Product Overview Linear Modules - All Air · 2014-12-11 · 6 Electric Components Components Systems Linear axis Alpha Linear axis Beta Linear axis Gamma Linear axis Delta Linear

Superior Clamping and Gripping

Product OverviewLinear Modules


Jens Lehmann stands for precise gripping, and concentrated safe holding. As a brand ambassador of the SCHUNK team, the No. 1 goalkeeper communicates our global competence leadership for clamping technology and gripping systems. The top performance of SCHUNK and Jens Lehmann is characterized by dynamics, precision, and reliability.

For more information visit our website: www.gb.schunk.com/Lehmann

Jens Lehmann


Henrik A. Schunk, Kristina I. Schunk, brand ambassador Jens Lehmann and Heinz-Dieter Schunk

Top Performance in the Team

SCHUNK is the world’s No. 1 for clamping technology and gripping systems – from the smallest parallel gripper to the largest chuck jaw program.

In order to boost efficiency, SCHUNK customers have bought more than 2 000 000 precision toolholders, 1 000 000 gripping modules, and 100 000 lathe chucks or stationary workholding systems so far.

This makes us proud and spurs us to attain new top performances.

As a competence leader, we recognize and develop standards with a large potential for the future, which will drive the rapid progress in many industries.

Our customers profit from the expert knowledge, the experience and the team spirit of more than 1800 employees of our innovative family-owned company.

The Schunk family wishes you improved end results with our quality products.

Heinz-Dieter Schunk Henrik A. Schunk Kristina I. Schunk

www.schunk.com

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Pneumatic Components

Components Systems

Linear module LM

Mini-slide CLM

Linear module KLM

Linear module HLM

Linear module PMP

Pick & Place unit PPU-P

Drive type

Cylinder with piston rod

Cylinder without piston rod

Technical data

Number of sizes 5 6 4 4 2 2

Number of pistons 1 1 1 1 1 2

Repeat accuracy [mm] ± 0.01 ± 0.01 ± 0.01 ± 0.01 ± 0.02 ± 0.01

Effective stroke [mm] 0 – 450 0 – 150 0 – 300 0 – 150 0 – 2700 –

Max. driving force [N] 753 485 753 485 250 –

Horizontal stroke [mm] – – – – – 145 210

Vertical stroke [mm] – – – – – 45 60

Max. payload [kg] – – – – – 1 3

Max. dead weight [kg] 15.81 5.32 13.1 5.64 – 4.5 15.5

Adjustable end positions

Yes Yes Yes Yes Yes Yes

Max. adjustment of end positions per side

[mm] 25 25 25 25 50 15/12 20/18

Guidance type Junction roller guide Junction roller guide Ball bushing guide Junction roller guide (Double) profile rail guide Junction roller guide

Installation position Variable Variable Variable Variable Horizontal Horizontal

Required maintenance

Hydraulic shock absorbers, lubrication of the guidance, exchange of the seals






Note Optionally available with up to two inter-mediate positions, anti-fall device

Optionally available with anti-fall device

Optionally available with up to two intermediate positions, anti-fall device, dust-proof version


Optionally available with bellows, several intermediate positions, cable track

Max. 95 picks per minute*, optionally available with anti-fall device

Control Standard pneumatic valves

Standard pneumatic valves




VCU (valve control unit) or standard pneumatic valves

Field of application

Universal linear axis for high requirements for precision, flexibility and rigidity

Universal mini-slide, ideal for short-stroke applications with high requirements for precision

Simple linear module, ideal for use as Z-axis in handling modules with high requirements for flexibility

Compact linear module, ideal for lifting work-pieces in applications with optimized installa-tion space

Linear axis for robust and precise gantry systems with a large stroke range

Extremely compact 2-axis unit for fast execution of a typical Pick & Place movement.For fast and precise transfer of workpieces in high-speed assembly.

