Gases are used in chemical and industrial processes, such as analytical instrumentation, environmental compliance, electronic manufacturing, chemical production, reference gases, and medical uses. All the devices in these systems must be compatible to prevent complications, such as corrosion, unwanted chemical reactions, ignition, or explosion. Also, some of these process systems operate at very high or very low temperatures. Regulators must be constructed to withstand these temperatures. The regulators and relief/backpressure regulators covered in this section are available in materials that are chemically compatible with most process gases. The products shown in the Air, Liquids, and Sanitary sections may also be used in your system if the materials are compatible. PROCESS GASES
110
Embed
Process Gases/media/resources/fisher...pressure difference between two locations in the system. Relief Valves/Backpressure Regulators A relief valve or backpressure regulator opens
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Gases are used in chemical and industrial processes, such as analytical instrumentation, environmental compliance, electronic manufacturing, chemical production, reference gases, and medical uses. All the devices in these systems must be compatible to prevent complications, such as corrosion, unwanted chemical reactions, ignition, or explosion. Also, some of these process systems operate at very high or very low temperatures. Regulators must be constructed to withstand these temperatures.
The regulators and relief/backpressure regulators covered in this section are available in materials that are chemically compatible with most process gases. The products shown in the Air, Liquids, and Sanitary sections may also be used in your system if the materials are compatible.
IntroductionFisher® brand products are available in a variety of construction materials to meet the unique needs of your system. The Process Gases Application Map below shows a selection of regulators and relief valves/backpressure regulators that offer special body materials.
Application: Process Gases Solutions
The products shown below also offer special internal parts, such as stainless steel, Hastelloy® C, Monel® PTFE, ethylenepropylene (EPDM), fluoroelastomers (FKM), and perfluoroelastomers (FFKM) that are compatible with most systems. If your system requires a
special construction that is not shown on the Application Map below, or in the following Product Pages, contact your local Sales Office for assistance.
Chemical and processing plants use various gases in their process systems. Many of these gases require regulator materials that eliminate or reduce corrosion that can contaminate the system and to increase the service life of the regulator. This Application Guide briefly explains the types of regulators and the construction materials available for these regulators.
REgUlatoR tYPESPressure Reducing Regulators
In some process gas applications, the pipeline pressure may need to be reduced for a process or piece of equipment. Depending upon the accuracy required by the application, a direct-operated or pilot-operated regulator can be used to reduce the gas pressure.
Direct-operated regulators are used for lower flow rates. Pilot-operated regulators are used for high flow rates or where precise pressure control is required.
differential/Bias Regulators
A differential or bias regulator maintains a pressure difference between two locations in the system.
Relief Valves/Backpressure Regulators
A relief valve or backpressure regulator opens when the upstream controlled pressure increases above the setpoint. Relief valves and backpressure regulators are the same devices. The name is determined by the application. Overpressure protection is provided by relieving pressure when it rises above the setpoint. When upstream pressure rises above the setpoint, the relief/backpressure regulator opens to allow excess upstream pressure to flow downstream, typically into a pressurized system or to atmosphere.
Vacuum Breakers vs. Vacuum Regulators
There are a variety of terms used to describe vacuum, causing confusion when communicating with someone that uses different terminology. Emerson uses the following vacuum terminology:
First, determine whether the units are in absolute pressure or gauge pressure (0 psig or 0 barg is atmospheric pressure).
For example:• 5 psig (0,34 barg) vacuum is 5 psi (0,34 bar) below atmospheric pressure
• 9.7 psia (0,67 bara) is 9.7 psi (0,67 bar) above absolute zero or 5 psi (0,34 bar) below atmospheric pressure (14.7 psia - 5 psi = 9.7 psia or 1,01 bara - 0,34 bar = 0,67 bara).
Just as there are pressure reducing regulators and pressure relief valves for positive pressure service, there are two basic applications for vacuum service. The terms used for each are sometimes confusing. Therefore, it is sometimes necessary to ask further questions to determine the required function of the regulator. Emerson uses the terms vacuum breaker and vacuum regulator to differentiate between the two types.
Vacuum Breakers
Vacuum breakers limit the increase in vacuum. An increase in vacuum (decrease in pressure) beyond the setpoint is sensed on the diaphragm causing the disk to move away from the seat. This permits a higher pressure to enter the system and restore the controlled vacuum to its original pressure setting.
Vacuum Regulators
Vacuum regulators maintain a constant vacuum at the regulator inlet. A decrease in vacuum (increase in pressure) beyond the setpoint registers on the diaphragm causing the disk to move away from the seat, allowing a higher vacuum source to restore the vacuum to its original setting.
aPPlIcatIonS
In many cases, piping systems are required to transport the process gas from its storage location outside of the building to the point(s) where it is required within the building. Process gases are supplied from pipelines, cylinders, or pressurized tanks. Regulators are used to reduce the pressure to a level that is compatible with the supply pressure design parameters of the downstream system. A combination of regulators and relief valves/backpressure regulators may be required to accomplish these objectives.
conStRUctIon MatERIalS
Each process gas has its own set of unique characteristics in terms of its chemical composition, corrosive properties, impurities, flammability, hazardous nature, toxic effect, explosive limits, and molecular structure. In some cases special care must be taken to select the proper materials that will come in contact with the process gas.
Material selection for oxygen regulators, for example, must be carefully selected or a fire could result. Oxygen regulators must also be “de-greased or cleaned for oxygen service.”
Typical materials for regulator bodies are cast iron, steel, aluminum, brass, and stainless steel. Monel® and Hastelloy C® are available in some regulators. Trim materials are typically stainless steel, aluminum, or special alloys as mentioned above. The elastomeric parts (diaphragm, disk, and O-rings) are usually Nitrile (NBR) or Neoprene (CR). Other elastomers, such as Ethylenepropylene (EPDM), Fluoroelastomer (FKM), Perfluoroelastomer (FFKM), and PTFE, are also available.
All properties of the process gas should be known and a metals corrosion chart should be consulted to ensure the proper selection of the metal parts that come in contact with the gas. Likewise, an elastomer compatibility chart should be consulted for similar issues. An abbreviated version of these charts follows this Application Guide; the complete versions are in the Technical Reference section of this Application Guide.
It should be noted that a mixture of two or more chemicals may be more or less corrosive than one of the chemicals alone. Rely on past experience when selecting materials for handling a chemical mixture. The charts on the following pages do not address chemical concentrations and mixtures which can affect the corrosion rate.
MatERIal gUIdElInES foR gaSEoUS oxYgEn SERVIcE
All organic and inorganic materials will react with gaseous or liquid oxygen at certain pressures and temperatures. The reaction that occurs can cause a fire or an explosion. Because of these inherent dangers, process system design and valve material selection are extremely important.
247
Process Gases aPPlications
Oxygen service has many inherent hazards and requires careful and knowledgeable design of the process system. The information and guidelines presented here are intended to help the user; however, other factors, such as service conditions and process system design, must be considered to properly select materials that will handle this gas in a safe manner.
Many of the materials commonly used in valves have ignition temperatures above the normal flowing temperatures of gaseous oxygen. Ignition of these materials by normal flowing temperatures is generally not the danger. The danger is in the ignition of these materials by abnormal, localized high temperature. This list has been compiled from the best information available, but does not necessarily contain all the hazardous conditions that might be encountered in oxygen service applications.
flow Velocity
All valve materials should be suitable for oxygen service, and material selection should meet the velocity criteria, such as set by the Compressed Gas Association Pamphlet G-4.4 (copies can be obtained from Compressed Gas Association, Inc., 500 Fifth Avenue, New York, NY 10036). In general, if the velocity through the port of the valve can exceed 200 feet per second (61 meters per second), only copper-base alloy material should be used for valve body and trim parts in contact with the flow stream.
foreign Particle Impingement
A foreign particle, such as weld spatter, that is being carried in the flow stream and that strikes the valve trim or the valve body wall might have its kinetic energy transformed into sufficient heat to raise the impinging particle or the material it strikes to its respective ignition temperature.
Ignition by already-Burning Material
An organic valve disk, for example, that has already been ignited by foreign particle impingement will release sufficient heat to ignite surrounding metallic materials, thus initiating a serious fire.
Vibration
A part that is caused to vibrate, usually by the flowing velocity, might generate enough heat from internal friction to raise its temperature to its ignition point.
Rapid compression of gas
Opening a valve to pressure the downstream system will result in the compression of the gas in the downstream system. If this is done rapidly, it can result in abnormally high gas temperatures, which might ignite material in the valve and piping system.
Static Electricity discharge
The flow of gas across the trim of a ball, butterfly, or eccentric disk valve might generate a static charge on the trim. Because these valves inherently do not have a good grounding path from the trim to the valve body or from the valve body to the pipeline, use proper provisions and care for their grounding. Failure to do this might allow a discharge spark between the trim and valve body or between the valve body and adjacent piping, igniting the surrounding material.
conclusion
The list shows that many of the hazards arise from the velocity of the flowing gas. For this reason, it is imperative that the system be designed such that flowing velocities will be low.
organic Materials
Organic materials have ignition temperatures below those of metals. Use of organic materials in contact with oxygen should be avoided, particularly when the material is directly in the flow stream. When an organic material must be used for parts, such as valve seats, diaphragms, or packing, it is preferable to select a material with the highest ignition temperature, the lowest specific heat, and the necessary mechanical properties.
Lubricants and sealing compounds should be used only if they are suitable for oxygen service and then used sparingly. Ordinary petroleum lubricants are not satisfactory and are particularly hazardous because of their high heat of combustion and high rate of reaction.
The approximate ignition temperatures in 2000 psig (138 bar) oxygen for a few organic materials are shown in the following table.
Organic Materials
MATERIALS
TYPICAL IGNITION TEMPERATURE IN 2000 PSIG (138 bar)
OXYGEN
°F °C
PTFE and Kel-F 875 468
70% Bronze-filled PTFE 875 468
Fluoroelastomer (FKM) 600 316
Nylon 410 210
Polyethelene 360 182
Neoprene and Nitrile (NBR) 300 149
Metals
The selection of metals should be based on their resistance to ignition and rate of reaction. Following is a comparison of these two properties for some commonly used valve materials.
Resistance to Ignition in oxygen
Materials are listed in order from hardest to ignite to easiest to ignite. • Copper, copper alloys, and nickel-copper alloys (such as Monels)—most resistant • Stainless steel (300 Series) • Carbon steel • Aluminum—least resistant
Rate of Reaction
Materials are listed in order from slowest rate of combustion to most rapid rate of combustion. • Copper, copper alloys, and nickel-copper alloys (such as Monels)—do not normally propagate combustion • Carbon steel • Stainless steel (300 Series) • Aluminum—burns very rapidly
Note that stainless steel, once ignited, burns more rapidly than carbon steel. Nevertheless, the austenitic grades (300 Series) of stainless steel are considered to be much better than carbon steel because of their high resistance to ignition.
248
Process Gases aPPlications
Corrosion Information
FLUIDMATERIALS
WCB Steel Cast Iron or Ductile Iron
302 or 304 Stainless Steel
CF8M or 316Stainless Steel 416 Stainless Steel Monel Hastelloy C
Acetic Acid Vapors (<150°F (65°C)) (2/3)Acetone
Acetylene
CAA
CAA
A (304 only)AA
AAA
CAA
AAA
AAA
AmmoniaBenzene (Benzol)
Butane
AAA
AAA
AAA
AAA
AAA
AAA
AAA
Carbon Dioxide (Dry)Carbon Dioxide (Wet)
Carbon Disulfide
ACA
ACA
AAA
AAA
ACB
AAB
AAA
Carbon TetrachlorideChlorine Gas (Dry)
Chlorine (Wet)
BAC
BAC
BAC
BBC
CBC
AAC
AAA
Coke Oven GasEther
Ethyl Chloride
ABC
ABC
AAB
AAB
AAC
BAA
AAA
EthyleneFormaldehydeFreon (Wet)
ABB
ABB
AAB
AAA
AAC
AAA
AAA
Freon (Dry)Helium
BA
BA
AA
AA
AA
AA
AA
HydrogenMethane
Natural Gas
AAA
AAA
AAA
AAA
AAA
AAA
AAA
NitrodenPhosphoric Acid Vapors
AC
AC
AB
AA
AC
AB
AA
PropaneSulfur Dioxide (Dry)Sulfur Trioxide (Dry)
ACC
ACC
ACC
ABB
ACC
ACB
AAA
A - Recommended B - Minor to moderate effect. Proceed with caution. C - Unsatisfactory N/A - Information not available The Application Guide gives material compatibility for materials in a specific service. Refer to the applicable service code as to whether a specific material is allowed to be used in that service.
1 - Performance worsens with hot temperature A - Recommended B - Minor to moderate effect. Proceed with caution. C - Unsatisfactory
249
Process Gases aPPlications
Available Construction Materials
TYPE/SERIES
BODY INTERNAL METAL PARTS DIAPHRAGMS O-RINGS AND OTHER ELASTOMER PARTS
63EG-98HM
66
66R
67C
95
95B
98
99
627
1098-EGR
1301
Y690A
Y690VB
Y692
Y692VB
Y695A
Y695VR
Y696
Y696VR
Alu
min
um
Bra
ss/B
ronz
e
Has
tello
y® C
Iron
(Cas
t or D
uctil
e)
Mon
el®
Stai
nles
s St
eel
Stee
l
Allo
y 20
Alu
min
um
Bra
ss/B
ronz
e
Has
tello
y® C
Mon
el®
Stai
nles
s St
eel
Stee
l
Ethy
lene
prop
ylen
e (E
PDM
)
Fluo
roel
asto
mer
(FK
M)
Has
tello
y® C
Mon
el®
Neo
pren
e (C
R)
Nitr
ile (N
BR
)
Stai
nles
s St
eel
PTFE
Pro
tect
or
Ethy
lene
prop
ylen
e (E
PDM
)
Fluo
roel
asto
mer
(FK
M)
Neo
pren
e (C
R)
Nitr
ile (N
BR
)
Nyl
on (P
A)
Perfl
uoro
elas
tom
er (F
FKM
)
PTFE
Regulator Tip
Direct-operated regulators generally have faster response to quick flow changes than pilot-operated regulators.
type 63Eg-98HM Relief Valveor Backpressure Regulator
250
Process Gases Products
Introduction
The Type 63EG-98HM can be used for gas applications up to 450°F (232°C). Perfluoroelastomers (FFKM) are an option that offers superior resistance to heat and chemicals.
