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LN Series DC 1kV,2kV Low Dissipation Ceramic Disc Capacitor POE-D19-00-E-02 Ver: 2
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PRODUCT: CERAMIC DISC CAPACITOR
TYPE: LN Series (Low Dissipation Factor/DC 1kV,2kV)
(Lead free of dielectric ceramic)
CUSTOMER:
DOC. NO.: POE-D19-00-E-02
Ver.: 2
APPROVED BY CUSTOMER
VENDOR::::
WALSIN TECHNOLOGY CORPORATION
566-1, KAO SHI ROAD,YANG-MEI TAO-YUAN, TAIWAN
PAN OVERSEAS (GUANGZHOU) ELECTRONIC CO.,LTD. NO.277,HONG MING ROAD,EASTERN SECTION, GUANG ZHOU ECONOMIC AND TECHNOLOGY DEVELOPMENT ZONE,CHINA
MAKER ::::PAN OVERSEAS (GUANGZHOU) ELECTRONIC CO.,LTD. NO.277,HONG MING ROAD,EASTERN SECTION, GUANG ZHOU ECONOMIC AND TECHNOLOGY DEVELOPMENT ZONE,CHINA
Nominal body diameter dimension (Ref. to page.6 Dmax. & Tmax. Code spec.) .
Code of lead type:Please refer to Item “2. Mechanical”
Packing mode and lead’s length (identified by 2-figure code) Taping Code Description
AN Ammo / Pitch of component:12.7 mm / Lead space5.0mm AF Ammo / Pitch of component:15.0 mm / Lead space7.5mm AM Ammo / Pitch of component:25.4 mm / Lead space10.0mm
Bulk Code Description Bulk Code Description 3E Lead’s length L:3.5mm 4E Lead’s length L:4.5mm 04 Lead’s length L:4mm
20 Lead’s length L:20mm
Length tolerance Code Description
A ±0.5 mm(Only for short kink lead code “D / X / H” ) B ±1.0 mm C Min. D Taping special purpose
LN Series DC 1kV,2kV Low Dissipation Ceramic Disc Capacitor POE-D19-00-E-02 Ver: 2
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7. Specification and test method: 7.1 Scope: This specification applies to Low Dissipation Ceramic Disc Capacitor. 7.2 Test Conditions:
Unless otherwise specified, all tests shall be operated at the standard test conditions of temperature 5 to 35 and relative humidity 45% to 85%. When fails a test, retest be operated at the conditions of temperature 25 ± 2 , relative humidity of 60% to 70% and barometric pressure 860 to 1060 mbar.
7.3 Handle procedure: to avoid unexpected testing results from occurring, the tested capacitor must be kept at room condition for at least 30 minutes and completely discharged.
7.4 Applications:Ideal for use on high frequency pulse circuits such as a horizontal resonance circuit for CTV and snubber circuits for switching power supplies.
7.5 Test items:
ITEM POST-TEST REQUIREMENTS TESTING PROCEDURE
Operating Temperature Range
-25 To +125 (Including capacitor’s self-heating temperature 20Max)
Appearance Structure size
No abnormalities As stated in section 3.
Marking To be easily legible. As stated in section 4
Between Lead Wire:No failure
The capacitor should not be damaged when DC voltage of 200% of the rated voltage (DC1 to 2KV) is applied between the lead wires for 1 to 5 sec. (Charge/Discharge current 50mA.) ≦
Dielectric Strength
Body Insulation:No failure
First, the terminals of the
capacitor should be connected
together. Then, as shown in
figure at right, a metal foil
should be closely wrapped
around the body of the
capacitor to the distance of
about 3 to 4mm from each
terminal. Then, the capacitor should be inserted into a
container filled with metal balls of about 1mm diameter.
Finally, AC1250Vrms <50/60Hz> is applied for 1 to 5 sec.
between the capacitor lead wires and metal balls.