Ambient conditions

Clean environment Clean environment Clean and slightly dirty environment

Clean environment Clean and slightly dirty environment

Clean environment

*At 145 mm horizontal stroke, 45 mm vertical stroke, 1 kg attachment mass

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Pneumatic Components

Components Systems

Linear module LM

Mini-slide CLM

Linear module KLM

Linear module HLM

Linear module PMP

Pick & Place unit PPU-P

Drive type

Cylinder with piston rod

Cylinder without piston rod

Technical data

Number of sizes 5 6 4 4 2 2

Number of pistons 1 1 1 1 1 2

Repeat accuracy [mm] ± 0.01 ± 0.01 ± 0.01 ± 0.01 ± 0.02 ± 0.01

Effective stroke [mm] 0 – 450 0 – 150 0 – 300 0 – 150 0 – 2700 –

Max. driving force [N] 753 485 753 485 250 –

Horizontal stroke [mm] – – – – – 145 210

Vertical stroke [mm] – – – – – 45 60

Max. payload [kg] – – – – – 1 3

Max. dead weight [kg] 15.81 5.32 13.1 5.64 – 4.5 15.5

Adjustable end positions

Yes Yes Yes Yes Yes Yes

Max. adjustment of end positions per side

[mm] 25 25 25 25 50 15/12 20/18

Guidance type Junction roller guide Junction roller guide Ball bushing guide Junction roller guide (Double) profile rail guide Junction roller guide

Installation position Variable Variable Variable Variable Horizontal Horizontal








Note Optionally available with up to two inter-mediate positions, anti-fall device


Optionally available with up to two intermediate positions, anti-fall device, dust-proof version


Optionally available with bellows, several intermediate positions, cable track

Max. 95 picks per minute*, optionally available with anti-fall device

Control Standard pneumatic valves







Universal linear axis for high requirements for precision, flexibility and rigidity

Universal mini-slide, ideal for short-stroke applications with high requirements for precision

Simple linear module, ideal for use as Z-axis in handling modules with high requirements for flexibility

Compact linear module, ideal for lifting work-pieces in applications with optimized installa-tion space

Linear axis for robust and precise gantry systems with a large stroke range


Ambient conditions

Clean environment Clean environment Clean and slightly dirty environment

Clean environment Clean and slightly dirty environment

Clean environment

*At 145 mm horizontal stroke, 45 mm vertical stroke, 1 kg attachment mass

The SCHUNK Modular System

Modular assembly automation from SCHUNK lets you generate efficient systems quickly and easily. An extensive selection of pneumatic and electric modules opens an unexpected variety of combination possibilities to help you with this task.

MPG-plus 2-Finger Gripper for Small Components

The MPG-plus is the most powerful 2-finger small component gripper on the market. Its enormous efficiency, resulting from the combination of oval piston drive and anti-friction guideway, boosts the gripping force by 25%. The 30% higher load rating enables 50% longer gripper fingers. The higher gripping forces at the same volume-mass ratio makes it possible to use smaller sized versions.

Rotary Unit SRU-mini

The lightweight and fast pneumatic universal rotary unit SRU-mini is equipped with very small, power-ful hydraulic shock absorbers. This allows much shorter rotary cycles at high loads. The SRU-mini features diverse options such as fluid feed-through, hydraulic shock absorpti-on and pneumatic middle position. The large end position adjustment and the middle position provide for maximum flexibility and the upward continuation of the series ensures a broad spectrum of applications.

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Electric Components

Components Systems

Linear axis Alpha Linear axis Beta Linear axis Gamma Linear axis Delta Linear axis LDN Linear axis LDM Linear axis LDT Linear axis LDF Linear module LDK Linear module LDH Linear axis ELS Linear axis ELM Linear axis EPM Pick & Place unit PPU-EDrive type

Spindle drive

Toothed belt drive

Rack and pinion drive

Direct drive (linear motor)

Technical data

Number of sizes 4 12 4 5 2 2 2 2 2 1 2 2 2 2

Repeat accuracy [mm] 0.03 0.03 or 0.08*** 0.03 or 0.08*** 0.03 or 0.08*** 0.01 0.01 0.01 0.01 0.01 0.01 0.03 0.01 0.2 0.01

Max. effective stroke [mm] 2540 7770 11520 7340 2800 2800 2800 3800 400 200 260 260 1380 –

Max. driving force [N] 18000 18000*** 10000*** 12000*** 500 1000 1500 500 500 100 150 160 580 –

Horizontal stroke [mm] – – – – – – – – – – – – – 270 280

Vertical stroke [mm] – – – – – – – – – – – – – 100 150

Max. payload [kg] – – – – – – – – – – – – – 3 5

Max. speed [m/s] 2 5 5 5 4 4 4 4 4 4 1 1.5 2.3 4

Max. acceleration [m/s²] 20 60 60 60 40 40 40 40 40 40 25 40 40 100

Type of measuring system Motor-dependent Motor-dependent Motor-dependent Motor-dependent Incremental or absolute Incremental or absolute Incremental or absolute Incremental or absolute Incremental or absolute Incremental or absolute Motor-dependent Hall effect sensor Hall effect sensor Incremental