Body Sizes and End connection Styles
See Table 1
flow coefficients
See Table 5
IEc Sizing coefficients
See Table 6
Table 1. Body Sizes and End Connection StylesBODY SIZE, INCHES (DN) END CONNECTION STYLES
302 Stainless steel, Monel, Hastelloy C, Ethylenepropylene (EPDM), or Fluoroelastomer (FKM); and
Polytetrafluoroethylene (PTFE) protector
Composition or GraphiteFluoroelastomer (FKM),
Ethylenepropylene (EPDM), or Perfluoroelastomer (FFKM)
Maximum Relief (Inlet) Pressure
450 psig (31 bar), including buildup
Relief Set Pressure Ranges(1)
15 to 375 psig (1,0 to 25,9 bar) in five rangesSee Table 4
Maximum differential Pressure400 psig (28 bar)See Table 7
temperature capabilities
Fluoroelastomers (FKM): 0° to 300°F (-18° to 149°C)Perfluoroelastomer (FFKM):0° to 450°F (-18° to 232°C)Ethylenepropylene (EPDM): Seat: -40° to 350°F (-40° to 177°C)Diaphragm: -40° to 250°F (-40° to 121°C)
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess.com/regulators
1. For lower pressures, contact your local Sales Office for information on the Type 63EG.
features
• High Capacity• Highly Versatile• Fast Response Time• Noise Reduction Option• Chemically Compatible Elastomers• Wide Material Selections• NACE Construction Available
type 63Eg-98HM Relief Valveor Backpressure Regulator
251
Process Gases Products
Table 4. Relief Set Pressure RangesRELIEF SET PRESSURE RANGE,
PSIG (bar) SPRING COLOR SPRING PART NUMBER SPRING FREE LENGTH,INCHES (mm)
SPRING WIRE DIAMETER,INCHES (mm)
15 to 35 (1,0 to 2,4) 25 to 75 (1,7 to 5,2)
YellowGreen
1E3956270221D745527142
2.50 (63,5)2.50 (63,5)
0.207 (5,2)0.234 (5,9)
70 to 140 (4,8 to 9,7) 130 to 200 (8,9 to 13,8) 100 to 375 (6,9 to 25,9)
RedBlue
Unpainted
1E3957271921L38002714214B9942X012
2.43 (61,7)2.25 (57,1)2.50 (63,5)
0.281 (7,1)0.331 (8,4)0.375 (9,5)
Figure 2. Type 63EG-98HM Operational Schematic
tYPE 98HM
tYPE 63Eg
PIlot ExHaUSt(PIPE doWnStREaM If MInIMUM dIffEREntIal IS MEt)
contRol lInE(MUSt BE at lEaSt 3/8-IncH (9,5 mm) tUBIng)
fIxEd REStRIctIon
InlEt PRESSURE
oUtlEt PRESSURE
atMoSPHERIc PRESSURE
loadIng PRESSURE
INLET PRESSUREOUTLET PRESSUREATMOSPHERIC PRESSURE
A6926
type 63Eg-98HM Relief Valveor Backpressure Regulator
252
Process Gases Products
Table 7. Minimum and Maximum Differential and Buildup Required for Wide-Open Flow
BODY SIZE, INCHES (DN)
MAIN VALVE SPRING RANGE, SPRING PART NUMBER, AND COLOR,
PSIG (bar)
MINIMUM DIFFERENTIAL PRESSURE REqUIRED FOR
FULL STROKE, PSIG (bar)
BUILDUP OVER SET PRESSURE REqUIRED FOR FULL STROKE,
PtfE diaphragm Protector (Optional) Yes (for use with Ethylenepropylene (EPDM) or Fluoroelastomer (FKM) diaphragm)***
type 63Eg-98HM Relief Valveor Backpressure Regulator
255
Process Gases Products
ordering guide (continued)
Specification Worksheet Application: Specific Use Line Size Fluid Type Specific Gravity Temperature Is this a Relief or Backpressure Application? Yes No Pressure: Maximum Inlet Pressure Downstream Pressure Differential Pressure Relief (Inlet) Set Pressure Maximum Flow
Accuracy Requirements: Less Than or Equal To: 5% 10% 20% 40% Construction Material Requirements (if known):
Regulators quick Order Guide* * * Readily Available for Shipment
* * Allow Additional Time for Shipment
*Special Order, Constructed from Non-Stocked Parts. Consult your local Sales Office for Availability.
Availability of the product being ordered is determined by the component with the longest shipping time for the requested construction.
To order this product, complete this page or complete the Specification Worksheet and forward to your local Sales Office.
If the construction you need is not offered on this page, contact your local Sales Office.
To locate your local Sales Office log on to: www.emersonprocess.com/regulators
Pilot Seat (Select One) Fluoroelastomer (FKM)*** Ethylenepropylene (EPDM)** Perfluoroelastomer (FFKM)*
Pilot trim (Select One) 416 Stainless steel*** 316 Stainless steel** Monel®* Hastelloy® C* Alloy 20*
Relief Set Pressure Spring (Select One) 15 to 35 psig (1,0 to 2,4 bar)*** 25 to 75 psig (1,7 to 5,2 bar)*** 70 to 140 psig (4,8 to 9,7 bar)*** 130 to 200 psig (8,9 to 13,8 bar)*** 100 to 375 psig (6,9 to 25,9 bar)***
tubing and fittings (Select One) Stainless steel tubing and steel fittings*** Stainless steel tubing and fittings** Monel tubing and fittings*
nacE Required
Yes
Main Valve Replacement Parts kit (Optional) Yes, send one replacement parts kit to match this order.
Pilot Replacement Parts kit (Optional) Yes, send one replacement parts kit to match this order.
type 95BH Bronze Pressure Reducing Regulator
256
Process Gases Products
Type 95BH Bronze Pressure Reducing Regulator
MXX
XX
INLET PRESSUREOUTLET PRESSUREATMOSPHERIC PRESSURE
August 2007 Type 95BH
Introduction
The Type 95BH bronze, direct-operated, pressure reducing regulator is designed to meet the needs of a variety of specialty and demanding applications. These compact, large-capacity regulators are available in 1/2 through 2-inch body sizes and are offered with threaded NPT end connections. They are designed to handle inlet pressures up to 350 psig (24,1 bar) and temperatures from -325° to 350°F (-198° to 177°C).
Body Sizes and End connection Styles
1/2, 3/4, 1, 1-1/2, and 2-inch threaded NPT
flow coefficients
See Table 4
IEc Sizing coefficients
See Table 5
Pressure Registration
Internal
temperature capabilities
See Table 1
Figure 1. Type 95BH Bronze Pressure Reducing Regulator
Note: To obtain capacities for regulators using metal diaphragms, multiply the table values by 0.6.
Table 8. Type 95BH Capacities for 1-1/2 and 2-inch Bodies(1)
OUTLET PRESSURE RANGE, PSIG (bar)
OUTLET PRESSURE SETTING, PSIG (bar)
INLET PRESSURE,PSIG (bar)
CAPACITIES IN SCFH (Nm³/h) OF AIR
1-1/2-inch Body 2-inch Body
10% Offset 20% Offset 10% Offset 20% Offset
5 to 80 (0,3 to 5,5)
5 (0,3)
10 50
100 200 300
(0,69)(3,4)(6,9)(13,8)(20,7)
950 3500 6500
12 000 18 000
(25,5)(93,8)(174)(322)(482)
1000 4000 8000
14 000 20 000
(26,8)(107)(214)(375)(536)
1000 4000 9000
16 000 19 000
(26,8)(107)(241)(429)(509)
1100 5500
12 000 19 000 21 000
(29,5)(147)(322)(509)(563)
30 (2,1)
4050
100 200 300
(2,8)(3,4)(6,9)(13,8)(20,7)
3400 4500 8000
20 000 29 000
(91,1)(121)(214)(536)(777)
6100 9000
15 000 31 000 38 000
(163)(241)(402)(831)(1018)
4500 8000
24 000 48 000 53 000
(121)(214)(643)(1286)(1420)
6200 10 000 30 000 55 000 59 000
(166)(268)(804)(1474)(1581)
50 (3,4)
75 100 200 300
(5,2)(6,9)(13,8)(20,7)
9000 10 000 21 000 39 000
(241)(268)(563)(1045)
14 000 19 000 36 000 51 000
(375)(509)(965)(1367)
12 000 20 000 43 000 65 000
(322)(536)(1152)(1742)
20 000 40 000 75 000 84 000
(536)(1072)(2010)(2251)
75 (5,2)100 200 300
(6,9)(13,8)(20,7)
14 000 23 000 43 000
(375)(616)(1152)
22 000 49 000 65 000
(590)(1313)(1742)
15 000 50 000 90 000
(402)(1340)(2412)
28 000 90 000
120 000
(750)(2412)(3216)
60 to 120 (4,1 to 8,3) 100 (6,9)
125 225 300
(8,6)(15,5)(20,7)
11 000 28 000 40 000
(295)(750)(1072)
29 000 62 000 88 000
(777)(1662)(2358)
12 000 28 000 55 000
(322)(750)(1474)
30 000 62 000 80 000
(804)(1662)(2144)
100 to 140 (6,9 to 9,7) 125 (8,6)
150 200 300
(10,3)(13,8)(20,7)
21 000 28 000 42 000
(563)(750)(1126)
40 000 54 000 85 000
(1072)(1447)(2278)
22 000 39 000 86 000
(590)(1045)(2305)
40 000 70 000
150 000
(1072)(1876)(4020)
120 to 150 (8,3 to 10,3) 150 (10,3)
175 200 300
(12,1)(13,8)(20,7)
19 000 23 000 45 000
(509)(616)(1206)
32 000 44 000 90 000
(858)(1179)(2412)
20 000 24 000 86 000
(536)(643)(2305)
33 000 45 000
140 000
(884)(1206)(3752)
1. Composition or metal diaphragm.
type 95BH Bronze Pressure Reducing Regulator
259
Process Gases Products
ordering guide
Specification WorksheetApplication (Please designate units): Specific UseLine SizeGas Type and Specific GravityGas TemperatureDoes the Application Require Overpressure Protection? Yes No If yes, which is preferred: Relief Valve Monitor Regulator Shutoff DeviceIs overpressure protection equipment selection assistance desired?
Zinc-Plated steel*** Inconel® or Stainless steel (for Corrosive or Severe Applications)**
Spring Seat Material (Select One)
Aluminum*** 316 Stainless steel**
gasket Material (Select One)
Composition*** Graphite**
degreasing for Pure gas (Optional)
Level A Level AAA (for Oxygen)
Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
Body Size (Select One)
1/2-inch 1-1/2-inch 3/4-inch 2-inch 1-inch
Spring case Material (Select One)
Cast iron*** Bronze***
outlet Pressure Range (Select One)
1/2, 3/4, and 1-inch Body Sizes 15 to 30 psig (1,0 to 2,1 bar)*** 25 to 75 psig (1,7 to 5,2 bar)*** 70 to 150 psig (4,8 to 10,3 bar)***1-1/2 and 2-inch Body Sizes 5 to 80 psig (0,3 to 5,5 bar)*** 60 to 120 psig (4,1 to 8,3 bar)*** 100 to 140 psig (6,9 to 9,7 bar)*** 120 to 150 psig (8,3 to 10,3 bar)***
Seat MaterialMetal Seat (Select One)Valve Plug 416 Stainless steel (standard)*** 316 Stainless steel** Brass** Monel®**Composition Seat (Select one from each column)Disk Holder Disk Brass*** Neoprene (CR)*** 316 Stainless steel** Fluoroelastomer (FKM)*** PTFE***
type 95Bl Bronze Pressure Reducing Regulator
260
Process Gases Products
Maximum allowable operating Inlet Pressure
250 psig (17,2 bar)
Maximum allowable outlet Pressure
Bronze Spring Case: 125 psig (8,6 bar)Cast Iron Spring Case: 50 psig (3,4 bar)
outlet Pressure Ranges
2 to 30 psig (138 mbar to 2,1 bar)in three rangesSee Table 2
Shutoff classification PeranSI/fcI 70-3
Metal Seats: Class IV (standard)Composition Seats: Class VI or betterPolytetrafluoroethylene (PTFE): Class V
approximate Shipping Weight
18 pounds (8,2 kg)
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess.com/regulators
Introduction
The Type 95BL bronze, direct-operated, pressure reducing regulator is designed to meet the needs of a variety of specialty and demanding applications. These compact, large-capacity regulators are available in the 1/2-inch body size only, with threaded NPT end connections. They are designed to handle inlet pressures up to 250 psig (17,2 bar) and temperatures from -325° to 350°F (-198° to 177°C).
