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www.kjellberg.dewww.kjellberg.de
Welding Systems and Automats, Devices, Filler Materials,
Services
Product Catalogue 2014Full-Range Supplier of Welding
Technique
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Cooperation means to build a stage for the other one on which he
looks good. (Unknown)
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Content
Overview..................................................................................................................................................................................................................................................4Our
ambition
........................................................................................................................................................................................................................................5Product
portfolio of the Kjellberg
companies.......................................................................................................................................................6
Submerged-arc Welding
.............................................................................................................................................................................................9SA
technology and standard automats
.....................................................................................................................................................................9Manual
SA
welding....................................................................................................................................................................................................................
12Standard power
sources......................................................................................................................................................................................................
13Multifunctional welding
inverters..................................................................................................................................................................................
14
Gas Metal Arc Welding
..............................................................................................................................................................................................16GMAW
technology
.....................................................................................................................................................................................................................
16GMAW equipment
......................................................................................................................................................................................................................
17
TIG Welding
...............................................................................................................................................................................................................................
19TIG welding technology and
equipment...............................................................................................................................................................
19
Special Welding
Technologies.......................................................................................................................................................................20High-performance
TIG InFocus
....................................................................................................................................................................................
20InFocus solutions
........................................................................................................................................................................................................................
21
Manual Metal Arc Welding (MMAW)
.......................................................................................................................................................22MMAW
technology and inverters
................................................................................................................................................................................
22
Cutting Equipment
..........................................................................................................................................................................................................23Manual
plasma
cutting...........................................................................................................................................................................................................
23
Wear Protection
...................................................................................................................................................................................................................24Surface
welding technology
.............................................................................................................................................................................................
24Systems for surface
welding............................................................................................................................................................................................
25Surface-welded
sheets..........................................................................................................................................................................................................
26Plasma-transferred arc and plasma keyhole
welding.............................................................................................................................
27
Welding Periphery
...........................................................................................................................................................................................................28Welding
devices
...........................................................................................................................................................................................................................
28
System Solutions
..............................................................................................................................................................................................................32Customisation.................................................................................................................................................................................................................................
32In practice
...........................................................................................................................................................................................................................................
33
Filler Materials
.......................................................................................................................................................................................................................36:HOGLQJX[
......................................................................................................................................................................................................................................
36Welding wires
.................................................................................................................................................................................................................................
37Welding electrodes
....................................................................................................................................................................................................................
38
Options
............................................................................................................................................................................................................................................40Welding
carriage GMAW and SAW
..........................................................................................................................................................................
40Control units
.....................................................................................................................................................................................................................................
41Welding heads
...............................................................................................................................................................................................................................
42Cooling unit and accessories
..........................................................................................................................................................................................
45
Service...................................................................................................................................................................................................................................................
46
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Overview
Products SAW
GM
AW
PTA
TIG
Key
hole
w
eldi
ng
Wea
r pr
otec
tion
MM
AW
Plas
ma
cutti
ng
Gou
ging
Spec
ial
proc
esse
s
Page
KA series 9 - 11DV UP-H 12GTH series 13, 17GTF series 13W 1005
VC 13KUB inverter series 14 - 15KH 600 newArc 17Puls 400 18Kjellmig
series 18Tig 300 AC/DC 19InFocus 20 - 21Tiny 250 Cel 22CUTi series
23CUTLINE series 23Fidur gantry 25PSI 350 27
Standard Equipment
recommended I possible
Key: Fields of Application
Non-ferrous metal industry
Power industry
Workshop and repairs
Chemical industry
Steel industry
Automobile/vehicle construction Ship building
Mining
Mechanical engineering/equipment
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Our Ambition
Kjellberg Foundation
The history of Kjellberg Finsterwalde started when Oscar
Kjellberg invented the coated welding electrode. This innovation
repre-sented a breakthrough in the metal-working industry at that
time and from our present point of view we can say: we have always
maintained our high aspirations for inno-vation which is shown by
our variety of high-quality products.
Our world-class plasma cutting technique,
FXVWRPLVHGZHOGLQJV\VWHPVH[FHOOHQWZHO-ding electrodes as well as
special machines and tools in small and large series are used
worldwide.
Our products are produced from a single source along the
complete valued added chain. Well-trained specialist work in
development, planning, manufacturing and
implementing to satisfy our customers. As a result, we are able
to offer high-quality products for users in industry and crafts
that meet their everyday challenges.
The goals of the Kjellberg foundation, as sole shareholder of
all Kjellberg compa-nies, determine all activities of Kjellberg
Finsterwalde: The foundation goals aim at improving of working
environments,
promo-WLQJVFLHQWLFVWXGLHVRUUHJLRQDOVXSSRUWRIstructural development.
In this way, the local site and the attribute Made in Germany are
strengthened.
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Plasma and Laser Cutting Technique
Product Portfolio of the Kjellberg Companies
For more than 50 years we have concen-trated on the development
and production of cutting technique. Today the Kjellberg
Finsterwalde Plasma und Maschinen GmbH offers:
CNC and mechanised techniqueHiFocus neo series
High-precision plasma cutting units with Contour Cut technology
for highest H[LELOLW\DQGSURGXFWLYLW\LQWKHFXWWLQJrange from 0.5 to
160 mm
FineFocus seriesRobust units for reliable cut quality for the
upper cutting range up to 160 mm HYHQXQGHUH[WUHPHFRQGLWLRQV
PA-S seriesTechnically simple, step-switched plas-ma cutting
units for mechanised and manual cutting of medium-sized plates
CutFire seriesPowerful, technically simple plasma cutting
inverters for economic use in the lower cutting range
Laser series XFocus Cut unalloyed steel up to 10 mm, alloyed up
to 5 mm and aluminium up to 3 mm
Manual plasma cutting unitsCUTi series
Powerful and light inverters with high
UHOLDELOLW\IRUWKHH[LEOHDQGPRELOHXVHon construction sites and in
workshops
CUTLINE seriesFine focus plasma cutting units with high duty
cycle
A selection of light cutting equipment can be found on page 23,
the range of electrodes from page 38 onwards.
Welding Electrodes
$VHQVHRIUHVHDUFKH[LELOLW\DQGDP-bitiousness is also a key element
of our HOHFWURGHVDQGOOHUPDWHULDOVGLYLVLRQ2XUproduct portfolio
includes more than 60 standard electrodes and numerous speci-al
electrodes for diverse applications, all of them quality-tested and
most of them FHUWLHG
Alloyed and unalloyed welding electrodesUnalloyed
electrodesHigh-temperature electrodesHigh-alloyed
electrodesNickel-base electrodesCast iron electrodesSurfacing
electrodesCutting electrodes
Special electrodesOn request, we develop and produce wel-ding
electrodes for special requirements as regards use or colour.
Filler materialsFor companies that have their own
pro-GXFWLRQZHSURGXFHDQGVXSSO\PL[WXUHVfor electrode coatings.
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Product Portfolio of the Kjellberg Companies
Tool and Mechanical Engineering
Toolmaking has a long tradition at the Kjellberg Maschinenfabrik
GmbH that offers best conditions for development, construction,
manufacturing, assembly and implementing:
ToolmakingCutting toolsProgressive compound and cutting
toolsTrimming tools for die resp. sand-cast
aluminium partsForming toolsSpecial tools, special milling
tools,
rotating steelDevices of all kindsProduction of consumables and
individu-
al parts for tools
Make-to-order productionCNC milling and turningWire
erodingConventional milling, turning and drillingForm, level and
cylindrical grindingProcessing of cast and forged parts
The knowledge of several generations
RI.MHOOEHUJ)LQVWHUZDOGHVH[SHUWVFRQ-tinuous research and a team of
highly specialised skilled employees have made the Kjellberg
Finsterwalde Schweitechnik und Verschleischutzsysteme GmbH what it
is: your partner for individual solutions for metal processing.
Submerged-arc welding techniqueSAW automatsSA manual
weldingPower sources
Wear protection technique*DQWULHVPRELOHVWDWLRQDU\H[LEOHStandard
and special sheetsFiller materials
TIG welding technique
High-performance TIG InFocus
GMA weldingPower sources
Plasma-transferred arc and keyhole weldingPower sources
MMAW technique
Welding peripheryColumn and booms, gantries, rotating
devices
Welding systemsMobile and stationary
Filler materials
Welding Technique
For more information about the wel-ding technique product
portfolio please see the following pages.
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Whether standard quality or unicum: Choose from our diversified
product range. If you do not find the right product for your need,
we will create an individual all-in-one solution that fulfills your
requirements:
TIG and GMA welding technique Individual all-in-one solutions
Submerged-arc welding MMAW technique Wear protection Fidur Column
and booms, gantries, rotating devices Filler materials Rental
service
The right solution
for every task
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Technical data
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Subm
erge
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Submerged-arc welding (SAW) is an arc welding process where the
arc burns between an endless wire electrode and the work-piece.
$X[OD\HUFRYHUVWKHDUFDQGWKXVHQVXUHVan almost emission-free process.
Usual sight protection measures are not necessary.
On request, we install the Kjellberg SA welding technique on
gantries, column and booms,
PRWRUGULYHQD[OHV\VWHPVRUFDUULDJHV,WVPR-dular design and diverse
support systems allow the welding of numerous different workpieces
and seam geometries.
6$ZHOGLQJFDQEHXVHGHIFLHQWO\IRUPDWHULDOthicknesses from 3 mm. It
is also suited for joint welding or for applying wear and corrosion
pro-tection layers. The process can be used as fully automated,
mechanised or manual solution with hand torches and achieves
uninterrupted, long welds at high speeds and low costs.
Submerged-Arc Technology and Standard Automats
Technology
Advantages
High quality thanks to stable arc Almost emission-free process
No blinding effect High welding speed Highly economic due to high
deposition rate Low costs
Automat KA 1-UP
The KA 1-UP is available in four versions.