Guidance type Double profile rail guide Double profile rail guide Double profile rail guide Double profile rail guide Roller guide Roller guide Roller guide Roller guide Roller guide Roller guide Profiled rail guide Profiled rail guide Double profile rail guide Profiled rail guide


Lubrication of the guidance and the spindle

Lubrication of the guidance and the spindle, exchange of the cover band

Lubrication of the guidance and the rack and pinion, if applicable


Cleaning of the magnetic rails Cleaning of the magnetic rails Cleaning of the magnetic rails Cleaning of the magnetic rails Cleaning of the magnetic rails Cleaning of the magnetic rails


Cleaning of the magnetic rails, lubrication of the guidance



Note Freely programmable, optionally available with customized motor, limit switch, reference switch

Freely programmable, optionally available with customized motor, limit switch, reference switch



Freely programmable, optionally available with brake, limit switch, reference switch, cable track, supported profile



Freely programmable, optionally available with brake, limit switch, reference switch, cable track



Freely programmable, also available with Bosch-Rexroth motor as standard equipment

Freely programmable, optionally available with anti-fall device

Freely programmable, optionally available with anti-fall device, cable track

Freely programmable, optionally available with anti-fall device or spring load compensation, with flat hybrid cable

Motor & controller

Motor Adaptable* Adaptable* Adaptable* Adaptable* Integrated Integrated Integrated Integrated Integrated Integrated Adaptable* Integrated Integrated Integrated

Drive controller Motor-dependent Motor-dependent Motor-dependent Motor-dependent Bosch-Rexroth** Bosch-Rexroth** Bosch-Rexroth** Bosch-Rexroth** Bosch-Rexroth** Bosch-Rexroth** Motor-dependent Linmot Linmot Bosch-Rexroth, Siemens**

Interfaces Controller-dependent Controller-dependent Controller-dependent Controller-dependent Sercos III, Multi-Ethernet (Sercos III, Profinet IO, EtherNet/IP, EtherCat), Profibus

Sercos III, Multi-Ethernet (Sercos III, Profinet IO, EtherNet/IP, EtherCat), Profibus


Sercos IIIMulti-Ethernet (Sercos III, Profinet IO, EtherNet/IP, EtherCat), Profibus

Sercos III, Multi-Ethernet(Sercos III, Profinet IO, EtherNet/IP, EtherCat), Profibus


Controller-dependent Sercos III, EtherNet/IP, EtherCAT, ProfiNet, ProfibusDP, PowerLink, CANopen

Sercos III, EtherNet/IP, EtherCAT, ProfiNet, ProfibusDP, PowerLink, CANopen



Flat linear module for table mounting for applications with high requirements for precision and driving force

Universal linear axis with optional spindle drive for high requirements for precision and driving force or toothed belt drive for high dynamic requirements at a long stroke

Linear axis with closed profile for high requi-rements for rigidity, optionally with rack and pinion drive for precise applications and long strokes or toothed belt drive for dynamic appli-cations

Flat linear axis for large loads, for universal applications, with optional spindle drive for high requirements for precision at a high drive force or toothed belt drive for high dynamic requirements and long strokes

Universal linear motor axis with single X profile for applications with very high requirements for dynamics and precision. For fast and precise moving or controlled pressing of work-pieces in high-speed assembly.

Universal linear motor axis with double X profile for medium loads with very high requirements for dynamics and precision. For fast and precise moving or controlled pressing of workpieces in high-speed assembly.

Universal linear motor axis with triple X profile for heavy loads with very high require-ments for dynamics and precision. For fast and precise moving or controlled pressing of workpieces in high-speed assembly.

Flat linear motor axis for applications with very high requirements for dynamics and precision. For fast and precise moving or controlled pressing of workpieces in high-speed assembly.

Compact and lightweight short-stroke module for small loads requiring very high dynamic positioning

Compact and lightweight short-stroke module for small loads requiring very high dynamic movement in the Z-axis

Compact spindle radial arm axis for short strokes with high requirements for precision and driving force

Very compact and simple short-stroke module for small loads requiring very high dynamic positioning

Linear motor axis for average requirements for dynamics and precision

Extremely compact 2-axis unit for fast, flexible movement along every curve in the plane. For fast and precise transfer or controlled pressing of workpieces in high-speed assembly.

