Process instrumentation and Measurement solutions · PDF file2 Introduction 4-7 Product selection 8-13 Solutions for the food and beverage industry 14-21 Flow measurement 22-27 Level

Process instrumentation and Measurement solutions Overview

2

Introduction

4-7 Product selection

8-13 Solutions for the food and beverage industry

14-21 Flow measurement

22-27 Level measurement

28-31 Pressure measurement

32-35 Temperature measurement

36-41 Process analysis

42-43 Energy measurement

44-51 Technical data

52-53 KROHNE services

54-55 Communication technology

56-57 Calibration

KROHNE trademarks:KROHNECalSys CARGOMASTEREcoMATEEGMKROHNE Care OPTIBATCH OPTIFLEX OPTIFLUX OPTIMASSOPTIQUAD OPTISONIC OPTISOUND OPTISWIRL OPTISWITCH OPTIWAVE PipePatrolWATERFLUX

Trademarks ofother owners: AmphenolFDT Group FOUNDATION fieldbus HARTHASTELLOYMetaglasPACTware PROFIBUSVARInline

Contents

3Introduction KROHNE

To perform well, you have to be constantly improving. This is particularly true for companies in the food and beverage industry, and for their suppliers. After all, this industry, more than any other, is in a state of constant change and sometimes faces extremely short product life cycles. On top of that, there are strict hygienic and legal regulations that must be adhered to.

KROHNE Food & Beverage is a dedicated expert division that rises to these challenges and offers a whole spectrum of flow, level, temperature and pressure measurement as well as process analysis technology including complete solutions and the pertaining services.

Our extensive range includes measuring devices for storage and interim storage, dosing and mixing, filling and cleaning and utility systems for steam and hot water. We have the right technology for difficult applications such as processing honey and chocolate or measuring the flow of low-conductivity water in mixing stations or hygienic level measurement in product tanks.

KROHNE devices fulfill all international standards. They are 3A and FDA certified, the most important ones are EHEDG registered.

True to the company claim "Measure the facts" the KROHNE Food & Beverage Division supports you to to achieve reliable measurement of process variables and clear and precise process diagnostics.

KROHNE Food & Beverage Your partner for the right

measurement solution

Over 90 years' experience:

1952 The first electromagnetic flowmeter for industrial measurement.

1989The first FMCW radar level transmitter for process measurement.

1994The first single straight tube Coriolis mass flowmeter.

1996Special electromagnetic flowmeter for filling machines.

2003Hygienic electromagnetic flowmeter with special L-shaped gasket, integrated diagnostic features and conductivity measurement.

2004World's only EHEDG-certified variable area flowmeter.

2006 The first Vortex flowmeter with integrated gross and net heat management.

2008Special Coriolis mass flowmeter for filling machines.

2009Innovative Drop antenna for level measurement in very dusty atmospheres.

2010Standardised operating and service concept for both flowmeters and analysis instruments.

2011First inline spectroscopic analysis system for fat, protein, lactose and total solids. Temperature transmitter with insulation resistance monitoring to detect cracks in the thermowell.

2013 Coriolis mass flowmeter without sensitivity for gas entrainment. The first digital sensor portfolio with integrated transmitter technology.

4

H250 M40 OPTIFLUX 6050/6100/6300OPTIMASS

1400/6400/7400 BATCHFLUX 5500 OPTIBATCH 4011

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Measuring principle Variable area Electromagnetic Coriolis mass Electromagnetic Coriolis mass

Liquids

Liquids (e.g. water) x x x x x

Low flow rates (100000 m3/h) - x x - -

Non-conductive liquids x - x - x

Viscous media o x x o -

Accuracy 1.6% of volume 0.5%/0.3%/0.2% of volume0.15%/0.1%/0.1%

of mass 0.2% of volume 0.1% of mass

Gases

Industrial gases x - x - x

Low flow rates (

5

OPTISWITCH 6500/6600 BM 500

OPTIFLEX 2200

OPTIWAVE 6300

OPTIWAVE 7300

OPTIBAR P 2010

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Measuring principle Electromagnetic wave PotentiometricTDR guided

radarFMCW radar 2426 GHz

FMCW radar 2426 GHz

Hydrostatic pressure

Liquids and liquid products

Storage tanks x x x x x x

Process tanks x x x - x x

Complex process tanks (e.g. with agitators) x - - x x x

Interface measurement o - x - - -

Accuracy -0.5% of

measuring range

10mm; 0.4" 3mm; 0.12 3mm; 0.12

0.25% of upper

range limit

Solids

Bulk solids x - x x - x

Dusty atmospheres (e.g. flour silos) x - x x - -

Low reflecting products x - - x - -

Pressure 2 barg; 29 psig x x x x x x

Pressure 40 barg; 580 psig x x x x x x

Process connection temp. +80C; +176F x x x x x x

Process connection temp. +200C; +392F - - x x x -

Measuring range 30 m; 98.4 ft - x x x x x

Measuring range 80 m; 262.4 ft - - - x x x

2-wire - - x x x x

4-wire x x - - - -

x = suitable, o = suitable under certain conditions, = not suitable

Product selection list Level measurement

Product selection

6

Product selection list Temperature and pressure measurement

Product selection

This table will help you in selecting the right measurement solution for your application.

