PRODUCT CODE NOTE · 2018. 5. 14. · 14091 14091-7002 cover 1 23062 23062-7005 bracket-comp 1 49089 49089-7004 shroud-engine 1 49089a 49089-7005 shroud-engine 1 49089b 49089-7049

This catalog covers: GRID NO. This grid covers:

FH641V- S28 A-01 TITLE

PARTS CATALOG

4-STROKE ENGINE

FH641V

PRODUCT CODE NOTE

FH641V-CS28 ZTR

P/N 99907-2863-01


FH641V- S28 A-03 PARTS LIST INFOMATION

PARTS CATALOG INTRODUCTION

This parts catalog lists parts and sub-assemblies provided as service parts.When it becomes necessary to replace parts, always use KAWASAKI GENUINE PARTS which have passed strictinspection which guarantees quality and performance.

1. HOW TO ORDER PARTS1) When ordering the parts, be sure to use the parts catalog corresponding to the product code. Check

the product revision codes on the product and the catalog.

2) Specify the part code (all digits) exactly as listed in this catalog on your parts order.3) The parts not shown in the illustrations of this catalog are not sold separately; only the complete units

or next higher assemblies illustrated are supplied as the service parts.

2. EXPLANATION OF PARTS CATALOG FORMAT

1) Product CodeThis code describes the product code covered by this catalog. The product revision code, which is a partof the product code, is omitted.

2) Part Group TitleThis title is the representative name for the group of parts illustrated on the page.

3) Reference NumberThe reference numbers are shown on the illustration and the list as the link between them.

4) Part NumberThis is the key of your parts ordering.Three kinds of part number are used in this catalog.a. Structure 1

b. Structure 2

c. Standard Hardware Number(for bolts, nuts, washer, or the like)

5) Description and Additional InformationThe part name, the location, the size, and the serial number as additional information, etc. are describedhere. Use them to find out and check the part required.When a part number is changed without change of the product revision code and the changed parts arenot interchangeable, the serial number of the product is noted as follows;

( − FA130 − 100001) : Affected units are from beginning of the product of theproduct code up to and including this serial number.

(FA130 − 100002 − ) : Affected units are from this serial number and above.

(FA130 − 100002 − FA130 − 110001) : Affected units are in this serial number range.

6) QuantityThe figure shows quantity of the part required at the indicated position on the illustration and for thespecified product revision code.The asterisk (*) on this column means the part can be used as the substitute on the product and is supplieduntil the stock is exhausted.Note:Some small parts will be supplied by units.

Example: If six (6) bolts are ordered and the minimum quantity per unit is five (5), two (2), units ofthe bolt will be delivered.

7) Product Revision CodeThis Code indicates an important change which affects the service parts interchangeability.

3. ABBREVIATIONS

#...................................Number&.........................................And(+)......................................Plus(−)....................................Minus2ND..............................Second3RD..................................Third4TH................................ FourthA...................................AmpereAR.........................As RequiredASSY.........................AssemblyCNT............................... CenterCOMP....................... Complete

FR.....................................FrontG......................................GramHEX.........................HexagonalID=...................Inside DiameterIN....................................... InchL=...................................LengthLH.............................Left HandLWR................................LowerMM............................MillimeterO/S............................Over SizeOD=..............Outside DiameterREF..........................Reference

RH..........................Right HandRPM.....Revolutions Per MinuteRR.....................................RearSTD............................StandardT.......................................TeethT=.............................ThicknessU/S..........................Under SizeUPP ................................UpperV.........................................VoltW.......................................Watt


FH641V- S28 B-01 PICTORIAL INDEX

B-03 CYLINDER/CRANKCASE B-04 PISTON/CRANKSHAFT B-05 VALVE/CAMSHAFT

B-06 LUBRICATION-EQUIPMENT B-07 COOLING-EQUIPMENT B-08 ELECTRIC-EQUIPMENT


FH641V- S28 B-02 PICTORIAL INDEX

B-09 CONTROL-EQUIPMENT B-10 CARBURETOR B-11 AIR-FILTER/MUFFLER


FH641V- S28 C-01 PICTORIAL INDEX

C-03 FUEL-TANK/FUEL-VALVE C-04 STARTER


FH641V- S28 D-01 PICTORIAL INDEX

D-03 LABEL


FH641V- S28 B-03 CYLINDER/CRANKCASE

Ref. Quantity

No.Part No. Description

C

11004 11004-7006 GASKET-HEAD 211008 11008-7023 HEAD-COMP-CYLINDER,#2 111008A 11008-7024 HEAD-COMP-CYLINDER,#1 111022 11022-7002 CASE-ROCKER 211060 11060-7012 GASKET,CRANKCASE COVER 1

