cross belt

cross belt

Vacuum table




BARBERÁN, S.A.

Hpg Brush Sander

compact cross belt

cross belt

Vacuum table


number of spin brushes 11 13

infeed speed 13 - 62.3 f/min.

infeed motor 3 Hp (2.2 KW)



Belt motor 5.5 Hp (4 KW)

SCSThe ScS push button control panel allows the complete management of the machine including the addi-tional accessories. The ScS push button system is the ideal solution for easy machine operation even if equipped with an electronic pad.

IPC COMPACT 8.5"The compacT touch screen control panel allows for the complete ma-nagement of the machine including additional accessories. it can opera-te up to four modules. The interac-tive graphics allow for simple usage and can handle almost all of the machine's modular configurations.

IPC CONTROL 15"The ipc 15" touch screen offers maximum machine operation. The system can control all HW and SW functions of the machine through interactive icons on the screen. it assures fast regulation of the machi-ne paramters and easy operator interface.

CONTROL PANELS


roTary Spray rotary Spray machinesB4 (4) arm model - max speed 20 ft./min.B8 (8) arm model - max speed 60 ft./min.



BARBERÁN, S.A.

ROTARY SPRAY TEChNOLOgY AT ITS BESTpatented push-pull Spray gun SystemUpgrade at any time.rotary spray system with automatic gun tracking.


Stand alone machines to complete finishing System Solutions

roTary B4 & B8

rotary automatic Spray machinerotary automatic Spray machine

automatic product change Systems available.



BARBERÁN, S.A.

B4 B8

The introductory model, B4, is equipped with four arms, two fluid circuits, four guns per circuit. maximum production speed is 20 ft./min.

The B4 spray machine can be retrofit at any time into a B8 unit. advantages of the B8 are:• Higher production speeds up

to 60 ft./min.• improved spray stain

appearance.• Up to four independent fluid

circuits without additional equipment.

automatic spray gun tracking along with spray tip distance to the part is our key to success. These two factors along with narrower fan patterns account for reduced overspray in the spray cabin. you get more coating on the part and less on the belt or in the air. you will get a high quality uniform finish and better edge coverage. delivers the best actual application efficiency (up to 27% better) when compared to reciprocating machines.

80” 50

”

45º

after the part detector "reads" the size, shape, and its position on the conveyor belt the real time, multifunction plc control system automatically monitors belt speed and carousel rotation speed. The plc will then fire the spray guns when they are only over a part.

X

Z

Y

Z

Y

Z

YZ

Y

XX

X


STainleSS STeel SegmenTed conVeyor BelTThe conveyor is comprised of nine stainless steel bands with a width of 63". The segmented design assures the most effi cient airfl ow through the spray cabin. The conveyor is easy to clean and maintain. it is impervious to all coatings. The stainless steel bands will outlast conventional wide belts.

VerTical air floW

cardBoard filTer

parT

cleaned air 95%

TrUe doWndrafT Spray caBinThe segmented conveyor allows for the most effi cient air-fl ow through the machine. exhausted air volume is only 5,000 cfm. Up to 95% of the solid particulate matter is effi ciently captured in the accordion fi lter media. an op-tional water wash fi ltration system can improve the fi nal air fi ltration to up to 99%.

THe conVeyor

parT deTecTionWorking with the real time multifunction plc, the 189 "send/receive" cells on the part detection device reads the size, shape and the part's position on the conveyor belt. The plc then fi res the spray guns only when they are over the parts. The overspray pattern is adjustable. coating savings is realized when the overspray pattern is set to minimum.

roTary B4 & B8



BARBERÁN, S.A.

The secret to our success!The rotation speed of the rotary carousel is virtually limitless. This allows for the fastest possible production speeds (up to 60 ft./min.) without sacrifi cing quality. The automatic spray gun positioning system maintains a spray gun fan pattern overlap that optimizes color consistency. This ensures perfect uniform streak-free coverage along with the best edge coverage. The life of the fl uid distributor has been increased due to our improved design and its vibration free movement.

conVeyor cleaning SySTemequipped with a solvent circulating pump, simple scouring pads and squeegees, the conveyor bands are effectively cleaned on every revolution. The assembly pulls out for easy maintenance.

exHaUST air cleaningas a condition of the effi cient air fl ow through the spray cabin, the exhaust only consumes 5,000 cfm of air. more fi ltration area allows for less changeover and lower maintenance costs.

coaTing recoVery SySTemThe simple and low maintenance mechanism recovers what little coating overspray is deposited onto the conveyor bands. it pulls out for easy maintenance. reusing the recovered coating can reduce your operating costs.

THe caroUSel.


118”

31”

21”

86”

36”

125”

188”

31”

22”x 17”

42”

10”

86” 13

8”

51”

94”

roTary B4 & B8

Why our ROTARY spray machine is superior to all other spray systems:• The spray gun tips are closer to the parts being sprayed.• narrowest spray pattern overlap (below 2").• most uniform coating application and best edge coverage.• no streaking even with dark colored spray stains.• less overspray = lower maintenance costs.• Best actual application efficiency (up to 27%) -- better than

reciprocating machines.• easier to maintain.



BARBERÁN, S.A.

new generation rotary edge Spraying

pUSH-pUll® system

patent no. p-200700800

Top view of an edge spraying process

infeed spraying zoneoutfeed spraying zone

+

+


IBX-1

IBX-2

IBX-3

+BRB-T

BRB-TC

Stain Wiping BrushiBxautomatic stain wiping brushes are designed to wipe spray stain into the grain of fl at parts as well as raised panels and face frames. it is available in 1, 2, and 3 brush confi gurations. The brushes can be angled in order to wipe edges and down into recessed areas. The brushes are mounted on quick change frames that can be replaced within minutes. The non-slip or optional vacuum belt conveyor is equipped with a variable speed gear motor.

STain Wiping



BARBERÁN, S.A.roll coaTingall of our roll coating machines come equipped with our exclusive four post support system. This allows for stable support of the coating heads, more consistent coating thickness across the panel, and longer machine life.


lp, lpd

lp

Self SUpporTing panel cleaning macHine

This machine is designed to brush clean fl at panels prior to coating. it can be equipped with top and bottom brushes. each brush is equipped with an exhaust hood to effectively remove dust. This machine also includes a roller conveyor.