(Charge/Discharge current 50mA.) ≦
Insulation Resistance
10000 M Ω min. Insulation resistance should be measured at 60±5 seconds after applied voltage ((DC500V)
LN Series DC 1kV,2kV Low Dissipation Ceramic Disc Capacitor POE-D19-00-E-02 Ver: 2
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Item Post-Test Requirements Testing Procedure
Temperature Characteristic
Temp. Char: LN(Y5R)
±15%(-25to+85 )
-30~+15%(+85to+125 )
According to step 1 to 5 in order, measured capacitance when temperature reaches balance and CAP. change shall be calculated on the following formula: CAP. change =(C2-C1)×100%/C1
Step 1 2 3 4 5
LT Temp. ( ) 25±2 -25±3 25±2 125±2 25±2 Note: C1 = Capacitance as step 3 C2 = Capacitance as step 2 or 4 T1 =Temperature as step 3 T2 = Temperature as step 2 or 4
Pull:
As shown in the figure at right, fix the body of the capacitor and apply a tensile weight gradually to each lead wire in the radial direction of the capacitor up to 10N (5N for lead diameter 0.5mm), and keep it for 10±1 sec. Strength of Lead
Bending:
Lead wire should not be cut off. Capacitor should not be broken. Each lead wire should be subjected to 5N (2.5N for lead
diameter 0.5mm) of weight and bent 90° at the point of egress, in one direction, then returned to its original position and bent 90° in the opposite direction at the rate of one bend in 2 to 3 sec.
Appearance: No abnormalities
Capacitance: Within specified tolerance.
Vibration Resistance
D.F.: 0.2% Max.
The capacitor should be firmly soldered to the supporting lead wire and vibrated at a frequency range of 10 to 55Hz, 1.5mm in total amplitude, with about a 1minute rate of vibration change from 10Hz to 55Hz and back to 10Hz. apply for a total of 6 hrs., 2hrs. each in 3 mutually perpendicular directions.
Solder ability Of Leads
Lead wire should be soldered with uniform coating on the axial direction over 75% of the circumferential direction.
The lead wire of a capacitor should be dipped into a ethanol solution of 25wt% rosin and then into molten solder of 245±5 for 5±0.5 sec. In both cases the depth of dipping is up to about 1.5 to 2mm from the root of lead wires.
Appearance:No marked defect.
Capacitance Change: Within ±10%
Soldering Effect
Dielectric Strength (between Lead Wires):Per. Item Dielectric Strength
The lead wire should be immersed up to 2.0 mm form the root of lead wires. (A) Body Dia. 6.0mm: Into the molten solder of which ≦
temperature: 260(+5/-0) for 3.0±0.5 seconds. (B) Body Dia.>6.0mm: Into the molten solder of which
temperature 260(+5/-0) for 5~10 seconds. Then leave at standard test conditions for 24±2 hours, then measured.
Soldering Effect Dielectric Strength (between Lead Wires):Per. Item Dielectric Strength
When sol※ dering capacitor with a soldering iron, it should be performed in following conditions. Temperature of iron-tip: 350~400 Soldering iron wattage : 50w max.
Soldering time : 3.5 sec. Max. Pre-treatment: Capacitor should be stored at 125±3°C for 1 hr., then placed at *room condition for 24±2 hrs. before initial measurements. Post-treatment: Capacitor should be stored for 24±2 hrs. at *room condition. Measurement order: Dielectric strength -> Pre-treatment -> Capacitance -> Soldering effect test -> Post-treatment -> Capacitance
Appearance: No Abnormalities
Cap. Change: Within ±10%
D.F.: 0.6% max.
Temperature Cycle
Insulation Resistance: 1000MΩ Min.
The capacitor should be subjected to 5 temperature cycles. <Temperature cycle>
LN Series DC 1kV,2kV Low Dissipation Ceramic Disc Capacitor POE-D19-00-E-02 Ver: 2
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8. Notices: 8.1 Caution (Rating)
I. Operating Voltage
When dc-rated capacitors are to be used in ac or ripple current circuits, be sure to maintain the Vp-p value of the applied voltage or the Vo-p which contains dc bias within the rated voltage range.
When the voltage is applied to the circuit, starting or stopping may generate irregular voltage for a transit period because of resonance or switching. Be sure to use a capacitor with a rated voltage range that includes these irregular voltages.
When using the low-dissipation (LN Char.) series in a high-frequency and high-voltage circuit, be sure to read the instructions in item 4.