Ambient conditions

Clean and slightly dirty environment














* Preferred motors: Bosch-Rexroth, Siemens, SCHUNK ** Others on request *** Depends on drive type

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Electric Components

Components Systems


Spindle drive

Toothed belt drive



Technical data

Number of sizes 4 12 4 5 2 2 2 2 2 1 2 2 2 2






Max. payload [kg] – – – – – – – – – – – – – 3 5

Max. speed [m/s] 2 5 5 5 4 4 4 4 4 4 1 1.5 2.3 4




























Motor & controller



























Ambient conditions
















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Components Systems


Spindle drive

Toothed belt drive



Technical data

Number of sizes 4 12 4 5 2 2 2 2 2 1 2 2 2 2






Max. payload [kg] – – – – – – – – – – – – – 3 5

Max. speed [m/s] 2 5 5 5 4 4 4 4 4 4 1 1.5 2.3 4




























Motor & controller



























Ambient conditions
















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Servo Motors

For the linear axes with adaptable drives, Alpha, Beta, Gamma, Delta and ELS, SCHUNK will provide you on request with configured servo motors designed for your specific application and technical

requirements. We prefer servo motors from Bosch-Rexroth, Siemens or SCHUNK. We will be glad to provide you with the required controllers of the InraDrive series from Bosch-Rexroth or the Sinamics series

from Siemens, depending on the servo motors used. Of course, you also have the option of mounting any other servo motor on the linear axes.

2-Finger Parallel Gripper PGN-plus

The world’s first gripper with robust multi-tooth guidance. This gripper features high-precision handling and higher maximum torque for use of longer fingers and higher gripping forces.

Diverse options for special applica-tions, the large range of different sizes available and high gripping forces make it a universal solution for many fields of application.

Long-stroke Gripper EGA

The robust EGA is a long-stroke gripper with an adaptable drive. The capability of mounting a standard servo motor facilitates integration in the control system and ensures the many advantages of an individual customer controller.

The motor can be mounted either parallel or at right angles to the direction of movement. Like a normal servo axis, the EGA can be controlled directly and interpolated with existing axes.

Accessories

Swivel Head SRH-plus

The SRH-plus series is sure to impress you with its time-tested rotary modules, media feedthroughs and electric feedthroughs. Its high-performance hydraulic shock absorption enables higher loads, shorter cycle times and reliable rotating processes.

Both the swivel head and the gripper to be rotated require no hoses for the compressed air supply. The advantage: The higher torque in a smaller installation space enables more compact system designs.

Compact SCHUNK servo drive Type PDU with precision gears and integrated controller

Bosch-Rexroth AC servo motor Siemens compact servo motor

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Adaptable System Components

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Pick & Place Units

Modular pneumatic Modular electric Modular electric Compact pneumatic Compact electric

Modular Pick & Place unit Modular Pick & Place unit Modular Pick & Place unit Pick & Place unit PPU-P Pick & Place unit PPU-E

Series LM/CLM ELM/ELM LDN/LDK PPU-P PPU-E

Drive type

Pneumatic


Technical data

Number of sizes Flexible Flexible Flexible 2 2

Repeat accuracy / axis [mm] ± 0.01 0.05 0.01 ± 0.01 0.01

Horizontal stroke [mm] max. 450 max. 260 max. 500 145 210 270 280

Vertical stroke [mm] max. 450 max. 260 max. 400 45 60 100 150

Max. payload [kg] 15 5 6 1 3 3 5

Max. picks per minute* 45* 70* 85* 95* 75** 110* 80**

Max. speed [m/s] – 1.5 4 – 4

Max. acceleration [m/s²] – 40 40 – 100

Type of measuring system – Hall effect sensor Incremental or absolute – Incremental

Guidance type Junction roller guide Profiled rail guide Roller guide Junction roller guide Profiled rail guide




Cleaning of the magnetic rails Hydraulic shock absorbers, lubrication of the guidance, exchange of seals


Note Optionally available with up to two intermediate positions, anti-fall device


Freely programmable, optionally available with brake



Control

Standard pneumatic valves Drive controller: LinmotInterfaces: Sercos III, EtherNet/IP,EtherCAT, ProfiNet, ProfibusDP, PowerLink, CANopen

