Addendum No. 1 to WSAA Product Appraisal 1405 Page 1 of 91 GEBEL FRP Engineering PRODUCT APPRAISAL REPORT 1405 Addendum No. 1 FRP Packaged Pump Stations and Emergency Storage Tanks WSA 129:2011 - Industry Standard for Plastics Collection Tanks for Pressure and Vacuum Sewers AS 2634:1983 - Chemical plant equipment made from glass-fibre reinforced plastics (GRP) based on thermosetting resins BS 4994:1987 - Specification for design and construction of vessels and tanks in reinforced plastics ASME RTP-1 – Reinforced Thermoset Plastic Corrosion-Resistant Equipment AWWA C950 - Buried Structural Design AS 1546:1983 - Underground Tank Design AS 1770:1981 - Loading Code Publication Date: 20 August 2015
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Addendum No. 1 to WSAA Product Appraisal 1405 Page 1 of 91
GEBEL FRP Engineering PRODUCT APPRAISAL REPORT 1405
Addendum No. 1 FRP Packaged Pump Stations and Emergency Storage Tanks
WSA 129:2011 - Industry Standard for Plastics Collection Tanks for Pressure and Vacuum Sewers
AS 2634:1983 - Chemical plant equipment made from glass-fibre reinforced plastics (GRP) based on thermosetting resins
BS 4994:1987 - Specification for design and construction of vessels and tanks in reinforced plastics
ASME RTP-1 – Reinforced Thermoset Plastic Corrosion-Resistant Equipment
AWWA C950 - Buried Structural Design
AS 1546:1983 - Underground Tank Design
AS 1770:1981 - Loading Code
Publication Date: 20 August 2015
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This addendum consists of the following appendices:
Appendix A1 Kemsey Jail Case Study - GEBEL FRP Pump Station Photos
Appendix A2 Townsville Port Authority FRP Sewage Pump Station Case Study – GEBEL FRP Vessel construction photos and design calculations by Dennis Southam & Associates Pty Ltd
Appendix A3 Tolga Tablelands Regional Council FRP Sewage Pump Station Case Study
Appendix A4 Nambucca Shire Council NSW Case Study - GEBEL Emergency Storage Tank Photos
Appendix A5 Wannon Water Mahoney’s Road Case Study - GEBEL FRP Emergency Storage Tank Photos
Appendix A6 GEBEL FRP Pump Station Installation Manual M200
Appendix A7 GEBEL FRP Emergency Storage Tank Installation Manual M600
Appendix A8 GEBEL FRP Vessel Repair Manual
Appendix A9 GEBEL FRP Vessel Chemical Resistance Manual
Appendix A10 GEBEL FRP Operation & Maintenance Manual
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TABLE OF CONTENTS
Table of Contents .......................................................................................................................................... 3
Appendix A1 – Kemsey Jail Case Study - GEBEL FRP Pump Station Photos ............................................ 4
Appendix A2 - Townsville Port Authority FRP Sewage Pump Station Case Study – GEBEL FRP Vessel construction photos and design calculations by Dennis Southam & Associates Pty Ltd .............................. 8
Appendix A3 - Tolga Tablelands Regional Council FRP Sewage Pump Station Case Study .................... 17
APPENDIX A4 - Nambucca Shire Council NSW Case Study - GEBEL Emergency Storage Tank Photos 26
Appendix A5 - WANNON Water Mahoney’s Road Case Study - GEBEL FRP Emergency Storage Tank Photos .......................................................................................................................................................... 29
Appendix A6 - GEBEL FRP Pump Station Installation Manual M200 ......................................................... 35
Appendix A7 – GEBEL FRP Emergency Storage Tank Installation Manual M600 ..................................... 47
Appendix A8 – GEBEL FRP Vessel Repair Manual .................................................................................... 63
Appendix A9 – GEBEL FRP Vessel Chemical Resistance Manual ............................................................ 75
Appendix A10 – GEBEL FRP Operation & Maintenance Manual ............................................................... 90
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APPENDIX A1 – KEMSEY JAIL CASE STUDY - GEBEL FRP PUMP STATION PHOTOS
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APPENDIX A2 - TOWNSVILLE PORT AUTHORITY FRP SEWAGE PUMP STATION CASE STUDY – GEBEL FRP VESSEL CONSTRUCTION PHOTOS AND DESIGN CALCULATIONS BY DENNIS SOUTHAM & ASSOCIATES PTY LTD
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APPENDIX A3 - TOLGA TABLELANDS REGIONAL COUNCIL FRP SEWAGE PUMP STATION CASE STUDY
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APPENDIX A4 - NAMBUCCA SHIRE COUNCIL NSW CASE STUDY - GEBEL EMERGENCY STORAGE TANK PHOTOS
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APPENDIX A5 - WANNON WATER MAHONEY’S ROAD CASE STUDY - GEBEL FRP EMERGENCY STORAGE TANK PHOTOS
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APPENDIX A6 - GEBEL FRP PUMP STATION INSTALLATION MANUAL M200
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APPENDIX A7 – GEBEL FRP EMERGENCY STORAGE TANK INSTALLATION MANUAL M600
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APPENDIX A8 – GEBEL FRP VESSEL REPAIR MANUAL
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APPENDIX A9 – GEBEL FRP VESSEL CHEMICAL RESISTANCE MANUAL
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APPENDIX A10 – GEBEL FRP OPERATION & MAINTENANCE MANUAL
GEBEL FRP Engineering A specimen of an O&M Manual issued to GEBEL FRP Pump Station and Emergency Storage Tank
Section 1: System Description
Contract details System description
Section 2: As constructed data
General arrangement drawings (including AutoCAD and PDF files of all the drawings)
Electrical drawings (including AutoCAD and PDF files of all the drawings) Pump Curves Technical data – Site Information
Section 3: Manufactures Equipment Data and Manuals
Pump Installation Manual Pump Controller Manual Level Control System Valves Sift Starters Flow meter Electrical Equipment Fitted in the Cabinet
Section 4: Maintenance schedule
Routine Maintenance Maintenance Chart Trouble Shooting Problem Solving and Remedial Actions OH&S Requirements Warranty
Section 5: Test Results
Calibration Reports Commissioning Report Warranty Certificates SCADA commission Test Plan
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Melbourne Office
Suite 8.02 Level 8,
401 Docklands Drive
Docklands VIC 3008
Phone: (03) 8605 7601
Fax: (03) 8605 7612
Sydney Office
Suite 1, Level 30, 9 Castlereagh Street
Sydney NSW 2000
GPO Box 915
Sydney NSW 2001
Phone: (02) 9221 5966
Fax: (02 9221 5977
www.wsaa.asn.au
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