Body Sizes and End connection Styles
1/2-inch threaded NPT
flow and Sizing coefficients
See Table 4
Pressure Registration
Internal through the body to the underside of the diaphragm
temperature capabilities
See Table 1
Maximum Inlet Pressure
250 psig (17,2 bar)
Figure 1. Type 95BL Bronze Pressure Reducing Regulator
W7520
InlEt PRESSUREoUtlEt PRESSUREatMoSPHERIc PRESSURE
Figure 2. Type 95BL Operational Schematic
W0079
Table 1. Temperature Capabilities
NITRILE (NBR) PARTS
NEOPRENE (CR) PARTS
FLUOROELASTOMER (FKM) PARTS PTFE PARTS CAST IRON
PARTS
300 SERIES STAINLESS
STEEL PARTS
400 SERIES STAINLESS
STEEL PARTS
BRONZE AND BRASS PARTS
TYPE Y602-12 VENT
-40° to 180°F (-40° to 82°C)
-40° to 180°F (-40° to 82°C)
0° to 300°F (-18° to 149°C)
-325° to 350°F (-198° to 177°C)
-40° to 350°F (-40° to 177°C)
-325° to 350°F (-198° to 177°C)
-40° to 350°F (-40° to 177°C)
-325° to 350°F (-198° to 177°C)
Up to 180°F (82°C)
features
• Bronze Construction • Cryogenic Temperature Applications • Specialty Gases • Oxygen Cleaning • Versatile • Compact, Rugged Construction
type 95Bl Bronze Pressure Reducing Regulator
261
Process Gases Products
Table 3. Construction MaterialsBODY Bronze (ASTM B61 Grade C92200)
SPRING CASE Cast iron (A126 Class B) or Bronze (ASTM B61 Grade C92200)
DIAPHRAGM Neoprene (CR), Fluoroelastomer (FKM), 302 Stainless steel, or Monel®
PSIG (bar) SPRING COLOR SPRING PART NUMBER SPRING WIRE DIAMETER, INCHES (mm)
SPRING FREE LENGTH, INCHES (mm)
2 to 6 5 to 15
13 to 30
(138 mbar to 0,4 bar)(0,3 to 1,0)(0,9 to 2,1)
YellowGreenRed
1E3956270221D745527142 1E395727192
0.207 (5,26)0.234 (5,94)0.281 (7,14)
2.50 (63,5) 2.62 (66,5) 2.44 (62,0)
1. All springs can be backed off to 0 psig (0 bar).
type 95Bl Bronze Pressure Reducing Regulator
262
Process Gases Products
Table 5. CapacitiesOUTLET PRESSURE
RANGE,PSIG (bar)
OUTLET PRESSURE SETTING,PSIG (bar)
INLET PRESSURE,PSIG (bar)
CAPACITIES IN SCFH (Nm³/h) OF AIR
10% Offset 20% Offset
2 to 6 (138 mbar to 0,4 bar) 5 (0,3)
20 50
100 200 250
(1,4)(3,4)(6,9)(13,8)(17,2)
500 600 700 700 700
(13,4)(16,1)(18,8)(18,8)(18,8)
750 850 900 900 900
(20,1)(22,8)(24,1)(24,1)(24,1)
5 to 15 (0,3 to 1,0)
10 (0,7)
20 50
100 200 250
(1,4)(3,4)(6,9)(13,8)(17,2)
750 1000 1000 1000 1000
(20,1)(26,8)(26,8)(26,8)(26,8)
1100 1400 1400 1400 1400
(29,5)(37,5)(37,5)(37,5)(37,5)
15 (1,0)
20 50
100 200 250
(1,4)(3,4)(6,9)(13,8)(17,2)
800 1300 1400 1400 1400
(21,4)(34,8)(37,5)(37,5)(37,5)
1200 1600 1800 1800 1800
(32,2)(42,9)(48,2)(48,2)(48,2)
13 to 30 (0,9 to 2,1)
20 (1,4)
30 50
100 200 250
(2,1)(3,4)(6,9)(13,8)(17,2)
1100 1400 1600 1600 1600
(29,5)(37,5)(42,9)(42,9)(42,9)
1500 1800 2100 2100 2100
(40,2)(48,2)(56,3)(56,3)(56,3)
30 (2,1)
50 100 200 250
(3,4)(6,9)(13,8)(17,2)
2000 2400 2500 2500
(53,6)(64,3)(67,0)(67,0)
2700 3600 3600 3600
(72,4)(96,5)(96,5)(96,5)
Note: To obtain capacities for regulators using metal diaphragms, multiply the table values by 0.8.
Figure 3. Dimensions
Table 6. DimensionsDIMENSIONS, INCHES (mm)
A B C D
3.88 (99) 1.81 (46) 6.12 (155) 7.00 (178)
d
c(MaxIMUM)
B
a
BodYSIZEnPt
1/8-IncH dRIllEd HolE (3,2 mm) VEnt (caSt IRon)oR
1/4-IncH nPt VEnt (BRonZE)
B2549
type 95Bl Bronze Pressure Reducing Regulator
263
Process Gases Products
ordering guide
Specification WorksheetApplication (Please designate units): Specific UseLine SizeGas Type and Specific GravityGas TemperatureDoes the Application Require Overpressure Protection? Yes No If yes, which is preferred: Relief Valve Monitor Regulator Shutoff DeviceIs overpressure protection equipment selection assistance desired?
Zinc-Plated steel*** Inconel® or Stainless steel (For Corrosive or Severe Applications)**
Spring Seat Material (Select One)
Aluminum*** 316 Stainless steel**
gasket Material for Metal diaphragm (Select One)
Composition*** Graphite**
degreasing for Pure gas (Optional)
Level A Level AAA (For Oxygen)
Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
95H Series Pressure Reducing Regulators
264
Process Gases Products
Introduction
The 95H Series regulators are compact,rugged, direct-operated, pressure reducing regulators. The units are available in 1/4-inch and 1/2 through 2-inch (DN 15 through 50) body sizes and are offered with several different end connection configurations. They are designed to handle inlet pressures up to 600 psig (41,4 bar) and temperatures from -40° to 650°F (-40° to 343°C).
The Type 95HD differential pressure reducing regulator uses spring force to maintain a pressure differential between the spring case loading pressure and regulator outlet pressure.
Body Sizes and End connection Styles
See Table 2
Maximum Inlet Pressure
600 psig (41,4 bar)See Table 5
Maximum outlet (casing) PressureSee Table 5
outlet Pressure Ranges5 to 400 psig (0,3 to 27,6 bar)in several ranges See Table 6
flow coefficients
See Table 7
IEc Sizing coefficients
See Table 8
Pressure Registration
Types 95H, 95HT, and 95HP: InternalType 95HD: Internal with outside pressure source for differential pressure
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess.com/regulators
Figure 1. Type 95H, 95HT, or 95HP Pressure Reducing Regulator
W1888_A
Table 1. Available ConfigurationsTYPE CONFIGURATION
95H Outlet pressures from 5 to 150 psig (0,3 to 10,3 bar)
95HD Differential pressures from 5 to 150 psig (0,3 to 10,3 bar) with handwheel and packing box
95HP Outlet pressures from 15 to 400 psig (1,0 to 27,6 bar) (soft seated)
95HT Outlet pressures from 15 to 300 psig (1,0 to 20,7 bar) and temperatures (metal seat) of up to 650°F (343°C)
Table 2. Body Sizes and End Connection Styles
BODY SIZE, INCHES (DN)
BODY MATERIALS
Cast Iron Body Steel, Stainless Steel Hastelloy® C, or Monel® Body
1/4 NPT NPT
1/2, 3/4, 1, 1-1/2, or 2(15, 20, 25, 40, or 50) NPT NPT, CL150 RF, CL300 RF,
SWE, or PN 16/25/40
Note: 1/4-inch body size is only available with threaded NPT connections. DN values are provided only to body sizes with flanged end connections.
Table 3. Construction Materials
BODY SPRING CASEREGULATOR SPRING
VALVE SPRING TRIM MATERIALSTypes 95H and 95HD Types 95HT and 95HP
Figure 2. Type 95HD Differential Pressure Reducing Regulator
W1894_95HD
features
• Versatility• Optional Elastomer Seats for Tight Shutoff• In-Line Maintenance• High Stability• Compact, Rugged Construction• Inlet = Outlet Pressure Rating• Reduced Trims Not Required• NACE Availability
95H Series Pressure Reducing Regulators
265
Process Gases Products
Table 6. Outlet or Differential Pressure RangesTYPES BODY SIZE,
INCHES (DN)OUTLET OR DIFFERENTIAL PRESSURE
RANGE(1), PSIG (bar)SPRING WIRE DIAMETER,
INCHES (mm) SPRING PART NUMBER AND COLOR
95H and 95HD
1/415 to 30 25 to 75
70 to 150
(1,0 to 2,1)(1,7 to 5,2)(4,8 to 10,3)
0.148 (3,76)0.172 (4,37)0.207 (5,26)
1E392527022 1E392627012 1E392727142
YellowGreenRed
1/2 (15)15 to 30 25 to 75
70 to 150
(1,0 to 2,1)(1,7 to 5,2)(4,8 to 10,3)
0.207 (5,26)0.234 (5,94)0.281 (7,14)
1E3956270221D745527142 1E395727192
YellowGreenRed
3/4, 1 (20, 25)15 to 30 25 to 75
70 to 150
(1,0 to 2,1)(1,7 to 5,2)(4,8 to 10,3)
0.306 (7,77)0.343 (8,71)0.406 (10,3)
1E398927022 1E399027142 1E399127162
YellowGreenRed
1-1/2, 2 (40, 50)
5 to 80 60 to 120
100 to 140 120 to 150
(0,3 to 5,5)(4,1 to 8,3)(6,9 to 9,7)(8,3 to 10,3)
0.531 (13,5)0.562 (14,3)0.593 (15,1)0.656 (16,7)
1E795327082 1E795427082 1E793327082 1P788827082
Light blueLight grayYellowBlack
95HT
1/4 15 to 100 80 to 300
(1,0 to 6,9)(5,5 to 20,7)
0.192 (4,88)0.282 (7,16)
14B9941X012 14B9940X012
UnpaintedUnpainted
1/2 (15) 15 to 100 80 to 300
(1,0 to 6,9)(5,5 to 20,7)
0.282 (7,16)0.375 (9,53)
14B9943X012 14B9942X012
UnpaintedUnpainted
3/4, 1 (20, 25) 15 to 100 80 to 300
(1,0 to 6,9)(5,5 to 20,7)
0.437 (11,1)0.562 (14,3)
14B9944X012 14B9945X012
UnpaintedUnpainted
1-1/2, 2 (40, 50) 15 to 100 60 to 260
(1,0 to 6,9)(4,1 to 17,9)
0.625 (15,9)0.812 (20,6)
17B1704X012 17B1705X012
UnpaintedUnpainted
95HP
1/4 15 to 100 80 to 400
(1,0 to 6,9)(5,5 to 27,6)
0.192 (4,88)0.282 (7,16)
14B9941X012 14B9940X012
UnpaintedUnpainted
1/2 (15) 15 to 100 80 to 400
(1,0 to 6,9)(5,5 to 27,6)
0.282 (7,16)0.375 (9,53)
14B9943X012 14B9942X012
UnpaintedUnpainted
3/4, 1 (20, 25) 15 to 100 80 to 400
(1,0 to 6,9)(5,5 to 27,6)
0.437 (11,1)0.562 (14,3)
14B9944X012 14B9945X012
UnpaintedUnpainted
1-1/2, 2 (40, 50) 15 to 100 60 to 300
(1,0 to 6,9)(4,1 to 20,7)
0.625 (15,9)0.812 (20,6)
17B1704X012 17B1705X012
UnpaintedUnpainted
1. For Type 95HD regulator, the pressure ranges indicate differential pressure that can be obtained with the indicated spring. The differential pressure (spring setting) is added to the spring case loading pressure to determine the actual outlet pressure.
Table 4. Trim Materials
PART NAME
ELASTOMER SEAT METAL SEATStandard
Optional Standard Optional1-1/2 and 2-inch Bodies (DN 40 and 50)
1/4; 1/2, 3/4, and 1-inch Bodies (DN 15, 20, and 25)
Diaphragm Neoprene (CR) or Fluoroelastomer (FKM)302 Stainless steel, Ethylenepropylene
(EPDM), Monel, or Polytetrafluoroethylene (PTFE) Protector available with Elastomeric diaphragm
302 Stainless steel Monel® or Hastelloy® C
Valve Plug Guide Brass or 416 Stainless steel 316 Stainless steel, Monel, or Hastelloy C 416 Stainless steel 316 Stainless steel,
Monel, or Hastelloy C
Valve Plug (Metal Seat) or
Disk Holder and Disk (Elastomer Seat)
- - - - - - - - 416 Stainless steel 316 Stainless steel, Monel, or Hastelloy C
416 Stainless steel or Brass disk holder with Nitrile (NBR)
Neoprene (CR) or Fluoroelastomer (FKM) disk
316 Stainless steel, Monel, or Hastelloy C disk holder with PTFE, Ethylenepropylene (EPDM), or
Perfluoroelastomer (FFKM) disk- - - - - - - -
Orifice Brass or 416 Stainless steel 316 Stainless steel, Monel, or Hastelloy C 416 Stainless steel 316 Stainless steel,
Monel, or Hastelloy C
Stem Assembly Brass or 416 Stainless steel 316 Stainless steel, Monel, or Hastelloy C 416 Stainless steel 316 Stainless steel,
Monel, or Hastelloy C
Table 5. Maximum Cold Working Pressures of Body Sizes and Materials(1)(2)
TYPES BODY SIZES BODY AND SPRING CASE MATERIALS MAXIMUM INLET PRESSURE, PSIG (bar) MAXIMUM OUTLET PRESSURE, PSIG (bar)
95H and 95HD All SizesCast iron
SteelStainless steel
250300300
(17,2)(20,7)(20,7)
250300300
(17,2)(20,7)(20,7)
95HP All Sizes SteelStainless steel
600 600
(41,4)(41,4)
600550
(41,4)(37,9)
95HT
1/4, 1/2 to 1-inch (DN 15 to 25)
SteelStainless steel
600 600
(41,4)(41,4)
600550
(41,4)(37,9)
1-1/2 or 2-inch(DN 40 or 50)
SteelStainless steel
600 600
(41,4)(41,4)
450450
(31,0)(31,0)
1. The pressure limits in this application guide, and any applicable standard or code limitation should not be exceeded. 2. Temperature and/or the body end connection may decrease these maximum pressures.