KA 1-UP Standard/steerable
3 mm
KA 1-UP Standard/steerable
5 mm
Art. no. .11.300.103 .11.300.105/.11.303.105
Welding current 800 A 1.400 A
Wire diameter 1.6 3.0 mm 2.5 5.0 mm
Speed 0.1 2.0 m/min 0.1 2.0 m/min
Protection class IP 23 IP 21
'LPHQVLRQV/[:[+ [[PP [[PP
Weight 51 kg 61 kg
Recommended power sources
GTH 522GTH 802
GTH 1002GTH 1402
The welding tractor KA 1-UP is available in different versions:
as 3-mm- or 5-mm-single-wi-re tractor for different wire diameters
and each as steerable version as well which is suited for container
and tube welding.
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Unt
erpu
lver
schw
eie
n
Standard Automats
Automatable KA series with: Preset of welding parameters Welding
head with automatic ignition and
burn-free &RQJXUDEOHVWDUWDQGHQGFUDWHUOOLQJ
phases Laser pointer for visual seam tracking Manual positioning
with cross slide Optional: digital control with job storage
Technical data
Automat KA 4-UPDG
7KHRSWLPXPVROXWLRQIRUOOHWZHOGLQJ
KA 4-UPDG
Art. no. .11.300.400
Welding current [$
Wire diameter [PP
Speed 0.1 2.0 m/min
'LPHQVLRQV/[:[+ [[PP
Weight 60 kg
Recommended power sources
GTH 522G GTH 802
Equipped with two articulated arms the KA
83'*ZHOGVWZROOHWZHOGVVLPXOWDQHRXVO\Due to a speedometer-driven
carriage with all-wheel drive the automat is suited for mobile use
as well.
Technical data
Automat KA 2-UP/UPP
Different types of the KA 2-UP/UPP are available.
KA 2-UPP Parallel-wire
KA 2-UP 3 mm
KA 2-UP 5 mm
Art. no. .11.300.270 .11.300.203 .11.300.205
Welding current 1,400 A 800 A 1,400 A
Wire diameter [[PP 1.63.0 mm 2.55.0 mm
'LPHQVLRQV/[:[+ variable variable variable
Weight 42 kg 61 kg 40 kg
Recommended power sources
GTH 1002GTH 1402
GTH 802 GTH 1002GTH 1402
The KA 2-UP is available with a single- and parallel-wire
welding head as well as a control unit for installation on column
and booms and gantries. The KA 2 can be used for welding with
different wires.
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Standard Automats
Automat KA 7-UPP
7KH.$833DVVWHHUDEOHYHUVLRQLVHYHQPRUHH[LEOH
KA 7-UPP Standard/steerable 5 mm
Art. no. .11.300.700
Welding current 1.400 A
Wire diameter [PP
Speed 0,1 2,0 m/min
'LPHQVLRQV/[:[+ [[PP
Weight 61 kg
Recommended power sources
GTH 1002GTH 1402
With the parallel-wire SA welding tractor plane sheets and inner
tubes can be welded. The
DXWRPDWFDQEHOHGRQUDLOVDQJHVDQGSUROHVE\PHDQVRIZLWKLWVLQQLWHO\DGMXVWDEOHVXSSRUWrolls.
The modular design of the KA series allows the
HDV\DQGTXLFNPRGLFDWLRQRIWKH.$833
Technical Data
Technical data
Automat UPK
Welding at low costs with UPK.
UPK
Art. no. .11.300.104
Welding current 800 A
Wire diameter 1.6 4.0 mm
Speed 0.1 2.0 m/min
'LPHQVLRQV/[:[+ [[PP
Weight 42 kg
Recommended power source
GTH 802
The UPK is the economic alternative for
sing-OHZLUHOOHWZHOGLQJ'XHWRLWVFRPSDFWGHVLJQand its
three-wheel-guide the UPK is especially VXLWHGIRUOOHWZHOGLQJWith
its wheel guide and a pivoting range of 15 to 45 degrees for the
manual positioning it is optimised for ship building, steel and
bridge construction.
Adjustments for customised solutions can be found in the
chapters welding periphery and options.
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Technical data
- 12 -
Manual SA Welding Technique
Manual SA Welding Equipment
DV UP-H with welding carriage, power source and pressure
tank.
DV UP-H
Art. no. (package1) .17.000.431.S1
0D[ZHOGLQJFXUUHQW depending on power source 400 A
Wire diameterSteelCrNi)OX[FRUHGZLUH
0.6 2.4 mm0.8 2.0 mm1.0 2.4 mm
Wire feeding speed 1.0 16.0 m/min
Protection class IP 23
'LPHQVLRQV/[:[+ [[PP
Weight 25 kg
Power source GTH 522other possible
The wire feeding unit DV UP-H with integrated control unit and
four-wheel drive can be used
IRUZHOGLQJZLWKVROLGZLUHVDVZHOODVX[cored wires. The system is
especially suited for welding large seam geometries without any
possibility of automation, e.g. frames of windmill
WRZHUVRUODUJHWWLQJVRIFRQWDLQHUVDQGSLSHV
More information about the suitable welding carriages KMF and
KMF solid can be found in the chapter options on
SDJHVXLWDEOHOOHUPDWHULDOVIURPpage 36 onwards.
Advantages
Easy-to-use torch
)OX[VXSSO\ZLWKH[WHUQDOPRELOHSUHVVXUHWDQNmanual lock at the hand
torch
Robust four-wheel wire feeder with constant contact pressure
Stepless set value pre-adjustment for welding voltage and
current as well as start parameters on the front panel
Switchable from two-stroke to four-stroke ope-ration
Protected electronics
Current-less wire threading and return
([LVWLQJ*7+SRZHUVRXUFHVFDQEHUHWURWWHG
1)FRQVLVWLQJRISRZHUVRXUFHPDLQVFDEOHWZRD[OHFKDVVLVZLUHIHHGLQJXQLWpressure
blower, work lead, wire harness and SA manual torch
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Standard Power Sources
Technical Data
GTH 522 GTH 802 GTH 1002
Art. no. .11.907.602A .11.705.902A .11.903.103A
Characteristics Constant voltage (CV) Constant voltage (CV)
Constant voltage (CV)
Mains voltage* [9+] [9+] [9+]
Mains connection CEE 63 A CEE 63 A IMAx 118 A
Welding current range 70 A/18 V 500 A/45 V$
$
80 A/18 V 800 A/44 V$
$
100 A/19 V 1,000 A/44 V$
Protection class IP 23 IP 22 IP 21
Weight 260 kg 319 kg 440 kg
Dimensions (L x W x H) [[PP(with carriage)
[[PP(with carriage)
[[PP(stationary)
GTH 1402 W 1005 VC
Art. no. .11.903.802A .11.691.002
Characteristics Constant voltage (CV) Constant voltage (CV)
Mains voltage* [9+] [93(+]
Mains connection IMAx 135 A IMAx 190 A
Welding current range 100 A/19 V 1,400 A/44 V$
$
200 A/25 V 1,000 A/44 V$
Protection class IP 21 IP 21
Weight 440 kg 510 kg
Dimensions (L x W x H) [[PPVWDWLRQDU\ [[PPVWDWLRQDU\
GTF 401 GTF 551
Art. no. .11.708.001/2 .11.709.002/1
Characteristics Constant current (CC) Constant current (CC)
Mains voltage* [9[,,9+] [9[,,9+]
Mains connection CEE 32 A CEE 32 A
Welding current range 10 A/20 V 400 A/36 V$
$
10 A/20 V 550 A/42 V$
$$
Protection class IP 23 IP 22
Weight 169 kg 194 kg
Dimensions (L x W x H) [[PPZLWKFDUULDJH [[PPZLWKFDUULDJH
GTF 752 GTF 1002 GTF 1402
Art. no. .11.705.602 .11.903.202C .11.903.702C
Characteristics Constant current (CC) Constant current (CC)
Constant current (CC)
Mains voltage* [9+] [9+] [9+]
Mains connection CEE 125 A (63 A possible) IMAx 118 A IMAx 135
A
Welding current range 60 A/22,4 V 750 A/44 V$
$
200 A/28 V 1,000 A/44 V$
100 A/19 V 1,000 A/44 V$
$
Protection class IP 22 IP 21 IP 21
Weight 304 kg 438 kg 438 kg
Dimensions (L x W x H) [[PP(with carriage)
[[PP(stationary)
[[PP(stationary)
Power sources with CC characteristics
Power sources with CV characteristics
*Power source with mains voltage of 60 Hz on request.
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The right cast
for every leading role
AC/DC from II/2014
- 14 -
KUB inverters are versatilely applicable: SA, PTA, GMA, TIG,
InFocus, MMA welding, gouging
Multifunctional SA Welding Inverters
KUB Inverter Series
KUB inverter technology
Compared to conventional power sources welding inverters offer
better welding behaviour
DQGKLJKHUHIFLHQF\DQGDUHWKXVXVHGSUHIHU-ably. Due to a sophisticated
electronic system no heavy transformer is needed. The increased
operating frequency allows optimal control of various welding
processes and an enhanced OHYHORIHIFLHQF\
Advantages
Welding method freely selectable
Easy switching from AC to continuous DC CC/CV
Compact and light weight
Suitable for gouging
Primarily clocked inverter moduls
More powerful and energy-saving than con-ventional power
sources
,PSURYHGOHYHORIHIFLHQF\
Anti Stick, Hot Start and Arc Force
([WHUQDODFWLYDWLRQYLDGLJLWDOFRQWURO
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Multifunctional SA Welding Inverters
KUB 500i The Smart One
KUB 500i brave commitment for all welding methods
The KUB 500i with integrated water-cooling is the clever one of
the series. With a welding current of 500 A the user can freely
choose bet-ween SA, GMA, TIG or E-manual welding; also plasma
gouging is possible.
