Product Certification and Inspection Services CONFORMITY ASSESSMENT
Senior GM
TechnicalTelecomm
& Multimedia
Electrical &
Electronic
Industrial &
Consumers
International Business
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Organization Chart
• Manufacturers– Improvement & consistency in product quality.– Improvement in production efficiency and reduced wastage.– Customer confidence and broader markets penetration– Listed in the ”Senarai Bahan/Barangan Buatan Tempatan”
(Treasury Listing) for local made product without additional charge.
• Consumers/purchasers
– Confidence in the product integrity and safety– Remove or reduce costly re-testing or re-inspection– Protection against competition from substandard products – Enhance confidence in procurement
Benefits
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.• Nationally
– Protection of consumers – Educate consumers on regulated products– Promote preservation of environment
• Internationally– Facilitation of international trade – Mutual recognition and acceptance (bilateral /
Multilateral).
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Benefits
Since 1970 s
More than 1500 standards have been used
More than 4000 certifications have granted to local and foreign
applicants
SIRIM Product Certification Marks
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Product Certification Scheme
PV Module Certification Scheme
NGV Workshop Certification Scheme
Ready-Mixed Concrete Certification Scheme
Product Listing Scheme
Modular Coordination Verification Scheme
Eco-Labeling Scheme
Hybrid Products Certification Scheme
Range of SIRIM Product Certification Scheme
PRODUCTS REGULATORY BODYConsumer Products Road Transport Dept. (JPJ) and
Ministry of Domestic Trade, Co-operatives and Consumerism (KPDNKK)
34 Categories of Electrical Equipment (Domestic)
Energy Commission (ST)
12 Categories of Fire Safety Products Fire & Rescue Services Dept. (BOMBA)
14 Categories of Construction Material
Construction Industry Development Board (CIDB)
6 Categories of Water Reticulation and Plumbing equipment
National Water Service Commission (SPAN)
Apparatus with communication ability operate within a specific frequency band
Malaysian Communications and Multimedia Commission (SKMM)
Regulated Products: Mandatory Compliance to Standards
• Helmet for motorcyclist,• Safety belt, • New pneumatic tyres, • Re-treaded pneumatic tyres for land vehicles,• Replacement Brake lining for power driven
vehicles,
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Mandatory Compliance to Standards
Road Transport Department (JPJ) and/or Ministry of Domestic Trade, Co-operatives and Consumerism (KPDNKK) stipulate the following product must bear MS Mark, when they are on sale
Rear & Side Marking For Commercial Vehicle, compliance to MS 828 , by January 2017
UPDATE on Mandatory Compliance to Standards
Category Equipment3 SOCKET OUTLET(15A and below)
*Portable cable reel
CEILING ROSE *Edison Screw Lamp holder
LAMP FITTING *Batten Luminaries (excluding Tube/Bulb),*Luminaries with self- ballasted florescent lamp.
*Self-ballasted Compact Florescent Lamp (CFL) with Edison screw or bayonet caps
*LED General and safety for lamp control gear for use on dc supplies up to 250V and or ac supplies up to 1000V
*Lamp controlgear: Particular requirements for dc /ac supplied electronic control gear for LED modules
*LED Lampholder (Connectors for LED modules)
*LED Modules for general lighting(eg. Double capped self-ballasted LED lamp)
*Self-ballasted single capped LED lamps for general lighting services by voltage > 50V
PORTABLE LUMINAIRE LAMP
*Night Lamp integral with direct in plug.*Portable LED Lamp
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Mandatory Compliance to Standards
KETTLE including HEATING ELEMENTS IF SUPPLIEDSEPARATELY
*Bottle Warmer, *Steriliser
*Water Dispenser/Filter
WASHING MACHINE *Dish Washer and other utensils.
FAN *Decorative fan & applies to their separate regulators and fan without blade.