26”

34” -

35” 51

” - 5

5”

D EA m

ax

B

C

ØG



BARBERÁN, S.A.

lpd

C

34” -

35”

48”

D EA m

ax

B

C

ØG

Mod. D in E inkW

APROX barØG Vft/minKg

APROX

616-98400.08-4300

BRB-600BRB-800BRB-1100BRB-1400BRB-1600BRB-1800BRB-P-2000BRB-P-2400

2129405260687692

2129405260687692

8896107120127135152168

930980108011801280138014801580

10

12

7

9.5

3

4

C inBminA in maxF

Ø SH

Mod. D in E inkW

APROX barØG V ft/minKg

APROX

616-98400.04-430010 7

C inBminAin maxF

Ø SH

3

12 10 4

2129405260687692

8896107120127135152168

19602.0102.1102.2102.3102.4102.5102.610

600800110014001600180020002400

BRB-2BRB-2-RRBRB-2-L-RRBRB-2-T

2129405260687692

616-980.04-4300 10 7 3

29415260

96107120127

2.0102.1102.210 2.310

800110014001600

29415260

BRN-2BRN-2-RR

40

Mod. D in E inkW


APROX

616-98400.1-4300

BRF-600BRF-800BRF-1100BRF-1400BRF-1600BRF-1800BRF-P-2000BRF-P-2400

2129405260687692

2129405260687692

8896107120127135152168

17201810195021002250240025502700

10

12

7

10

3

4

C inBminAin maxF

Ø SH

Mod. D in E inkW


APROX

616-98400.1-4300

2129405260

8896107120127

17201810195021002250

10 7

C inBminAin maxF

Ø SH

MER-BMER-N

2,59.5 2x6

ØH ØI600800110014001600

2129405260

Mod. D inkW


APROX

616-98400.1-4300

76925260687692

76925260687692

2960342022802320236048905000

12 10

C inBminAin maxF

Ø SHBRN-P-2000BRN-P-2400MER-P-1400MER-P-1600MER-P-1800MER-P-2000MER-P-2400

3,1

2,5

3,5

12

ØH

Mod. C in F inkW

APROXExhaustion

ft 3/hKg

APROX

LP-600LP-800LP-1100LP-1400LP-1600LP-1800LP-2000LP-2200LP-P-2400LP-P-2600

0.1-4

0.2-3

300

600

71

98

4X6

4X8

227000

35300016-98

1,5

7

0.2-3

0.2-3

300

600

71

98

6x6

6x8

339000

594000

2,6

3,4

7,7

6

300350450650750850950105011501250

LPD-600LPD-800LPD-1100LPD-1400LPD-1600LPD-1800LPD-2000LPD-2200LPD-P-2400LPD-P-2600

500620740980110012201420162018202100

Bmin

233042546270788693101233042546270788693101

Ain max øG V ft/min barE in

455264768492100108115123

455264768492100108115123

D in

243143556371798795102

243143556371798795102


C

A max

gF

D

BRB

Mod. D in E inkW


APROX

616-98400.08-4300


2129405260687692

2129405260687692

8896

107120127135152168

930980108011801280138014801580

10

12

7

9.5

3

4

C inBminA in maxF

Ø SH

Mod. D in E inkW


APROX

616-98400.04-430010 7

C inBminAin maxF

Ø SH

3

12 10 4

2129405260687692

8896

107120127135152168

19602.0102.1102.2102.3102.4102.5102.610

600800110014001600180020002400


2129405260687692

616-980.04-4300 10 7 3

29415260

96107120127

2.0102.1102.210 2.310

800110014001600

29415260

BRN-2BRN-2-RR

40

Mod. D in E inkW


APROX

616-98400.1-4300


2129405260687692

2129405260687692

8896

107120127135152168

17201810195021002250240025502700

10

12

7

10

3

4

C inBminAin maxF

Ø SH

Mod. D in E inkW


APROX

616-98400.1-4300

2129405260

8896

107120127

17201810195021002250

10 7

C inBminAin maxF

Ø SH

MER-BMER-N

2,59.5 2x6

ØH ØI600800110014001600

2129405260

Mod. D inkW


APROX

616-98400.1-4300

76925260687692

76925260687692

2960342022802320236048905000

12 10

C inBminAin maxF


3,1

2,5

3,5

12

ØH

Mod. C in F inkW

APROXExhaustion

ft 3/hKg

APROX


0.1-4

0.2-3

300

600

71

98

4X6

4X8

227000

35300016-98

1,5

7

0.2-3

0.2-3

300

600

71

98

6x6

6x8

339000

594000

2,6

3,4

7,7

6

300350450650750850950105011501250


500620740980110012201420162018202100

Bmin

233042546270788693101233042546270788693101


455264768492

100108115123

455264768492

100108115123

D in

243143556371798795

102

243143556371798795

102

D E

A m

ax

C

B

34”-

35”

69”

27”

35”

BrB

BRB

BRB-RR

BRB-T

BRN

BRN-RR

roll coaterThis machine is engineered to apply a variety of coatings such as stain, sealer, and topcoat. it is equipped with an application roller and chro-me covered dosing roller. The dosing roller can reverse its rotational direction to allow for higher coating gram weights to be applied.

The conveyor belt is composed of anti-static solvent resistant material. it is equipped with a variable speed drive and a self-centering device. roller conveyor is also available.



BARBERÁN, S.A.