KUB 1000i The Adventurer
.8%LLZLWKH[WHUQDOFRROLQJVXLWDEOHIRU37$*0$InFocus and TIG
welding
With 1,000 Ampere welding current the KUB 1000i can be used for
SA und MMA welding as well as plasma gouging. Equipped with an
H[WHUQDOFRROLQJLWLVDOVRVXLWDEOHIRU*0$7,*InFocus and PTA
welding.
KUB 1500i The Bold One
.8%L$DWGXW\F\FOH
:LWK$PSHUHDWGXW\F\FOHWKHKUB 1500i goes all out in SA and MMA
welding as well as in plasma gouging.
Technical data
KUB 500i
Welding current 500 A
Characteristics Constant current (CC), constant voltage (CV)
'LPHQVLRQV/[:[+ [[PP
Technical data
KUB 1000i
Welding current 1.000 A
Characteristics Constant current (CC), constant voltage (CV)
'LPHQVLRQV/[:[+ [[PP
Technical data
KUB 1500i
Welding current 1.500 A
Characteristics Constant current (CC), constant voltage (CV)
'LPHQVLRQV/[:[+ [[PP
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The gas metal arc welding is an arc welding process where a wire
electrode melts under a shielding-gas protection. The gas protects
DJDLQVWH[WHUQDOLQXHQFHV7KHUHLVDZLGHrange of applications for this
process regarding material, level of mechanisation and welding
position. All materials suitable for welding can be joined by
gas-shielded metal arc welding.
Un- and low-alloyed steels are welded
prefer-DEO\ZLWKDFWLYHJDVVXFKDVFDUERQGLR[LGHThis method is also
known as metal active gas welding (MAG welding). High-alloyed
steels and materials such as aluminum, magnesium, chro-mium-nickel
materials and titanium are prefer-ably welded with inert gas such
as argon. The so called metal inert gas welding is also known as
MIG welding.
GMA Welding
Technology
Advantages
Low error rate due to automatic wire feeding Few slag formation
Little heat input and distortion Almost no rework needed
Kjellberg Technology newArc
With newArc Kjellberg Finsterwalde has
de-YHORSHGDWHFKQRORJ\ZKLFKVLJQLFDQWO\LQFUHD-ses the productivity
compared to conventional GMA welding due to a higher constriction
of the arc. With a stick-out of up to 40 mm, newArc allows a
considerably deeper penetration. The most important characteristics
are considerably reduced energy input per unit length, increased
welding speed, deep and stable root formati-on, high seam quality,
no undercuts, pores and spatter.
Advantages
High process reliability for material thickness from 6.0 mm
:HOGFURVVVHFWLRQVUHGXFHGE\XSWR Nearly no undercuts and pores
High quality due to stable root formation and
easy to handle optimum joining of the edge High welding speed
due to concentrated and
stable arc Reduced costs
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GM
A W
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GMA Equipment
Technical data
Pulsed Power Source KH 600 newArc
Reliable welding with KH 600 newArc.
The power source KH 600 newArc allows nearly spatter-free
welding at a permanently high seam quality. The abundance of
materials that can be processed, also in a quick change, guarantees
high productivity.
KH 600 newArc
Art. no. (package1) .11.707.703.S1
Mains voltage [9+]
Mains connection CEE 63 A
Welding current range 600 A I 40$,
Open circuit voltage 85 V
Welding diameterSolid wire)OX[FRUHGZLUH
0.8 2.0 mm1.0 2.4 mm
Protection class IP 23
'LPHQVLRQV/[:[+ [[PPZLWKRXWZLUHIHHGHU
Weight 183 kg
Advantages
Nearly spatter-free pulse arc welding due to short-circuit-free
drop transfer for steel, CrNi, aluminium
Constant wire feeding due to electronically controlled
four-wheel wire feeder
Pulse frequency synergistically self-adjusting from 10 to 500
Hz
'LDJQRVWLFGLVSOD\WRDYRLGH[FHVVWHPSHUD-ture, insulation faults
and water shortage
1) Consisting of: Power source with mains power cable 5 m with
CEE plug 63 A,
FKDVVLVZLUHIHHGLQJXQLWER[ZLWKZLUHIHHGUROOHUVIRUVWHHOUHPRWHDGMXVWHUhose
parcel, torch, work piece cable with work piece clamp, gas hose,
pressure regulator, basket coil adapter
Rutile and basic electrodes for welding with the KH 600 newArc
can be found in the FKDSWHUOOHUPDWHULDOVSDJHVWR
Wire Feeding Units
Data
Wire feeding units DV 4W-1DV 4W-3DV 4G-3
DV 4W-3MDV 4G-3m
Wire feeding speed 116 m/min
Wire diameterSteelCrNiAluminium)OX[FRUHGZLUH
0.6 1.6 mm0.8 1.6 mm1.0 1.6 mm1.0 2.0 mm
Wire coil diameter up to 300 mm
The wire feeding units that can be used with water- or
gas-cooled torches and are especially
VXLWHGIRUUHWWLQJH[LVWLQJSRZHUVRXUFHV
Features
Four-wheel-drive with stable contact pressure Times for
burn-free, spot-welding, inter-
val-welding and interval pause adjustable
Technical data
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- 18 -- 18 -
GM
A W
eldi
ng
When using the pulsed power source, the operater can choose
between the three welding processes GMA, GMA pulse and MMA welding.
The PULS 400 is mobile on rolls and weighs only 45 kg which makes
it suited for welding steel, CrNi, aluminium and aluminium
alloys.
GMAW Equipment
Pulsed Power Source PULS 400
Technical data
PULS 400
Art. no. .11.707.502.S1
Welding voltage 30 400 A
Connecting voltage 3400 V/50
Welding 15.5 34.0 V
Duty cycle $,$,
'LPHQVLRQV/[:[+ [[PP
Weight 45 kgPULS 400: Optimum for challenging tasks.
Technical data
Kjellmig Series
The Kjellmig K350 is available with a wire feeding unit.
Step-switched GMA welding technique with simp-le handling for
everyday welding tasks.
Advantages
)OH[LEO\DGMXVWDEOHWKHUHIRUHKLJKVHDPTXDOLW\ Robust feed gear
mechanism Side panel foldable for change of wire roll Large
practical tray Wear-free electronic control Gas bottle holder;
stable carriage due to low FHQWUHRIJUDYLW\PD[OERWWOH
Kjellmig 180 Kjellmig 230 Kjellmig K350
Art. no. .11.930.103 .11.930.202 .11.931.102
Mains voltage [9[9+] [9+] [9+]
Mains connection CEE 16 A CEE 16 A CEE 32
Welding current range $,$,$,
$,$,
$,
$,$,
Welding voltage range 15 19.5/18 23 V 14.8 25.5 V 14.8 31.5
V
Open circuit voltage 1730/2638 V 17 40 V 16 50 V
Number of voltage levels 6 10 30
Wire diameter 0.6 1.0 mm 0.6 1.0 mm 0.6 1.2 mm
Protection class IP 21 IP 21 IP 21 (with associated DVG-K01)
'LPHQVLRQV/[:[+ [[PP [[PP [[PP
Weight 54.5 kg 65 kg 90 kg
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- 19 -- 19 -
TIG
Wel
ding
$QH[FHOOHQWTXDOLW\RIWKHZHOGVHDPFDQEHachieved with the TIG 300
AC/DC.
TIG Power Source TIG 300 AC/DC
Technical data
TIG 300 AC/DC
Art. no. .11.403.302
Welding current range 4 300 A (WIG/DC) 10 300 A (WIG/AC)
10 250 A (MMA DC)
Mains voltage 3400 V/50
Welding voltage 21 30.5 V I 10.2 22 V
Duty cycle $,$,
'LPHQVLRQV/[:[+ [[PP
Weight 43 kg
Advantages
Setting and saving of welding parameters and programs
High-frequency ignition without contact All parameters at a
glance on the digital display.
TIG Technology and Equipment
The tungsten inert gas welding is a fusion welding process. The
material is not removed; instead both sides of theworkpiece that
are to be joined are heated up until the materials melt and blends.
After stiffening both sides are per-manently connected. Depending
on the welding
WDVNOOHUPDWHULDOVFDQDGGLWLRQDOO\EHXVHGIRUjoining.
Advantages
Joining of almost all metals that can be melted Few spatter
formation ([FHOOHQWIRUZHOGLQJLQFRQVWUDLQHGDQGURRW
positions High quality of the weld seam
Technology
-
- 20 -- 20 -
InFocus is a TIG arc welding technology for
DXWRPDWHGDSSOLFDWLRQV'XHWRWKHPD[LPLVHGcathode cooling, the arc is
constricted at the cathode tip in such a strong way that optimum
process and joint properties are achieved and the joining of all
steels and non-ferrous metals with a material thickness between
0.15 and 12 mm is possible. InFocus is one of the most
H[LEOHMRLQLQJSURFHVVHVEHFDXVHLWFRYHUVa wide range of materials and
thicknesses: InFocus soldering produces laser-like seams. The
InFocus keyhole welding technology allows single-layer,
process-stable and high-quality welding of sheets with a thickness
of up to 12 mm. In contrast to plasma welding, InFocus works
without an additional arc-forming nozzle. Therefore, the process
can be controlled easily and safely by adjusting only a few
parameters. The high welding speed makes the spatter-free InFocus
process more economical than con-ventional TIG welding. Compared to
laser wel-ding, there are lower investment and operating costs.
The Torch as Carrier of the Technology
InFocus 1000 powerful with 1,000 AInFocus 1000 realises
high-performance arcs with currents of 1,000 Amperes when
proces-sing thin and thick sheets.
InFocus 500 small and manoeuvrable with 500 A We developed the
TIG welding torch InFocus 500 as the little brother of the InFocus
1000 in order to make the InFocus technology available also for
welding applications with limited acces-sibility. With a diameter
of only 20 mm, a length of 95 mm and a weight of 300 g, the InFocus
500 allows InFocus welding and soldering of work-pieces with a
thickness from 0.1 to 2 mm with a current of up to 500 A.