HAND OPERATED HAIR DRYER/ HAIRCARE/ SKIN CARE
*Ionic Facial Sauna or similar to it
HI-FIDELITY SET *Audio/Video Recorder up to 4 channels
**MASSAGER *Foot Massagers, *Massage Bed, *Massage Chair,*Massage Pads, *Handheld Massagers, *Massage Belts
**AIR ONDITIONER(Cooling Capacity of 32,000 Btu /hr & below)
*Split Air-conditioner, *Portable Air conditioner,*Ceiling Air-conditioner
*ADAPTOR / CHARGER *Adaptor for IT Equipment (up to 20V)
*Switching mode power supply
*Electric toys
*IT & Office products17
Mandatory Compliance to Standards
• The amendments of the Electricity Regulations come into operation on 3rd Mei 2013
• Mandatory labelling (Min. rating 2 Star or lm/W for lamps products)
• Equipment types Air-Conditioner - wall mounted up to 25,000 Btu/h Refrigerator – 1 and 2 Doors Television (Plasma, LED, LCD, CRT) – size of up to 70” Domestic Fan (wall, desk and pedestal and ceiling), Lamps – fluorescent, compact fluorescent, LED and
incandescent ( Based on result of lumen maintenance (lm/W)
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(Minimum Energy Performance Standards) MEPS
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Mandatory Compliance to Standards
Regulatory Body : Fire & Rescue Services Department. Product Certification is required as a condition for renewal of BOMBA’s Sijil Perakuan Bahan
Product
1 “KELUAR / EXIT” Sign light
2 “KECEMASAN / EMERGENCY” Sign light
3 Fire Door Set
4 Fire Roller Shutter Set
5 Bricks
6 Insulation Materials ( Class 0 Material )
7 Hollow Concrete Blocks
8 Fire Alarm Panels
9 Fire Extinguishers
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Mandatory Compliance to Standards
Product Certification is required as a condition for obtaining Perakuan Pematuhan Standard (PPS) by CIDB
Product Category1 Sanitary Wares2 Ceramic Tiles3 Ceramic Pipes & Fittings4 Cement5 Pre-Fabricated Timber Roof Truss System6 Precast Concrete Piles 7 Insulation Materials & Radiant Barrier8 Architectural glass ( Low E, Reflective, Solar, laminated, Tempered )9 Asbestos-free Fibre Cement Flat Sheet 10 Iron & Steel Products ( Scaffolding, Reinforcement Bar, Tin plate )11 Aluminium12 Ready Mix Concrete13 Reinforced Concrete Components
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Mandatory Compliance to Standards
Product Certification / Inspection / Testing Report is required as condition to be listed as Pembekal Prodak Bekalan Air by the National Water Service Commission (SPAN)
Product Category
1 PRODUCT FOR WATER TREATMENT ( Coagulant, Flocculant, Softening Agent, PH Adjustment, Disinfection & Flouridation)
2 PRODUCTS USED FOR THE CONVEYANCE OF WATER ( Pipes, Tubes and Fitting )
3 PRODUCT FOR STORAGE OF WATER ( Water tanks )
4 OTHER WATERWORKS MECHANICAL EQUIPMENT AND INSTALLATION ( Valves, Penstock, Meter )
5 SANITARY FITTINGS ( Taps, Cistern , Sanitary Appliance)
6 SEWERAGE SYSTEM
• Pre-fabricated Septic Tank for 30PE (MS 2441 Part 1)
• Pre-fabricated Small Sewerage Treatment System for 31 – 149PE (MS 2441 Part 2)
• Pre-fabricated Tanks-Packaged Plants for 150 – 5000PE (SPAN TS 1401 : 2010)
• Standard Sewage Treatment Plant for 150 – 5000PEExtended Aeration (SPAN TS 1402 : 2016) Effective September 2016.
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UPDATE on Mandatory Compliance to Standards
Regulation 14 CMA 1998 and Communication and Multimedia (Technical Standards) Regulations 2000 –
“All communications equipment which are required to be certified under these Regulations shall be so certified”
Mandatory Compliance to Standards
DEVICES + COMMUNICATION MODULES
Electrical & Electronics(13 items)
Medical Devices(4 items)
Remote Controlled Toys &
Games(2 items)
Computers & others
(9 items)
Communications Modules
HYBRID PRODUCTS CERTIFICATION
Apparatus or equipment which is integrated with communicationsmodule for connecting to public communications network or for radiocommunications utilizing band up to 420 THz, hence is subjected tomultiple regulations and requirements.
It covers a range of apparatus or equipment such as, but not limited to, electrical appliances, computer products, medical devices and toys.
Effective date: 1st October 2015
Hybrid Products Certification
What is Hybrid Product?
e‐Labelling• Incorporated with built‐in display
• Supported by firmware or operating system (OS) which can be displayed, stored and retrieved from the product
• Cannot be erased.
Surface Labelling
• Engraved or embossed or printed or any method of marking.
• Shall be legible, durableand readily visible.
* The method to retrieve the certification mark shall be published in the documentation that accompanies the product.
* If printed or using adhesive sticker, the ink shall be permanent / indelible i.e. cannot be smeared or rubbed off.