OPTITEMP TRA-C10

OPTITEMP TRA-H10/H20

OPTITEMP TRA-H30

OPTIBAR P 2010

OPTIBAR PC/PM 5060

OPTIBAR DP7060

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Design

Process connections Hygienic, clampHygienic,

clampHygienic,

clamp Hygienic Hygienic Standard

Standard sensor material Stainless steel Stainless steel Stainless steel Stainless steel

Stainless steel/ceramic Stainless steel

Standard housing material Stainless steel Aluminium Stainless steel Stainless steel

Plastic, aluminium

Plastic, aluminium

Measuring range -50150C; -58302F-50200C; -58392F

-40150C; -40302F

-140 bar; -14.5218 psi

25 mbar... 100 bar;

0.73...1450.38 psi

30 mbar...16 bar; 0.73...232 psi

Maximum pressure 16 bar; 232 psi16 bar; 232 psi

16 bar; 232 psi

40 bar; 580 psi

100 bar; 1450 psi

40 bar; 580 psi

Temperature sensor Pt100 class A Pt100 class A/ replaceablePt100 class A

in-situ cal. - - -

Accuracy 0.15% 0.15% 0.15%0.25%

of upper range limit

0.10% (TD 5:1)

0.10% (TD 5:1)

Medium

Liquids x x x x x x

Solids x x x - - -

Gas/steam x x x x x x

2-wire x x x x x x

4-wire - - - - - -

x = suitable, o = suitable under certain conditions, = not suitable

7Product selection

Product selection list Process analysis

SMARTPAT PH 8570

OPTISYS IND 8100 VISCOLINE

OPTIQUAD-M 4050

OPTIQUAD-FFA 4050

OPTIQUAD-WW 4050

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Design

Process connections

Screw-in weld-in Hygienic Hygienic Hygienic Hygienic

Hygienic, insertion, tank

Standard sensor material Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel

Standard housing material Aluminium Stainless steel Stainless steel Stainless steel Stainless steel Stainless steel

Measuring range 014 pH 01000 S/cm 50...200.000 cP

E.g. Fat: 03%

Protein: 2.5 to 4% Lactose: 01%

FFA: 00.35% E.g. COD: 010000 mg/l

Pressure range 12 bar; 174 psi Max. 10 bar; 145 psi0.140 bar; 1.5...580 psi

10 bar; 145 psi

10 bar; 145 psi

Max. 10 bar; 145 psi

Temperature range

0+140C; +32284F

-20+140C; -4+284F -

+4+130C; +39266F

+4+180C; +39356F

+4+90C; +39194F

Accuracy 0.5% 1.0% 0.2% repeatability

Typical Fat: 0.03%

Protein: 0.02% Lactose: 0.10%

Typical FFA: 0.03%

Typical COD: 5%

Power supply 24 VDC 24 VDC 24 VDC/ 230 VAC 24 VDC 24 VDC 24 VDC

Medium

Liquids x x x x x x

2-wire x - - - - -

4-wire - x x x x x

x = suitable, o = suitable under certain conditions, = not suitable

8

Solutions for the soft ice industry

PasteurisationHomogenisation

AgeingStorage FillerFreezerMixing

Level OPTIBAR P 2010

Flow OPTIFLUX 6300/6100

Flow OPTIFLUX 6300/6100

Level OPTIBAR P 2010

LevelOPTISWITCH 6500

LevelOPTISWITCH 6500

Level OPTISWITCH 6500

Thermal mass flow

Flow OPTIFLUX 6100

TemperatureOPTITEMP

TemperatureOPTITEMP

Flow OPTIFLUX 6300/6100

Flow BATCHFLUX

Flow/DensityOPTIMASS 6400

Level OPTIWAVE 7300

Improved measurements throughout the complete process

9Solutions for the ice cream industry

PasteurisationHomogenisation

AgeingStorage FillerFreezerMixing

Level OPTIBAR P 2010

Flow OPTIFLUX 6300/6100

Flow OPTIFLUX 6300/6100

Level OPTIBAR P 2010

LevelOPTISWITCH 6500

LevelOPTISWITCH 6500

Level OPTISWITCH 6500

Thermal mass flow

Flow OPTIFLUX 6100

TemperatureOPTITEMP

TemperatureOPTITEMP

Flow OPTIFLUX 6300/6100

Flow BATCHFLUX

Flow/DensityOPTIMASS 6400

Level OPTIWAVE 7300

The first mentioning of ice cream dates back to 1265.Since then, process automation and measures have advanced, but just recently KROHNE unlocked the next stage of savings in ice cream processing.

The EGMTM (Entrained Gas Management) functionality with OPTIM