Drive controller: Bosch-Rexroth***Interfaces: Sercos III, Multi-Ethernet (Sercos III, Profinet IO, EtherNet/IP, EtherCat), Profibus


Controller: Bosch-Rexroth, Siemens***Interfaces: Sercos III, Multi-Ethernet (Sercos III, Profinet IO, EtherNet/IP, EtherCat), Profibus


Combination of two single components from the SCHUNK modular assembly system for the Pick & Place unit. Ideal for point-to-point handling tasks with the same pick and place height or for the assembly of parts which are always identical.

Combination of two single components from the SCHUNK modular assembly system for the Pick & Place unit. Very compact for applications with high requirements for flexibility and dynamics.

Combination of two single components from the SCHUNK modular assembly system for the Pick & Place unit. For applications with high requirements for precision, flexibility and dynamics.


Extremely compact 2-axis unit for fast, flexible movement along every curve in the plane.For fast and precise transfer or controlled pressing of workpieces in high-speed assembly.

Ambient conditions

Clean environment Clean and slightly dirty environment Clean and slightly dirty environment Clean environment Clean and slightly dirty environment

* With a 145 mm horizontal stroke, 45 mm vertical stroke, 1 kg attachment mass, incl. 2 x 50 ms gripping time* With a 210 mm horizontal stroke, 60 mm vertical stroke, 3 kg attachment mass, incl. 2 x 50 ms gripping time*** Others on request

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Electric Small Component Gripper EGP

The electrically driven small component gripper EGP concentrates on what is most important. It is the counterpart to the pneumatic gripper MPG-plus and is controlled by digital inputs, as by a valve on a pneumatic gripper. The status of the gripper can be monitored by optional sensors. The EGP requires no additional external control units. For more dynamics and energy efficiency of the higher level system, the weight was also reduced through con-sistent use of a lightweight design. The result: high speed with simul taneous high grip-ping force.

Modular pneumatic Modular electric Modular electric Compact pneumatic Compact electric

Modular Pick & Place unit Modular Pick & Place unit Modular Pick & Place unit Pick & Place unit PPU-P Pick & Place unit PPU-E

Series LM/CLM ELM/ELM LDN/LDK PPU-P PPU-E

Drive type

Pneumatic


Technical data

Number of sizes Flexible Flexible Flexible 2 2

Repeat accuracy / axis [mm] ± 0.01 0.05 0.01 ± 0.01 0.01

Horizontal stroke [mm] max. 450 max. 260 max. 500 145 210 270 280

Vertical stroke [mm] max. 450 max. 260 max. 400 45 60 100 150

Max. payload [kg] 15 5 6 1 3 3 5

Max. picks per minute* 45* 70* 85* 95* 75** 110* 80**

Max. speed [m/s] – 1.5 4 – 4

Max. acceleration [m/s²] – 40 40 – 100

Type of measuring system – Hall effect sensor Incremental or absolute – Incremental

Guidance type Junction roller guide Profiled rail guide Roller guide Junction roller guide Profiled rail guide




Cleaning of the magnetic rails Hydraulic shock absorbers, lubrication of the guidance, exchange of seals


Note Optionally available with up to two intermediate positions, anti-fall device


Freely programmable, optionally available with brake



Control

Standard pneumatic valves Drive controller: LinmotInterfaces: Sercos III, EtherNet/IP,EtherCAT, ProfiNet, ProfibusDP, PowerLink, CANopen

Drive controller: Bosch-Rexroth***Interfaces: Sercos III, Multi-Ethernet (Sercos III, Profinet IO, EtherNet/IP, EtherCat), Profibus


Controller: Bosch-Rexroth, Siemens***Interfaces: Sercos III, Multi-Ethernet (Sercos III, Profinet IO, EtherNet/IP, EtherCat), Profibus


Combination of two single components from the SCHUNK modular assembly system for the Pick & Place unit. Ideal for point-to-point handling tasks with the same pick and place height or for the assembly of parts which are always identical.

Combination of two single components from the SCHUNK modular assembly system for the Pick & Place unit. Very compact for applications with high requirements for flexibility and dynamics.

Combination of two single components from the SCHUNK modular assembly system for the Pick & Place unit. For applications with high requirements for precision, flexibility and dynamics.