Figure 3. Type 95H with Elastomer Seat Operational Schematic Figure 4. Type 95HD Operational Schematic
Table 9. Maximum Temperature Ranges of Body Materials(1)(2)
TYPES BODY AND SPRING CASE MATERIALS TEMPERATURE RANGE
95H and 95HDCast iron
SteelStainless steel
-40° to 406°F (-40° to 208°C)-20° to 450°F (-29° to 232°C)-40° to 450°F (-40° to 232°C)
95HP SteelStainless steel
-20° to 450°F (-29° to 232°C)-40° to 450°F (-40° to 232°C)
95HT SteelStainless steel
-20° to 650°F (-29° to 343°C)-40° to 550°F (-40° to 288°C)
1. The temperature limits in this Application Guide, and any applicable standard or code limitation for this regulator should not be exceeded. 2. Pressures and/or the body end connection may decrease these maximum temperatures.
Table 10. Maximum Temperature Ranges for Diaphragm and Seat Materials(1)(2)
MATERIAL TEMPERATURE RANGE
Nitrile (NBR) -40° to 180°F (-40° to 82°C)
Neoprene (CR) -40° to 180°F (-40° to 82°C)
Fluoroelastomer (FKM) 0° to 300°F (-18° to 149°C)hot water limited to 200°F (93°C)
Ethylenepropylene (EPDM) -40° to 275°F (-40° to 135°C)
Perfluoroelastomer (FFKM) 0 to 450°F (-18 to 232°C)
PTFE -40° to 400°F (-40° to 204°C)
Stainless steel -40° to 650°F (-40° to 343°C)
1. The temperature limits in this Application Guide, and any applicable standard or code limitation for this regulator should not be exceeded. 2. Pressures and/or the body end connection may decrease these maximum temperatures.
M1006
InlEt PRESSUREoUtlEt PRESSURE
atMoSPHERIc PRESSURE
InlEt PRESSUREoUtlEt PRESSUREloadIng PRESSURE
A6616
Type 95BH Bronze Pressure Reducing Regulator
MXX
XX
INLET PRESSUREOUTLET PRESSUREATMOSPHERIC PRESSURE
August 2007 Type 95BH
95H Series Pressure Reducing Regulators
267
Process Gases Products
Table 11. Types 95H and 95HD Capacities for 1/4 and 1/2 through 1-inch (DN 15 through 25)Body Sizes with Elastomer Diaphragm(1)
OUTLET PRESSURE
RANGE,PSIG (bar)
OUTLET PRESSURE SETTING,PSIG (bar)
INLET PRESSURE,PSIG (bar)
CAPACITIES IN SCFH (Nm3/h) OF AIR
1/4-inch Body 1/2-inch (DN 15) Body 3/4-inch (DN 20) Body 1-inch (DN 25) Body
Droop is the reduction of outlet pressure experienced by pressure-reducing regulators as the flow rate increases. It is stated as a percent, in inches of water column (mbar) or in pounds per square inch (bar) and indicates the difference between the outlet pressure setting made at low flow rates and the actual outlet pressure at the published maximum flow rate. Droop is also called offset or proportional band.
Table 15. Types 95HT (Metal Diaphragm) and 95HP (Elastomer Diaphragm) Capacities for1-1/2 and 2-inch (DN 40 and 50) Bodies
OUTLET PRESSURE RANGE, PSIG (bar)
OUTLET PRESSURE SETTING, PSIG (bar)
INLET PRESSURE,PSIG (bar)
CAPACITIES IN SCFH (Nm³/h) OF AIR
1-1/2-inch (DN 40) Body 2-inch (DN 50) Body
10% Offset 20% Offset 10% Offset 20% Offset
15 to 100(1,0 to 6,9)
15 (1,0)
30 50
100
(2,1)(3,4)(6,9)
1800 4500 7000
(48,2)(121)(188)
2800 6000 9500
(75,0)(161)(255)
2000 5000
10 000
(53,6)(134)(268)
3000 8000
16 000
(80,4)(214)(429)
200 300 500 600
(13,8)(20,7)(34,5)(41,4)
14 000 21 000 28 000 30 000
(375)(563)(750)(804)
18 000 25 000 30 000 32 000
(482)(670)(804)(858)
31 000 31 000 33 000 34 000
(831)(831)(884)(911)
33 000 33 000 35 000 36 000
(884)(884)(938)(965)
50 (3,4)
60 100 200 300 500 600
(4,1)(6,9)(13,8)(20,7)(34,5)(41,4)
6500 12 000 24 000 36 000 54 000 60 000
(174)(322)(643)(965)(1447)(1608)
11 000 18 000 37 000 50 000 62 000 67 000
(295)(482)(992)(1340)(1662)(1796)
8000 30 000 63 000 78 000 88 000 92 000
(214)(804)(1688)(2090)(2358)(2466)
13 000 36 000 73 000 85 000 92 000 95 000
(348)(965)(1956)(2278)(2466)(2546)
100 (6,9)
125 200 300 500 600
(8,6)(13,8)(20,7)(34,5)(41,4)
20 000 30 000 48 000 75 000 82 000
(536)(804)(1286)(2010)(2198)
32 000 55 000 75 000
95 000 103 000
(858)(1474)(2010)(2546)(2760)
40 000 82 000
107 000 127 000 133 000
(1072)(2198)(2868)(3404)(3564)
45 000 97 000
117 000 130 000 135 000
(1206)(2600)(3136)(3484)(3618)
60 to 260(4,1 to 17,9)
125 (8,6)
150 200 300 500 600
(10,3)(13,8)(20,7)(34,5)(41,4)
16 000 20 000 36 000 48 000 52 000
(429)(536)(965)(1286)(1394)
26 000 33 000 52 000 85 000 95 000
(697)(884)(1394)(2278)(2546)
17 000 20 000 50 000
110 000 125 000
(456)(536)(1340)(2948)(3350)
26 000 34 000 75 000
160 000 170 000
(697)(911)(2010)(4288)(4556)
200 (13,8)
225 300 500 600
(15,5)(20,7)(34,5)(41,4)
27 000 40 000 72 000
90 000
(724)(1072)(1930)(2412)
51 000 72 000
120 000 130 000
(1367)(1930)(3216)(3484)
28 000 42 000
100 000 125 000
(750)(1126)(2680)(3350)
52 000 80 000
170 000 180 000
(1394)(2144)(4556)(4824)
250 (17,2)
275 300 500 600
(19,0)(20,7)(34,5)(41,4)
30 000 45 000 74 000 84 000
(804)(1206)(1983)(2251)
60 000 80 000
129 000 145 000
(1608)(2144)(3457)(3886)
30 000 40 000 93 000
110 000
(804)(1072)(2492)(2948)
60 000 80 000 168 000 182 000
(1608)(2144)(4502)(4878)
60 to 300(4,1 to 20,7)
Type 95HP only300 (20,7)
350 400 500 600
(24,1)(27,6)(34,5)(41,4)
53 000 64 000 95 000 112 000
(1420)(1715)(2546)(3002)
94 000 115 000 145 000 168 000
(2519)(3082)(3886)(4502)
54 000 70 000
110 000 136 000
(1447)(1876)(2948)(3645)
97 000 128 000 163 000 199 000
(2600)(3430)(4368)(5333)
- Shaded areas indicate capacities limited due to boost.
95H Series Pressure Reducing Regulators
270
Process Gases Products
Table 16. Types 95H, 95HT, and 95HP Dimensions and Shipping Weights
BODY SIZE,INCHES (DN)
DIMENSIONS, INCHES (mm)APPROXIMATE
SHIPPING WEIGHTS FOR NPT BODIES,
POUNDS (kg)
AB C D
Cast Iron Steel, Stainless Steel, Hastelloy® C, or Monel®
flangEd BodIES aVaIlaBlE In 1/2, 3/4, 1, 1-1/2, and 2-IncH (dn 15, 20, 25, 40 and 50) BodY SIZES WItH cl150 Rf, cl300 Rf,
and Pn 16/25/40 End connEctIon StYlES
7 (178)
14 (356)
B2545
tYPE 95H oR 95Ht
B
c (MaxIMUM)
BodY SIZE nPt
d
A0810_2a
tYPE 95Hd
A0811_2
B
c (MaxIMUM)
BodY SIZE nPt
d
a
J
E-nPt
IncHES (mm)
95H Series Pressure Reducing Regulators
271
Process Gases Products
- continued -
ordering guide
diaphragm - See table 4 (Select One)
Neoprene (CR) (standard for Type 95H, 95HD, or 95HP)*** Fluoroelastomer (FKM)*** 302 Stainless steel (standard for Type 95HT)*** Ethylenepropylene (EPDM)* Monel*
PtfE diaphragm Protector - See table 4 (Optional)
Yes (Available with Neoprene (CR), Fluoroelastomer (FKM), or Ethylenepropylene (EPDM) diaphragm)***
outlet Pressure Range (Select One)
Types 95H and 95HD with 1/4 through 1-inch (DN 15 through 25) Bodies
15 to 30 psig (1,0 to 2,1 bar)*** 25 to 75 psig (1,7 to 5,2 bar)*** 70 to 150 psig (4,8 to 10,3 bar)***
Types 95H and 95HD with 1-1/2 to 2-inch (DN 40 to 50) Bodies
5 to 80 psig (0,3 to 5,5 bar)*** 60 to 120 psig (4,1 to 8,3 bar)*** 100 to 140 psig (6,9 to 9,7 bar)*** 120 to 150 psig (8,3 to 10,3 bar)***
Type 95HT with 1/4 through 1-inch (DN 15 through 25) Bodies
15 to 100 psig (1,0 to 6,9 bar)*** 80 to 300 psig (5,5 to 20,7 bar)***
Type 95HT with 1-1/2 to 2-inch (DN 40 to 50) Bodies
15 to 100 psig (1,0 to 6,9 bar)*** 60 to 260 psig (4,1 to 17,9 bar)***
Type 95HP with 1/4 through 1-inch (DN 15 through 25) Bodies
15 to 100 psig (1,0 to 6,9 bar)*** 80 to 400 psig (5,5 to 27,6 bar)***
Type 95HP with 1-1/2 to 2-inch (DN 40 to 50) Bodies
15 to 100 psig (1,0 to 6,9 bar)*** 60 to 300 psig (4,1 to 20,7 bar)***
type (Select One)
95H 95HD (Differential) 95HP (High pressure, must be steel or stainless steel construction) 95HT (High temperature, must be steel or stainless steel construction)
Cast iron (standard for cast iron bodies)*** WCC Steel (standard for steel or stainless steel bodies)*** CF8M Stainless steel (standard for Hastelloy® C or Monel®
bodies and optional for stainless steel)**
95H Series Pressure Reducing Regulators
272
Process Gases Products
ordering guide (continued)
Specification WorksheetApplication:Specific UseLine SizeFluid TypeSpecific GravityTemperatureDoes the Application Require Overpressure Protection? Yes No
Yes, send one replacement parts kit to match this order.
95l Series Pressure Reducing Regulators
273
Process Gases Products
Introduction
The 95L Series regulators are compact, rugged, direct-operated low-pressure regulators for outlet pressures of 2 to 30 psig (138 mbar to 2,1 bar). The units are available in 1/4 and 1/2 through 1-inch (DN 15 through 25) sizes are offered in several different end connection configurations. These regulators are designed to handle inlet pressures up to 300 psig (20,7 bar) and temperatures from -40° to 450°F (-40° to 232°C).
The Type 95LD low-pressure regulator uses spring force to maintain a pressure differential between the spring case loading pressure and regulator outlet pressure.
Body Sizes and End connection Styles
See Table 2
Maximum Inlet Pressure
300 psig (20,7 bar)See Table 7
Maximum outlet (casing) Pressure
125 psig (8,6 bar)See Table 7
outlet or differential Pressure Ranges
2 to 30 psig (138 mbar to 2,1 bar)See Table 8
Pressure Registration
Type 95L: InternalType 95LD: Internal with outside pressure source for differential pressure
flow and Sizing coefficients
See Table 9
temperature capabilities
See Tables 5 and 6
additional technical data
For more technical information, contactyour local Sales Office or log on to:www.emersonprocess.com/regulators
W1888
Figure 1. Type 95L Pressure Reducing Regulators
W6195
Figure 2. Type 95LD Differential Pressure Reducing Regulator
Table 1. Available ConfigurationsTYPE CONFIGURATION
95L Outlet pressures from 2 to 30 psig (138 mbar to 2,1 bar)
95LDDifferential pressures from
2 to 30 psig (138 mbar to 2,1 bar) with handwheel and packing box
Table 2. Body Sizes and End Connection Styles
BODY SIZE, INCHES (DN)
BODY MATERIAL
Cast Iron Steel, Stainless Steel, Hastelloy® C, or Monel® Body
Note: 1/4-inch body size is only available with threaded NPT connection. DN conversion is only provided to bodies with flanged end connections.