11060A 11060-7013 GASKET,ROCKER CASE 211060B 11060-7014 GASKET,BREATHER 113271 13271-7006 PLATE 114091 14091-7004 COVER 116126 16126-7001 VALVE 1

49015 49015-7039 COVER-CRANKCASE *49015A 49015-7064 COVER-CRANKCASE 149109 49109-7003 ELEMENT-BREATHER 149120 49120-7037 CRANKCASE-COMP 159071 59071-2079 JOINT 1

92033 92033-7004 RING-SNAP 292043 92043-7001 PIN 692049 92049-7001 SEAL-OIL,RVC2 6X11X10.2 492049A 92049-7005 SEAL-OIL,SO 8X14X5 HS 192049B 92049-7011 SEAL-OIL,SD 35X62X8 L HS 1

92049C 92049-7014 SEAL-OIL,SD 35X52X7 R HS 192066 92066-7002 PLUG 1

130 130B0612 BOLT-FLANGED,6X12 4130A 130B0640 BOLT-FLANGED,6X40 4130B 130T0850 BOLT-FLANGED,8X50 18

130C 130T0875 BOLT-FLANGED,8X75 2172 172G0818 BOLT-STUD,8X18 4214 214B0408 SCREW-PAN+-,4X8 1

1 JUN.07,2006 E0110-A457J


FH641V- S28 B-04 PISTON/CRANKSHAFT

Ref. Quantity


C

13001 13001-7007 PISTON-ENGINE 213002 13002-7001 PIN-PISTON 213008 13008-6058 RING-SET-PISTON 213025 13025-7002 RING-SET-PISTON L,0.50 AR13029 13029-7003 PISTON-ENGINE L,0.50 AR

13031 13031-7048 CRANKSHAFT-COMP 113251 13251-7005 ROD-ASSY-CONNECTING 292033 92033-7002 RING-SNAP 492033A 92033-7005 RING-SNAP *92151 92151-7017 BOLT,6X35 4

2 JUN.07,2006 E0120-A331A


FH641V- S28 B-05 VALVE/CAMSHAFT

Ref. Quantity


C

12004 12004-7002 VALVE-INTAKE 212005 12005-7004 VALVE-EXHAUST 212009 12009-7001 RETAINER-VALVE SPRING 412011 12011-2056 COLLET 812016 12016-7007 ARM-ROCKER 4

12032 12032-7001 TAPPET 413070 13070-7004 GUIDE 113070A 13070-7007 GUIDE 213116 13116-7002 ROD-PUSH 413271 13271-7007 PLATE 1

13271A 13271-7021 PLATE,GOVERNOR 142036 42036-7010 SLEEVE 149078 49078-7002 SPRING-ENGINE VALVE 449118 49118-7007 CAMSHAFT-COMP 192009 92009-2341 SCREW 4

92015 92015-2253 NUT 492033 92033-7001 RING-SNAP 292140 92140-7002 BALL 692145 92145-7001 SPRING 192153 92153-7019 BOLT 4

92200 92200-7001 WASHER 1

3 JUN.07,2006 E0130-A108C


FH641V- S28 B-06 LUBRICATION-EQUIPMENT

Ref. Quantity


C

13107 13107-7009 SHAFT 113271 13271-7005 PLATE 114075 14075-7008 CAP-ASSY 116154 16154-7007 ROTOR-PUMP,IN 116154A 16154-7008 ROTOR-PUMP,OUT 1

49065 49065-2078 FILTER-OIL 149065A 49065-7003 FILTER-OIL 159051 59051-7011 GEAR-SPUR 159231 59231-7006 FILLER 192043 92043-7003 PIN 2