Extremely compact 2-axis unit for fast, flexible movement along every curve in the plane.For fast and precise transfer or controlled pressing of workpieces in high-speed assembly.

Ambient conditions

Clean environment Clean and slightly dirty environment Clean and slightly dirty environment Clean environment Clean and slightly dirty environment

* With a 145 mm horizontal stroke, 45 mm vertical stroke, 1 kg attachment mass, incl. 2 x 50 ms gripping time* With a 210 mm horizontal stroke, 60 mm vertical stroke, 3 kg attachment mass, incl. 2 x 50 ms gripping time*** Others on request

Rotary Module ERS

The compact dimensions of the ERS and the center bore for cables are ideal preconditions for the design of compact and organized high-performance systems. The hollow shaft torque motor is completely wear-free, with efficiency of up to 80%.

Ring Indexing Table RST-P

The pneumatically operated ring indexing table RST-P can cycle to the left or right, or alternating, without modifi-cation. With angles of rotation up to 90° per cycle, it is the ideal solution for rotating and turning workpieces. The cycle can easily be set to 4, 6, 8 or 12 steps by means of spacers.

Standard gantry Standard gantry Standard gantry Customized solution Customized solution

LPP LPE RPE 3-axis gantry 3-axis gantry

Drive type

Pneumatic

Spindle drive

Toothed belt drive


Technical data

Number of sizes 1 2 2 – –

Max. horizontal stroke [mm] 1500 1500 1500 x 1500 1800 x 1300 195 x 515

Max. vertical stroke [mm] 225 500 500 800 100

Max. payload [kg] 5 10 20 10 20 25 2

Max. speed (horizontal / vertical)

[m/s] – 1 / 0.25 1 / 0.25 3 / 3 4 / 9

Max. acceleration (horizontal / vertical)

[m/s²] – 5 / 2 5 / 2 10 / 15 23 / 55

Adjustable end positions Yes Freely programmable Freely programmable Freely programmable Freely programmable

Max. adjustment of end positions per side (horizontal / vertical)

[mm] 50 / 25 – – – –

Guidance type (horizontal / vertical)

Profile rail guide / junction roller guide Profile rail guide / profile rail guide Profile rail guide / profile rail guide Profile rail guide / profile rail guide Roller guide / roller guide


Hydraulic shock absorbers, lubrica-tion of the guidance, exchange of the seals




Cleaning of the magnetic rails

Note Includes cable track, completely mounted, optionally with pillar system

Freely programmable, including cable track, completely mounted, optionally without drive or with Bosch-Rexroth drives, optionally with pillar system

Freely programmable, including cable track, completely mounted, optionally without drive or with Bosch-Rexroth drives

Freely programmable, including cable track, drives and control units, specific gripping systems based on customer specifications, completely mounted

Freely programmable, including cable track, attachment system, control units, gripper and changing system, comple-tely mounted, total cycle time 1.1 s

Control

Standard pneumatic valves Drive controller: Bosch-Rexroth*

Interfaces: Sercos III, Multi-Ethernet (Sercos III, Profinet IO, EtherNet/IP, EtherCat), Profibus

Drive controller: Bosch-Rexroth*







Line gantry: Combination of two individual components from the SCHUNK modular system. Optimal cycle timer with a low investment – ideal for point-to-point handling tasks with the same pick and place height and for simple handling tasks.

Line gantry: Combination of two individual components from the SCHUNK modular system. For simple applications and for moving to unlimited number of points in the plane. Ideal for applications which do not require precision down to the millisecond.

Room gantry: Combination of two individual components from the SCHUNK modular system. For simple applications and for moving to unlimited number of points in space. Ideal for applications with standard requirements to dynamics.

Customized axis solution as a combina-tion of different standard components. Very rigid version for high accelerations and process speeds. Mounted above the machine to save space.

Customized axis solution as combina-tion of different standard components and modified standard components, such as a carbon fiber axis (carbon fiber reinforced plastic). Extremely lightweight design for very high accelerations and high precision. Optimized for high-speed applications.