Mod. D in E inkW


APROX

616-98400.08-4300


2129405260687692

2129405260687692

8896

107120127135152168

930980108011801280138014801580

10

12

7

9.5

3

4

C inBminA in maxF

Ø SH

Mod. D in E inkW


APROX

616-98400.04-430010 7

C inBminAin maxF

Ø SH

3

12 10 4

2129405260687692

8896

107120127135152168

19602.0102.1102.2102.3102.4102.5102.610

600800110014001600180020002400


2129405260687692

616-980.04-4300 10 7 3

29415260

96107120127

2.0102.1102.210 2.310

800110014001600

29415260

BRN-2BRN-2-RR

40

Mod. D in E inkW


APROX

616-98400.1-4300


2129405260687692

2129405260687692

8896

107120127135152168

17201810195021002250240025502700

10

12

7

10

3

4

C inBminAin maxF

Ø SH

Mod. D in E inkW


APROX

616-98400.1-4300

2129405260

8896

107120127

17201810195021002250

10 7

C inBminAin maxF

Ø SH

MER-BMER-N

2,59.5 2x6

ØH ØI600800110014001600

2129405260

Mod. D inkW


APROX

616-98400.1-4300

76925260687692

76925260687692

2960342022802320236048905000

12 10

C inBminAin maxF


3,1

2,5

3,5

12

ØH

Mod. C in F inkW

APROXExhaustion

ft 3/hKg

APROX


0.1-4

0.2-3

300

600

71

98

4X6

4X8

227000

35300016-98

1,5

7

0.2-3

0.2-3

300

600

71

98

6x6

6x8

339000

594000

2,6

3,4

7,7

6

300350450650750850950105011501250


500620740980110012201420162018202100

Bmin

233042546270788693101233042546270788693101


455264768492

100108115123

455264768492

100108115123

D in

243143556371798795

102

243143556371798795

102

C

A max

gF

gF

D

BRB-2

D E

A m

ax

C

B

34”-

35”

69”

27”

74”

BrB-2

BRB-2

BRB-2-RR

BRB-2-L-RR

BRB-2-T

BRN-2

BRN-2-RR

Two Head roll coaterThis machine is equipped with two coating heads on the same mainframe. The heads can be fi t with a combination of smooth and grooved (rill roller) application rollers. This machine is engineered to apply a variety of coatings such as stain, sealer and topcoat. each head is equipped with an application roller and chrome covered dosing roller. The dosing rollers can reverse rotational direction to allow for higher coating gram weights to be applied.




BARBERÁN, S.A.

4343MACHINERY FOR FINISHING SYSTEMSMACHINERY FOR FINISHING SYSTEMSToll Free: 866-209-1241 Internet: www.productionsystems-usa.comToll Free: 866-209-1241 Internet: www.productionsystems-usa.com

44 PRODUCTION SYSTEMS, INC. BARBERÁN, S.A. 4444 PRODUCTION SYSTEMS, INC. BARBERÁN, S.A. PRODUCTION SYSTEMS, INC. BARBERÁN, S.A.

gF

C

A max

F

D

g

BRF

D E

A m

ax

880-

900

1395

1775

C

B

712

Mod. D in E inkW


APROX

616-98400.08-4300


2129405260687692

2129405260687692

8896

107120127135152168

930980108011801280138014801580

10

12

7

9.5

3

4

C inBminA in maxF

Ø SH

Mod. D in E inkW


APROX

616-98400.04-430010 7

C inBminAin maxF

Ø SH

3

12 10 4

2129405260687692

8896

107120127135152168

19602.0102.1102.2102.3102.4102.5102.610

600800110014001600180020002400


2129405260687692

616-980.04-4300 10 7 3

29415260

96107120127

2.0102.1102.210 2.310

800110014001600

29415260

BRN-2BRN-2-RR

40

Mod. D in E inkW


APROX

616-98400.1-4300


2129405260687692

2129405260687692

8896

107120127135152168

17201810195021002250240025502700

10

12

7

10

3

4

C inBminAin maxF

Ø SH

Mod. D in E inkW


APROX

616-98400.1-4300

2129405260

8896

107120127

17201810195021002250

10 7

C inBminAin maxF

Ø SH

MER-BMER-N

2,59.5 2x6

ØH ØI600800110014001600

2129405260

Mod. D inkW


APROX

616-98400.1-4300

76925260687692

76925260687692

2960342022802320236048905000

12 10

C inBminAin maxF


3,1

2,5

3,5

12

ØH

Mod. C in F inkW

APROXExhaustion

ft 3/hKg

APROX


0.1-4

0.2-3

300

600

71

98

4X6

4X8

227000

35300016-98

1,5

7

0.2-3

0.2-3

300

600

71

98

6x6

6x8

339000

594000

2,6

3,4

7,7

6

300350450650750850950105011501250


500620740980110012201420162018202100

Bmin

233042546270788693101233042546270788693101


455264768492

100108115123

455264768492

100108115123

D in

243143556371798795

102

243143556371798795

102

BRF

BRF-N

reverse roll coater

Brf

This two head system is for the application of thick base coats or sealers. The fi rst head applies the coating usually with a forty shore (hard) rubber roller. When used in the reverse rotation mode, the second rubber roller head helps smooth out the coating. Both application heads are equipped with dosing rollers that can rotate in either direction. all of the rollers have variable speed gear motors with analog speed readouts.




BARBERÁN, S.A.Mod. D in E inkW


APROX

616-98400.08-4300


2129405260687692

2129405260687692

8896

107120127135152168

930980108011801280138014801580

10

12

7

9.5

3

4

C inBminA in maxF

Ø SH

Mod. D in E inkW


APROX

616-98400.04-430010 7

C inBminAin maxF

Ø SH

3

12 10 4

2129405260687692

8896

107120127135152168

19602.0102.1102.2102.3102.4102.5102.610

600800110014001600180020002400


2129405260687692

616-980.04-4300 10 7 3

29415260

96107120127

2.0102.1102.210 2.310

800110014001600

29415260

BRN-2BRN-2-RR

40

Mod. D in E inkW


APROX

616-98400.1-4300


2129405260687692

2129405260687692

8896

107120127135152168

17201810195021002250240025502700

10

12

7

10

3

4

C inBminAin maxF

Ø SH

Mod. D in E inkW


APROX

616-98400.1-4300

2129405260

8896

107120127

17201810195021002250

10 7

C inBminAin maxF

Ø SH

MER-BMER-N

2,59.5 2x6

ØH ØI600800110014001600

2129405260

Mod. D inkW


APROX

616-98400.1-4300

76925260687692

76925260687692

2960342022802320236048905000

12 10

C inBminAin maxF


3,1

2,5

3,5

12

ØH

Mod. C in F inkW

APROXExhaustion

ft 3/hKg

APROX


0.1-4

0.2-3

300

600

71

98

4X6

4X8

227000

35300016-98

1,5

7

0.2-3

0.2-3

300

600

71

98

6x6

6x8

339000

594000

2,6

3,4

7,7

6

300350450650750850950105011501250


500620740980110012201420162018202100

Bmin

233042546270788693101233042546270788693101


455264768492

100108115123

455264768492

100108115123

D in

243143556371798795

102

243143556371798795

102

gF

h

C

A maxD

MER-B

D E

A m

ax

C

B

mer

This two head system is for the application of thick base coats to fi ll porous panels in order to create a smooth surface. The fi rst head applies the coating usually with a forty shore (hard) rubber roller. When operating in reverse rotation mode, the second chromed roller head helps smooth out the coating. Both application heads are equipped with dosing rollers that can rotate in either direction. all of the rollers have variable speed gear motors with analog speed readouts.


