Carney Battery Handling Ltd. 14 Regan Road, Unit 2-A Brampton, ON, Canada L7A 1B9 1 (866) 843-2855 [email protected] www.carneybatteryhandling.com CARNEY BATTERY HANDLING Committed to Quality. Committed to You. PRODUCT CATALOG
Carney Battery Handling Ltd.14 Regan Road, Unit 2-A Brampton, ON, Canada L7A 1B9
1 (866) 843-2855sales@carneybatteryhandling.comwww.carneybatteryhandling.com
CARNEYBATTERY HANDLING
Committed to Quality. Committed to You.
PRODUCT CATALOG
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ABOUT US
BATTERY BULL ELECTRIC
BATTERY BULL HYDRAULIC
MINI AUTO CHANGER
BATTERY TUGGER
MULTI-LEVL RACKING SYSTEM
VENTILATION
BATTERY ROLLER STAND
STATIONARY BATTERY RACK
MANUAL CHANGE CART
ROLLER TRANSFER CART
GANTRY CRANE
BATTERY WASH EQUIPMENT
WASTEWATER TREATMENT SYSTEM
BATTERY LIFTING BEAM
PARK AND CHARGE STANDS
ACCESSORIES
CARNEY FABRICATING
CARNEY AUTOMATION
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TABLE OF CONTENTS
ABOUT US
For over 35 years, Carney Battery Handling (CBH) Ltd. is recognized as the global leader in innovation, design, and manufacturing of complete battery room solutions. Our primary focus is to drive customer satisfaction by delivering the highest quality and safest products, whether they be single battery stands, manual changers, or large scale fully automated systems supporting hundreds of batteries.
Our innovation group was the first to offer an efficient man- aboard hydraulic battery changer called the “Battery Bull” which eliminated the need to perform manual battery changes and drastically cut down the battery change time.
Operating from our 60,000 sq. ft production facility in Brampton, Ontario our design, engineering, fabrication, and assembly plant are all housed in one central location. This allows CBH to be extremely responsive when supporting our global network of customers. Our comprehensive spare parts program and support infrastructure ensures that our customers have access to our large parts inventory and knowledgeable service staff.
CBH strives to grow our business while expanding our products to meet the needs of the ever-changing market in the material handling industry.
We are dedicated to supporting our business partners with quality products, fast response time, integrity and respect.
COMMITTED TO QUALITY. COMMITTED TO YOU.
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Fully automated models, with no operator required
On-board display panel for integration into battery fleet management systems
Proximity safety sensors and remote light curtain solutions for added safety
On-board battery watering system
Custom sizes allow placement into existing systems or confined spaces
PRODUCT FEATURES
BATTERY BULL ELECTRICBBE
The BBE Series man-aboard Battery Bull offers new levels of performance, reliability and safety to support your high-volume and high-density battery change requirements. This product is available as a single level system, up to a 6-level system. The BBE is the industry’s only fully electric system with no hydraulics, which ensures maximum up-time and minimum maintenance.
Powerful, compact and energy efficient PLC controlled Variable Frequency Drives (VFD) are coupled with electric gear boxes to provide simultaneous power to both the lift and drive functions. The BBE as one of the few options in high-volume fully electric transfer carts.
To better suit the needs of our clients, CBH has also developed the Semi-Auto Changer model. The Semi-Auto Changer has complete user compartment with operational control to allow for manual override.
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BATTERY BULL HYDRAULICBBH
The BBH Series Battery Bull has long been proven in many applications around the world. Utilizing its hydraulic drive and lift system for single and double tier configurations ensures that customers enjoy day-in and day-out battery changing performance in medium to large fleets.
Hosting a logical user-friendly control panel, the BBH allows the operator to deliver faster, more consistent and accurate battery changes that will keep your truck fleet productive.
The BBH utilizes a double roller bed configuration, coupled with its powerful electro magnet that has a draw bar pull of 1800lbs. The BBH delivers the highest throughput in battery changing, while maintaining a small footprint to help save your costly warehouse space.
