Production capabilities QUALITY YOU SEE 2019
Production capabilities
QUALITY YOU SEE
2019
CONTENTS
1. Company profile
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2. Production capabilities
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Section 1
Company profile
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COMPANY PROFILEOPTIX is a manufacturer of custom precise optical components, optical and opto-mechanical assemblies or subassemblies. OPTIX designs, produces and markets its own series of thermal imaging and night vision devices, day scopes and integrated
systems for strategic surveillance and security. The company offers in its portfolio innovative solutions for the sectors of defence, security, nature protection, sport's hunting optics, medicine and industry.
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OPTIXACHIEVEMENTS
OPTIX is a trustful supplier of optical components, opto-mechanical
assemblies, complete systems and devices to more than 45 countries
worldwide
OPTIX introduces a system of quality management that meets the
requirements of ISO 9001:2015, ISO 14001:2015, ISO / IEC 27001:2013, BS
OHSAS 18001:2007 and AQAP 2110
OPTIX has managed integrating into supply chains of world well recognized
companies as AIRBUS Group, BERRETTA , LEONARDO Helicopters etc.
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OPTIXACHIEVEMENTS
Still OPTIX is the only Bulgarian company nominated with an
innovation project within Horizon 2020 in the field of security
20 years serving successfully the customers' missions
Joint venture projects experience through the companies
SCHOELLY-OPTIX and MICRO OPTICS EUROPE
Products enlisted into the NATO Codification system
OPTIX systems were selected to protect 8 countries' national
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Passion to share experience and achieve
excellence
OPTIX GREATEST
ASSET: THE PEOPLE
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• 510 employees
• 36 years average age
• 86 engineers
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OUR HISTORY
1998
OPTIX was founded
BIRTH
1999
The company builds its first
facilities. On the 5th of February
the first optical element was
produced
BEGINNING
2000
Spherical and Micro-optics
workshop was built
NEW OPTICS
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2002
ISO 9001:2000 was received. The
single tube night vision goggles
DIANA were certified by the
Ministry of Defense of Bulgaria.
The company won three
international competitions for
supply of equipment for night
surveillance
QUALITY
2004
A Joint venture with a leading
German producer of endoscopes
was formed
COOPERATION
2006
OPTIX is one of the first
companies in Bulgaria with a
certification in accordance with
NATO standards AQAP 2110. The
company won the contest for
"Investor of the Year" in the
category "Investments in high
technologies"
SUCCESS
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2007
OPTIX implemented an integrated
management system with five
standards: ISO 9001:2000 –
Quality management, ISO
27001:2005 – Information Security,
ISO 14001:2004 – Environmental
protection, AQAP 2110 – Military
Standard NATO, OHSAS
18001 :1999 – Healthy and safe
working conditions
COMPLIANCE
2010
OPTIX as part of the international
consortium ATO signed a contract
for the building of integrated
surveillance system for the
Bulgarian Black sea border – the
Blue Border project
SECURITY
2012
The IR and UV objectives
workshop was opened, built with
investment of 5.8 M BGN
TECHNOLOGIES
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2014
OPTIX opened a new facility for
middle and large optics
PRODUCTION
2016
OPTIX was nominated with a
project in a Horizon 2020
program. New R&D facility was
opened
INNOVATIONS
2018
The future is under our scope
ANNIVERSARY
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Companylocations
- Industrial park "Dr. Chochev" located inthe town of Panagyurishte, buildings of3500 sq.m
- Industrial building “OPTIX”, in the town ofPanagyurishte, buildings of 850 sq.m
- "Technology Park Optix", located 2.5 kmnorthwest of the town of Panagyurishte,buildings of 2845 sq.m
- “Industrial unit Popintsi" located in thevillage Popintsi, 13 km southeast ofPanagyurishte, buildings of 1286 sq.m
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Section 2
Production capabilities
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CUSTOM IR OPTICS
OPTIX manufactures high precision IR optics with flat, spherical, aspherical and diffractive surfaces per customer's specifications.