34”-

35”

69”

27”

54”

MER-B

MER-N

filler application machine


Mod. Din EinkW

APROX barØG Vft/mi nKg

APROX

615-100400.1-412

BRN-SI (SE)-600BRN-SI (SE)-800BRN-SI (SE)-1100BRN-SI (SE)-1400BRN-SI (SE)-1600BRN-SI (SE)-1800BRN-SI (SE)-P-2000BRN-SI (SE)-P-2400

2129415260687692

2129415260687692

68768789961075115413701528

11001200135015001650180025002800

10

12

7

9

3,5

5

CinB in minnAin max F

Ø SH

Mod. Din EinkW


APROX

65-30400.1-43007692

19302330

34803880

22002400

305 240

CinBin minA in maxF

Ø SHBRN-P-2000BRN-P-2400 3,1305

ØH

Mod. Din EinkW


APROX

615-100400.1-4300

5260687692

5260687692

68768892100

19002050220023502600

12 9

CinBin minA in maxF

Ø SHMER-P-1400MER-P-1600MER-P-1800MER-P-2000MER-P-2400

2,5

3,5

12

ØH

kWAPROXMod. Ain Bin ØCin Vft/min

16 - 82

Entre/From

Ø10Y/UP

Ø13

ØDin Fin

0.1-4

PM-1PM-2PM-3

PM-R-1PM-R-2PM-R-3

80011001400160018002000220024002600

2941526068768492100

2941526068768492100

Entre/From

Ø10Y/UP

Ø15

Entre/From

Ø14Y/UP

Ø20

KgAPROX

Entre/From

5,4Y/UP

16,8

Entre/From

2900Y/UP

5620

PML-(1)PML-(2)PML-(3)PML-(4)

400600


1321

1321 16 - 82 (1)

3,4(2)5

(3)6,6

(4)8,5

Ø 7

Entre/From

Ø7Y/UP

Ø10

ØDin Fin

0.1-4

DUO Flex(1)DUO Flex(2)DUO Flex(3)DUO Flex(4)

1100660460

kWAPROXMod. Ain Bin bar Produc

t/h

0.1 - 0.4

Cin Din Vft/min

20-409- 249- 24

2-402- 242- 17

33- 13033- 18033- 180

(1)1577

6352000 -4000

5000 -100005000 -10000

(2)1899

(3)251111

(4)251212

BL-1-AVBL-1-LBL-1-R

10001400160018002000

97052606876

3-10

0,75 (AV)

745950107011601375

3551596775

87110118126

2,2

1,1

1,1 (L-R)

1,85 (AV)2,2 (L-R)

2,95 (AV)3,3 (L-R)

65-47

kWTRANSPORTMod. A in max Cin

kWBOMBA/PUMP

kWAPROX Ein Din Vft/min

KgAPROX

BL-2-AVBL-2-LBL-2-R

10001400160018002000

4052606876

2 x 0,75(AV)

745950107011601375

3551596775

87102110125

2,2

1,1

2 x 1,1(L-R)

2,6 (AV)3,3 (L-R)

3,7 (AV)4,4 (L-R)

65-47(R)

80-394(AV-L)

BLD-1-1400BLD-1-1600BLD-1-1800

526068

0,75125014301610

515967

1021101182,2

1,11,1

80-394


kWEin Din Vft/min

KgAPROX

BLD-2-1400BLD-2-1600BLD-2-1800

526068

3-102 x 0,75

202022002380

515967

1021101182,2

1,1 2 x1,1

BOMBAPUMP

L-R AV

BLL-2-L-600BLL-2-R-600BLL-2-AV-600

BLL-2-(?)-600

20 3-10

800810690

780

1,1

2 X 0,752 X 1,12 X 1,1

kWTRANSPORTMod. Ain max Cin

kWBOMBA/PUMP Vft/min

KgAPROX

80-3940,75 (L)1,1 (R)1,1 (AV)

BLM 10 1.4-4.8 900,25 80-394

Mod. A in max Cin kWTRANSPORT Vft/min Kg APROXkW

BOMBA/PUMP

0,37(L)

0,37(R)

0,18(AV)

gF

h

C

A maxD

MER-P

D E

A m

ax

C

B

42”-

43”

74”

27”

74”

Heavy duty filler application machine

mer-p

This two head system is for the application of thick base coats to fi ll porous panels in order to create a smooth surface. This machine is able to apply more pressure by the rollers than the mer model. The fi rst head applies the coating usually with a forty shore (hard) rubber roller. When operating in reverse rotation mode, the second chromed roller head helps smooth out the coating. Both application heads are equipped with dosing rollers that can rotate in either direction. all of the rollers have variable speed gear motors with analog speed readouts.

The conveyor is composed of driven rollers. it is equipped with a variable speed drive.



BARBERÁN, S.A.