Technology
Advantages Current carrying capacity: InFocus 1000 up to
1,000 A, InFocus 500 up to 500 A Sheets with a thickness from
0.15 to 12 mm Suitable for all steels, also non-ferrous metals
like copper and aluminium Process-stable and spatter-free Speed:
InFocus soldering up to 7 m/min,
InFocus welding up to 15 m/min High quality of the weld, low
hardness, small
heat-affected zone, low distortion Robust torch with connected
cooling circuit *RRGLQHUWJDVFRYHUDJHORZR[LGHIRUPDWLRQ
4XLFNFKDQJHRIFDWKRGHZLWKGHQHGWRUFKSRVLWLRQ7&3WRROFHQWUHSRLQWPP
Low cathode wear No adding of helium necessary
Being the developer of the InFocus
techno-ORJ\.MHOOEHUJKDVWKHSHUIHFWH[SHUWLVHWRDGDSWWKHWHFKQRORJ\WR\RXUVSHFLFMRLQLQJapplications.
High Performance TIG
Simulation-based comparison of conventional TIG welding with the
InFocus technology
InFocus torches InFocus 1000 and InFocus 500
-
- 21 -
InFocus Keyhole Welding
Unlike conventional TIG welding, InFocus also
DOORZVWKHZHOGLQJRIH[WUHPHO\WKLFNVKHHWVWith currents of more than
350 A, the constric-ted arc creates plasma-like process properties.
The result: a narrow weld with a depth to width ratio of 2 to 3.
The low energy input reduces
GLVWRUWLRQDQGUHVLGXDOVWUHVVDQGFUHDWHVH[W-raordinarily good
mechanical properties of the weld.
With adjusting only a few parameters, the In-Focus keyhole
welding process allows welding speeds that are considerably higher
compared to plasma welding. Moreover, the InFocus torch can be
positioned deeply into the seam weld preparation making the InFocus
technology especially suited for processing thick steel sheets and
for root welding with high- and low-alloyed steels.
Welding of Non-ferrous Metals
The concentrated energy input of the InFocus arc opens up new
opportunities for welding non-ferrous metals. Due to the high
energy den-sity created by the InFocus torch a concentrated molten
pool is forced and a deep penetration is created also in case of
non-ferrous metals, in particular copper and aluminium. Thus, a
stable welding process without heat distraction of the arc can be
achieved.
During the spatter-free InFocus welding of
DOXPLQLXPVKHHWVIRUH[DPSOHZHOGLQJVSHHGVof more than 60 cm/min and a
perfect seam surface are achieved.
As quick as a laser, as cheap as an arc InFo-cus makes it
possible! During InFocus soldering of galvanised sheets, speeds of
4 m/min and higher can be reached under production conditions. With
InFocus, the zinc layer besides and under the soldered seams is
preserved. 'XULQJZHOGLQJRIVWHHOSUROHVHYHQDVSHHGRI15 m/min could be
achieved under production conditions.
High-speed Soldering and Welding
- 21 -
Spec
ial W
eldi
ng T
echn
olog
ies
Plasma-like weld surface are produced with InFocus keyhole
welding.
Perfect seam surface even in case of coated surfaces
InFocus welding of aluminium , v=60cm/min
Keyhole weld upper side Keyhole weld bottom side
InFocus Solutions
-
- 22 -- 22 -
MM
A W
eldi
ng MMA welding is a welding process where the electric arc burns
between a coated electrode
DQGWKHZRUNSLHFH7KHHOHFWURGHLV[HGLQDQelectrode holder and touches
shortly the area that is to be joined. A short circuit is produced
and the arc starts when lifting the electrode. During the welding
process the electrode and its coating melt and slag develops above
the weld seam.
Advantages
Only few equipment needed, low costs Quick and mobile use Usable
in all welding positions
MMA Welding
Technology
The Tiny 250 Cel also welds electrodes with cellulose
content.
The Tiny 250 Cel is especially suited for users that weld with
all types of electrodes. Due to its
VHOIH[SODQDWRU\GHVLJQWKHLQYHUWHU7LQ\&HOcan be operated
easily.
Technical data
Inverter Tiny 250 Cel
Tiny 250 Cel
Art. no. .11.403.402
Welding current range $DW,$DW
Connecting power 230 V/50 Hz
Welding current MMA I TIG
20.4 30.0 V I 10.2 20.0 V
'LPHQVLRQV/[:[+ [[PP
Weight 22 kg
-
- 23 -
Manual Plasma Cutting
- 23 -
Cutt
ing
Equi
pmen
t
The small power packages of the CUTi series are easy to handle
and thus especially suitable for mobile use.
Mild steel, stainless steels, aluminium, brass, copper and other
electrically conductive materi-als can be cut with air as plasma
gas.
CUTi Mobile Plasma Cutting Inverters
CUTi series: mobile application
CUTLINE Strong and Reliable
Version with liquid-cooled plasma torch.
The robust units of the CUTLINE series are
SDUWLFXODUO\SURWDEOHZKHQXVHGIUHTXHQWO\7KH\are equipped with a
liquid-cooled plasma torch. Due to the direct cooling of the
consumables the OLIHWLPHRIWKHFDWKRGHDQGQR]]OHLVXSWRYHtimes
higher.
CUTi 35C CUTi 35 CUTi 70 CUTi 90 CUTi 120
Mains voltage [9 [9 [9 [9 [9
Fuse, slow 16 A 16 A 16 A 25 A 32 A
Cutting current 12 25 [351] A 5 35 A 26 70 A 26 90 A 25 120
A
Cutting range 6[101] mm 12 mm 30 mm 35 mm 50 mm
Ignition Drawn arc Drawn arc High voltage High voltage High
voltage
Air consumption 115 l/min 70 l/min 140 l/min 195 l/min 195
l/min
'LPHQVLRQV/[:[+ [[PP [[PP [[PP [[PP [[PP
Weight 12.5 kg 10 kg 16.4 kg 17 kg 28.5
kg1ZLWKH[WHUQDOFRPSUHVVHGDLUVXSSO\
Technical data
Technical data
CUTLINE 20W CUTLINE 40W
Mains voltage [9 [9
Fuse, slow 32/25 A 32 A
Cutting current 25/50 A 50/100 A
Cutting range 20 mm 40 mm
Ignition High voltage High voltage
Plasma Gas Ait Air
Air consumption 25 l/min 25 l/min
'LPHQVLRQV/[:[+ [[PP [[
Weight 84 kg 132 kg
Find more cutting equipment on www.kjellberg.de.
-
- 24 -- 24 -
Surface welding, especially cladding, means
WKDWZRUNSLHFHVUHFHLYHDZHDUUHVLVWDQWH[WUDlayer, a so-called hard
surfacing. This is done for repair purposes or to create material
com-SRXQGVZLWKVSHFLFIXQFWLRQV7KHORZHUWKHdilution rate of the
surfacing, taking into account the necessary adhesion, the higher
the quality of the layers properties. For surface welding,
processes like GMA, TIG, submerged-arc and plasma welding are
used.
Surface welding is used as effective protection in particular
against abrasive and erosive wear on machinery and components in
mining, ore dressing, the cement and coal industry and in road
construction. By applying a strongly adhe-sive layer, surfaces are
repaired, armoured for wear protection purposes, cladded for
corrosion protection purposes and buffered for intermedi-ate
layers.
Advantages /RQJOLIHWLPHRIFRPSRQHQWVH[SRVHGWR
strong wear Long intervals for maintenance of stressed
parts Strong adherent surface coating
Surface Welding Process
Technology
$W\SLFDOH[DPSOH)URPFRDOH[WUDFWLRQLQPLQLQJWRFRDOUHQHPHQWLQSRZHUVWDWLRQV),'85PDGHE\.MHOOEHUJFinsterwalde
offers optimum wear protection along the entire value chain.
Structure of a surface welding
-
- 25 -- 25 -
Wea
r Pr
otec
tion
Systems for Surface Welding
Stationary and mobile plants
Do you want to produce your own surface-wel-ded sheets? For this
purpose, Kjellberg Finster-walde offers suitable surface welding
systems DVFRPSOHWHVROXWLRQVVWDWLRQDU\ZLWKH[LEOHrobot technique or
as mobile plant.
Application advantages Process reliability due to stored
parameter
sets and welding data collection High level of plant
availability due to auto-
matic operation
System components Gantry as stable steel construction Welding
power sources Welding heads Central control panel for adjustment of
wel-
ding parameters Switching cabinet, etc.
Depending on the type of surface welding, local conditions and
other parameters, we construct
DQGSURGXFHDSODQWWRJHWKHUZLWK\RXWKDWWV\RXUUHTXLUHPHQWVH[DFWO\QRPDWWHUZKDWVL]HRUVSHFLFIHDWXUHV
Mobile plant for working with mills Mobile plant for surface
welding of cement
mill-stones Usable directly in the mill Low weight thanks to
aluminium (DV\DGDSWLRQWRH[LVWLQJVXSSRUWV\VWHPV Ready-to-use
equipment: power source,
FRROLQJGHYLFHGLJLWDOFRQWUROD[LVV\VWHPZLWKwater-cooled welding
torch
,QWHJUDWLRQRIWKHPLOOGULYHRUDX[LOLDU\GULYHwith limit switch for
freely selectable seam offset
Digital control panel with touch screen (cur-rent, voltage,
width of seam offset)
/DWHUDOD[LVPPKHLJKWD[LVPPmotorised We also recommend our
training courses
on surface welding to achieve optimum results with our welding
plants. More infor-mation on page 46.
Stationary gantry for surface welding of standard sheets
The mobile welding system is set up for welding on your site and
removed afterwards.
Robot welding station for refurbishing train wheels
-
- 26 -- 26 -
Surfaced-Welded Sheets
Standard Sheets
Special qualities and dimensions are available on request.
Surface-welded sheets can be cut with plasma,
GHIRUPHGDQGLIVSHFLFUHJXODWLRQVDUHPHWwelded. To avoid adhering of
the conveyed material Kjellberg offers sheets with particularly
smooth surfaces.