Table 3. Construction MaterialsBODY SPRING CASE REGULATOR SPRING VALVE SPRING TRIM
Cast iron, WCC Steel, CF8M Stainless steel,
Hastelloy® C, or Monel®Cast iron, WCC Steel,
or CF8M Stainless steel Zinc-plated steel 302 Stainless steel See Table 4
features
• Versatility • Optional Elastomer Seats for Tight Shutoff • In-Line Maintenance • High Stability • Rugged Construction • Reduced Trims Not Required • NACE Construction Available
95l Series Pressure Reducing Regulators
274
Process Gases Products
Table 4. Trim Materials
PART NAMEELASTOMER SEAT METAL SEAT
Standard Optional Standard Optional
Diaphragm Neoprene or Fluoroelastomer (FKM)
302 Stainless steel, Ethylenepropylene (EPDM),
Monel®, or Hastelloy® C Polytetrafluoroethylene (PTFE)
Protector available with elastomeric diaphragm
302 Stainless steel Monel or Hastelloy C
Valve Plug Guide Brass or 416 Stainless steel316 Stainless steel
MonelHastelloy C
Brass or 416 Stainless steel 316 Stainless steel, Monel, Hastelloy C, or Brass
Valve Plug Brass or 416 Stainless steel316 Stainless steel
Disk Holder and DiskBrass or 416 Stainless steel disk holder with Neoprene or Fluoroelastomer (FKM) disk
316 Stainless steel, Monel, orHastelloy C disk holder with
PTFE, Nitrile (NBR), Ethylenepropylene (EPDM), or
Perfluoroelastomer (FFKM) disk
Brass or 416 Stainless steel disk holder with
416 Stainless steel disk
316 Stainless steel, Monel, orHastelloy C disk holder with
316 Stainless steel, Monel, orHastelloy C disk
Orifice Brass or 416 Stainless steel 316 Stainless steel, Monel, or Hastelloy C Brass or 416 Stainless steel 316 Stainless steel,
Monel, or Hastelloy C
Stem Assembly Brass or 416 Stainless steel 316 Stainless steel, Monel, or Hastelloy C Brass or 416 Stainless steel 316 Stainless steel,
Monel, or Hastelloy C
A6554
Figure 3. Type 95L with Metal Seat Operational Schematic
InlEt PRESSURE
oUtlEt PRESSURE
atMoSPHERIc PRESSURE
95l Series Pressure Reducing Regulators
275
Process Gases Products
Table 8. Outlet or Differential Pressure Ranges
TYPES BODY SIZE, INCHES (DN)
OUTLET OR DIFFERENTIAL PRESSURE RANGE(1),
PSIG (bar)
SPRING WIRE DIAMETER,INCHES (mm)
SPRING PART NUMBER AND COLOR
95L and 95LD
1/4 2 to 6
5 to 15 13 to 30
(138 mbar to 0,4 bar)(0,3 to 1,0)(0,9 to 2,1)
0.148 (3,76)0.172 (4,37)0.207 (5,26)
1E392527022 1E392627012 1E392727142
YellowGreenRed
1/2 (15)2 to 6
5 to 15 13 to 30
(138 mbar to 0,4 bar)(0,3 to 1,0)(0,9 to 2,1)
0.207 (5,26)0.234 (5,94)0.281 (7,14)
1E395627022 1D745527142 1E395727192
YellowGreenRed
3/4, 1 (20, 25)2 to 6
5 to 15 13 to 30
(138 mbar to 0,4 bar)(0,3 to 1,0)(0,9 to 2,1)
0.306 (7,77)0.343 (8,71)0.406 (10,3)
1E398927022 1E399027142 1E399127162
YellowGreenRed
1. Pressure ranges given for Type 95L regulator indicate actual outlet pressure. For Type 95LD regulators, the pressure ranges indicate the differential pressure that can be obtained with the indicated spring. The differential pressure (spring setting) is added to the spring case loading pressure to determine the actual outlet pressure.
Table 6. Maximum Temperature Ranges of Diaphragm and Seat Materials(1)(2)
MATERIAL TEMPERATURE RANGE
Nitrile (NBR) -40° to 180°F (-40° to 82°C)
Neoprene -40° to 180°F (-40° to 82°C)
Fluoroelastomer (FKM) 0° to 300°F (-18° to 149°C)
Ethylenepropylene (EPDM) -40° to 275°F (-40° to 135°C)
Perfluoroelastomer (FFKM) 0 to 450°F (-18 to 232°C)
PTFE -40° to 450°F (-40° to 232°C)
Stainless steel -40° to 650°F (-40° to 343°C)
1. The temperature limits in this application guide, and any applicable standard or code limitation for this regulator should not be exceeded. 2. Pressures and/or the body end connection may decrease these maximum temperatures.
Table 7. Maximum Cold Working Pressures of Body Size and Material(1)(2)
REGULATOR BODY SIZE BODY AND SPRING CASE MATERIALS
MAXIMUM INLET PRESSURE, PSIG (bar)
MAXIMUM OUTLET PRESSURE, PSIG (bar)
Types 95L and 95LD All SizesCast Iron
SteelStainless Steel
250 (17,2)300 (20,7)300 (20,7)
50125125
(3,4)(8,6)(8,6)
1. The pressure limits in this Application Guide, and any applicable standard or code limitation should not be exceeded. 2. Temperature and/or the body end connection may decrease these maximum pressures.
Table 5. Maximum Temperature Ranges ofBody Materials(1)(2)
MATERIAL TYPES 95L AND 95LD
Cast iron -40° to 406°F (-40° to 208°C)
Steel -20° to 450°F (-29° to 232°C)
Stainless steel -40° to 450°F (-40° to 232°C)
1. The temperature limits in this application guide, and any applicable standard or code limitation for this regulator should not be exceeded. 2. Pressures and/or the body end connection may decrease these maximum temperatures.
95l Series Pressure Reducing Regulators
276
Process Gases Products
Table 10. Types 95L and 95LD Capacities for 1/4 and 1/2 through 1-Inch (DN 15 through 25) Body Sizes with Elastomer Diaphragm(1)
OUTLET PRESSURE
RANGE,PSIG (bar)
OUTLET PRESSURE SETTING,PSIG (bar)
INLET PRESSURE,PSIG (bar)
CAPACITIES IN SCFH (Nm³/h) OF AIR
1/4-inch Body 1/2-inch (DN 15) Body 3/4-inch (DN 20) Body 1-inch (DN 25) Body
1. To obtain capacities for regulators using metal diaphragms, multiply the table values by 0.8.
Regulator TipWhen a regulator appears unable to pass the published flow rate, be sure to check the inlet pressure measured at the regulator body inlet connection. Piping up to and away from regulators can cause significant flowing pressure losses.
95l Series Pressure Reducing Regulators
277
Process Gases Products
Table 11. Type 95L Dimensions and Shipping Weights
Regulators quick Order Guide* * * Readily Available for Shipment
* * Allow Additional Time for Shipment
*Special Order, Constructed from Non-Stocked Parts. Consult your local Sales Office for Availability.
Availability of the product being ordered is determined by the component with the longest shipping time for the requested construction.
To order this product, complete this page or complete the Specification Worksheet and forward to your local Sales Office.
If the construction you need is not offered on this page, contact your local Sales Office.
To locate your local Sales Office log on to: www.emersonprocess.com/regulators
98H Series Backpressure/Relief Valves
Process Gases Products
279
Introduction
The 98H Series backpressure/relief valves are direct-operated. The Type 98HD uses additional pressure loading to maintain relief differential pressures or backpressures.
Body Sizes and End connection Styles
See Table 1
temperature capabilities
See Tables 2 and 3
Maximum Relief (Inlet) Pressures
Type 98H: 300 psig (20,7 bar)Types 98HH and 98HD: 400 psig (27,6 bar)See Table 6
Figure 1. Type 98H Backpressure/Relief Valve
Figure 2. Type 98HD DifferentialBackpressure/Relief Valve
W6155
W6158
Table 1. Body Sizes and End Connection StylesBODY SIZE, INCHES (DN)
BODY MATERIAL
Cast Iron Steel, Stainless Steel, Monel®, or Hastelloy® C
1/4 NPT NPT
1/2, 3/4, 1, 1-1/2 or 2(15, 20, 25, 40 or 50) NPT
NPT, CL150 RF,CL300 RF, SWE,
PN16/25/40 Note: 1/4-inch body size is only available with threaded NPT connections. DN values are provided only to body sizes with flanged end connections.
Table 2. Temperature Capabilities for Elastomer PartsMATERIAL TEMPERATURE RANGE
Nitrile (NBR) -40° to 180°F (-40° to 82°C)
Neoprene (CR) -40° to 180°F (-40° to 82°C)
Fluoroelastomer (FKM) 0° to 300°F (-18° to 149°C) Limited to 200°F (93°C) for hot water
Ethylenepropylene (EPDM) -40° to 275°F (-40° to 135°C)
Perfluoroelastomer (FFKM) -20° to 450°F (-29° to 232°C)
Polytetrafluoroethylene (PTFE) Diaphragm protector -40° to 450°F (-40° to 232°C)
Table 3. Temperature Capabilities for Metal PartsMATERIAL TEMPERATURE RANGE
Cast iron -40° to 406°F (-40° to 208°C)
WCC Steel -20° to 450°F (-29° to 232°C)
CF8M Stainless steel, Monel®, orHastelloy® C -40° to 450°F (-40° to 232°C)
Table 4. Construction MaterialsBODY SPRING CASE TRIM MATERIALS
Cast iron, WCC Steel, CF8M Stainless steel, Monel®, or Hastelloy® C
Cast iron, WCC Steel, or CF8M Stainless steel See Table 5
Relief Set or differential Pressure Ranges
Types 98H and 98HD:5 to 200 psig (0,3 to 13,8 bar)in four ranges for each body sizeType 98HH: 150 to 375 psig (10,3 to 25,9 bar)in one rangeSee Table 7
flow coefficient
C1: 35
IEc Sizing coefficients
See Table 8
approximate Shipping Weights
1/4-inch Body: 4 pounds (1,8 kg)1/2-inch (DN 15) Body: 8 pounds (3,6 kg)3/4 and 1-inch (DN 20 and 25) Bodies: 20 pounds (9,1 kg)1-1/2 and 2-inch (DN 40 and 50) Bodies: 73 pounds (33,1 kg)
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess.com/regulators
features
• Highly Versatile• Close, Stable Regulation• Compact, Rugged Design• Wide Material Selection• In-Line Maintenance• Hastelloy® C and Monel®
Materials Available• Chemically Compatible Elastomers• NACE Construction Available
Table 6. Maximum Cold Working Pressures of Body Size and Material(1)(2)
TYPE BODY SIZE BODY AND SPRING CASE MATERIALS MAXIMUM INLET PRESSURE(3), PSIG (bar)
98H All SizesCast iron
SteelStainless steel
300 (20,7)300 (20,7)300 (20,7)
98HD All SizesCast iron
SteelStainless steel
300 (20,7)300 (20,7)400 (27,6)
98HH All SizesCast iron
SteelStainless steel
400 (27,6)400 (27,6)400 (27,6)
1. The pressure limits in this Application Guide and any applicable standard limitation should not be exceeded. 2. Temperature and/or the body end connection may decrease these maximum pressures. 3. Maximum inlet pressure is equal to set pressure plus build-up.
Table 5. Trim MaterialsELASTOMER SEAT STANDARD OPTIONAL
Specification WorksheetApplication:Specific UseLine SizeFluid TypeSpecific GravityTemperatureIs this a Relief or Backpressure Application? Yes No
Pressure:Maximum Inlet PressureDownstream PressureDifferential PressureRelief (Inlet) Set PressureMaximum Flow
Accuracy Requirements:Less Than or Equal To: 5% 10% 20% 40%
Construction Material Requirements (if known):
diaphragm - See table 5 (Select One)
Neoprene (CR) (standard for Elastomer seat)*** 302 Stainless steel (standard for Metal seat)*** Fluoroelastomer (FKM)*** Ethylenepropylene (EPDM)* Monel®* Hastelloy® C*
nacE Required Yes
Relief Set Pressure Range (Select One)Types 98H and 98HD with 1/4 and 1/2 to 1-inch (DN 15 to 25) Body Sizes 15 to 35 psig (1 to 2,4 bar)*** 25 to 75 psig (1,7 to 5,2 bar)*** 70 to 140 psig (4,8 to 9,7 bar)*** 130 to 200 psig (9,0 to 13,8 bar)***Types 98H and 98HD with 1-1/2 to 2-inch (DN 40 to 50) Body Sizes 5 to 35 psig (0,3 to 2,4 bar)*** 20 to 65 psig (1,4 to 4,5 bar)*** 50 to 100 psig (3,4 to 6,9 bar)*** 80 to 170 psig (5,5 to 11,7 bar)***Type 98HH 150 to 375 psig (10,3 to 25,9 bar)***Replacement Parts kit (Optional) Yes, send one replacement parts kit to match this order.
PtfE diaphragm Protector - See table 5 (Optional) Yes (available with Neoprene, Fluoroelastomer (FKM), Ethylenepropylene (EPDM) diaphragm)***
trim Material (Select One)Metal Seat 416 Stainless steel*** Monel* 316 Stainless steel** Hastelloy C* Elastomer Seat (select one from each column)Valve Plug O-ring Seat 416 Stainless steel*** Nitrile (NBR)*** 316 Stainless steel** Fluoroelastomer (FKM)*** Ethylenepropylene (EPDM)* Perfluoroelastomer (FFKM)*
Cast iron (standard for Cast iron body)*** WCC Steel (standard for Steel or Stainless steel bodies)*** CF8M Stainless steel (optional for Stainless steel bodies)**
Regulators quick Order Guide* * * Readily Available for Shipment
* * Allow Additional Time for Shipment
*Special Order, Constructed from Non-Stocked Parts. Consult your local Sales Office for Availability.
Availability of the product being ordered is determined by the component with the longest shipping time for the requested construction.
To order this product, complete this page or complete the Specification Worksheet and forward to your local Sales Office.
If the construction you need is not offered on this page, contact your local Sales Office.
To locate your local Sales Office log on to: www.emersonprocess.com/regulators
98l Series Backpressure/Relief Valves
286
Process Gases Products
Introduction
The 98L Series are direct-operated backpressure/relief valves that are used in a variety of liquid or gas applications, such as pump recirculation, general backpressure, and relief applications. The Type 98LD uses additional pressure loading to maintain relief differential pressures or backpressures.