92066 92066-7003 PLUG 292140 92140-7003 BALL 192145 92145-7002 SPRING 1

130 130B0612 BOLT-FLANGED,6X12 3670 670D2016 O RING,16MM 3

4 JUN.07,2006 E0140-A266A


FH641V- S28 B-07 COOLING-EQUIPMENT

Ref. Quantity


C

13270 13270-7007 PLATE 114037 14037-7008-9H SCREEN 114091 14091-7002 COVER 123062 23062-7005 BRACKET-COMP 149089 49089-7004 SHROUD-ENGINE 1

49089A 49089-7005 SHROUD-ENGINE 149089B 49089-7049 SHROUD-ENGINE 155020 55020-7007 GUARD 159041 59041-7003 FAN 159066 59066-7004 HOUSING-FAN 1

92004 92004-7006 STUD 292026 92026-7007 SPACER AR92153 92153-7007 BOLT 392153A 92153-7008 BOLT 192210 92210-0003 NUT 4

130 130B0612 BOLT-FLANGED,6X12 9130A 130B0816 BOLT-FLANGED,8X16 1311 311B0600 NUT-HEX,6MM 2

5 JUN.07,2006 E0150-A586A


FH641V- S28 B-08 ELECTRIC-EQUIPMENT

Ref. Quantity


C

21066 21066-7011 REGULATOR-VOLTAGE 121171 21171-7013 COIL-ASSY-IGNITION 221193 21193-7019 FLYWHEEL-ASSY 126030 26030-7002 HARNESS 126031 26031-7003 HARNESS 1

59031 59031-7009 COIL-CHARGING 192004 92004-7009 STUD 292009 92009-2308 SCREW 192066 92066-7002 PLUG 192070 92070-7004 PLUG-SPARK,BPR4ES(NGK),SOLID 2

92072 92072-7003 BAND 392151 92151-2097 BOLT,12X30 192200 92200-7002 WASHER 1

130 130B0620 BOLT-FLANGED,6X20 2224 224B0520 SCREW-PAN-WP-CROS,5X20 4

311 311B0600 NUT-HEX,6MM 2510 510A5100 KEY-WOODRUFF 1

6 JUN.07,2006 E0160-B047A


FH641V- S28 B-09 CONTROL-EQUIPMENT

Ref. Quantity


C

13107 13107-7013 SHAFT 113271 13271-7018 PLATE *13271A 13271-7032 PLATE 116169 16169-7006 LINK-CHOKE 116171 16171-7004 LINK 1

39129 39129-7004 SPRING-GOVERNOR 149103 49103-7004 ARM-GOVERNOR 149113 49113-7017 PANEL-COMP-CONTROL 192145 92145-7004 SPRING 192145A 92145-7005 SPRING 1

92145B 92145-7034 SPRING 192150 92150-2182 BOLT,5X18 292151 92151-7014 BOLT,5X30 192153 92153-7033 BOLT,6X35 192170 92170-7001 CLAMP 2

130 130B0612 BOLT-FLANGED,6X12 2214 214B0408 SCREW-PAN+-,4X8 2311 311B0600 NUT-HEX,6MM 1411 411B0600 WASHER-PLAIN,6MM 1

7 JUN.07,2006 E0170-A551E


FH641V- S28 B-10 CARBURETOR

Ref. Quantity


C

11009 11009-2056 GASKET 111060 11060-7011 GASKET,MANIFOLD 211060A 11060-7024 GASKET,CARBURETOR 211061 11061-7037 GASKET 111061A 11061-7038 GASKET 1

11061B 11061-7039 GASKET 111061C 11061-7043 GASKET 114091 14091-7031 COVER 115003 15003-7119 CARBURETOR-ASSY 116025 16025-7003 VALVE-THROTTLE 2

16030 16030-7004 VALVE-FLOAT 116031 16031-7003 FLOAT 116041 16041-7021 SHAFT-CARBURETOR 116041A 16041-7023 SHAFT-CARBURETOR 116073 16073-7005 INSULATOR 1