Self Labelling Program (SLP)
1. MCMC Logo (from Guideline)
3. Unique ID – CID/HID (from e‐ComM )
8 mm (minimum size)
8 mm (m
inim
um size)
2. Word “MCMC” (from Guideline)
ABC CID-Common ID orHID-Certificate Holder ID
D Manufacturer : M-Local, F-Foreign
12 Year
345678 Running Number
* Certification Mark can be resized proportionally
* Example: CIDF15000001
Self Labelling Program (SLP)
To influence consumer decisions and consumption of environmentally preferable goods and use of environmentally preferable services
To enable and encourage the industries to make credible claims on the environmental attributes of their products.
To provide independent verification on the accuracy of ‘Environmental Claims on products’.
To educate and create awareness to the public on environmentally-friendly products and services
SIRIM Eco-Labelling Certification SchemeEco-Label Certification
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Pre-requisite Comply with authorities requirements Comply with EQA 1974 Comply to product standard / specification
CURRENT PRODUCT GROUP
Construction & Industrial
Household
Office Electrical
54 nos of Product Criteria(22)
13 5 2 2
No of Licenses Granted(91)
75 12 2 2
NEW GROUP TO COME
“PACKAGING”
ENVIRONMENTALLY DEGRADABLE
PLASTICPACKAGING
(ECO 001)
BIOMASS TABLEWARE
(ECO 009)
Eco-Label Certification
UN MarkingUsed on packaging complying with the UN MarkingRequirements in MS 1513 series - “Recommendation on thePackaging of Dangerous Goods”.
The UN mark denotes that the packaging has beenevaluated as complying with the performance requirement
un
SIRIM Certification Marks
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NAN0Verify Program• A voluntary certification program for processes and products
with claims of nano-elements in the range of 1 to 100 nm(nanometer)
• NANOVerified is the mark that will be awarded to processes and products upon successful completion of NANOVerifyprogram
• The mark is applied on products or smallest packaging unit to signify it has been verified and characterized to contain nanomaterials.
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NAN0Verify Program
• NANOVerify program is operated in collaboration with Nano Verify Sdn. Bhd.
• The certificate is valid for 2 years and surveillance audit will be conducted yearly to maintain the certificate
• Benefits of NANOVerify program- Helps genuine products in the market- Increase public trust in nanotechnology- Facilitate trade- Certifies the presence of nanomaterials
based products
APPLICATION
DOCUMENT EVALUATION
FACTORY AUDIT
SAMPLE SELECTION & TESTING
RECOMMENDATION & APPROVAL
GRANT OF LICENCE
SURVEILLANCE
RENEWAL
Certification Process
• Questionnaire • Application form • Declaration of Trade mark• Declaration of Approval
from relevant authority *• Declaration from
Manufacturer
Factory Audit• Quality plan (IQC,IPC,FQC)• Production• Sampling & Product testing• Storage & Packaging• Equipment Calibration• Equipment Maintenance • Customer Complaints• Control of NC product• Corrective & Preventive
SURVEILLANCE AUDITAND/OR
OPEN MARKET SAMPLING
RENEWAL
SUSPENSION
Comply
Doesn’t comply
ANNUAL SURVEILLANCEPLAN
TERMINATION/WITHDRAWAL
Maintaining Certification
• Product Certification Agreement
• Product Certification Requirements
• Certification Report• Product Standards
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1. Lloyd's Register Verification Limited, London.2. Bureau Veritas International Register of Shipping, Paris.3. Plant Safety Limited, United Kingdom.4. Royal & Sun Alliance Insurance plc, Manchester.5. Zurich Risk Services, United Kingdom.6. Contract Inspection Services, OneBeacon America Insurance Company, Boston, U.S.A.7. HSB Of Connecticut, U.S.A.8. Bataafse Internationale Petroleum Maatschappij NV., Holland.9. HSB Inspection Quality Limited, United Kingdom.10. International Business & Mercantile Reassurance Company.11. Intertek Testing Services (Japan) K.K.12. Crown Agent for Oversea Governments and Administration, London.13. New Zealand Marine Department.14. Technical Standards and Safety Authority, Ontario, Canada.15. All members of the Vereinigung der TechnishenUberwachungs- Vereine e.V.16. Groupement des APAVE, Paris, France.17. Association des Industriels de Belgique (A.I.B), Brussels, Belgium.18. Associated Offices Technical Committee, Manchester 3, Great Britain.19. Technischer Uberwachungs- Verein Wien, Wien, Austria.20. Schweizer Verein von Dampfkesselbesitzern, Zurich, Switzerland.