For more technical information, contactyour local Sales Office or log on to:www.emersonprocess.com/regulators Figure 1. Type 98L Backpressure/Relief Valve
Figure 2. Type 98LD Backpressure/Relief Valve
W6156
W6157
Table 1. Body Sizes and End Connection Styles
BODY SIZE, INCHES (DN)
BODY MATERIAL
Cast Iron Steel, Stainless Steel, Monel®, or Hastelloy® C
1/4 NPT NPT
1/2, 3/4 or 1 (15, 20 or 25) NPT NPT, CL150 RF,
CL300 RF, or PN 16/25/40
Note: 1/4-inch body size is only available with threaded NPT connections. DN values are provided only to body sizes with flanged end connections.
Table 3. Temperature Capabilities for Elastomer PartsMATERIAL TEMPERATURE RANGE
Nitrile (NBR) -40° to 180°F (-40° to 82°C)
Neoprene (CR) -40° to 180°F (-40° to 82°C)
Fluoroelastomer (FKM) 0° to 300°F (-18° to 149°C) Limited to 200°F (93°C) for hot water
Ethylenepropylene (EPDM) -40° to 275°F (-40° to 135°C)
Perfluoroelastomer (FFKM) -20° to 450°F (-29° to 232°C)
Polytetrafluoroethylene (PTFE) Diaphragm protector -40° to 450°F (-40° to 232°C)
Table 4. Temperature Capabilities for Metal PartsMATERIAL TEMPERATURE RANGE
Cast iron -40° to 406°F (-40° to 208°C)
WCC Steel -20° to 450°F (-29° to 232°C)
CF8M Stainless steel, Monel®, or Hastelloy® C -40° to 450°F (-40° to 232°C)
features
• Highly Versatile• Close, Stable Regulation• Compact, Rugged Design• Wide Material Selection• In-Line Maintenance• Hastelloy® C and Monel®
Materials Available• Chemically Compatible Elastomers• NACE Construction Available
Table 2. Flow and Sizing CoefficientsBODY SIZE,INCHES (DN) C1 Km
IEC SIZING COEFFICIENTS
XT FD FL
1/4
35
0.83
0.78 0.50
0.91
1/2 (15) 0.69 0.83
3/4, 1 (20, 25) 0.77 0.88
98l Series Backpressure/Relief Valves
287
Process Gases Products
Table 8. Maximum Cold Working Pressures of Body Size and Material(1)(2)
TYPE BODY SIZEBODY
SPRING CASE MATERIALS
MAXIMUM INLET PRESSURE(3),
PSIG (bar)
98L All SizesCast iron
SteelStainless steel
60 (4,1)125 (8,6)125 (8,6)
98LD All SizesCast iron
SteelStainless steel
60 (4,1)150 (10,3)150 (10,3)
1. The pressure limits in this Application Guide and any applicable standard limitation should not be exceeded. 2. Temperature and/or the body end connection may decrease these maximum pressures. 3. Maximum inlet pressure is equal to set pressure plus build-up.
Table 7. Relief Set or Differential Pressure Ranges BODY SIZE, INCHES (DN)
RELIEF SET OR DIFFERENTIAL PRESSURE RANGES,
PSIG (bar)
SPRING COLOR CODE
1/4, 1/2, 3/4, and 1(15, 20, and 25)
2 to 7 6 to 14
12 to 25 20 to 38
(138 mbar to 0,5 bar)(0,4 to 0,9)(0,8 to 1,7)(1,4 to 2,6)
YellowGreenRedBlue
Figure 3. Type 98L with Metal Seat Operational Schematic Figure 4. Type 98LD with Metal Seat Operational Schematic
Table 6. Construction MaterialsBODY SPRING CASE
Cast iron, WCC Steel, CF8M Stainless steel, Monel®, or Hastelloy® C
Cast iron, WCC Steel, or CF8M Stainless steel
Table 5. Trim MaterialsELASTOMER SEAT STANDARD OPTIONAL
Cast iron (standard for cast iron bodies)*** WCC Steel (standard for steel or stainless steel bodies)*** CF8M Stainless steel (optional for stainless steel bodies)**
diaphragm - See table 5 (Select One)
Neoprene (CR) (standard for elastomer seat)*** 302 Stainless steel (standard for metal seat)*** Fluoroelastomer (FKM)*** Ethylenepropylene (EPDM)* Monel®* Hastelloy® C*
Specification WorksheetApplication:Specific UseLine SizeFluid TypeSpecific GravityTemperatureIs this a Relief or Backpressure Application? Yes No
Pressure:Maximum Inlet PressureDownstream PressureDifferential PressureRelief (Inlet) Set PressureMaximum Flow
Accuracy Requirements:Less Than or Equal To: 5% 10% 20% 40%
Construction Material Requirements (if known):
PtfE diaphragm Protector - See table 5 (Optional)
Yes (available with Neoprene (CR), Fluoroelastomer (FKM), Ethylenepropylene (EPDM) diaphragm)***
2 to 7 psig (138 mbar to 0,5 bar)*** 6 to 14 psig (0,4 to 0,9 bar)*** 12 to 25 psig (0,8 to 1,7 bar)*** 20 to 38 psig (1,4 to 2,6 bar)***
Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
Regulators quick Order Guide* * * Readily Available for Shipment
* * Allow Additional Time for Shipment
*Special Order, Constructed from Non-Stocked Parts. Consult your local Sales Office for Availability.
Availability of the product being ordered is determined by the component with the longest shipping time for the requested construction.
To order this product, complete this page or complete the Specification Worksheet and forward to your local Sales Office.
If the construction you need is not offered on this page, contact your local Sales Office.
To locate your local Sales Office log on to: www.emersonprocess.com/regulators
627 Series Pressure Reducing Regulators
Process Gases Products
291
Introduction
The 627 Series direct-operated pressure reducing regulators are for low-pressure and high-pressure systems. These regulators are used to take the first-stage pressure cut for many general pressure reduction applications. See Table 1 for available configurations.
Body Sizes and End connection Styles
See Table 2
flow coefficients
See Table 5
IEc Sizing coefficients
See Table 6
Figure 1. Type 627 Pressure Reducing Regulator
Figure 2. Type 627 Operational Schematic
A6557
InlEt PRESSUREoUtlEt PRESSUREatMoSPHERIc PRESSURE
Table 1. Available ConfigurationsTYPE CONFIGURATIONS
627 Type 627 construction with internal registration, equipped with a pitot tube for greater regulated capacities.
627M Type 627 with external pressure registration.
627H Type 627 with internal registration and a diaphragm limiter to deliver a higher outlet pressure.
627HM Type 627M with external registration and a diaphragm limiter to deliver higher outlet pressure.
Table 2. Body Sizes and End Connection StylesBODY SIZE,INCHES (DN)
BODY MATERIAL
Ductile Iron Steel or Stainless Steel
3/4 NPT NPT
1 or 2 (25 or 50) NPT NPT, CL150 RF, CL300 RF, CL600 RF, or PN 16/25/40
W6309
features
• Stainless Steel Construction Available• In-Line Maintenance• Application Versatility• Wide Range of Flow Capabilities• Tight Shutoff Capability• NACE Construction Available
temperature capabilities
See Table 7
Maximum cold Working Inlet Pressure (Body Rating)
Ductile Iron: 1000 psig (69 bar)Steel or Stainless Steel: 2000 psig (138 bar) or body rating limit, whichever is lowerSee Table 3
Maximum outlet (casing) Pressure
See Table 9
outlet Pressure Range
5 to 500 psig (0,3 to 34,5 bar) in six rangesSee Table 10
Pressure Registration
See Table 1
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess.com/regulators
627 Series Pressure Reducing Regulators
Process Gases Products
292
Table 4. Construction MaterialsBODY SPRING CASE AND
DIAPHRAGM CASE ORIFICE VALVE DISK VALVE DISK HOLDER LEVER O-RINGS DIAPHRAGM
Ductile iron or WCC Steel
or CF8M Stainless steel
Ductile iron, Aluminum, or WCC Steel, or CF8M
Stainless steel
303 or 316 Stainless steel,
or Aluminum
Nylon (PA), Nitrile (NBR), Fluoroelastomer (FKM)
303 or 316 Stainless steel,
or Aluminum
Steel or 304L Stainless steel
Nitrile (NBR), Fluoroelastomer (FKM)
Nitrile (NBR), Fluoroelastomer (FKM),
or Neoprene with optional Polytetrafluoroethylene
(PTFE) protector
Table 5. Wide-Open Flow Coefficients for Relief SizingORIFICE SIZE,INCHES (mm)
3/4-INCH BODY 1-INCH (DN 25) BODY 2-INCH (DN 50) BODYKmCg Cv C1 Cg Cv C1 Cg Cv C1
Table 7. Temperature CapabilitiesMATERIAL PART TEMPERATURE RANGE
Nitrile (NBR) DiskDiaphragm
-40° to 180°F (-40° to 82°C)-40° to 180°F (-40° to 82°C)
Neoprene Diaphragm -40° to 180°F (-40° to 82°C)
Fluoroelastomer (FKM) DiskDiaphragm
0° to 300°F (-18° to 149°C)0° to 300°F (-18° to 149°C)
Ethylenepropylene (EPDM) DiskDiaphragm
-40° to 275°F (-40° to 135°C)-40° to 275°F (-40° to 135°C)
Perfluoroelastomer (FFKM) Disk 0° to 400°F (-18° to 204°C)
Nylon (PA) Disk -40° to 200°F (-40° to 93°C)
Polytetrafluoroethylene (PTFE) Diaphragm protector -40° to 400°F (-40° to 204°C)
1. The temperature limits in this Application Guide, and any applicable standard or code should not be exceeded.
Table 8. Maximum Valve Disk Inlet PressureDISK MATERIAL MAXIMUM INLET PRESSURE, PSIG (bar)
Nitrile (NBR) 1000 (69,0)
Nylon (PA) 2000 (138)
Fluoroelastomer (FKM) 200 (13,8)
Ethylenepropylene (EPDM) 200 (13,8)
Perfluoroelastomer (FFKM) 200 (13,8)
1. The pressure limits in this Application Guide, and any applicable standard or code should not be exceeded.
Table 3. Maximum Cold Working Pressure(1)(2)
BODY SIZE,INCHES (DN) BODY MATERIALS END CONNECTION STYLES MAXIMUM INLET PRESSURE,
PSIG (bar)
3/4 Ductile ironSteel and Stainless steel NPT 1000
2000(69,0)(138)
1 or 2 (25 or 50)
Ductile ironSteel
NPTNPT
CL150 RF CL300 RFCL600 RF
PN 16/25/40 RF
10002000
290750
1500580
(69,0)(138)(20,0)(51,7)(103)(40,0)
Stainless steel
NPTCL150 RFCL300 RFCL600 RF
PN 16/25/40 RF
2000275720
1440580
(138)(19,0)(49,6)(99,3)(40,0)
1. The pressure limits in this Application Guide, and any applicable standard or code should not be exceeded. 2. Temperature may decrease these maximum pressures.
Table 10. Maximum Inlet Pressures, Differential Pressures, and Outlet Pressure RangesTYPES OUTLET PRESSURE, SPRING
PART NUMBER, AND COLORORIFICE SIZE,INCHES (mm)
MAXIMUM INLET PRESSURE, PSIG (bar)
MAXIMUM DIFFERENTIAL PRESSURE, PSID (bar d)
627 and 627M(3)
5(2) to 20 psig(0,3 to 1,4 bar)
10B3076X012Yellow
3/32 1/8
3/16 1/4 3/8 1/2
(2,4)(3,2)(4,8)(6,4)(9,5)(12,7)
2000 1000
750 500 300 250
(138)(1)
(69,0)(1)
(51,7)(34,5)(20,7)(17,2)
2000 1000
750 500 300 250
(138)(1)
(69,0)(1)
(51,7)(34,5)(20,7)(17,2)
15 to 40 psig (1,0 to 2,8 bar)
10B3077X012Green
3/32 1/8
3/16 1/4 3/8 1/2
(2,4)(3,2)(4,8)(6,4)(9,5)(12,7)
2000 1500 1000
750 500 300
(138)(1)
(103)(1)
(69,0)(1)
(51,7)(34,5)(20,7)
2000 1500 1000
750 500 300
(138)(1)
(103)(1)
(69,0)(1)
(51,7)(34,5)(20,7)
35 to 80 psig(2,4 to 5,5 bar)
10B3078X012Blue
3/32 1/8
3/16 1/4 3/8 1/2
(2,4)(3,2)(4,8)(6,4)(9,5)(12,7)
2000 2000 1750 1500 1000
750
(138)(1)
(138)(1)
(121)(1)
(103)(1)
(69,0)(1)
(51,7)
2000 2000 1750 1500 1000
750
(138)(1)
(138)(1)
(121)(1)
(103)(1)
(69,0)(1)
(51,7)
70 to 150 psig(4,8 to 10,3 bar)
10B3079X012Red
3/32 1/8
3/16 1/4 3/8 1/2
(2,4)(3,2)(4,8)(6,4)(9,5)(12,7)
2000 2000 2000 1750 1250
750
(138)(1)
(138)(1)
(138)(1)
(121)(1)
(86,2)(1)
(51,7)
2000 2000 2000 1750 1250
750
(138)(1)
(138)(1)
(138)(1)
(121)(1)
(86,2)(1)
(51,7)
627H and 627MH(3)
140 to 250 psig(9,7 to 17,2 bar)
10B3078X012Blue
3/32 1/8
3/16 1/4 3/8 1/2
(2,4)(3,2)(4,8)(6,4)(9,5)(12,7)
2000 2000 17501500 1000
750
(138)(1)
(138)(1)
(121)(1)
(103)(1)
(69,0)(1)
(51,7)
2000 2000 1750 1000
500 250
(138)(1)
(138)(1)
(121)(1)
(69,0)(1)
(34,5)(17,2)
240 to 500 psig(16,5 to 34,5 bar)
10B3079X012Red
3/32 1/8
3/16 1/4 3/8 1/2
(2,4)(3,2)(4,8)(6,4)(9,5)(12,7)
2000 2000 17501500 1000
750
(138)(1)
(138)(1)
(121)(1)
(103)(1)
(69,0)(1)
(51,7)
2000 2000 1750 1000
500 250
(138)(1)
(138)(1)
(121)(1)
(69,0)(1)
(34,5)(17,2)
1. For inlet pressure in excess of 1000 psig (69,0 bar) refer to the maximum disk pressure rating in Table 8. 2. For pressure settings under 10 psig (0,7 bar), inlet pressure should be limited to approximately 100 psig (6,9 bar) so the setpoint adjustment can be obtained. 3. The unbalance forces change from the wide-open monitor mode to an active regulator mode such that the Type 627M or 627MH should have a 3/8-inch (9,5 mm) or larger orifice when used as a wide-open monitor.