We can offer both prototype and large serial production runs from Ge, Si, ZnS, CaF2, Gasir.
Custom AR coatings and DLC coatings available.
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Diamond turning equipment:
Nanotech UPL-250
Nanotech FG-350
Nanotech UPL-450
Software:
NanoCAM 2D
Diffsys 2D
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OPTIX also implements conventional IR lenses processing for variety of projects of our customers.
CUSTOM IR OPTICS
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CUSTOM IR OPTICS
Aspherical IR Optics
Diameter: 10 mm to 300
mm
Surface accuracy: N - 0,3
Roughness (RMS): <3 nm
Centering accuracy: <30"
Surface quality: 20-10 up to
20 mm; 40-20 above 20 mm
Diffractive surfaces
Flat IR Optics
Diameter: 10 mm to 200 mm
Parallelism: up to 3'
Surface accuracy: N - 0,2
Roughness (RMS): 0.7-0.9 nm;
ZnS <3 nm
Surface quality: 20-10 up to
30 mm; 40-20 30 mm - 60
mm; 60-40 60 mm and above;
80-50 ZnS
Spherical IR Optics
Diameter: 10 mm to 180
mm 300 mm
Surface accuracy: N - 0,2
Roughness (RMS): <1 nm;
ZnS<3 nm
Centering accuracy: <30"
Surface quality: 20-10 15-60
mm; 40-20 60 mm and
above; 80-50 ZnS
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CUSTOM GLASSSPHERICAL AND ASPHERICAL OPTICS
Equipment:Satisloh SPM-140, SPM-30, SPS-140, SPS-30;OptoTech SPK-60, SM-50;
Software:POLyCAM 2D and 3D SoftwareADAPT 2D and 3D software
Centrir:Satisloh C-50, C-2 SL
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OPTIX manufacturers a wide range of
precise glass spherical and aspherical
optical components in various shapes and
size. We utilize both conventional and
CNC technologies to accurately fabricate
lenses complying all our customers’
demands.
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OPTIX also implements conventional glass spherical and aspherical optics for variety of projects of our customers.
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CUSTOM GLASSSPHERICAL AND ASPHERICAL OPTICS
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Glass Spherical Optics
Materials: Optical glass,
Quartz glass, Fused Silica
Diameter: 10 mm to 250
mm
Ct tolerance: +/- 0,02 mm
Surface accuracy: /10
Roughness (RMS): <1.5 nm
Centering accuracy: 10-50 mm
1'; 50-100 mm 2'; 100-250
mm 3'
Surface quality: ISO 10110
Glass Aspherical Optics
Materials: Optical glass,
Quartz glass, Fused Silica
Diameter: 20 mm to 100
mm
tolerance: 0.01
Ct tolerance: +/- 0.03 mm
Roughness (RMS): 1.5 nm
Centering accuracy: 10-50
mm - 30"; 50-100 mm -1'
Surface quality: ISO 10110;
MIL 13830
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CUSTOM GLASSSPHERICAL AND ASPHERICAL OPTICS
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CUSTOM FLAT OPTICS
OPTIX offers a cost-effective custom
fabrication of precise flat optical
components: prisms, color filters,
windows, wedges, reticles and
beamspliters.
We do both optical contact and optical blocking, single-side and double-side polishing technologies.