21. SAQ Kontroll AB, Stockholm, Sweden.22. The Royal Danish Boiler Inspection Department.23. Japan Quality Assurance Organization, Tokyo.24. Japan Boiler Association, Tokyo.25. SIRIM QAS INTERNATIONAL SDN BHD26. S.G.S Far East Ltd.27. Vincotte International, Belgium.28. Stiching Independent Inspectors Pool, Holland with the condition that the end user of the steam boiler or unfired pressure vessel is any Shell Group of Companies or companies associated with Shell in Malaysia.29. Nippon Kaiji Kyokai, Japan.30. ABSG Consulting Inc.31. Societe Generale de Surveillance.32. Det Norske Veritas.33. Germanischer Lloyds.34. Koatsugase Hoan Kyokai (KHK), Japan.35. Shanghai Boiler & Pressure Vessel Inspection Institute, Shanghai, People Republic of China.36. Moody International Ltd. (M.M.I), United Kingdom.37. Registro Italiano Navale (RINA), Italy.38. Velosi Certification Bureau Limited, United Kingdom.39. TUV Industrie Service GmbH, TUV Rheinland Group, Cologne.40. TUV Suddeutschland Group, Munich.
THIRD PARTY INSPECTION Inspecting Authorities ( Factory and Machinery Act )
THIRD PARTY INSPECTION
Independent Inspecting Authority for :-
Designs verification of new steam boilers, unfired pressurevessels, pipelines, cranes, and other non-pressurised steelstructures.
Inspection and test of new and in-service of steam boilers,unfired pressure vessels, pipelines, and other non-pressurisedsteel structures.
Qualification of Welding Procedure Specification (WPS) andWelder Performance Qualification Test (WPQT) – ASME
Inspection of Pressurized Hot Work Enclosure System. Non-Destructive and Destructive Assessment including
failure analysis and asset integrity (Thermograph andUltrasonic).
Risk Based Inspection (RBI) Design verification, inspection and test of used steam boilers,
unfired pressure vessels and lifting equipment.
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Inspecting Authorities ( Factory and Machinery Act )
Crawler crane Truck- Mounted crane
Inspection Services for Lifting Equipment THIRD PARTY INSPECTION
Overhead Travelling CraneContainer Crane
GENERAL INSPECTION
Appointed agency to performs the following
Inspection of Green (New) Diesel Engine
Inspection of imported Used Tyres intended forretreaded industries.
- To ensure the imported used tyres will only used as casing forretread and WILL not be sold as a 2nd hand tyres.
- Effective 1 September 2016 (re-treader without previous MITIApproval Permit)
- Effective 1 December 2016 (re-treader with previous MITIApproval Permit).
- Only certified tyre re-treader is permitted to import.- Issuance of Letter of Approval, followed with inspection for
every container at the re-treader premise.
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UPDATE services
Welder Certification
To examines a welder's capability to produce welds of acceptable quality against a well defined welding procedure (WPS).
ISO 9606-1(Steel),
Fusion Welding (Plate/Pipe)
The scheme is structured in accordance with ISO/IEC 17024 (Knowledge & Performance Assessment)
Surveillance - Every 6 month
Re-Certification – Every 3 Years
PERSONNEL CERTIFICATION
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HOT WORK ENCLOSURE INSTALLER CERTIFICATION
Pressurized Hot Work Enclosure (PHWE) offers apractical engineering solution in managing and controllingthe risks associated for carrying out hot work and use ofother sources of ignition in classified hazardous areas(explosive environment).
PERSONNEL CERTIFICATION
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Installer should have certain level of knowledge in ;
Hazardous Area Ex protection type
OHS requirements in hazardous area,
Ex equipment inspection and handling
PHWE installation and dismantling requirements
PHWE INSTALLER PRE REQUISITES
Assessment :-
KNOWLEDGE ASSESSMENT - Written Examination
PRACTICAL ASSESSMENT- Pre-Assembly, Assembly (Thermography : Heat Leaks) and Dismantling
HOT WORK ENCLOSURE INSTALLER CERTIFICATIONPERSONNEL CERTIFICATION
• Hazardous areas are areas where flammable liquids, gases or vapours or combustible dusts exist in sufficient quantities to produce an explosion or fire.
• Examples Oil refineries, rigs, processing plants and pipelines Refuelling activity or petrol stations Chemical processing plants Printing industries, paper and textiles Surface coating industries Underground coalmines Sewerage treatment plants Grain handling and storage Woodworking areas Sugar refineries Metal surface grinding, especially aluminium dusts and
particles51
IECEx Certification
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IECEx Certified Service Facilities
IECEx 03-2 Selection of equipment for Ex installation
IECEx 03-3 Installation and initial inspection IECEx 03-4 Maintenance and inspection IECEx 03-5 Repair and overhaul of Ex
equipment (e.g motor, junction box)
• Scheme that provides the global Ex industries with a single system for the assessment and qualification of persons meeting the competency prerequisites needed to properly implement the safety requirements based on IEC International Standards covering explosive atmospheres.e.g. the IEC 60079 and IEC 61241 series of standards.