Materials of the base sheetAll weldable steels, e.g. S235, S355,
QSTE 690, 1.4301, 1.4828
Materials for hard surfacingChromium carbides in
martensitic/austenitic PDWUL[
Sheet Fidur 10/65 P Fidur 10/65 VP Fidur 10/65 WP
Composition of the weld metal
&&U &&U1E
&&U1E
0R9:
Hardness 60 HRC 62 HRC 65 HRC
0D[RSHUDWLQJtemperature
350 C 350 C 700 C
Qualities
Surface-welded standard sheet of the type Fidur 10/65 P
Dimensions
Length 2,000 mm 2,500 mm 3,000 mm
Width 1,000 mm 1,250 mm 1,500 mm
Thickness (base PDWHULDOOD\HU
PPPPPPPP
PPPP
PPPPPP
PPPP
PPPP
PPPP
Special Sheets
Ready-to-install constructions are made of surface-welded
standard sheets or pre-assemb-led parts are coated afterwards with
the help of modern robot technique.
Surface-welded plasma cuts to size for the lignite industry
0D[OHQJWK 6,000 mm
0D[ZLGWK 2,000 mm
Min. hole diameter 6 mm
0D[VKHHWWKLFNQHVV PP
Plasma cuts to size
Parts with surfacing
Parts Pipes, pipe elbows (inner
layer)
Containers, cyclones, other
constructions
Mechanically processed parts (turning, milling)
Min. diameter 200 mm
0D[GLDPHWHU 2,500 mm 1,500 mm
0D[OHQJWK 4,000 mm 4,000 mm
0D[ZLGWK 2,500 mm
0D[SDUWZHLJKW 5,000 kg 2,500 kg
-
- 27 -- 27 -
Wea
r Pr
otec
tion
Plasma-Transferred Arc and Plasma Keyhole Welding
PSI 350
)OH[LEOHHTXLSPHQWIRUZHDUSURWHFWLRQ
With the PSI 350 Kjellberg Finsterwalde offers
DKLJKTXDOLW\DQGH[LEOHXQLWIRUSODVPDWUDQV-ferred arc welding as well
as for plasma keyhole welding. Both methods can easily be automated
with the integrated PLC.
Advantages
&RPIRUWDEOHRSHUDWLRQGXHWRSUHGHQHGZHO-ding programs
Electric gas control, integrated cooling unit
'LJLWDOFRQWURORQH[WHUQDOFRQWUROSDQHO
The mostly mechanised plasma-transferred arc welding (PTA) is a
variant of plasma welding.With an arc welding process where the
ignition and constriction of the ionised argon or heliumgas is
realised in the cooled plasma nozzle, PTA welding systems achieve a
higher energydensity compared to the usual welding me-thods.
Plasma-transferred arc welding
Surfacing of hard, wear-resistant and/or cor-rosion-resistant
layers onto small parts which DUHGLIFXOWWRDSSO\ZLWKZLUH
Voltages up to 300 A
Plasma-keyhole welding
Usable for longitudinal and circular seam welding, containers
and bottoms
No additional seam preparation on the nearly parallel work-piece
edges
Low heat input and less distortion Little additional material is
needed
Technology
Advantages
Very low dilution with the base material Very small
heat-affected zone, high deposition
rate Genuine metallurgical bond between base and
OOHUPDWHULDO
(DV\WRSURGXFHOOHUPDWHULDOPL[WXUHLQSRZ-der form according to the
requirements
High reproducibility of the results due to high degree of
automation
PSI 350
Art. no. .11.105.202
Mains voltage 3400 V (50 Hz)
Connecting voltage 23.6 kVA
Welding current range 50 350 A
Protection class IP 23
'LPHQVLRQV/[:[+ [[PP
Weight 180 kg
Technical data
-
- 28 -- 28 -
Welding Devices
Clamping Devices of the RSV Series
Customised variants of our standard equipment are produced on
request.
The welding devices of the RSV series make it easier to clamp,
tilt and rotate workpieces with circular cross-section. The RSV
series is ideally suited for manual and fully mechanized pipe
welding. Due to the compact design, the devices are not only
attractive for industrial prefabricati-on but also for
installations and assemblies on construction sites.
The Kjellberg clamping devices operate on the basis of the
roller clamping principle, i.e. theworkpiece is positioned between
two driving rollers and one pressure roller. Thus, centricclamping
even of curved work-pieces can easily and quickly be done.
Advantages
Manual tilting function up to 135 (optional: electrically
driven)
,QQLWHO\DGMXVWDEOHURWDWLQJVSHHGLQGHSHQ-dent from workpiece
diameter
Welding in constant position without readjus-ting and
interrupting the weld
Time-saving turning and adjusting of identical workpieces The
welding devices of the RSV series allow various pipe
weldings.
Technical Data
RSV 150 RSV 500 RSV 1000
Art. no .18.600.210.002 .18.600.200.011.21 .18.600.210.004
5RWDWLQJVSHHGLQQLWHO\ up to 130 cm/min up to 130 cm/min up to
130 cm/min
Workpiece diameter clampedunclamped
20 200 NS20 300 NS
20 400 NS25 1,000 NS
25 800 NS30 2,000 NS
0D[WXUQLQJPRPHQW 150 Nm 740 Nm 3,430 Nm
0D[FDSDFLW\at horizontal roller positionat vertical roller
position
300 kg150 kg
1,000 kg500 kg
2,000 kg1,000 kg
Torque at the drive roller 50 Nm 200 Nm 490 Nm
Mains connection 220 V, 50 Hz 220 V, 50 Hz 380 V, 50/60 Hz
Power requirements 200 W 400 W 1.5 KW
Weight 110 kg 260 kg 800 kg
-
- 29 -- 29 -
Wel
ding
Per
iphe
ry
Welding Devices
5RWDU\WLOWLQJWDEOHVZLWKWLOWDQJOHRI
The rotary tilting turntable of the Kjellberg DK series are
designed for welding different geo-metries. The workpiece rotates
on a tiltable face SODWHDWDQLQQLWHO\DGMXVWDEOHURWDWLQJVSHHGUp to a
weight of 500 kg the workpiece can be positioned via a footpedal.
For workpieces of more than 500 kg a hand control unit can be
used.
The DK series can optionally be equipped with clamping devices
with a minimum diameter of 25 mm.
With the height-adjustable rotary tilting table DKT 1000 H
workpieces can be tilted and posi-tioned easily for automated
welding. The DKT 1000 H is available in various versi-ons.
Height-adjustable: DKT 1000 H
Technical data
Model Face plate diameter Max. capacity Rotating speed (circa)
Max. welding current
DK 50 300 mm 20 kg 06 U/min 400 A
DK 300 500 mm 300 kg 03 U/min 400 A
DK 500 650 mm 500 kg 02.5 U/min 400 A
DK 1500 1,000 mm 1,500 kg 01.5 U/min 600 A
DK 3000 1,100 mm 3,000 kg 01 U/min 600 A
DK 5000 1,500 mm 5,000 kg 01 U/min 600 A
DK 10000 1,200 mm 10,000 kg 01 U/min 600 A
Others variants are manufactured on request.
DKT 1000 H
Art. no. .11.105.202
Mains voltage &(($[93(
Welding current transmission $,
Face plate diameter 800 mm
0D[KHLJKWDGMXVWPHQW 600 mm (optional)
0D[WLOWDQJOH 120
0D[WLOWPRPHQW 3,500 Nm
0D[WXUQLQJPRPHQW 710 Nm
Rotating speed 05 U/min
Load-bearing capacity 1,000 kg
Hydraulic pressure 150 bar
Weight 1,000 kg
Technical data
Advantages Welding in constant position without inter-
ruption of the weld Height-adjustable by hydraulic cylinder
Adjustable rotating speed Electric motor-driven tilting Electronic
controller protected in control
cabinet
Rotary tilting tables of the DK series are optionally available
with turnable ground connection.
-
- 30 -
Clamping tables from Kjellberg for beam and
SUROHZHOGLQJDUHPDQXIDFWXUHGRQLQGLYLGXDOcustomer request.
Clamping Table
Clamping tables from Kjellberg are custom-made.
Roller Block Rotating Devices
Variants
Rotating speed 75-1000 mm/min Manual or optional motor-driven
diameter adjust-
ment Hand control unit Stationary, optional: mobile
Variants
For different workpiece diameters Further dimensions on
request
Technical data
Height-Adjustable Pedestal
Technical dataModel Max. working load Max. rotating load
drive unitMin. container
diameterMax. container
diameterRoller diameter Roller width
BDV 2000 1,000 kg 20 kg 200 mm 2,500 mm 250 mm 120 mm
BDV 5000 2,500 kg 300 kg 200 mm 3,000 mm 250 mm 120 mm
BDV 10000 5,000 kg 500 kg 300 mm 4,000 mm 415 mm 200 mm
BDV 15000 7,500 kg 1,500 kg 300 mm 4,000 mm 415 mm 370 mm
BDV 20000 10,000 kg 3,000 kg 300 mm 4,500 mm 415 mm 370 mm
Height-adjustable pedestals for different workpiece
diame-ters.
The roller blocks are available in different variants.
- 30 -
Welding Devices
Pedestal
Adjustment track 300 mm
0D[ORDG 300 kg
Min. height 600 m
-
- 31 -- 31 -
Wel
ding
Per
iphe
ry
Welding Devices
Welding Gantries and Travelling Carriages
Customised variants of our standard equipment are produced on
request.
Travelling carriages and welding gantries made by Kjellberg
Finsterwalde are always FXVWRPPDGH'HSHQGLQJRQWKHVSHFLFDWLRQthey are
equipped with energy chains, wheel sets, switching cabinets and the
control unit with emergency stop chain.