16126 16126-7015 VALVE 116184 16184-7017 CHAMBER-ASSY-FLOAT 116187 16187-7002 NEEDLE-JET 221188 21188-7003 SOLENOID 159076 59076-7002 MANIFOLD-INTAKE 1

92009 92009-7003 SCREW 692009A 92009-7004 SCREW 192009B 92009-7006 SCREW,DRAIN 192026 92026-7011 SPACER 192043 92043-7014 PIN 1

92055 92055-7012 RING-O 192055A 92055-7013 RING-O 292055B 92055-7016 RING-O 192063 92063-7051 JET-MAIN,#104 192063A 92063-7054 JET-MAIN,#108 1

92063B 92063-7075 JET-MAIN,#101,3280FT AR92063C 92063-7076 JET-MAIN,#098,6560FT AR92063D 92063-7077 JET-MAIN,#105,3280FT AR92063E 92063-7078 JET-MAIN,#102,6560FT AR92066 92066-7009 PLUG,EXPANSION 2

92093 92093-7001 SEAL,D=5.9 192093A 92093-7002 SEAL,D=6.9 192145 92145-7010 SPRING 192145A 92145-7011 SPRING 192152 92152-7005 COLLAR 1

92172 92172-7005 SCREW 292172A 92172-7006 SCREW 3

130 130B0620 BOLT-FLANGED,6X20 4172 172G06105 BOLT-STUD,6X105 2214 214B0510 SCREW-PAN+-,5X10 1

8 JUN.07,2006 E0180-A645A


FH641V- S28 B-11 AIR-FILTER/MUFFLER

Ref. Quantity


C

11010 11010-7011 FILTER-ASSY-AIR 111011 11011-7013 CASE-AIR FILTER 111011A 11011-7014 CASE-AIR FILTER 111013 11013-7019 ELEMENT-AIR FILTER 111013A 11013-7020 ELEMENT-AIR FILTER 1

11051 11051-7002-9H BRACKET 111053 11053-7016 BRACKET 111060 11060-7016 GASKET,MUFFLER 211065 11065-7006 CAP 111065A 11065-7008 CAP 1

11065B 11065-7009 CAP 113271 13271-7008-9X PLATE 113271A 13271-7009-9X PLATE 116060 16060-7021 PIPE-INTAKE 118049 18049-7003 PIPE-EXHAUST 1

23062 23062-7009 BRACKET-COMP 149070 49070-7013 MUFFLER-COMP 192015 92015-1193 NUT 292072 92072-7009 BAND 192171 92171-7002 CLAMP 1

92171A 92171-7007 CLAMP 392171B 92171-7009 CLAMP 292171C 92171-7013 CLAMP 292191 92191-7006 TUBE 192192 92192-7030 TUBE 1

130 130B06105 BOLT-FLANGED,6X105 2130A 130B0612 BOLT-FLANGED,6X12 2130B 130B0814 BOLT-FLANGED,8X14 2130C 130B0816 BOLT-FLANGED,8X16 3233 233B0416 SCREW-PAN-WP+-,4X16 1

311 311B0400 NUT-HEX,4MM 1317 317R0800 NUT-HEX-SMALL,8MM 6461 461F0800 WASHER-SPRING,8MM 6

9 JUN.07,2006 E0190-A950A


FH641V- S28 C-03 FUEL-TANK/FUEL-VALVE

Ref. Quantity


C

23062 23062-7004-9H BRACKET-COMP 142036 42036-7012 SLEEVE 149019 49019-7001 FILTER-FUEL 149040 49040-7001 PUMP-FUEL 192170 92170-2009 CLAMP *

92170A 92170-2088 CLAMP 492170B 92170-7003 CLAMP 192191 92191-7027 TUBE 192192 92192-7037 TUBE,6.35X12.7X160 192192A 92192-7039 TUBE,6.35X12.7X200 1

92192B 92192-7055 TUBE,6.2X13.2X160 *92192C 92192-7057 TUBE,6.2X13.2X200 *

130 130B0616 BOLT-FLANGED,6X16 2130A 130B0620 BOLT-FLANGED,6X20 2

10 JUN.07,2006 E0200-A517B


FH641V- S28 C-04 STARTER

Ref. Quantity


C

13101 13101-7003 GEAR-ASSY 121039 21039-7004 BRUSH 121080 21080-7001 ARMATURE 121163 21163-7010 STARTER-ELECTRIC 139184 39184-7004 BRACKET-ASSY 1