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Equipment:
• double-side polishing machines
• single-side polishing machines
• single-side grinding machines
• milling machines
• lapping machines
• double-side grinding machines
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The following solutions that could be implemented as endoscopy spare-parts are available at OPTIX:
- Compact prisms – three prisms assemblies with dimensions from 0.5 to 3 mm
- 90° prisms with dimensions from 0.5 to 5 mm
- Rhomboid prisms with roof - with roof deviation 90°+\-4 arcsec
- Abbe Koenig prisms
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CUSTOM MICRO PRISMS
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Technical characteristics:
Materials: Optical glass, Quartz
glass
Forms: Flat-parallel plates,
wedges, prisms
Diameter: 1.5 mm- 200 mm
Surface accuracy: /10
Parallelism: 3"; angles error 3"
Tolerance of linear dimensions:
+/- 0,01 mm
Thickness tolerance: +/- 0,01
mm
Roughness (RMS): <1 nm
Surface quality: ISO 10100, MIL
13830
Metrology
Goniomat (Trioptics)
Interferometer (Zygo)
Goniometer (ГС 5)
Optical Comarator (Kegence)
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CUSTOM FLAT OPTICS ANDMICRO PRISMS
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OPTICAL COATINGS
Equipment:Coating machines:
IR coatings (MWIR/ LWIR)UV/ Visible/ NIR/ SWIRMetal coatings(Bühler, Leybold, Balzers and Tecport)
Measurement equipment:
Spectrophotometers (Perkin Elmer, Shimadzu)
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IR coatings on materials like Ge/Si/ ZnS/
Gasir and high efficiency anti-reflective
and DLC/ High Durability.
High efficiency anti-reflective coating for
Visible/ NIR/ UV spectrum on optical glass
and sapphire.
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VIS Spectrum Coating
NIRSpectrum
Coating
UV SpectrumCoating
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MECHANICS
OPTIX has multi-axis, turning and millingcapabilities for mechanical items fromAluminium, Magnesium, Brass and Steeland alloys.
We manufacture custom mechanicalcomponents for integration into variousoptical systems.
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Equipment:
• Machining center MAZAK 510 C• 5 axis Machining center MAZAK Variaxis 5X• Program cutter ASIERA• Program lathe Mazak QTN 100, QTS 100 MS• Program lathe Mazak QTN 250 MS, 250 MY• HAAS VF2• HAAS Mini mill• Program lathe Takisawa TC 350
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• Housings for medical, defence, space and civil applications
• Turned components with diameter up to 250 mm and tolerances up to 0.01
• Milled elements with dimensions up to 400x400x350 mm and tolerances up to 0.01
• Various types of precise rails, mounting rings and holders
• Laser Engraving on round and flat surfaces
MECHANICS
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ASSEMBLY
OPTIX ensures technologies for assemblies for:
- Industrial production- Machine measurement and vision- Government and law enforcement solutions- Integrated systems solutions- Sports and hunting optics
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OEM solutions:
• Sensor assemblies
• Opto-mechanical assemblies
• Opto-electronic assemblies
• Final products
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ASSEMBLY
Apart from the traditional opto-mechanical and opto-electronic production OPTIX is constantly acquiring new technologies in the field of electronics and software
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MEASUREMENT AND METROLOGY EQUIPMENT
OPTIX guarantees the quality of thedelivered components, assemblies anddevices through a certified system forcontrol.
This is implemented by using modernmeasurement and metrology equipment.
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Aspheric measurement equipment – ZYGO, MAHR
Flat interferometer ZYGO Verifire
CMM DEA-Hexagon
FISBA Interferometer
Goniometers
Spectrophotometers
MEASUREMENT AND METROLOGY EQUIPMENT
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TESTING LABORATORY
OPTIX Testing laboratory is accredited according to BDS EN ISO / IEC 17025:2006 and is eligible to perform tests over optical and optoelectronic elements, assemblies and devices.
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We are equipped with programmable chambers for controlling temperature, humidity, simulating specific environmental conditions for accelerated and real-time aging.
We can also test and verify standards for vibration, transportation and single shots through our mechanical test stations.
TESTINGLABORATORY
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QUESTIONS
OPTIX JSC
65, Zahari Stoyanov Str., 4500, Panagyurishte, BulgariaE-mail: [email protected] +359 357 6 41 25Fax +359 357 6 30 97
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