Variants
For joint welding 9DULDQWIRUOOHWZHOGLQJPDLQHOGRIDSSOL-
cation), platforms for welding power sources, crane trolleys or
gear racks for the support of the welding equipment
For surface welding :LWKSHQGXOXPGHYLFHOLQHDUD[LVZHOGLQJ
equipment and a device for uncoiling the wire
Welding gantries from Kjellberg are individually
manufactured.
Technical data
Column and Booms
The custom-made column and booms consist of rectangular pipes
with processed guide rails. The stationary variant can be rotated
through DQGLVHTXLSSHGZLWKDPDQXDO[LQJdevice.
Variants
Boom speed 10-1,000 mm/min )L[HGOLIWLQJVSHHGFPPLQ Safety
arrester Rotation angle 180 Optional with motor-driven carriage
Track width from 1,435 m
Special designs of the column and booms are available on
request.
Model Max. effective height below boom
Max. height Lifting (boom) Max. net load
.60[ 2,500 mm 3,500 mm 2,000 mm 300 kg
.60[ 2,500 mm 3,500 mm 2,500 mm 250 kg
.60[ 3,000 mm 4,000 mm 2,500 mm 200 kg
.60[ 3,000 mm 4,000 mm 3,000 mm 200 kg
-
- 32 -- 32 -
Telescopic Column with Retractable BoomThe Kjellberg telescopic
column with boom is XQLTXHLQLWVH[LELOLW\7KHERRPFDQEHH[WHQ-ded
through its joints. Thus it is very space
sa-YLQJDWLWVZRUNSODFH)RUHYHQPRUHH[LELOLW\LWFDQEHURWDWHGDURXQGLWVRZQD[LVDQLVKHLJKWadjustable.
Advantages Space-saving retractable boom with telesco-
pic height adjustment 7HOHVFRSLFERRPH[WHQGDEOHE\P
5RWDWDEOHE\PD[LPXPDURXQGLWVRZQD[LV
Optional: welders seat
Technical data
Customisation
Complete System Solutions
Besides the variety of high-quality standard technique
custom-made solutions are needed particularly in the large scale
industries. For H[DPSOH$VSHFLDOZHOGLQJKHDGIRUDVWDQGDUGwelding
tractor of the KA series that has to be
[HGXSVLGHGRZQIRUZHOGLQJURWDWLYHO\KLJKHUcolumn and booms or longer
booms, special rails for plants and many other individual
requi-rements more.
Our developers, mechanics, engineers, techni-cians and advisers
are specialists and work
WRJHWKHUIRUQGLQJVROXWLRQVIRUGLIFXOWRUH[W-raordinary requests.
We plan, construct, implement and test your individual technical
solution in agreement with you as our customer. Moreover, we offer
training courses and maintenance service as desired
WRPDNH\RXIHHOFRQGHQWLQXVLQJWKHPRVWO\FRPSOH[V\VWHPVPRUHLQIRUPDWLRQRQSDJH46.
The telescopic boom is manufactured in special dimensions on
request.
Telescopic boom
Movement of the boom 3 m
0D[KHLJKWEHORZERRP 4 m
0D[URWDWLRQDQJOH
0D[ZHLJKWDWERRPHQGLQJ 400 kg
'LPHQVLRQVUHWUDFWHG/[:[+ [[PP
Weight 4,270 kg
Telescopic boom with multi-kinematic movability.
-
- 33 -- 33 -
Syst
em S
olut
ions
In Practice
Container and Pipe Welding Plant
Application example Welding of containers and pipes Circular and
longitudinal seams SA welding with wire diameter of up to 5 mm
and with several wires Work-piece diameter 1,000 mm 4,000 mm
Features Movable column and boom on rail system
5ROOHUEORFNVZLWKDPD[LPXPWRWDOORDGRI
30 tons Welding of inner and outer seams Automatic, tactile seam
tracking for both
torches
:LWKWKHUDLOV\VWHPDX[LOLDU\SURFHVVWLPHVIRUFKDQJHIURPinside to
outside seam welding are reduced.
Double-T Beam Welding Plant
Application example
:HOGLQJRIZHESODWHVDQGDQJHDQJOHVWRGRXEOH7DQGFURVVVHFWLRQVDVZHOODVRIER[girders
in PA und PB position
Double-wire SA welding
Features 'LPHQVLRQV[[PP Travel length up to 32,000 mm
0D[ORDGFDSDFLW\NJ Welding speed 0.12-2m/min 8SWRPD[[PPZLUHSHUVLGH
7KHSODQWDOORZVWKHZHOGLQJRIZRUNSLHFHVZLWKDPD[LPXP
size of 4 metre.
Container SA Welding Unit
Application example Joint welding of rolled plates Circular and
longitudinal seams &RQWDLQHUGLDPHWHUPD[LPXPPP Sheet thickness 3
mm 0D[GLPHQVLRQV[P Materials: mild steel, pressure vessel steel
Features Solid base frame with two support
combinations and container rotary device With holding mandrel,
roller guide-way and
support combination
The container welding unit welds two circular seams
simul-taneously.
-
- 34 -- 34 -
In Practice
3UROH5DLO:HOGLQJ3ODQW
Application example SA welding travel carriage with boom and
two
welding heads with narrow-gap system
6$ORQJLWXGLQDOZHOGLQJRIER[VKDSHG
SUROHV7EHDPVDQGWUDSH]RLGDOSUROHV
Bevel grooves Sheet thicknesses 10-30 mm 0D[GLPHQVLRQ[P
0DWHULDO+DUGR[
Features Mechanisation of longitudinal welding
5RWDWDEOHE\ZLWKSRVLWLRQLQJXQLW
Beam welding unit with SA double-wire and rotary tilting
table
Rail Welding Plant
Application example Mobile SA welding carriage for regeneration
RISUROHUDLOVIRUFDEOHFDUV
Equipped with SA welding technique for
im-SURYLQJHIFLHQF\FRPSDUHGWR*0$ZHOGLQJ
Features Positioning on the rail by means motoric
H[WHQGDEOHUXEEHUZKHHOVWKXVTXLFNDQGH[LEOHXVH
Welding power source GTH 802 suited for generator operation with
35 m hose parcel )OH[LEOHFDUULDJHIDVWUHJHQHUDWLRQRIUDLOV
3UROH6$:HOGLQJ8QLW
Application example :HOGLQJRIEXWWHU\SUROHV
'RXEOHZLUH6$ZHOGLQJ[PP Part length up to 13,000 mm
Features Travelling carriage with side boom on rail
system (rail length 16,000 mm)
7ZROLQHDUFDUULDJHVZLWKKHLJKWD[HVRQDFRQWLQXRXVODWHUDOD[LVRQVLGHERRP
/DWHUDOD[LVPP:LWKWKHSUROHZHOGLQJXQLWORQJLWXGLQDOZHOGVHDPVFDQEHwelded
in PA position.
-
- 35 -- 35 -
Syst
em S
olut
ions
In Practice
Robot GMA Welding System
Application example )LOOHWZHOGLQJRQEHDPVDQGSUROHVXSWRD
throat thickness of 8 mm GMA welding with newArc technology
3UROHVL]HXSWR[[PP
Features Robot application with turnover positioner Welding of
one part and positioning of a
second part at the same time Multi-layer welding on thick-walled
parts
$OVRGLIFXOWFRPSRQHQWJHRPHWULHVFDQEHUHDOLVHGZLWKWKHrobot GMAW
system.
Surface Welding Plant
Application example Surface welding of plates
:HOGLQJZLWKX[FRUHGZLUHRU6$ZHOGLQJ 0D[SODWHVL]HPP[PP
Features Range 3,500 mm and rail length 6,000 mm
7ZROLQHDUFDUULDJHVRQDFRQWLQXHVODWHUDOD[LV
with travel length 3,000 mm
0D[RVFLOODWLRQZLGWKRIHDFKZHOGLQJKHDG
80 mm Fume suction directly at the weld Dust-proof version of
the entire plant including D[HVDQGVZLWFKFDELQHW
The plant can weld simultaneously with one or two torches in
alternating operation.
Two-Torch Welding Plant
Application example Welding of straight and bent girder
sections
for vehicle construction GMA welding with newArc technology
Features Travel carriage with boom Two power sources KH 600
newArc for wel-GLQJWZROOHWVHDPVVLPXOWDQHRXVO\
Automatic, tactile seam tracking for both torches; little
distortion
The double GMAW plant was designed especially for vehic-le
construction.
-
- 36 -- 36 -
Welding Flux
KF FB-TT Flux
7KHXRULGHEDVLFX[LVXVHGIRUZHOGLQJJH-QHUDODQGKLJKVWUHQJWKQHJUDLQHGVWUXFWXUDOsteels,
as well as low-temperature and non- ageing steels. Tandem and
multi-wire welding and the production of offshore components are
DOVRSRVVLEOH7KLVZHOGLQJX[LVDOVRVXLWHGIRUFLUFXPIHUHQWLDOZHOGVGXHWRWKHTXLFNVROLGLFD-tion
of the slag.
Mechanical properties
KF S2 KF S3 KF S2Mo
ReL/Rp0,2 MPa >330 N/mm2 >430 N/mm2 >500 N/mm2
Pressure 450 550 N/mm2 530 630 N/mm2 580 680 N/mm2
A5 ! ! !
KV 20 C > 160 J > 160 J > 120 J
0 C > 140 J > 140 J > 100 J
-20 C > 80 J > 80 J > 80 J
-40 C > 30 J > 70 J > 50 J
-60 C - > 30 J > 30 J
AB 123 Flux
7KHDOXPLQDWHEDVLFX[IRUZHOGLQJJHQHUDOmild steels is especially
suited for single and multi-wire welding. The slag can be removed
easily.
Mechanical properties
For optimum welding results we recom-mend the welding wires S2,
KF S3 and KF S2Mo.