Figure 3. Type 627 Spring Case and Vent Location
BodY-SPRIng caSE oRIEntatIonA3726
PoSItIon 4
SPRIng caSE VEnt locatIon
PoSItIon 1(StandaRd)
PoSItIon 2 PoSItIon 3
c
d (StandaRd)f
E
Table 9. Maximum Outlet Pressures(1)
SPRING AND DIAPHRAGM CASING STYLE TYPE 627,PSIG (bar)
TYPE 627M,PSIG (bar)
TYPES 627H AND 627HM,PSIG (bar)
Maximum pressure to spring and diaphragm casings to prevent leak to atmosphere
(internal parts damage may occur)
Aluminum 250 (17,2) Not Available Not AvailableDuctile iron 250 (17,2) 250 (17,2) Not Available
Steel or Stainless steel 250 (17,2) 250 (17,2) 800 (55,2)
Maximum pressure to spring and diaphragm casings to prevent burst of casings during abnormal operation (leak
to atmosphere and internal parts damage may occur)
Aluminum 375 (25,9) Not Available Not Available
Ductile iron 465 (32,1) 465 (32,1) Not AvailableSteel or Stainless steel 1500 (103) 1500 (103) 1500 (103 )
Maximum diaphragm casing overpressure (above setpoint) to prevent damage to internal parts All Styles 60 (4,1) 60 (4,1) 120 (8,3)
1. If the spring case is pressurized, a metal adjusting screw cap is required. Contact your local Sales Office.
627 Series Pressure Reducing Regulators
Process Gases Products
294
Table 11. Types 627 and 627M Capacities for 3/4-Inch Body Based on 20% DroopOUTLET
- Blank areas indicate where maximum operating inlet pressure for a given orifice is exceeded. - Shaded areas indicate where capacities are based on 25% boost if setting is less than 12 psig (0,8 bar), 3 psig (0,2 bar) boost if setting is from 12 to 60 psig (0,8 to 4,1 bar), and 5% boost if setting is greater than 60 psig (4,1 bar).
627 Series Pressure Reducing Regulators
Process Gases Products
297
Table 14. Type 627M Capacities for 2-Inch (DN 50) Body Based on 20% DroopOUTLET
- Blank areas indicate where maximum operating inlet pressure for a given orifice is exceeded.
Regulator Tips
Diaphragms leak a small amount due to migration of gas through the diaphragm material. To allow escape of this gas, be sure casing vents (where provided) remain open.
627 Series Pressure Reducing Regulators
Process Gases Products
299
Table 16. Types 627H and 627HM Capacities for 1-Inch (DN 25) Body Based on 20% DroopOUTLET
- Blank areas indicate where maximum operating inlet pressure for a given orifice is exceeded.
Regulator Tips
Use control lines of equal size or greater than the control tap size on the regulator as supplied by the manufacturer. If a long control line is required, make it bigger. A rule of thumb is go to the next nominal pipe size every 20 feet (6,1 meters) of control line. Small control lines cause a delayed response of the regulator, leading to increased chance of instability. A 3/8-inch (9,5 mm) OD tubing is the minimum recommended control line size.
627 Series Pressure Reducing Regulators
Process Gases Products
300
Table 17. Types 627H and 627HM Capacities for 2-Inch (DN 50) Body Based on 20% DroopOUTLET
Table 20. Shipping WeightsCASING MATERIAL APPROXIMATE SHIPPING WEIGHTS, POUNDS (kg)
Ductile iron or Steel and Stainless steel 10 (4,5)
Aluminum 6.3 (2,8)
Figure 5. Flanged Dimensions
3/4-14 nPtVEnt connEctIon
1/4-18 nPtIf SPEcIfIEd
d g
B
E
4.69(119)
Ø
11B9818
a3/4-14 nPtVEnt connEctIon
dg
E
a
B
10B5885_F
Ø4.69(119)
Figure 4. NPT Dimensions
1/4-18 nPtIf SPEcIfIEd
IncHES (mm)
627 Series Pressure Reducing Regulators
Process Gases Products
302
ordering guide
Specification WorksheetApplication:Specific UseLine SizeFluid TypeSpecific GravityTemperatureDoes the Application Require Overpressure Protection? Yes No Pressure:Maximum Inlet PressureMinimum Inlet PressureDifferential PressureSet PressureMaximum FlowAccuracy Requirements:Less Than or Equal To: 5% 10% 20% 40% Construction Material Requirements (if known):
dVgW approval Required (Optional)
Yes
nacE construction Required (Optional) Yes
Replacement Parts kit (Optional) Yes, send one replacement parts kit to match this order.
Types 627 and 627M 5 to 20 psig (0,3 to 1,4 bar)*** 15 to 40 psig (1 to 2,8 bar)*** 35 to 80 psig (2,4 to 5,5 bar)*** 70 to 150 psig (4,8 to 10,3 bar)***Types 627H and 627HM 140 to 250 psig (9,7 to 17,2 bar)*** 240 to 500 psig (16,5 to 34,5 bar)***
Body Position (Select One)
Position 1 (standard)*** Position C** Position 2** Position D (standard)*** Position 3** Position E** Position 4** Position F**
Body Material and End connection Styles (Select One)
Ductile Iron (not available for Types 627H and 627HM) NPT***WCC Steel (required for Types 627H and 627HM) NPT*** CL150 RF (not available for 3/4-inch body size)** CL300 RF (not available for 3/4-inch body size)*** CL600 RF (not available for 3/4-inch body size)*** PN 16/25/40**Stainless Steel NPT*** CL150 RF (not available for 3/4-inch body size)** CL300 RF (not available for 3/4-inch body size)*** CL600 RF (not available for 3/4-inch body size)*** PN 16/25/40**
Spring case and diaphragm casing Material (Select One)
Regulators quick Order Guide* * * Readily Available for Shipment
* * Allow Additional Time for Shipment
*Special Order, Constructed from Non-Stocked Parts. Consult your local Sales Office for Availability.
Availability of the product being ordered is determined by the component with the longest shipping time for the requested construction.
To order this product, complete this page or complete the Specification Worksheet and forward to your local Sales Office.
If the construction you need is not offered on this page, contact your local Sales Office.
To locate your local Sales Office log on to: www.emersonprocess.com/regulators
Vent Position (Select One)
types 1098-EgR and 1098H-EgR Pressure Reducing Regulators
303
Process Gases Products
Introduction
The Types 1098-EGR and 1098H-EGR regulators provide economical and accurate pressure control in a wide variety of applications. The Type 1098H-EGR is used for higher outlet pressure settings.
The superior performance of this regulator is due to the amplifying effect of the pilot and the two-path control system. Changes in outlet pressure act quickly on the actuator diaphragm to provide fast response to changes. The pilot amplifies system changes positioning the main valve for precise control.
Body Sizes and End connection Styles
See Table 1
flow and Sizing coefficients
See Table 4
Maximum Inlet Pressure
400 psig (27,6 bar) or body rating limit, whichever is lower
Maximum outlet (casing) Pressures
See Table 2
outlet Pressure Ranges
14-inches w.c. to 300 psig (35 mbar to 20,7 bar)See Table 5
Pressure Registration
External
temperature capabilities
Nitrile (NBR): -20° to 180°F (-29° to 82°C)Fluoroelastomer (FKM): 0° to 300°F (-18° to 149°C) except water which is limited to 180°F (82°C)Ethylenepropylene (EPR): -20° to 275°F (-29° to 135°C)
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess.com/regulators
Figure 1. Type 1098-EGRPressure Reducing Regulator
W6956
Table 1. Body Sizes and End Connection StylesBODY SIZE, INCHES (DN) CAST IRON STEEL OR STAINLESS STEEL
1 or 2 (25 or 50) NPT or CL125 FF or CL250 RF
NPT, CL150 RF, CL300 RF, CL600 RF, BWE, SWE, or
PN 16/25/40
3, 4, or 6 (80, 100, or 150)
CL125 FF or CL250 RF
CL150 RF, CL300 RF, CL600 RF, BWE, or PN 16/25/40
8 x 6, or 12 x 6(200 x 150, or 300 x 150) - - - - CL150 RF, CL300 RF,
CL600 RF, BWE, or PN 16/25/40
Table 2. Actuator Sizes and Maximum PressuresACTUATOR OUTLET
PRESSURE, PSIG (bar)
EMERGENCY CASING PRESSURE,
PSIG (bar)Type Sizes
109830
40 (standard)70
100 (6,9) 75 (5,2) 50 (3,4)
115 (7,9) 82 (5,7) 65 (4,5)
1098H 30 300 (20,7) 400 (27,6)
Table 3. Construction MaterialsBODY BODY FLANGE BONNET CASING PLUG AND
SEAT RING CAGE DIAPHRAGMS, O-RINGS, SEALS, AND PILOT SEAT
14A9686X012, Green 60 (4,1) 13 (0,90) 9.5 (0,66) 4 (0,28)
14A9685X012, Blue 125 (8,6) 19 (1,31) 14 (0,97) 6 (0,41)
15A2615X012, Red 400 (27,6) or body rating limit, whichever is lower 28 (1,93)(2) 19 (1,31) 8 (0,55)
1. Maximum inlet pressure is equal to set pressure plus maximum differential.2. Requires special 6300 Series pilot construction without integral relief valve and with external Type 1806, 40 psid (2,76 bar d) relief valve.
Table 7. Available Pilot ConfigurationsCONSTRUCTION
TYPE6351 6352 6353 6354L, 6354M, or 6354H
Unbalanced pilot valve plug Standard - - - - - - - - - - - -Balanced pilot valve plug - - - - Standard Standard Standard
Aluminum spring case with drilled vent and without closing cap Standard Optional Optional Optional
1/4-inch NPT tapped spring case with closing cap and removable vent
(207 mbar to 1,4 bar)(345 mbar to 2,4 bar)(2,4 to 6,9 bar)
GreenSilverRed
1B9860272121B7883270221K748527202
6352 14-inches w.c. to 2 psig2 to 10 psig
(35 to 138 mbar)(138 mbar to 0,7 bar)
YellowBlack
14A9672X01214A9673X012
6353 3 to 40 psig35 to 100 psig
(207 mbar to 2,8 bar)(2,4 to 6,9 bar)
YellowRed
1E3925270221K748527202
6354L6354M6354H
85 to 200 psig175 to 220 psig200 to 300 psig
(5,9 to 13,8 bar)(1)
(12,1 to 15,2 bar)(2)
(13,8 to 20,7 bar)(2)
Blue(1)
Blue(2)
Green(2)
1L3461271421L34612714215A9258X012
1. Without diaphragm limiter. 2. With diaphragm limiter.
types 1098-EgR and 1098H-EgR Pressure Reducing Regulators
306
Process Gases Products
Table 8. Proportional Band (Standard Pilot Restriction and Size 40 Type 1098 Actuator(1))
BODY SIZE, INCHES (DN)
PILOT PROPORTIONAL BAND, PSI (mbar)
Type Control Spring Color Yellow or Green Main Valve Spring Blue Main Valve Spring Red Main Valve Spring
1 (25)
6351
Green 0.1 (7) 0.2 (14) 0.4 (28)
Cadmium 0.2 (14) 0.4 (28) 0.8 (55)
Red 0.4 (28) 0.8 (55) 1.0 (69)
6352Yellow 0.04 (3) 0.1 (7) 0.2 (14)
Black 0.08 (6) 0.2 (14) 0.4 (28)
6353Yellow 0.2 (14) 0.4 (28) 0.8 (55)
Red 0.4 (28) 0.8 (55) 1.0 (69)
2 (50)
6351
Green 0.2 (14) 0.3 (21) 0.5 (34)
Cadmium 0.3 (21) 0.5 (34) 1.0 (69)
Red 0.5 (34) 1.0 (69) 1.4 (97)
6352Yellow 0.05 (3) 0.15 (10) 0.3 (21)
Black 0.1 (7) 0.3 (21) 0.6 (41)
6353Yellow 0.3 (21) 0.5 (34) 1.0 (69)
Red 0.5 (34) 1.0 (69) 1.4 (97)
3 (80)
6351
Green 0.3 (21) 0.4 (28) 0.6 (41)
Cadmium 0.4 (28) 0.6 (41) 1.2 (83)
Red 0.9 (62) 1.2 (83) 1.5 (103)
6352Yellow 0.1 (7) 0.2 (14) 0.4 (28)
Black 0.2 (14) 0.4 (28) 0.8 (55)
6353Yellow 0.4 (28) 0.6 (41) 1.2 (83)
Red 0.9 (62) 1.2 (83) 1.5 (103)
4 (100)
6351
Green 0.4 (28) 0.5 (34) 0.8 (55)
Cadmium 0.7 (48) 0.8 (55) 1.4 (97)
Red 1.2 (83) 2.0 (138) 3.0 (207)
6352Yellow 0.15 (10) 0.3 (21) 0.6 (41)
Black 0.3 (21) 0.6 (41) 1.2 (83)
6353Yellow 0.7 (48) 0.8 (55) 1.4 (97)
Red 1.2 (83) 2.0 (138) 3.0 (207)
6, 8 x 6, or 12 x 6 (150, 200 x 150,
or 300 x 150)
6351
Green 0.5 (34) 0.6 (41) 1.0 (69)
Cadmium 0.9 (62) 1.5 (103) 2.0 (138)
Red 1.5 (103) 2.5 (172) 3.5 (241)
6352Yellow 0.2 (14) 0.4 (28) 0.8 (55)
Black 0.4 (28) 0.8 (55) 1.6 (110)
6353Yellow 0.9 (62) 1.5 (103) 2.0 (138)
Red 1.5 (103) 2.5 (172) 3.5 (241)
1. For other combinations, multiply table values by 1.6 for a size 30 actuator, 0.4 for a size 70 actuator, 2.0 for a low-gain Type 6352 or 6353 pilot restriction, and 0.5 for a high-gain Type 6352 or 6353 pilot restriction. For instance, a standard 2-inch (DN 50) Type 1098-EGR-6352 regulator with black pilot control spring and blue main valve spring has a proportional band of 0.3 psi (21 mbar) as given in the table, but this same regulator with low-gain restriction and size 70 actuator has a proportional band of 0.3 psi (21 mbar) x 2.0 x 0.4 = 0.24 psi (17 mbar).