92151 92151-7013 BOLT 1130 130B0816 BOLT-FLANGED,8X16 2

11 JUN.07,2006 E0210-A205A


FH641V- S28 D-03 LABEL

Ref. Quantity


C

56033 56033-7003 LABEL-MANUAL 156070 56070-7001 LABEL-WARNING 156080 56080-7008 LABEL-BRAND 1

12 JUN.07,2006 F0290-B253A


FH641V- S28 H-09

PART NAME INDEX

AIR-FILTER/MUFFLER.......................................B-11

CARBURETOR...................................................B-10

CONTROL-EQUIPMENT....................................B-09

COOLING-EQUIPMENT.....................................B-07

CYLINDER/CRANKCASE...................................B-03

ELECTRIC-EQUIPMENT....................................B-08

FUEL-TANK/FUEL-VALVE..................................C-03

LABEL.................................................................D-03

LUBRICATION-EQUIPMENT..............................B-06

PISTON/CRANKSHAFT......................................B-04

STARTER............................................................C-04

VALVE/CAMSHAFT.............................................B-05


FH641V- S28 H-10 NUMERICAL PARTS INDEX

Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No. Part No. Grid No.

11004-7006.................................B-0311008-7023.................................B-0311008-7024.................................B-0311009-2056.................................B-1011010-7011.................................B-1111011-7013.................................B-1111011-7014.................................B-1111013-7019.................................B-1111013-7020.................................B-1111022-7002.................................B-03

11051-7002-9H...........................B-1111053-7016.................................B-1111060-7011.................................B-1011060-7012.................................B-0311060-7013.................................B-0311060-7014.................................B-0311060-7016.................................B-1111060-7024.................................B-1011061-7037.................................B-1011061-7038.................................B-10

11061-7039.................................B-1011061-7043.................................B-1011065-7006.................................B-1111065-7008.................................B-1111065-7009.................................B-1112004-7002.................................B-0512005-7004.................................B-0512009-7001.................................B-0512011-2056.................................B-0512016-7007.................................B-05

12032-7001.................................B-0513001-7007.................................B-0413002-7001.................................B-0413008-6058.................................B-0413025-7002.................................B-0413029-7003.................................B-0413031-7048.................................B-0413070-7004.................................B-0513070-7007.................................B-05130B06105 .................................B-11

130B0612 ...................................B-03130B0612 ...................................B-06130B0612 ...................................B-07130B0612 ...................................B-09130B0612 ...................................B-11130B0616...................................C-03130B0620 ...................................B-08130B0620 ...................................B-10130B0620...................................C-03130B0640 ...................................B-03

130B0814 ...................................B-11130B0816 ...................................B-07130B0816 ...................................B-11130B0816...................................C-04130T0850....................................B-03130T0875....................................B-0313101-7003 ................................C-0413107-7009.................................B-0613107-7013.................................B-0913116-7002.................................B-05

13251-7005.................................B-0413270-7007.................................B-0713271-7005.................................B-0613271-7006.................................B-0313271-7007.................................B-0513271-7008-9X...........................B-1113271-7009-9X...........................B-1113271-7018.................................B-0913271-7021.................................B-0513271-7032.................................B-09

14037-7008-9H...........................B-0714075-7008.................................B-0614091-7002.................................B-0714091-7004.................................B-0314091-7031.................................B-1015003-7119.................................B-1016025-7003.................................B-1016030-7004.................................B-1016031-7003.................................B-1016041-7021.................................B-10

16041-7023.................................B-1016060-7021.................................B-1116073-7005.................................B-1016126-7001.................................B-0316126-7015.................................B-1016154-7007.................................B-0616154-7008.................................B-0616169-7006.................................B-0916171-7004.................................B-0916184-7017.................................B-10