FeaturesStandard ISO 14174: SA FB 155 AC H5Approvals: TV, DB,
GL, ABSParticle size: 0.2 1.8 mmDensity: 1.2 kg/dm3
Composition: SiO27L22&D20J2 Al2O3 MNO; CaF2
Packaging: 25 kg in plastic
bags7\SHRIFXUUHQWSRODULW\$&'&XSWR$Temperature for
re-drying: 350C/2h
FeaturesStandard ISO 14174: SA AB 167 AC H5Particle size:
0.2-1.8 mmDensity: 1.3 kg/dmComposition: SiO27L22&D20J2
Al2O3 MNO; CaF2Packaging: 25 kg in plastic
bags7\SHRIFXUUHQWSRODULW\$&'&XSWR$Temperature for
re-drying: 350C/2h
KF S2 KF S3 KF S2Mo
ReL/Rp0,2 MPa >380 N/mm
2 >430 N/mm2 >430 N/mm2
Pressure 510 610 N/mm2 530 630 N/mm2 550 650 N/mm2
A5 ! ! !
KV -40 C > 47 J > 47 J > 47 J
KF AR D1 Flux
7KHDOXPLQDWHUXWLOHX[LVVXLWDEOHIRUWDQGHPand multi-wire welding of
general steels. It can also be used for thin-walled and
spiral-shaped towers.
Mechanical Properties
FeaturesStandard DIN EN 760Particle size: 0.2-1.6 mmDensity:
1.6kg/dmComposition: SiO27L22; Al2O3 MNO; CaF2Packaging: 25 kg in
plastic bags7\SHRIFXUUHQWSRODULW\$&'&XSWR$Temperature for
re-drying: 350C/2h
KF S2
ReL/Rp0,2 MPa > 400 N/mm2
Pressure 500 600 N/mm2
A5 !
KV 20 C, 0 C, -20 C, -40 C, -60 C > 47 J
-
- 37 -- 37 -
Fille
r M
ater
ials
Welding Wires
SA Welding Wire
The heavily copper-plated welding wires give rust no chance.
Mechanical properties
FeaturesStandard EN ISO 14171-A: S2, S3, S2MoApprovals: TV, GB,
GL, ABS
KF S2 KF S3 KF S2Mo
DIN 8557 S2 S3 S2Mo
ASME/AWS A 5.17/EM 12 K A 5.17/EM 13 K A 5.23/EA 2
EN 756 S2 S3 S2Mo
GMA Welding Wire
The heavily copper-plated wires are suited for welding un- and
low-alloyed steels.
Mechanical properties
FeaturesStandard EN ISO 14341-A: G3Si1, G4Si1 Protection gas
acc. to EN ISO 14175: M 21, C1Approvals: TV, DB, GL, ABSTensile
strength less than 530 N/mm
KF G3Si1 KF G4Si1
ReL/Rp0,2 MPa >420 N/mm2 >460 N/mm2
Pressure 500 640 N/mm2 530 690 N/mm2
A5 ! !
KV -40 >47 J
-50 >47 J
Flux Cored Wire
7KHX[FRUHGZLUH)LGXUIURP.MHOOEHUJLVLGHDOO\suited for wear
protection.
Qualities
Fidur 10/65 FD
Fidur 10/65V FD
Fidur 10/65W FD
Fidur 10/65B FD
Weld metal 5&30&U
5&22&U71E
5&Cr, 71E
70R9:
4,5&6L1,60QCr, 1%9:
Hardness 60 HRC 62 HRC 65 HRC 65 HRC
0D[operating temperature
350 C 350 C 700 C 350 C
Diameter 1.6 mm; 2.4 mm 2.8 mm; 3.2 mm
Packaging 15 kg coil 25 kg basket spool, 250 kg drum
GMA welding wire from Kjellberg for un- and low-alloyed
steels
Diameter 2.0 mm; 2.5 mm; 3.0 mm; 4.0 mm
Packaging 25 kg basket spool
Diameter 0.8 mm, 1.0 mm, 1.2 mm
Packaging 15 kg coil
)OX[FRUHGZLUHIURP.MHOOEHUJIRUZHDUSURWHFWLRQ
-
- 38 -- 38 -
Welding Electrodes
Unalloyed Electrodesacc. to DIN EN ISO 2560-A, AWS A 5.1
LLOYD rutile, for shipbuildingLLOYD GRN rutile, cellulosic, for
shipbuildingPRIMA rutile-cellulosic, for all positionsPRIMA BLUE
rutile-cellulosic, higher strength, for all positions
TITAN ROT rutile, heavily coatedTITAN S rutile, high strength
and toughness, heavily coatedTITAN rutile-basicTITAN K rutile-basic
with high strength and toughnessOPTIMAL rutile-basic, for thin
sheetsKONTAKT 160 rutile, heavily coated, high outputTRUMPF acid,
special electrodePROGRESS basic, for welding in vertical up
positionGARANT basic GARANT S basic, high strengthGARANT K basic,
Ni-alloyed, high strength und toughness, low H2-content
GARANT x basic-rutile double coatedGARANT BR basic double
coatedGARANT AC/DC basic, high strengthPERFEKT basic, for vertical
down weldsKORREx basic, for weatherproof and rust resistant
steels
Unalloyed electrode Optimal
High-Temperature Welding Electrodesacc. to DIN EN ISO 3580-A,
AWS A 5.5
KOMPLEx W UXWLOH0RIMPULS EDVLF1LDQG0RMOB EDVLF0RCROMO 1R
UXWLOH&U0RCROMO 1B EDVLF&U0RCROMO 2B EDVLF&U0R
Nickel-Base Electrodesacc. to DIN EN ISO 14172, AWS A 5.11
FINOx 82 material number 2.4648FINOx 182 material number
2.4620FINOx 625 material number 2.4621
High-Alloyed Electrodesacc. to DIN EN ISO 3581-A, AWS A5.4
FINOx 4820 AC &U1LFINOx 4842 AC&U1LFINOx 4842
BEDVLF&U1LFINOx 4829 AC&U1LFINOx 4009 AC&UFINOx 4351
BEDVLF&U1LFINOx 4015 AC&UFINOx 4316 AC&U1LFINOx 4551
AC&U1LFINOx 4551 B basic with high toughness, &U1L1E
FINOx 4430 AC&U1L0RFINOx 4430 F for vertical down welds,
&U1L0R
FINOx 4576 AC&U1L0R1EFINOx 4462 ACIRUGXSOH[VWHHOV
&U1L0R
FINOx 4519 AC&U1L0R&XFINOx 4370 AC &U1L0QFINOx 4370
B EDVLF&U1L0QFINOx 4370 S for surface-layer welding on rails,
rutile EDVLF&U1L0Q
FINOx 4431 AC &U1L0RFINOx 4337 AC &U1LFINOx 4332 AC
&U1LFINOx 4459 AC&U1L0RFINOx 29/9 GOLD
VSHFLDOHOHFWURGH&U1L
+LJKDOOR\HGHOHFWURGH)LQR[$&
-
- 39 -
&XWWLQJHOHFWURGH0HW2[
- 39 -
Fille
r M
ater
ials
Welding Electrodes
Electrode for surface welding Fidur 23/250
Cast Iron Electrodesacc. to DIN EN ISO 1071, AWS A 5.15
FICAST NI pure nickelFICAST NIFE1L)HFICAST NIFE K copper-plated
NiFe core rod, 1L)H
FICAST NIFE BELPHWDO1L)HFICAST FE iron-based, special
coating
Electrodes for Surface Weldingacc. to DIN EN 14700
FIDUR 1/300 Mo-V low-alloyed, hardness 300 HBFIDUR 350 Mn-Cr
low-alloyed, hardness 350 HBFIDUR 2/55 Cr-Ni-Mo low-alloyed,
hardness 55 HRCFIDUR 3/50 for hot and cold working tools,
Cr-W-V
low-alloyed, hardness 50 HRC
FIDUR 4/60 for high-speed tools, Cr-Mo-W-V low-alloyed, hardness
60 HRC
FIDUR 6/55 Mn-Cr low-alloyed, hardness 55 HRCFIDUR 6/60
tough-hard, Cr-Mo-V low-alloyed,
hardness 60 HRC
FIDUR 6/60 R Cr-Mo-V low-alloyed, hardness 60 HRC, suitable for
AC current
FIDUR 7/200 Mn-Cr-alloyed, hardness 200 HB, work-hardenable up
to 500 HB
FIDUR 7200 Mn Mn-Cr-Ni-alloyed, hardness 200 HB, work-hardenable
up to 450 HB
FIDUR 8/200 Cr-Ni-Mn-alloyed, hardness 200 HB, work-hardenable
up to 350 HB
FIDUR 10/60 IRUJULQGLQJZHDU&UDOOR\HGhardness 60 HRC
FIDUR 10/65 for grinding wear, hardness 65 HRCFIDUR 10/65 W for
grinding wear and high tempera-
tures, Cr-Mo-Nb-W-V-alloyed, hardness 65 HRC
FIDUR 10/70 for grinding wear, Cr-B-alloyed, hard-ness 70
HRC
FIDUR 23/250 basic electrode, material number 2.4887, hardness
240 HB, work-hardenable up to 400 HB
FILIT 6 cobalt-based electrode, hardness 40 HRCFILIT 21
cobalt-based electrode, hardness 35 HR
Special Electrodes
MET-Ox for cuttingKJELGOUGE for gougingKJELCUT for cutting
-
- 40 -- 40 -
Welding Carriage GMAW and SAW
Features Electronic speed adjustment Self-positioning (due to a
permanent mag-
netic system in case of ferromagnetic mate-rials)
Piece and serial production Hand and machine torch available
Adjustable guiding elements, protected
against spatter Highest reproducibility and quality of the weld
VHDPVGXHWRPHFKDQLFDOIHHGDQGH[DFWtorch guidance
Technical data
KMF Operates more than 16 Hours
Due to its small track width of 85 mm the welding carriage is
also suited for narrow webs.
The KMF solid can be used with hand and machine torch.