Ambient conditions

Clean and slightly dirty environment Clean and slightly dirty environment Clean and slightly dirty environment Dirty environment Clean and slightly dirty environment

* Depends on motor, servo motor based on customer specification (preferred motors: Bosch-Rexroth, Siemens, SCHUNK)

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Modular Gantry Solutions

Standard gantry Standard gantry Standard gantry Customized solution Customized solution

LPP LPE RPE 3-axis gantry 3-axis gantry

Drive type

Pneumatic

Spindle drive

Toothed belt drive


Technical data

Number of sizes 1 2 2 – –

Max. horizontal stroke [mm] 1500 1500 1500 x 1500 1800 x 1300 195 x 515

Max. vertical stroke [mm] 225 500 500 800 100

Max. payload [kg] 5 10 20 10 20 25 2

Max. speed (horizontal / vertical)

[m/s] – 1 / 0.25 1 / 0.25 3 / 3 4 / 9

Max. acceleration (horizontal / vertical)

[m/s²] – 5 / 2 5 / 2 10 / 15 23 / 55

Adjustable end positions Yes Freely programmable Freely programmable Freely programmable Freely programmable

Max. adjustment of end positions per side (horizontal / vertical)

[mm] 50 / 25 – – – –

Guidance type (horizontal / vertical)

Profile rail guide / junction roller guide Profile rail guide / profile rail guide Profile rail guide / profile rail guide Profile rail guide / profile rail guide Roller guide / roller guide


Hydraulic shock absorbers, lubrica-tion of the guidance, exchange of the seals




Cleaning of the magnetic rails

Note Includes cable track, completely mounted, optionally with pillar system

Freely programmable, including cable track, completely mounted, optionally without drive or with Bosch-Rexroth drives, optionally with pillar system

Freely programmable, including cable track, completely mounted, optionally without drive or with Bosch-Rexroth drives

Freely programmable, including cable track, drives and control units, specific gripping systems based on customer specifications, completely mounted

Freely programmable, including cable track, attachment system, control units, gripper and changing system, comple-tely mounted, total cycle time 1.1 s

Control

Standard pneumatic valves Drive controller: Bosch-Rexroth*









Line gantry: Combination of two individual components from the SCHUNK modular system. Optimal cycle timer with a low investment – ideal for point-to-point handling tasks with the same pick and place height and for simple handling tasks.

Line gantry: Combination of two individual components from the SCHUNK modular system. For simple applications and for moving to unlimited number of points in the plane. Ideal for applications which do not require precision down to the millisecond.

Room gantry: Combination of two individual components from the SCHUNK modular system. For simple applications and for moving to unlimited number of points in space. Ideal for applications with standard requirements to dynamics.

Customized axis solution as a combina-tion of different standard components. Very rigid version for high accelerations and process speeds. Mounted above the machine to save space.

Customized axis solution as combina-tion of different standard components and modified standard components, such as a carbon fiber axis (carbon fiber reinforced plastic). Extremely lightweight design for very high accelerations and high precision. Optimized for high-speed applications.

Ambient conditions

Clean and slightly dirty environment Clean and slightly dirty environment Clean and slightly dirty environment Dirty environment Clean and slightly dirty environment

* Depends on motor, servo motor based on customer specification (preferred motors: Bosch-Rexroth, Siemens, SCHUNK)

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Customized Solutions

With development competence and the goal of providing efficient and process-optimized customized solutions, SCHUNK is setting new quality standards for products and industry solutions.

From individual gripper sys-tems to complex functional assemblies, our specialists develop components that are customized for your production process. We have the innovati-on and technology potential for the ideal application and have invested years of pioneering work in many industries. Trust our experience with handling solutions from 1 g to 500 kg. Ask us.

Heavy-duty Grippers

Safe and flexible handling of components up to 700 kg and maximum safety due to mechanical gripping force maintenance. The servo-operated heavy load gripper from SCHUNK implements a large range of strokes with a maximum gripping force of 23000 N.

As an accessory for especially heavy loads we also offer the heavy load changer SWS, which allows an additional load of up to 1310 kg.

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Example Applications

Grippers

Standard grippers with product-specific gripper fingers reach into the printed circuit board from above. A single board is cut out from below with an end milling cutter. An efficient dust extractor, fitted with a brush, prevents dust accumulation on the products. Then the separated board is placed in a pallet or a downstream system.