II. Operating Temperature And Self-Generated Heat
Keep the surface temperature of a capacitor below the upper limit of its rated operating temperature range. be sure to take into account the heat generated by the capacitor itself. When the capacitor is used in a high frequency current, pulse current or similar current, it may self-generate heat due to dielectric loss. The frequency of the applied sine wave voltage should be less than 300khz., the applied voltage load (*) should be such that the capacitor's self-generated heat is within20 at an atmosphere temperature of 25. When measuring, use a thermocouple of small thermal capacity-k of ø0.1mm in conditions where the capacitor is not affected by radiant heat from other components or surrounding ambient fluctuations.
Excessive heat may lead to deterioration of the capacitor's characteristics and reliability. (Never attempt to perform measurement with the cooling fan running. otherwise, accurate measurement cannot be ensured.)
III. Fail-Safe
When capacitor is broken, failure may result in a short circuit. Be sure to provide an appropriate fail-safe function like a fuse on your product if failure would follow an electric shock, fire or fume.
IV. Load Reduction and Self-generated Heat During Application of High-frequency and High-voltage Due to the low self-heating characteristics of low dissipation capacitors, the allowable electric power of these capacitors is generally much higher than that of B(Y5P) characteristic capacitors. However, in case the self heating temperature is 20 under a high-frequency voltage whose peak-to-peak value equals the capacitor's rated voltage, the capacitor's power consumption may exceed it's allowable electric power. When the ambient temperature is 85 to 125 , the applied voltage needs to be further redu ced.
Allowable conditions at high frequency: Fig. 1 shows reference data on the allowable voltage-frequency characteristic for a sine wave voltage when the ambient temperature is 105or less.
Failure to follow the above cautions (items 1to 4) may result, worst case, in a short circuit and cause fuming or partial dispersion when the product is used.
Fig 1:Allowable Voltage (Sine Wave Voltage) – Frequency Characteristics (At Ambient Temperature
LN Series DC 1kV,2kV Low Dissipation Ceramic Disc Capacitor POE-D19-00-E-02 Ver: 2
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voltage (instead of a sine wave voltage), the heat generated by the capacitor is higher than the value obtained by application of the sine wave with the same fundamental frequency.
Roughly calculated for reference, the allowable voltage for a rectangular wave or pulse wave corresponds approximately to the allowable voltage for a sine wave whose fundamental frequency is twice as large as that of the rectangular wave or pulse wave. This allowable voltage, however, varies depending on the voltage and current waveforms.
8.2 Storage and Operating Condition:
Operating And Storage Environment The insulating coating of capacitors does not form a perfect seal; therefore, do not use or store capacitors in a corrosive atmosphere, especially where chloride gas, sulfide gas, acid, alkali, salt or the like are present. And avoid exposure to Moisture. Before cleaning, bonding or molding this product, verify that these processes do not affect product quality by testing the performance of a cleaned, bonded or molded product in the intended equipment. Store the capacitors where the temperature and relative humidity do not exceed –10 to 40 degrees centigrade and 15 to 85 % for 6 months maximum and use within the period after receiving the capacitors.
Failure to follow the above cautions may result, worst case, in a short circuit and cause fuming or partial dispersion when the product is used.
8.3 Soldering and Mounting:
I. Vibration And Impact Do not expose a capacitor or its leads to excessive shock or vibration during use.
II. Soldering When soldering this product to a Pcb / Pwb, do not exceed the solder heat resistance specification of the capacitor.
Subjecting this product to excessive heating could melt the internal junction solder and may result in thermal shocks
that can crack the ceramic element. When soldering capacitor with a soldering iron, it should be performed in
following conditions.
Temperature of iron-tip: 400 Max.
Soldering iron wattage: 50W Max.
Soldering time: 3.5 sec. Max.
Failure to follow the above cautions may result, worst case, in a short circuit and cause fuming or partial dispersion
when the product is used.
8.4 Cleaning (ultrasonic cleaning): To perform ultrasonic cleaning, observe the following conditions.
Rinse bath capacity: output of 20-watts per liter or less.
Rinsing time: 5 min. Maximum.
Do not vibrate the Pcb/Pwb directly.
Excessive ultrasonic cleaning may lead to fatigue destruction of the lead wires.
8.5 Caution (Handling) Vibration And Impact
Do not expose a capacitor or its leads to excessive shock or vibration during use.
Failure to follow the above cautions may result, worst case, in a short circuit and cause fuming or partial dispersion
when the product is used.
9.Drawing of internal structure and material list﹕﹕﹕﹕