All BBH equipment employs tightly integrated safety systems that maximize the protection of your operator and minimize the likelihood of costly damage to your equipment.
BBH operating with Carney racking and ventilation system
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MINI AUTO CHANGERMAC
CBH’s automatic battery changer, the Mini Auto Changer (MAC) uses a fully integrated PLC control system that gives precise control and responsiveness for faster battery changes. The detailed self-diagnostic and logging function helps reduce down-time and service requirements, ultimately improving the production time.
CBH uses acid proof powder-coat paint to ensure long life and durability of your equipment, thus protecting your investment and maximizing service life.
Intelligent interface with AGV and charging systems
Integrated safety systems and emergency override
Low cost fully automated or semi-automated systems for small battery rooms (less than 15 batteries)
Single level single roll out height applications
Maximum efficiency within cart battery staging
Ultra-low maintenance and service requirements
PRODUCT FEATURES
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BATTERY TUGGERCBH’s Battery Tugger has become the global standard in low-volume high-efficiency battery changing. The reliability, safety standards and changing efficiency are second to none and unrivaled in today’s battery changing industry. All BTE models are engineered with a fully welded, unibody construction and finished in premium acid-proof powder coat paint. This work horse will be around long after everyone in the battery room has retired.
The BTE series is fitted with our reliable 1800lb electromagnetic extraction system that is used extensively on all our man-aboard systems. CBH also offers the EZ-Battery Tugger and Cobra Tugger, which offer a 900lb electromagnetic extraction system. Combined with a completely electric drive system, reliability is guaranteed with the Battery Tugger.
To ensure smooth and effortless extraction, we use a unique combination of lead rollers and UHMW slider strips. This configuration requires 50% less pull force, which ultimately extends the equipment life while maintaining the ability to secure the battery when travelling.
Battery guides to prevent smaller pallet truck batteries from tipping over
Custom drop in attachments available for special roll off heights and sizes of battery
Operator control panel with variable speed joystick to provide user friendly operation
Custom widths, lengths and step models available (BTSE series)
PRODUCT FEATURES
Battery Tugger
Step Tugger
EZ-Battery Tugger
Cobra Tugger
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MULTI-LEVEL RACKING SYSTEMThe Battery Racking System is the foundation for all well engineered battery changing rooms. Carney’s Racking System is the best-in-class and has proven itself to stand the test of time. The racks are fully welded and baked with an acid proof powder coating to ensure maximum durability.
All Racking Systems come with an integrated battery safety stop and optional removable drip trays, constructed from lightweight and flexible polyethylene. This design ensures the drip trays will not deteriorate. Carney also provides universal mounting plates which are designed to accommodate most styles of battery connectors.
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Proper ventilation is crucial to the health and safety of your battery room. CBH is the only manufacturer to provide a unique at-the-source extraction system that is fully integrated into the battery rack system. The entire battery rack support structure is completely enclosed, with only the front being exposed. This enclosure now becomes a fume hood around all batteries.
With the exhaust vents situated directly behind the batteries, the system constantly pulls cool air over the battery removing all harmful gases, while simultaneously cooling the batteries and ensuring longevity of your assets.
VENTILATION
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The increased use of roll-out designs in lift trucks has greatly improved change efficiency and speed. To keep pace, your operations need a simple, robust and dependable battery roller stand that can handle the load day-in and day-out for years to come.
All models are precisely engineered and constructed with a fully welded oversized frame, oversized rollers and bearings, plus integrated safety and bump stops to maximize efficiency without compromising safety.