16187-7002.................................B-10172G06105.................................B-10172G0818...................................B-0318049-7003.................................B-1121039-7004 ................................C-0421066-7011.................................B-0821080-7001 ................................C-0421163-7010 ................................C-0421171-7013.................................B-0821188-7003.................................B-10

21193-7019.................................B-08214B0408 ...................................B-03214B0408 ...................................B-09214B0510 ...................................B-10224B0520 ...................................B-0823062-7004-9H...........................C-0323062-7005.................................B-0723062-7009.................................B-11233B0416 ...................................B-1126030-7002.................................B-08

26031-7003.................................B-08311B0400 ...................................B-11311B0600 ...................................B-07311B0600 ...................................B-08311B0600 ...................................B-09317R0800...................................B-1139129-7004.................................B-0939184-7004 ................................C-04411B0600 ...................................B-0942036-7010.................................B-05

42036-7012 ................................C-03461F0800....................................B-1149015-7039.................................B-0349015-7064.................................B-0349019-7001 ................................C-0349040-7001 ................................C-0349065-2078.................................B-0649065-7003.................................B-0649070-7013.................................B-1149078-7002.................................B-05

49089-7004.................................B-0749089-7005.................................B-0749089-7049.................................B-0749103-7004.................................B-0949109-7003.................................B-0349113-7017.................................B-0949118-7007.................................B-0549120-7037.................................B-03510A5100 ...................................B-0855020-7007.................................B-07

56033-7003 ................................D-0356070-7001 ................................D-0356080-7008 ................................D-0359031-7009.................................B-0859041-7003.................................B-0759051-7011.................................B-0659066-7004.................................B-0759071-2079.................................B-0359076-7002.................................B-1059231-7006.................................B-06

670D2016...................................B-0692004-7006.................................B-0792004-7009.................................B-0892009-2308.................................B-0892009-2341.................................B-0592009-7003.................................B-1092009-7004.................................B-1092009-7006.................................B-1092015-1193.................................B-1192015-2253.................................B-05

92026-7007.................................B-0792026-7011.................................B-1092033-7001.................................B-0592033-7002.................................B-0492033-7004.................................B-0392033-7005.................................B-0492043-7001.................................B-0392043-7003.................................B-0692043-7014.................................B-1092049-7001.................................B-03

92049-7005.................................B-0392049-7011.................................B-0392049-7014.................................B-0392055-7012.................................B-1092055-7013.................................B-1092055-7016.................................B-1092063-7051.................................B-1092063-7054.................................B-1092063-7075.................................B-1092063-7076.................................B-10

92063-7077.................................B-1092063-7078.................................B-1092066-7002.................................B-0392066-7002.................................B-0892066-7003.................................B-0692066-7009.................................B-1092070-7004.................................B-0892072-7003.................................B-0892072-7009.................................B-1192093-7001.................................B-10

92093-7002.................................B-1092140-7002.................................B-0592140-7003.................................B-0692145-7001.................................B-0592145-7002.................................B-0692145-7004.................................B-0992145-7005.................................B-0992145-7010.................................B-1092145-7011.................................B-1092145-7034.................................B-09

92150-2182.................................B-0992151-2097.................................B-0892151-7013 ................................C-0492151-7014.................................B-0992151-7017.................................B-0492152-7005.................................B-1092153-7007.................................B-0792153-7008.................................B-0792153-7019.................................B-0592153-7033.................................B-09

92170-2009 ................................C-0392170-2088 ................................C-0392170-7001.................................B-0992170-7003 ................................C-0392171-7002.................................B-1192171-7007.................................B-1192171-7009.................................B-1192171-7013.................................B-1192172-7005.................................B-1092172-7006.................................B-10

92191-7006.................................B-1192191-7027 ................................C-0392192-7030.................................B-1192192-7037 ................................C-0392192-7039 ................................C-0392192-7055 ................................C-0392192-7057 ................................C-0392200-7001.................................B-0592200-7002.................................B-0892210-0003.................................B-07

PRODUCT CODE NOTE · 2018. 5. 14. · 14091 14091-7002 cover 1 23062 23062-7005 bracket-comp 1 49089 49089-7004 shroud-engine 1 49089a 49089-7005 shroud-engine 1 49089b 49089-7049

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