Mod. Din EinkW


APROX

615-100400.1-412


2129415260687692

2129415260687692

68768789961075115413701528

11001200135015001650180025002800

10

12

7

9

3,5

5


Ø SH

Mod. Din EinkW


APROX

65-30400.1-43007692

19302330

34803880

22002400

305 240

CinBin minA in maxF

Ø SHBRN-P-2000BRN-P-2400 3,1305

ØH

Mod. Din EinkW


APROX

615-100400.1-4300

5260687692

5260687692

68768892100

19002050220023502600

12 9

CinBin minA in maxF


2,5

3,5

12

ØH


16 - 82

Entre/From

Ø10Y/UP

Ø13

ØDin Fin

0.1-4

PM-1PM-2PM-3

PM-R-1PM-R-2PM-R-3

80011001400160018002000220024002600

2941526068768492100

2941526068768492100

Entre/From

Ø10Y/UP

Ø15

Entre/From

Ø14Y/UP

Ø20

KgAPROX

Entre/From

5,4Y/UP

16,8

Entre/From

2900Y/UP

5620


400600


1321

1321 16 - 82 (1)

3,4(2)5

(3)6,6

(4)8,5

Ø 7

Entre/From

Ø7Y/UP

Ø10

ØDin Fin

0.1-4


1100660460


t/h

0.1 - 0.4

Cin Din Vft/min

20-409- 249- 24

2-402- 242- 17

33- 13033- 18033- 180

(1)1577

6352000 -4000

5000 -100005000 -10000

(2)1899

(3)251111

(4)251212

BL-1-AVBL-1-LBL-1-R

10001400160018002000

97052606876

3-10

0,75 (AV)

745950107011601375

3551596775

87110118126

2,2

1,1

1,1 (L-R)

1,85 (AV)2,2 (L-R)

2,95 (AV)3,3 (L-R)

65-47


kWBOMBA/PUMP


KgAPROX

BL-2-AVBL-2-LBL-2-R

10001400160018002000

4052606876

2 x 0,75(AV)

745950107011601375

3551596775

87102110125

2,2

1,1

2 x 1,1(L-R)

2,6 (AV)3,3 (L-R)

3,7 (AV)4,4 (L-R)

65-47(R)

80-394(AV-L)

BLD-1-1400BLD-1-1600BLD-1-1800

526068

0,75125014301610

515967

1021101182,2

1,11,1

80-394


kWEin Din Vft/min

KgAPROX

BLD-2-1400BLD-2-1600BLD-2-1800

526068

3-102 x 0,75

202022002380

515967

1021101182,2

1,1 2 x1,1

BOMBAPUMP

L-R AV

BLL-2-L-600BLL-2-R-600BLL-2-AV-600

BLL-2-(?)-600

20 3-10

800810690

780

1,1

2 X 0,752 X 1,12 X 1,1



KgAPROX

80-3940,75 (L)1,1 (R)1,1 (AV)

BLM 10 1.4-4.8 900,25 80-394


BOMBA/PUMP

0,37(L)

0,37(R)

0,18(AV)

C

A max

gF

D

BRN-P

1280

D E

B

A m

ax

C

1280

A m

ax

42”-

43” 74

”

31”

50”

25”

Brn-pHeavy duty roll coater

This machine is engineered to apply viscous coatings used for sealer and topcoat. it is equipped with an application roller and chrome covered dosing roller. The dosing roller can reverse its rotational direction to allow for higher coating gram weights to be applied.

The conveyor is composed of driven rollers. it is equipped with a variable speed drive.


cUrTain coaTerS



BARBERÁN, S.A.

4949MACHINERY FOR FINISHING SYSTEMSMACHINERY FOR FINISHING SYSTEMSToll Free: 866-209-1241 Internet: www.productionsystems-usa.comToll Free: 866-209-1241 Internet: www.productionsystems-usa.com

L

R

High viscosity curtain coating system. it is equipped with a chromed metering roller to regulate the curtain thickness and thus gram weight applied.

normal viscosity, pressurized head curtain coating system. coventional stainless steel parallel channel design.

Water fall curtain coating system. it is equipped with two adjustable overfl ow guides. This unit is generally used for water based coatings and other coatings that have a tendency to entrap air and/or foam up.

LL

AV


500

D800

E

880-900

3500

Amax

C

BL-1-AVBL-1-LBL-1-R

10001400160018002000

97052606876

3-10

0,75 (AV)

745950

107011601375

3551596775

87110118126

2,2

1,1

1,1 (L-R)

1,85 (AV)2,2 (L-R)

2,95 (AV)3,3 (L-R)

65-47


kWBOMBA/PUMP


KgAPROX

BL-2-AVBL-2-LBL-2-R

10001400160018002000

4052606876

2 x 0,75(AV)

745950

107011601375

3551596775

87102110125

2,2

1,1

2 x 1,1(L-R)

2,6 (AV)3,3 (L-R)

3,7 (AV)4,4 (L-R)

65-47(R)

80-394(AV-L)

gorenje Küchen

34”-

35”

31”

19”

31”

137”

BL-1 BL-2

Bl

fixed coating heads. These units are used to apply high gram weights of coating to fl at panels. each is equipped with ribbed and solvent resistant conveyor belts that are driven by variable speed gear motors.

curtain coatersmodels aV, l or r



BARBERÁN, S.A.

E500

800

D

1650

(BLD-2-1400)

880-900

5000

Amax

C

BLD-1-1400BLD-1-1600BLD-1-1800

526068

0,75125014301610

515967

1021101182,2

1,11,1

80-394


kWEin Din Vft/min

KgAPROX

BLD-2-1400BLD-2-1600BLD-2-1800

526068

3-102 x 0,75

202022002380

515967

1021101182,2

1,1 2 x1,1

BOMBAPUMP

L-R AV

34”-

35”

19”

31”

196”

64”

BLD -1 BLD -2

Bld

removable coating heads. These units are used for quick coating changes. The coating tank, pump and coating heads are independent units mounted on wheels. This allows the user to pull out and replace the heads in minutes.

curtain coatersmodels aV, l or r


drying TUnnelSDRYINg AND CURINg TUNNELS AND OVENS

The oven system is the most important part of any automatic fi nishing line. The ovens are specifi cally designed to dry the coatings that are sprayed at the intended line speed. cooling tunnels can be added at the end of the line if necessary to facilitate stack down or packing of the coated products.



BARBERÁN, S.A.

pre-Heating Units

0

0,50

1,00

1,50

2,00

2,50

0 1000 2000 3000 4000 5000 6000 7000 8000

UV

lu

z v

isib

le

ir-a ir-B ir-c

ra

dia

tio

n p

ow

er

de

nsi

ty (

w/c

m2

)

Wave length (nm)

Mod.IRK

Mod.IRC

Mod.IR

irKThis irK incorporates short wave infrared quartz emitter units that can be used for pre-heating or drying water based coatings.

medium wave wide band (high intensity) infrared quartz emitter units offer fast on/off times and infi nite adjustment from 0 to 100% output. They are generally used for drying solvent coatings.

long wave length (medium intensity) infrared quartz emitter units offer fast on/off times and infi nite adjustment from 0 to 100% output. They are generally used for drying water based or solvent coatings.

ir

irc

Vertical drying SystemsSVStacking oven incorporating three heating zones (fl ash, curing, cooling). This unit is used for coating products that need extended dry times.

mmccurved conveyors are available in 90 degrees or 180 degrees. They are used to form a "U-shaped" line that allows for continuous fl ow of products. optional covers and heating units allow them to be used as part of an oven system.