BATTERY ROLLER STAND
4” fully welded structural frame
800lbs capacity charger shelf (optional)
Rubber backstops
Battery safety stops
1” diameter adjustable legs
Polyethylene covered rollers
Acid proof powder coat paint
PRODUCT FEATURES
Fully welded standard/bolt-on charger shelf (Global Stand)
Adjustable legs
Ventilation kits for direct gas extraction
Polyethylene drip trays
Cable management systems
Customized sizes and colours available
PRODUCT OPTIONS
Double Roller Stand with Optional Charger ShelfTriple Roller Stand with Optional Charger Shelf
Single Roller Stand
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STATIONARY BATTERY RACKSBR
Battery lift-out applications demand specialized solutions for safe and efficient handling of your batteries. Carney’s SBR range of racks have been engineered with a focus on safety, reliability and durability without compromising on their day-to-day usability. Based on our years of experience, the SBR models have been uniquely designed with left to right rail alignment, meaning there are no minimum battery widths or risk of a battery falling through if placed incorrectly.
Left to right rail alignment
Fully sealed steel-core rail design
Available in standard and custom widths
Matched bolt-on charger shelves
Integrated ventilation options
PRODUCT FEATURES
MANUAL CHANGE CARTMCC
For infrequent battery changing or service requirements, a manual extractor remains a low cost, yet effective solution. Engineered to allow safe, effective and effortless manual battery changes, the MCC sits in guide channels. The operator benefits from integrated battery stops, foot braking and the option of loading and unloading from both sides of the system.
3,500lbs capacity
Single or dual roller beds
Manual hydraulic lift
Foot activated braking system
PRODUCT FEATURES
SBR with Optional Ventilation
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ROLLER TRANSFER CARTRTC
The RTC, designed to service or move lighter batteries from place to place, is available in various heights and roller configurations to suit any application.
Heavy duty welded construction
Optional Floor locks for added safety and convenience
Phenolic casters provide lower rolling resistance
Durable roller design
PRODUCT FEATURES
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GANTRY CRANEEven with the increased use of the roll-out battery extraction, there remains a need for safe, reliable and effective lift-out gantry systems to support legacy and specialized equipment.
CBH’s range of gantry cranes are available in both fixed and mobile configuration with manual and hydraulic drive. Our unique hydraulic drive system uses positive traction on both sides to reduce twisting and frame stress. This only requires a floor guide on one side, which allows for better workspace utilization.
Rugged all-welded steel construction finished in acid proof powder coating
Up to 6,000 lbs lift capacity
Full range of sizes from 18’ span and 10’ clearance
Available in fixed or mobile configurations
Mobile cranes can be manually powered or hydraulically driven
Hydraulic Gantry Cranes (HGC) systems provide positive traction to both sides of the crane
Meets or exceeds OHSA regulations
PRODUCT FEATURES
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Despite the increased use of roll-out battery extraction in modern trucks, there is still a requirement for a safe, efficient and reliable way to move batteries around your plant and into trucks that still require lifting to change the batteries.
Under these circumstances, the question becomes “What price do you put on safety in your operation”? If safety and productivity are important to your operation, the Battery Buddy is your ideal solution. Assembled from the highest-grade structural aluminum, the Battery Buddy is impervious to acid and dry rot and will not fatigue and potentially weaken like other beams.
Rated at a lift capacity of 6,000 lbs and certified for the very largest batteries, the Battery Bull has been independently tested for destruction and achieved a failure point consistently in excess of 30,000 lbs which is more than 5 times its rated capacity.
2 and 4 point pickup using safety chains
FA-3T forklift attachment and hook extension system
Custom sizes and configurations available
Optional extension handle
PRODUCT FEATURES
BATTERY BUDDYBATTERY LIFTING BEAM
Shown with Optional extension handle
BBYS-2-44-SH Model
BBYS-2-44-SS2 Model
BBYS-2-44-SS2 Model
AUTOMATED BATTERY MAIDABM Battery Wash System
It is well documented that a clean battery dramatically improves lift truck performance by reducing voltage drops, ground tracking and corrosion to both the battery and lift truck, as well as providing increased safety for both operators and maintenance personnel.
Carney’s ABM allows you to enjoy these benefits without the usual risk and mess associated with traditional pressure cleaning and manual battery wash stations. The automated wash and drying features are housed within a self-contained unit that is user-friendly and simple to use.