Digital speed adjustment/control Self-positioning (in case of
ferromagnetic ma-
terials no tracks are required) Can be upgraded with an
electronic pendulum
system Piece and serial production, also for short weld
lengths Hand and machine torch (remote control of the
power source integrated)
Technical data
KMF Solid with Double Magnetic Power
Art. no. .11.301.100.100
Welding speed 10 125 cm/min
Track width 85 mm
%DWWHU\RSHUDWLRQZLWKRXWUHFKDUJLQJGXW\F\FOH > 16 h
Battery charge time < 25 min
Permanent magnetic system: Adhesion > 180 N
Welding types and positions all but PD, PE
'LPHQVLRQV/[:[+ [[PP
Weight 4.8 kg
Art. no. .11.301.101.100
Welding speed 10200 cm/min
Track width 140 mm
%DWWHU\RSHUDWLRQZLWKRXWUHFKDUJLQJGXW\F\FOH > 12 h
Battery charge time < 25 min
Connectable magnetic system: Adhesion > 350 N
Welding types and positions all but PD, PE
'LPHQVLRQV/[:[+ [[PP
Weight 6.8 kg
-
- 41 -- 41 -
Opt
ions
Control Units
Control DigiKAS
The digital control allows the combination of analogue feedback
control and digital user interface. All parameters can be accessed
via touchpad.
Features Setting of welding parameters and storing of
welding jobs Password-protected job storage Language selection
Optional for KA series
The control can be operated by hard and soft keys.
Tactile sensor Inductive sensor
Visual laser pointer Laser scanner
Photo-optical monitoring
KAS with Digital Remote Control
Like DigiKAS also the control KAS for automats with digital
activation KAS I/O allows the combi-nation of analogue feedback
control and digital peripheral control such as portal, column and
boom or robot controllers. The type KAS I/O is designed for switch
cabinet construction. The control is mounted on a base plate with
the size PP[PP[FDPP/[:[+This type is designed for user
application.
Features &RQJXUDWLRQRIWKHVXSHULRUFRQWUROGRQHE\
the operater Binary or analogue transfer of orders to KAS
$PSOLFDWLRQRI.$6,2IRU%86FRQQHFWLRQ
possible Article number: .17.000.480.700
Seam Tracking Systems
-
- 42 -- 42 -
Welding Heads
Features Electroslag and SA strip cladding 3-8 mm thick
claddings per layer High deposition rate and low dilution rate
Corrosion and wear protection layers possible
GHSHQGLQJRQWKHOOHUPDWHULDO
Technical data
Strip Cladding Head
(IFLHQWFODGGLQJZLWKVWULSFODGGLQJKHDG
Art. no. .11.300.810
0D[ZHOGLQJFXUUHQW 1,250 A
Control voltage 42 V AC/50 Hz
Strip width 3060 mm
Min. diameter of inner tube 500 mm
'LPHQVLRQ/[:[+ [[PP
Weight 20 kg
Features 6PDOOX[WDQNZLWKSQHXPDWLFORFN Laser pointer and
workplace LED lighting Motoric support combination with adjustment
WUDFN[PP
Technical data
Welding Head for inner Tube
Control adaptable to welding task with GTH 802.
0D[ZLUHGLDPHWHU 2.5 mm
0D[GLDPHWHURILQQHUWXEH 450 mm
Features Torch with remote control and optional display
indication ([FHOOHQWFRROLQJRIWKHSODVPDQR]]OH
Technical data
Plasma-transferred Arc Welding Head
The PTA torch can be used for robot welding.
Welding current 50 350 A
Welding voltage 15 40 V
Diameter tungsten electrode 3,2 oder 4,0 mm
Weight 1,5 kg
-
- 43 -- 43 -
Opt
ions
Features ,PSURYHGHIFLHQF\ Welding simultaneously with
AC/DC-welding
head Multi-wire welding heads on request
Technical data
Tandem Welding Head
([DPSOHWDQGHPZHOGLQJDWDFROXPQDQGERRP
Art. no. .17.000.487.500
0D[ZHOGLQJFXUUHQW je 1,000 A
Control voltage 44 V
Wire diameter [[PP
Welding Heads
Water-Cooled Filler Wire Head
Features )RUZHOGLQJZLWKVHOISURWHFWLQJX[FRUHG
wires Clamping diameter 12 mm
Technical data
The hose attachments for water inlet und outlet are const-ructed
for the hose nipples R3/8.
Art. no. .17.000.082.000
0D[ZHOGLQJFXUUHQW 1,250 A
Control voltage 42 V AC/50 Hz
-
- 44 -- 44 -
Welding Heads
Narrow-Gap System
Features (IFLHQWGXHWRORZVHDPYROXPH Straight current contact
nozzle or angled by IRUOOHWZHOGLQJ
6LPSOHPRXQWLQJRQH[LVWLQJV\VWHPVVXFKDVcolumn and booms, gantries,
tractors without changing the control
Technical dataThe narrow-gap system can be adapted to KA
automats.
Art. no. .11.300.103.580
Wire diameter 2.55 mm
:LGWKRIWKHX[V\VWHP 15 mm
'HSWKRILPPHUVLRQZLWKX[V\VWHP 200 mm
0D[GHSWKRILPPHUVLRQ 250 mm
Min. gap width 25 mm
Weight 4.4 kg
SAW Nozzle Holder
Features 6XLWDEOHIRU.$VHULHVZLWKX[OODQGHOHFWUL-
cal connection Variants with different lengths an angled
vari-
ants available
Technical dataThe SA nozzle holder is also available for a wire
diameter of PD[PP
SAW Narrow-Gap Nozzle Holder
The narrow-gap nozzle holder for a wire diameter of 3-5 mm is
available on request.
Art. no. .11.300.103.580
Wire diameter 1.63 mm
0D[ZHOGLQJFXUUHQW 600 A
Welding voltage 26 35 V
Wire feeding speed 0.110.1 m/min
Welding speed 0.251.0 m/min
UP 3 mm UP 5 mm UPP
Art. no. .11.300.103.560 .11.300.105.560 .11.300.700.560
Wire diameter 13.2 mm 35 mm [PP
Features Small opening angle for V and x seams Little distortion
due to low heat input
Technical data
-
- 45 -- 45 -
Opt
ions
Cooling Unit and Accessories
Cooling Unit KWE 750
3QHXPDWLFX[UHFRYHU\ Pressure tank 50 l, 100 l )OX[WDQNOO
Suction nozzlesFlat current contact nozzles
Filter bags
Current contact nozzles )OX[FDSV
Technical data
Recooling of heated components with coolant.
Art. no. .11.140.804
Mains connection [9+]3(1
Fuse, slow 16 A
Tank capacity 11 l
Cooling capacity 3,600 W
0D[RSHUDWLQJSUHVVXUH 6 bar
'LPHQVLRQV/[:[+ [[PP
Weight 32 kg
Flux Feeding Systems
Consumables
Standard chipping hammer
Welding helmet
Pneumatic chipping hammer
Hand brush
Accessories
Rotatable ground connector Boom system
Welding gloves Guiding system KA
-
- 46 -- 46 -
Service
Maintenance downtimes and production peaks are no longer a
problem if you choo-se our rental service. We offer advice and
delivery as well as detailed instruction and
FROOHFWLRQDIWHUWKHMRELVGRQH7KHHOGVRIapplication and the possible
combinations of our service are as diverse as are your demands on
Kjellberg. That is why you can
LQTXLUHH[DFWUHQWDOIHHVE\WHOHSKRQHDQGonline using our contact
form.
Rental conditionsMinimum term of rent: one calendar
weekDelivery, collection and instruction are
optionalAdvice and offers are free of charge and
not binding
Contact person: Manuel Kornek7HOHSKRQH
We offer to you not only the right equipment
EXWDOVRRXUH[WHQVLYHNQRZOHGJH.MHOOEHUJstands at your side from the
implementing of new systems or machines, instruction, individual
tests and trials to trainings on technology and usage adapted to
your individual demands.
Training topicsTechnical instruction for special systems
and automats
Development of technologies, e.g. weld test
Trainings on operating and functioning of our welding equipment
and various welding methods
Contact person: Frank Sprecher7HOHSKRQH
Besides repairing machines and systems from Kjellberg our
service departments helps in cases of:
Regeneration of used Kjellberg equip-ment
5HWURWWLQJRIWHFKQLFDOLQQRYDWLRQV Individual reconstruction of
used
machinesMaintenance service
Contact person: Frank Sprecher, 7HOHSKRQH
Become an Expert with Kjellberg! Service Department: Always
there for you
Renting for Production Peaks
-
- 47 -
Getting together is a begin-ning, staying together is an
improvement, working to-gether is a success.
(Henry Ford; * 30. July 1863, 7. April 1947, founded the
automobile manufacturer Ford Motor Company)
-
Advisor and Full-Range Supplier
Kjellberg Finsterwalde Schweitechnik und Verschleischutzsysteme
GmbHOscar-Kjellberg-Str. 18 | 03238 Finsterwalde | Germany
3KRQH_)D[_www.kjellberg.de | [email protected] products
represent a high level of quality and reliability. We
re-VHUYHWKHULJKWWRFKDQJHWKHGHVLJQDQGRUWHFKQLFDOVSHFLFDWLRQVduring
the series production. Claims of any kind cannot be derived from
this brochure. || 13-08-24Copyright 2013 Kjellberg Finsterwalde
Schweitechnik und Verschleischutzsysteme GmbH. All rights
reserved.
Planning and construction Sheet cutting to size
Colouring
Rolling and deforming Welding
Assembly and installation
SA welding techniqueAutomats and power sourcesEquipment for SA
manual welding
GMA welding technique
MMA welding technique
TIG welding technique
Special welding process InFocus
PTA welding and keyhole welding
Wear protection technique Fidur
Welding peripheryColumn and booms, gantries, rotating
devices
Complex systems
Filler materials, accessories, options
Kjellberg Finsterwalde Group
Welding Electrodes Welding EquipmentCutting Equipment Mechanical
Engineering
Expertise for all Requirements