Tcproduction Systems offers many options of custom designed hanging and cart lines including fl uid handling, spray booths and ovens.

pre-Heating units are used to maintain a constant substrate temperature resulting in a consistent fi nish and color throughout the day.


This oven is predominately used to dry water based coatings. after fl owing through a removable, washable fi lter, high velocity air fl ows through either electric, gas, or hot water heat exchanger. most of the air volume is recirculated to lower operational costs. The exhaust fans have adjustable dampers so the volume of exhausted air can be adjusted to avoid over-saturation of the evaporated vapors.

Jetted Hot air drying Tunnel

TSp

drying TUnnelS



BARBERÁN, S.A.

TeVlow Velocity laminar air flow flash off TunnelThe exhaust fan is mounted on entrance end of the conveyor and the heat exchanger is mounted on the exit end of the conveyor. This allows for a gradual increase in temperature as the panel travels down the conveyor. This fl ash tunnel is predominately used for solvent-based coatings to evacuate the fast evaporating solvents. close to 100% of the hot air is exhausted.

medium Velocity laminar air flow flash off Tunnel

TSlThe hot air fl ow is internally ducted so that it fl ows from the exit end to the entrance. The heat exchanger and exhaust fan are mounted on the entrance end of the conveyor. This allows for the recirculation of the hot air through adjustable dampers to lower operating costs. This fl ash tunnel is predominately used for solvent-based coatings to evacuate the fast evaporating solvents.


TSTThis oven is predominately used in roll coat lines to dry stain. This oven recirculates almost all of the internal air. it is able to achieve higher air temperatures by utilizing a hot water, steam or thermal oil heat exchanger. due to its recirculating, the TST has very low operating costs. The exhaust fan has adjustable dampers so the volume of exhausted air can be adjusted to avoid over-saturation of the evaporated vapors.

Jetted Hot air drying oven

drying TUnnelS



BARBERÁN, S.A.

ecoVap

BARBERÁN, S.A. BARBERÁN, S.A.

This oven encapsulates a bar conveyor to allow for 360 degree air fl ow around a part. it is predominately used on roll coat lines with top and bottom application roll coating machines.


Jetted Hot airTwo Zones of infrared emitters

drying device for water-based products.

opTioVen

This combination oven was specifi cally engineered to dry water-based coatings very quickly. most water-based coatings dry within three minutes or less.

it incorporates high velocity hot air and two zones of different wave length infrared emitters. The hot air enters the oven through a duct system of "air knives" that assist in smoothing out the coating. Thermostatically controlled electric, gas, or hot water heat exchangers are available.

Short wave infrared quartz emitters are placed at the entrance end of the oven. The short wave band penetrates the coating, heating it from the bottom. The water molecules evaporate up and out of the coating. Heating from the bottom fi rst eliminates skinning over of the coating and "mud" cracking. medium wave infrared quartz emitters are then used to heat the middle and top of the water based coating, completing the curing process. medium wave infrared quartz emitters can be set to raise the board surface termperature to a specifi c degree in order to assure cross linking of catalyzed coatings.

This oven can also be confi gured with multiple hot air zones. The amount of air volume being circulated is infi nitely adjustable by the Vfd that controls each fan motor. each ir zone is also adjustable from 0 to 100% output giving you complete control of the curing process.

in addition, testing has shown that this oven confi guration will greatly reduce the cure time of most solvent-based coatings.

drying TUnnelS

it incorporates high velocity hot air and two zones of different wave length infrared emitters. The hot air enters the oven through a duct system of "air knives" that assist in smoothing out the coating. Thermostatically controlled electric, gas, or hot

Short wave infrared quartz emitters are placed at the entrance end of the oven. The short wave band penetrates the coating, heating it from the bottom. The water molecules evaporate up and out of the coating. Heating from the bottom fi rst eliminates skinning over of the coating and "mud" cracking. medium wave infrared quartz emitters are then used to heat the middle and top of the water based coating, completing the curing process. medium wave infrared quartz emitters can be set to raise the board surface termperature to a specifi c degree in order to assure cross linking

This oven can also be confi gured with multiple hot air zones. The amount of air volume being circulated is infi nitely adjustable by the Vfd that controls each fan motor. each ir zone is also adjustable from 0 to 100% output giving you

in addition, testing has shown that this oven confi guration will greatly reduce the cure time of



BARBERÁN, S.A.

PRODUCTION SYSTEMS, INC. PRODUCTION SYSTEMS, INC.


With one air regulation zone.


Tl

20

100

80

60

40

0

TL/05

%250 300 350 400 450 500 550 600

20

100

80

60

40

250 300 350 400 450 500 550 600

0

TL/03

%

UV cUring

This fl ash tunnel is designed to partially cure or "gel" pigmented or thick clear UV coatings with a combination of Tl/03 and Tl/05 lamps. This tunnel confi guration is generally used in curtain coating lines to partially cure the coating prior to the "high pressure" UV curing unit.

in addition, this tunnel can be used to adjust the gloss level of some UV coatings. By turning on different combinations of either the Tl/03 or the Tl/05 lamps, you can increase or decrease the gloss level of fl at to semi-gloss UV coatings. Using more Tl/03 lamps will assure a full level of gloss in high gloss UV coatings.

Wave length. (nm).

Wave length. (nm).

low pressure UV tunnel equipped with Tl/03 and/or 05 UV lamps



BARBERÁN, S.A.


indirect irradiation system.

conventional HoK (option).

rotation motor with 1/2 power safety device.

Whether mercury vapor or gallium lamps are installed, this curing unit is designed to signifi cantly reduce the amount of infrared wave length (heat) that reaches a part. Using a specially designed secondary refl ector, the UV light is directed so that the infrared wave length that causes the transference of most of the heat into a part is directed away from the part. This unit can be outfi tted with two to six lamps depending on its use and the line speed.