This stand-alone unit can be connected to our Wastewater Treatment System (WWTS) to provide a closed-loop battery washing system that does not require drainage. The ABM utilizes its power interlock door system, automated acid neutralization and programmable washing and drying cycles, coupled with a digital PH interface to provide the fastest, safest, and most reliable battery cleaning system available today.
ABM
Semi-Auto Wash Station
Industry leading wash pressure of 100psi @16 GPM over the entire battery body, regardless of size or shape
Initial filters ensure all larger debris is captured prior to entering the WWTS
Fully programmable PLC controls
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WASTEWATER TREATMENT SYSTEM WITH SETTLING TANKWWTS
With an increased focus on both environmental impact and safety practices in today’s workplace, the handling and disposing of hazardous waste by-products from battery washing can be a complicated and expensive task. CBH has the modern- day solution with our closed loop Wastewater Treatment System.This system allows for fast, easy, safe and most importantly, environmentally friendly handling and disposal of yourbattery washing contaminates. Engineered and constructed as a stand-alone unit, the WWTS works directly coupled with our Automated Battery Maid, however it can be modified to accommodate any battery wash system in your facility.
Our WWTS provided a clean ‘white glove’ approach to handling and managing he contaminants by preventing them from re-entering the environment.
ABM operating with WWTS
WWTS with Settling Tank
Magic Powder Flocculnt is added to ensure all heavy particles are encapsulated and settle to the bottom
All filtered waste can be disposed in regular garbage collection
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Carney offers a complete line of Charger Stands for every possible application.
PARK AND CHARGE STANDS
HF Floor Mount Charger Shelf
Opportunity charging stationWMCB - Wall Mount Charger Bracket
FM-CS Floor Mount Charger Shelf
FM-CS-HF-ECLII-S2-BB(Front facing shelves available)
The Versa-Stand in different configurations above, easily able to be modified for different chargers and compact shipping
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BATTERY MANAGEMENTCBH offers a complete line of Battery Monitoring Systems that will function with multiple voltage and charger styles and brands. From a simple battery charged indicator to a fully functional adaptive monitoring and display system, our state-of-the-art charging systems can manage fleets of up to 1000 chargers.
ACCESSORIES
BATTERY ROOM SAFETY EQUIPMENT
The battery room contains hazardous material and your staff must be properly protected and informed of all dangers. CBH has a complete line of PPE, Spill Kits, Hydrogen Gas detectors and safety signage.
CBS-2984 Hydrogen Gas Detector
CBS-4329 – 5 Gallon Spill Kit
CBS-3056 Spill Kit Bag
CBS-3055 Battery Handling PPE Kit
AVAILABLE KITS:
Operator display: Battery Monitoring Rack Status screen
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BATTERY WATERING DEVICE
CBH offers a selection of battery watering accessories to effectively water forklift batteries. We can provide stand-alone systems or onboard watering system conveniently mounted to our Battery Bull operator platform.
ACCESSORIES
Onboard Watering System
CBS-107 Water Deionizer
CBS-106 Battery Watering Gun
EYE WASH
Most local and state codes require an eye wash station in close proximity to your battery room. CBH offers a complete line of eye wash stations to ensure employee safety and compliance with today’s safety regulations.
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CABLE RETRACTOR
It is important to keep your charger cables and plugs organized and uncluttered. CBH offers various products that can keep cables secured, eliminating hazards in the battery charging area.
ACCESSORIES
CBS-221Pogo Stick/Cable Retractor
Magnetic Cable Guide
POWER DISTRIBUTION PANEL
Carney Battery Handling Power Distribution Panel provides a simple way to connect chargers via a convenient twist lock plug to the main power supply.
DP-6-20 (Distribution Panel, 20 Amp, 6 Port)
Open Power Distribution Panel
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CARNEYFABRICATING
DISCOVER WHAT’S POSSIBLE. DISCOVER CARNEY FABRICATING.