• Provides the international Ex industries with a qualification system that is transportable across borders
• To date 203 personnel local and foreigner have been certified
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IECEx Certification of Personnel Competencies (CoPC)
Unit of Competence prerequisite trade /profession general competence in
Unit Ex 000 – Basic knowledge and awareness to enter a site which includes a classified hazardous area
None Nil
Unit Ex 001 – Apply basic principles of protection in explosive atmospheres
None plant or machinery operation or installations, maintenance or service functions
Unit Ex 002 – Perform classification of hazardous areas
None gathering and analysing technical data and using this data for risk assessment
Unit Ex 003 – Install explosion-protected equipment and wiring systems
Ex 001 installation of electrical, electronic, instrumentation and/ or data communication equipment and wiring systems
Unit Ex 004 – Maintain equipment in explosive atmospheres
Ex 001 maintenance of industrial electrical, electronic, instrumentation and/or data communication equipment and wiring systems
Unit Ex 005 – Overhaul and repair of explosion-protected equipment
None Competence in overhaul and repair of industrial electrical/electronic equipment
Unit Ex 006 – Test electrical installations in or associated with explosive atmospheres
Ex 001 conducting testing of general electrical, electronic, instrumentation and/or data communication installations
Unit Ex 007 – Perform visual and close inspection of electrical installations in or associated with explosive atmospheres
Ex 001 general electrical installation inspection are an alternative to the specific units listed in Column 2
Unit Ex 008 – Perform detailed inspection of electrical installations in or associated with explosive atmospheres
Ex 001 general electrical installation inspection are an alternative to the specific units listed in Column 2
Unit Ex 009 – Design electrical installations in or associated with explosive atmospheres
Ex 001 designing electrical systems and installations
Unit Ex 010 – Perform audit inspection of electrical installations in or associated with explosive atmospheres
Ex 002,Ex 008 &Ex 009
general electrical installation inspection are an alternative to the specific units listed in Column 2
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CoPC Unit of Competence
Reassessment - 3 years
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Application to IECEx CB
Scope Qualifications Job details Experience
ASSESSMENT
Knowledge
Performance
WebsiteRegistration
IECEx CoPC Process
Note: For further detail information please refer to www.iecex.com/
ESTABLISHED BILATERAL MUTUAL RECOGNITION TO FACILITATETWO WAYS TRADE THROUGH MOU, SPECIFIC AGREEMENTS, ETC.
MANDATED TO PERFORM AUDIT/INSPECTION FOR MORE THAN 10 FOREIGN CERTIFICATION BODIES SUCH AS CSA, VDE, DEKRA, JQA, JET, ASTA, SABS, SEMKO, FIMKO, NSAI, LCIE, NEMKO, TUV Product Services, SAI, CQC, KTL, SASO, KTC & TEI.
PROVIDE OTHER THIRD PARTY INSPECTION/AUDITINGRELATED TO QUALITY.
CONDUCTED MORE THAN 500 AUDIT/INSPECTIONS ON BEHALF OF THESE FOREIGN BODIES ANNUALLY.
Business Partners
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CSA International, Canada
VDE Testing And Certification Institute (Fed. Rep.of Germany)
SEMKO AB (Sweden)
SGS FIMKO LTD (Finland)
National Standard Authority of Ireland (NSAI)
LCIE (France)
ASTA Certification Services (UK)
Japan Electrical Safety & Environment Technology Laboratories.
Japan Quality Assurance Organization (JQA)
Korea Testing Laboratory (KTL)
SAI Global Assurance Services
SASO (Kingdom of Saudi Arabia) China
Business Partners
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• A gateway to Canada and the United States market through - CSA International, Canada
• Agreement, since early 1990
• Act as a local contact point between CSA and customers locally
• Schedule and organize testing locally.• Conduct initial factory evaluation, routine and
special factory inspections on behalf of CSA
Business Partners
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Latest UPDATE - Thailand Environment Institute
• Act as a local contact point between TEI and local customers.
• Schedule and organize testing locally.
• Conduct initial factory evaluation, routine and special factory inspections on behalf of TEI for the Eco-Labelling Certification
Latest UPDATE
• SIRIM QAS International is establishing a branch office in Manama, Bahrain.
• A Preparation to be a Notified Body for Gulf Cooperation Council (GCC) G Marking.
• Enabling Conformity Assessment services for local producer exporting Low Voltage Electrical Product to GCC market.