The lamps are mounted in the enclosure on height adjustable brackets to be able to set them for maximum performance.

This unit can be equipped with optional rotational devices that can turn the main UV refl ector so the lamp can operate in both the indirect and direct mode. available lamps are 80 or 120 w/cm. an additional available option is switchable or infi nite power output adjustment from 80-100% output.

To prevent the possibility of a fi re, a safety device is included in these curing units. it turns the refl ectors and cuts the power down to 1/2 if the conveyor stops while a panel is still under the curing unit. Without this feature, the lamps would simply turn off and need to cool before they can be started again. This may take up to ten minutes to occur.



HoK-ef

HoK-e

UV tunnel with 2 to 6 lamps

indirect exposure UV curing Unit


HOK-1 HOK-2 HOK-3

HOK-3

HoKThe HoK line of UV curing units can be outfi tted with mercury vapor (for clear coatings) from one to three or gallium (for pigmented coatings) UV lamps. There can also be a combination of both types of lamps depending on the UV qualities of the coating being applied and the line speed. available lamps are 80 or 120 w/cm. an additional option is switchable or infi nite power output adjustment from 80-100% output.

To prevent the possibility of a fi re, a safety device is included in these curing units. it turns the refl ectors and cuts the power down to 1/2 if the conveyor stops while a panel is still under the curing unit. Without this feature, the lamps would simply turn off and need to cool before they can be started again. This may take up to ten minutes to occur.

UV cUring

HOK-2-C

UV curing units for roll coat lines



BARBERÁN, S.A.

50.000

45.000

40.000

35.000

30.000

25.000

20.000

15.000

10.000

0

5.000

70.000

65.000

60.000

55.000

200 250 300 350 400 450 500 550 600

Wave length. (nm).200 250 300 350 400 450 500 550 600Sp

ec

tra

l ra

dia

tion

de

nsit

y (m

W/i

n2 ) emisión spectrum of a mercury lamp (120 w/cm).

ellyptical refl ector of focused irradiation.

lamp occultation system for short stopping times in the production.(optional)

HOK-X HOK-X3

emisión spectrum of a galium lamp (120 w/in).

Wave length. (nm).

Spe

ctr

al r

ad

iatio

n d

en

sity

(mW

/m2)


1771

1574

1377

1181

984

787

590

393

196

0

HoK-xUV curing units for spray lines


men-HThis new coating process was engineered by Barberan to specifi cally apply the newly developed 'hot melt' polyurethane coating from Kleiberit called Hot coatings®.What makes this coating so special is:• application of ten to fi fty grams per square meter is one

application.• The men-H coating machine, when using a smoothing

roller directly after application, eliminates sanding to smooth the coating prior to applying the topcoat.

• an oven is not required to dry this coating. it simply needs to cool slightly.• less equipment to purchase = lower investment.• Smaller footprint uses less space.

Conventional Line hot Coating LineBase coat Hot coatingdrying noSanding noTop coat Top coatUV curing UV curing line length: 88.5 ft. line length: 36 ft.

roll coating system for applying 'hot melt' coatings

HoT coaTing



BARBERÁN, S.A.

compact coating system designed to apply coating to veneer rolls. it is more cost effective to stain and coat your veneer rolls prior to laminating.

BcH coating system for veneer rolls

TcHThis machine module is designed to apply stain to veneer rolls and dry it during the coating process.

Stain module for veneer rolls

lacQUering macHine for Veneer in rollS modUle for drying of Veneer


prinTing



BARBERÁN, S.A.Iron wood Parquet Wild Cherry Zebrawood Mukali Pine

OakRosewood Ash FirWalnutCedar

mod. pm-2-1400


prinTingBiJBarberán invested extensive research time to develop this digital printing system. The BiJ utilizes the most advanced electronic printing technology to achieve production speeds comparable to conventional printing systems and produce photographic quality printing levels.

The BiJ is revolutionary when compared to conventional printing systems. it employs state-of-the-art imaging technologies to eliminate the bottlenecks of normal printing lines such as the need to engrave new printing rollers, color change time, cleaning, and setup time.

it is able to print virtually any digital image much like any inkjet printer and can print on any substrate because the print head does not contact the surface. The images are stored on the computer's hard drive. The image "repeat" is 4.6 meters (15 feet) and will print continually.



BARBERÁN, S.A.

The BiJ is the most efficient, versatile, and cost effective method

to print virtually any image on any substrate.


F

A maxB

CD

F

A maxB

CD

Mod. Din EinkW


APROX

615-100400.1-412


2129

415260687692

2129

415260687692

68768789961075115413701528

11001200135015001650180025002800

10

12

7

9

3,5

5


Ø SH

Mod. Din EinkW


APROX

65-30400.1-43007692

19302330

34803880

22002400

305 240

CinBin minA in maxF

Ø SHBRN-P-2000BRN-P-2400 3,1305

ØH

Mod. Din EinkW


APROX

615-100400.1-4300

5260687692

5260687692

68768892

100

19002050220023502600

12 9

CinBin minA in maxF


2,5

3,5

12

ØH


16 - 82

Entre/From

Ø10Y/UP

Ø13

ØDin Fin

0.1-4

PM-1PM-2PM-3

PM-R-1PM-R-2PM-R-3

80011001400160018002000220024002600

2941526068768492

100

2941526068768492

100

Entre/From

Ø10Y/UP

Ø15

Entre/From

Ø14Y/UP

Ø20

KgAPROX

Entre/From

5,4Y/UP

16,8

Entre/From

2900Y/UP

5620


400600


1321

1321 16 - 82 (1)

3,4(2)5

(3)6,6

(4)8,5

Ø 7

Entre/From

Ø7Y/UP

Ø10

ØDin Fin

0.1-4


1100660460


t/h

0.1 - 0.4

Cin Din Vft/min

20-409- 249- 24

2-402- 242- 17

33- 13033- 18033- 180

(1)1577

6352000 -40005000 -100005000 -10000

(2)1899

(3)251111

(4)251212

BL-1-AVBL-1-LBL-1-R

10001400160018002000

97052606876

3-10

0,75 (AV)

745950107011601375

3551596775

87110118126

2,2

1,1

1,1 (L-R)

1,85 (AV)2,2 (L-R)