Carney Fabricating manufactures standard and custom material handling products of all types andoffers our customers added value, from initial consultation and design, to post-installation support,training and service. Our state-of-the-art product offerings are backed by experienced engineering and amanufacturing team with over 35 years of industry expertise.
Carney Fabricating strives to exceed our customers expectations in safety, quality and innovationthrough our commitment to continuous improvement.
Our products and turn-key solutions cater to various industries such as steel, automotive, aerospace, warehousing, manufacturing, chemical, pharmaceutical, lumber, and specialty markets across the world.
CARNEY FABRICATING
CONTACT US1 (866) [email protected]. carneyfabricating.com
Product Transfer SystemsOur solutions simplify and accelerate the manufacturing process, including basic
carts on wheels to fully automated or radio controlled rail systems.
Under-Hook DevicesWe carry a full range of standard and
custom fabricated under hook devices, designed with consideration to ASME
B30.20 and BTH standards.
Cranes and Crane SystemsWe’ll meet your crane lifting challenges
and supply standard overhead lifting products and custom fabricate products
to suit your needs.
Forklift & Picker AttachmentsOur custom forklift attachments are
designed to handle your material handling applications and are ergonomically
friendly to reduce workplace incidents.
Storage SystemsOur industrial and commercial storage
systems are ergonomically friendly so your workforce is able to perform their jobs
more safely with less on-the-job injuries.
Ergonomic EquipmentWe supply pneumatic, hydraulic lift tables as stationary or portable units, designed to be electrically or manually operated.
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CARNEYAUTOMATION
CARNEY AUTOMATION
INTELLIGENT CONTROL SYSTEM ENGINEERING & PROGRAMMING FOR MANUFACTURING AUTOMATION
Carney Automation specializes in robotic engineering and design, as well as PLC and HMI programming to design intelligent systems and process automation geared towards your specific manufacturing needs. We deliver world-class expertise to your industrial control opportunities, including licensed electricians, engineers, technologists and project managers.
To guard against unwanted hazards, Carney Automation implements multiple safety systems to further mitigate potential risks. In collaboration with Carney Battery Handling, Carney Automation enables our clients to customize their battery room solutions with precise design and programming in one-stop. We strive to streamline your process in manners of caution and rigor.
CONTACT US1 (866) [email protected]
Carney Battery Handling Ltd.14 Regan Road, Unit 2-A Brampton, ON, Canada L7A 1B9
Toll free 1 (866) 843-2855Fax 1 (905) 564-0313
www.carneybatteryhandling.comwww.carneyfabricating.com
Due to continuous product improvements, specifications are subject to change without notice. Some systems and features shown are optional at extra cost.
©2020 Carney Battery Handling Ltd.
CBH_PC_NA_R009
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Carney Battery Handling Ltd.
For over 35 years, Carney Battery Handling (CBH) Ltd. is recognized as the global leader in innovation, design, and manufacturing of critical battery room solutions. Our central focus is to drive customer satisfaction by delivering the highest quality and safest products, whether they be single battery stands, manual changers, or large scale fully automated systems supporting hundreds of batteries.
CBH strives to grow our core business while expanding our global footprint across the material handling industry. We are dedicated to integrity in our interactions with customers, employees, and business partners.
For more information, please contact [email protected]
PROVEN PERFORMANCE ACROSS GLOBAL INDUSTRIES
• Steel• Automotive• Aerospace• Nuclear Power Plants
(Secondary drive)• Warehousing• Manufacturing• Chemical
• Food Processing and Production• Pharmaceutical• Lumber• Specialty markets (i.e. refrigeration,
painting, intrinsically safe, etc.)
Carney Battery Handling designs and manufactures a wide range of solutions that can be manual or powered by
• Battery• Single, Double or Three Phase power
distribution • Pneumatic • Propane• Diesel • Tugger driven• Manual• Towable Trailers