Fast assembly applications. With the SCHUNK modular system

In assembly automation, cycle times, process reliability and quality are the decisive factors for success. To meet these requi-rements, SCHUNK offers one of the world’s most comprehensive modular systems for Pick & Place applications. One example is a manufacturer of electromagnetic components for automotive and industrial technology. The high-performance assembly system processes a total of 3 million parts per year. The blanks come directly from a rotary transfer machine, where they are turned and machined from bar stock. In the assembly system a camera checks for the correct position and that there are no chips, after which a rubber seal is supplied, optically

inspected and mounted on the component at a roll burnishing station. After another inspection the component is turned 180° and provided with a second rubber seal on the back, in an identical process.

This example clearly shows how the SCHUNK modular system can be used efficiently for widely differing applications. From the SCHUNK modular system with more than 7000 combination possibilities for high-performance assembly, numerous applications for small component handling and assembly automation can be created.

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Pick & Place units

The specifications for the handling concept were clearly defined: At a cycle time of 5 seconds the system had to feature maximum process reliability with minimal downtimes and very low maintenance. SCHUNK servo-electric Pick & Place units PPU-E offer the optimal preconditions for these requirements. Very fast cycle times and excellent repeat accuracy are their decisive com-petitive advantages. They perform high-speed assembly tasks with the utmost precision. The cycle time including switching and gripping times is only 0.58 s with a 40 mm vertical stroke, a 120 mm horizontal stroke and 2 kg of moving mass. About 80% of all Pick & Place applications in assembly automation can be achieved with the compact PPU-E units from SCHUNK.

Rotary table

The rotary table on which the components are assembled is completely equipped with handling components and assembly groups from SCHUNK. Some of these are taken directly from the SCHUNK modular system. For example, the compact rotary gripper module GSM, which not only grips, but also rotates the compo-nents. With minimal design and construction work it is possible to implement highly efficient Pick & Place units, compound slides or rotary gripper units, gantry systems and entire functio-nal assemblies. Even multi-axis systems can be achieved entirely with standard elements.

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SCHUNK Service – Your advantages at a glance:

Planning

More individuality due to customized solutions. More planning security with respect to quality, time and costs.

• CAD data free of charge

• Configuration software

• Trial delivery

• Gripping system hotline

• Feasibility analyses

• Customizing

• Order-related development services

Implementation

Fast start of production due to more effective implementation. More cost effectiveness from the beginning.

• Preliminary commissioning

• On-site commissioning support

• Customer-specific documentation

• Express assembly*

• Rapid prototyping

* On request

Use

Focused support throughout the entire product life cycle. More cost effectiveness and reliability in the entire process.

• Service hotline

• Replacement parts service

• Repair service

• Maintenance service

• Customer training

• Product optimization

• SCHUNK Longlife guarantee

SCHUNK Service for Gripping SystemsReliability and efficiency for the entire product life cycle

Service for us means ensuring the opti-mal availability of your SCHUNK products. That is why our SCHUNK service for gripping systems focuses on what is most important: Competent service for planning, delivery, installation and maintenance throughout the entire product life cycle.

This service philosophy is your guarantee for reliability in planning, implementa-tion and use.

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01/2

012

Reg. No. 003496 QM08

Catalog Order

Hydraulic Expansion Technology Special Solutions

HighlightsNew Products

Magnetic Clamping Technology

Toolholding and Workholding

Toolholding Systems Chuck JawsStationary Workholding Lathe Chucks

Complete program Toolholding and Workholding

Copy, complete, fax to +49-7133-103-2779

Product Overview

Gripping Systems Complete program Gripping Systems

Gripping Modules Rotary Modules Linear Modules Robot Accessories

HighlightsNew Products

Special Components MechatronicsProduct Overview

Modular Assembly Technology

Modular Line/Room Gantries

Company Name Department

Street ZIP City

Tel. Fax

9958

327

- 2

M -

05/

2012

SCHUNK GmbH & Co. KGSpann- und Greiftechnik

Bahnhofstr. 106 – 134D-74348 Lauffen/NeckarTel. +49-7133-103-2696Fax +49-7133-103-2189

[email protected]

www.youtube.com/SCHUNKHQ

www.twitter.com/SCHUNK_HQ

Exceptional precision from the competence leader for clamping technology and gripping systems.

Jens Lehmann stands for precise gripping, and concentrated safe holding.For more information visit our website:www.gb.schunk.com/Lehmann

Jens Lehmann,SCHUNK brand ambassador since 2012

Product Overview Linear Modules - All Air · 2014-12-11 · 6 Electric Components Components Systems Linear axis Alpha Linear axis Beta Linear axis Gamma Linear axis Delta Linear

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