2,95 (AV)3,3 (L-R)

65-47


kWBOMBA/PUMP


KgAPROX

BL-2-AVBL-2-LBL-2-R

10001400160018002000

4052606876

2 x 0,75(AV)

745950107011601375

3551596775

87102110125

2,2

1,1

2 x 1,1(L-R)

2,6 (AV)3,3 (L-R)

3,7 (AV)4,4 (L-R)

65-47(R)

80-394(AV-L)

BLD-1-1400BLD-1-1600BLD-1-1800

526068

0,75125014301610

515967

1021101182,2

1,11,1

80-394


kWEin Din Vft/min

KgAPROX

BLD-2-1400BLD-2-1600BLD-2-1800

526068

3-102 x 0,75

202022002380

515967

1021101182,2

1,1 2 x1,1

BOMBAPUMP

L-R AV

BLL-2-L-600BLL-2-R-600BLL-2-AV-600

BLL-2-(?)-600

20 3-10

800810690

780

1,1

2 X 0,752 X 1,12 X 1,1



KgAPROX

80-3940,75 (L)1,1 (R)1,1 (AV)

BLM 10 1.4-4.8 900,25 80-394


BOMBA/PUMP

0,37(L)

0,37(R)

0,18(AV)

pm, pm-r

mod. pm-r-3-1400

These systems are designed to print patterns to imitate the look of wood veneer, marble or other decorative patterns. They are available in one, two or three head models depending on color composition of the pattern to be printed.

PM-2 PM-1 PM-3

PM-R-1 PM-R-2 PM-R-3

PM PM-R

prinTing



BARBERÁN, S.A.

F

A B

Mod. Din EinkW


APROX

615-100400.1-412


2129

415260687692

2129

415260687692

68768789961075115413701528

11001200135015001650180025002800

10

12

7

9

3,5

5


Ø SH

Mod. Din EinkW


APROX

65-30400.1-43007692

19302330

34803880

22002400

305 240

CinBin minA in maxF

Ø SHBRN-P-2000BRN-P-2400 3,1305

ØH

Mod. Din EinkW


APROX

615-100400.1-4300

5260687692

5260687692

68768892

100

19002050220023502600

12 9

CinBin minA in maxF


2,5

3,5

12

ØH


16 - 82

Entre/From

Ø10Y/UP

Ø13

ØDin Fin

0.1-4

PM-1PM-2PM-3

PM-R-1PM-R-2PM-R-3

80011001400160018002000220024002600

2941526068768492

100

2941526068768492

100

Entre/From

Ø10Y/UP

Ø15

Entre/From

Ø14Y/UP

Ø20

KgAPROX

Entre/From

5,4Y/UP

16,8

Entre/From

2900Y/UP

5620


400600


1321

1321 16 - 82 (1)

3,4(2)5

(3)6,6

(4)8,5

Ø 7

Entre/From

Ø7Y/UP

Ø10

ØDin Fin

0.1-4


1100660460


t/h

0.1 - 0.4

Cin Din Vft/min

20-409- 249- 24

2-402- 242- 17

33- 13033- 18033- 180

(1)1577

6352000 -40005000 -100005000 -10000

(2)1899

(3)251111

(4)251212

BL-1-AVBL-1-LBL-1-R

10001400160018002000

97052606876

3-10

0,75 (AV)

745950107011601375

3551596775

87110118126

2,2

1,1

1,1 (L-R)

1,85 (AV)2,2 (L-R)

2,95 (AV)3,3 (L-R)

65-47


kWBOMBA/PUMP


KgAPROX

BL-2-AVBL-2-LBL-2-R

10001400160018002000

4052606876

2 x 0,75(AV)

745950107011601375

3551596775

87102110125

2,2

1,1

2 x 1,1(L-R)

2,6 (AV)3,3 (L-R)

3,7 (AV)4,4 (L-R)

65-47(R)

80-394(AV-L)

BLD-1-1400BLD-1-1600BLD-1-1800

526068

0,75125014301610

515967

1021101182,2

1,11,1

80-394


kWEin Din Vft/min

KgAPROX

BLD-2-1400BLD-2-1600BLD-2-1800

526068

3-102 x 0,75

202022002380

515967

1021101182,2

1,1 2 x1,1

BOMBAPUMP

L-R AV

BLL-2-L-600BLL-2-R-600BLL-2-AV-600

BLL-2-(?)-600

20 3-10

800810690

780

1,1

2 X 0,752 X 1,12 X 1,1



KgAPROX

80-3940,75 (L)1,1 (R)1,1 (AV)

BLM 10 1.4-4.8 900,25 80-394


BOMBA/PUMP

0,37(L)

0,37(R)

0,18(AV)

printed fl ooring.

printed pVc.

pml & pml-rThis printing machine is specifi cally designed to print images on narrow substrates. it can be equipped with either a belt conveyor (pml) or roller conveyor (pml-r).

PML-1 PML-R-1

PML-2 PML-R-2

PML-3 PML-R-3

PML-4 PML-R-4

lacQUering macHinery

HeadQUarTerS eUrope

BarBeran S.a. pol.ind. “camÍ ral” c/.galileo 3-9

apartado postal nº160 08860 castelldefels Barcelona - eSpaÑa

Telf.:(34) 93 635 08 10 fax.:(34) 93 636 15 55

e-mail:[email protected] internet:www.barberan.com

MAChINERY FOR FINIShINg SYSTEMS

We reserve the right to introduce machine modifi cations based on new

technical developments. The details, colors and equipment illustrations

are only for informational purposes.

fully equipped lab in Barcelona - Spain and opening fall, 2009 in north carolina - USaWorldwide sales network with technical service.

Production Systems, Inc.1414 Trinity avenue

High point, nc 27260

phone: (336) 886-7161 ext. 1299

Toll free: 866-209-1241

email: [email protected]

internet: www.productionsystems-usa.com

Barberan around the world

AmericaAfrica

Asia

Australia

thhe wod ndouarnerrb

TEST ROOMNorth Carolina

Barcelona

ShOWROOMS

Production Finishing Technologies - 2010 Product Catalog

Documents

systems robots

vertical drying systems

roll coating

sanding perfection u2b

sanding perfection bbdd

perfection dd

hot coating

finishing lines