Four easy ways to find the products you need . . .
1. Section headers at the top of each page are grouped by application of product (i.e., Air, Process Gases, etc.).2. The Product Index at the back of this Application Guide contains a detailed list of products arranged by type and application.3. If you know the application and product number, turn to the Application Map of that section and locate the Section Outline which indexes all of the products found in that section.4. Look for the product type number in the Quick Reference Chart in the Table of Contents.
types 1098-EgR and 1098H-EgR Pressure Reducing Regulators
307
Process Gases Products
Table 9. Proportional Band Range (Standard Pilot Restriction, Size 30 Type 1098H Actuator(1))BODY SIZE, INCHES (DN)
PILOT APPROXIMATE PROPORTIONAL BAND RANGE, PSI (mbar)
Type Control Spring Color Green Main Valve Spring Blue Main Valve Spring Red Main Valve Spring
1 (25) 6354L, 6354M, or 6354H Blue or Green 1.0 (69) 1.5 (103) 2.5 (172)
2 (50) 6354L, 6354M, or 6354H Blue or Green 1.5 (103) 2.0 (138) 3.0 (207)
3 (80) 6354L, 6354M, or 6354H Blue or Green 2.5 (172) 3.0 (207) 4.0 (276)
4 (100) 6354L, 6354M, or 6354H Blue or Green 3.5 (241) 4.0 (276) 5.0 (0,3 bar)
6, 8 x 6, and 12 x 6 (150, 200 x 150, and 300 x 150) 6354L, 6354M, or 6354H Blue or Green 4.0 (276) 5.0 (0,3 bar) 6.0 (0,4 bar)
1. For other restrictions, multiply table values by 2.0 for a low-gain restriction or by 0.5 for a high gain restriction. For instance, a standard 2-inch (DN 50) Type 1098H-EGR-6354L regulator with blue control spring and blue main valve spring has a proportional band of 2.0 psi (0,14 bar) as given in the table, but this same regulator with low-gain restriction has a proportional band of 2.0 psi (138 mbar) x 2.0 = 4.0 psi (276 mbar).
Table 10. Capacities
INLETPRESSURE, PSIG (bar)
OUTLET PRESSURESETTING, PSIG (bar)
CAPACITIES IN THOUSANDS OF SCFH (Nm3/h) OF AIR FOR REGULATORS WITH STANDARD LINEAR CAGE, STANDARD TRAVEL, AND LINE EqUALS MAIN VALVE BODY SIZE
Accuracy Requirements:Less Than or Equal To: 5% 10% 20% 40%
Construction Material Requirements (if known):
Regulators quick Order Guide* * * Readily Available for Shipment
* * Allow Additional Time for Shipment
*Special Order, Constructed from Non-Stocked Parts. Consult your local Sales Office for Availability.
Availability of the product being ordered is determined by the component with the longest shipping time for the requested construction.
To order this product, complete this page or complete the Specification Worksheet and forward to your local Sales Office.
If the construction you need is not offered on this page, contact your local Sales Office.
To locate your local Sales Office log on to: www.emersonprocess.com/regulators
Spring Material (Select One)
Steel Inconel® X750
actuator Size and outlet Pressure Range (Select One)
Type 1098 Size 40, maximum set pressure 75 psig (5,2 bar)
14-inches w.c. to 2 psig (35 to 138 mbar)** 2 to 10 psig (138 mbar to 0,7 bar)*** 3 to 40 psig (207 mbar to 2,8 bar)*** 35 to 75 psig (2,4 to 5,2 bar)***
Type 1098 Size 30, maximum set pressure 100 psig (6,9 bar)
14-inches w.c. to 2 psig (35 to 138 mbar)*** 2 to 10 psig (138 mbar to 0,7 bar)** 3 to 40 psig (207 mbar to 2,8 bar)** 35 to 100 psig (2,4 to 6,9 bar)**
Type 1098 Size 70, maximum set pressure 50 psig (3,4 bar)
14-inches w.c. to 2 psig (35 to 138 mbar)** 2 to 10 psig (138 mbar to 0,7 bar)** 3 to 40 psig (207 mbar to 2,8 bar)** 25 to 50 psig (1,7 to 3,4 bar)**
Type 1098H Size 30, maximum set pressure 300 psig (20,7 bar)
2 to 10 psig (138 mbar to 0,7 bar)** 3 to 40 psig (207 mbar to 2,8 bar)** 35 to 125 psig (2,4 to 8,6 bar)** 85 to 200 psig (5,9 to 13,8 bar)** 175 to 220 psig (12,1 to 15,2 bar)** 200 to 300 psig (13,8 to 20,7 bar)**
diaphragm, o-rings, and other Elastomers (Select One)
Stainless steel tubing and steel plated fittings** Stainless steel tubing and fittings**
Pilot gain (Select)
Low for liquid service***
nacE Required
Yes
Main Valve Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
actuator Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
Pilot Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
types 1301f and 1301g Pressure Reducing Regulators
311
Process Gases Products
Introduction
The Types 1301F and 1301G direct-operated regulators are used for numerous high-pressure applications with pressures up to 6000 psig (414 bar). These regulators are available in Brass or Stainless steel. Their rugged design offers versatility for a wide range of applications.
Type 1301F: 10 to 225 psig (0,7 to 16 bar) in three rangesSee Table 2Type 1301G: 200 to 500 psig (13,8 to 34,5 bar)See Table 3
temperature capabilities
Nylon Valve Disk and Neoprene Gaskets:-20° to 180°F (-29° to 82°C)Polytetrafluoroethylene (PTFE) Valve Disk and Fluoroelastomer (FKM) Gaskets: -20° to 400°F (-29° to 204°C)not recommended for hot water use PTFE Valve Disk and Ethylenepropylene (EPDM) Gaskets: -40° to 275°F (-40° to 135°C)
low temperature Service
Service to -65°F (-54°C) is available with lowtemperature bolting and special low temperatureNitrile (NBR) O-rings to replace the gaskets
approximate Shipping Weight
8 pounds (3,6 kg)
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess.com/regulators
Table 1. Construction Materials
BODY BOTTOM CAP AND SPRING CASE ORIFICE ORIFICE
YOKE GASKETS VALVE SPRING VALVE DISKS AND HOLDER DIAPHRAGM
Brass andCF8M
Stainless steel
Brass,304 Stainless steel andCF8M Stainless steel
303 Stainless
steel and 316 Stainless steel
Brass and316 Stainless
steel
Neoprene, Fluoroelastomer (FKM), or Ethylenepropylene (EPDM)
302 Stainless steel and Inconel®
Nylon and zinc-plated brass or PTFE and zinc-plated brass, Nylon and 304 Stainless steel/PTFE and
304 Stainless steel/Nylon and 316 Stainless steel or PTFE and
316 Stainless steel
302 Stainless steel and Monel®
Figure 1. Type 1301F
P1025
Figure 2. Type 1301F Operational Schematic
features
• Durable Stainless Steel Diaphragm• Spare Valve Disk Provided• ANSI Class VI Shutoff• NACE Construction Available• Low Temperature Construction Available [to -65°F (-54°C)]
InlEt PRESSUREoUtlEt PRESSUREatMoSPHERIc PRESSURE
Type 1301F Pressure Reducing Regulator
M10
15
INLET PRESSUREOUTLET PRESSUREATMOSPHERIC PRESSURE
August 2007 Type 1301F
M1015
types 1301f and 1301g Pressure Reducing Regulators
312
Process Gases Products
Table 2. Type 1301F Capacities
OUTLET PRESSURE RANGE, SPRING PART NUMBER, AND COLOR, PSIG (bar)
types 1301f and 1301g Pressure Reducing Regulators
313
Process Gases Products
Table 4. Dimensions
TYPE BODY MATERIAL
DIMENSIONS, INCHES (mm)
A B C
1301FBrass 3.38 (86) 1.69 (43) 5.62 (143)
MaximumStainless steel 3.50 (89) 1.75 (44)
1301GBrass 3.38 (86) 1.69 (43) 6.50 (165)
MaximumStainless steel 3.50 (89) 1.75 (44)
Table 5. Replacement Parts Kit Numbers(1)
TRIM KIT NUMBER
Brass with nylon disk R1301FX0012
Stainless steel with nylon disk R1301FX0022
Brass with PTFE disk R1301FX0032
Stainless steel with PTFE disk R1301FX0042
1. Body and diaphragm head gaskets are Neoprene for Brass trim or Fluoroelastomer (FKM) for Stainless steel trim.
Figure 3. 1301 Series Dimensions
a
B
InlEt1/4-IncH nPt gaUgE taP
oUtlEt1/4-IncH nPt
0.69(18)
c
1.88 (48) IncHES
(mm)
AK2724_D
gaUgE taP oUtlEt1/4-IncH nPt
Regulator Tip
For every 15 psi (1,0 bar, differential) pressure differential across the regulator, expect approximately a 1°F (-17°C) drop in gas temperature due to the natural refrigeration effect. Freezing is often a problem when the ambient temperature is between 30° and 45°F (-1° and 7°C).
types 1301f and 1301g Pressure Reducing Regulators
Yes, send one replacement parts kit to match this order.
Regulators quick Order Guide* * * Readily Available for Shipment
* * Allow Additional Time for Shipment
*Special Order, Constructed from Non-Stocked Parts. Consult your local Sales Office for Availability.
Availability of the product being ordered is determined by the component with the longest shipping time for the requested construction.
To order this product, complete this page or complete the Specification Worksheet and forward to your local Sales Office.
If the construction you need is not offered on this page, contact your local Sales Office.
To locate your local Sales Office log on to: www.emersonprocess.com/regulators
Y690a Series Pressure Reducing Regulators
315
Process Gases Products
Introduction
The Y690A Series direct-operated regulators are used to provide pressure reducing control in a variety of gas applications. The Y690A Series design is ideally suited to control the gas supply to in-plant processing equipment.
The Type Y690AH is the high-pressure version, and the Type Y690AM is the external registration version.
Body Sizes and End connection Styles
See Table 1
flow and Sizing coefficients
See Table 2
Maximum Inlet Pressure
150 psig (10,3 bar)See Table 4
Maximum outlet (casing) Pressure
150 psig (10,3 bar)
outlet Pressure Ranges
1-inch w.c. to 7 psig(2 mbar to 0,5 bar) in eight rangesSee Table 5
Pressure Registration
Types Y690A and Y690AH: InternalType Y690AM: External
temperature capabilities
Nitrile (NBR): -20° to 180°F (-29° to 82°C) Fluoroelastomer (FKM):40° to 300°F (4° to 149°C)Ethylenepropylene (EPDM):-20° to 275°F (-29° to 135°C) Perfluoroelastomer (FFKM):-20° to 300°F (-29° to 149°C)
additional technical data
For more technical information, contactyour local Sales Office or log on to:www.emersonprocess.com/regulators
Figure 1. Type Y690A Pressure Reducing Regulator
Figure 2. Type Y690AH Pressure Reducing Regulator
Table 1. Body Sizes and End Connection StylesBODY SIZE,INCHES (DN)
BODY MATERIAL(1)
Ductile Iron Stainless Steel Hastelloy® C
3/4 or 1 (20 or 25) NPT NPT, CL150 RF, CL300 RF, or
PN 16/25/40CL150 RF
(1-inch (DN 25) only)
1. All flanges are welded on except Hastelloy® C.
Table 2. Flow and Sizing Coefficients
ORIFICE SIZE, INCHES (mm)
WIDE-OPEN COEFFICIENTS (FOR RELIEF VALVE SIZING) C1 Km
IEC SIZING COEFFICIENTS
CV Cg XT FD FL
1/81/43/81/2
9/16
(3,2)(6,4)(9,5)(12,7)(14,3)
0.351.433.145.717.14
12.350
110200250
35 0.79 0.78 0.50 0.89
W7293
W7291_1
features
• Molded Diaphragm to Provide Accuracy of Control • Ease of Inspection and Maintenance • NACE Configuration Available • Outlet Pressure Rating to 150 psig (10,3 bar) Without Damage to Internal Parts
Table 5. Outlet (Control) Pressure RangesTYPES OUTLET CONTROL PRESSURE RANGE SPRING PART NUMBER SPRING COLOR SPRING WIRE DIAMETER, INCHES (mm)
Y690A and Y690AM 1 to 2.5-inches w.c. 2.5 to 7-inches w.c.
(2 to 6 mbar)(6 to 17 mbar)
1B558527052(1)(2)
1B653827052(1)Orange
Red0.072 (1,8)0.085 (2,2)
Y690AH and Y690AHM
5 to 10-inches w.c. 7 to 15-inches w.c.
0.5 to 1.2 psig
(12 to 25 mbar)(17 to 37 mbar)(34 to 83 mbar)
1B6538270521B6539270221B537027052
RedUnpainted
Yellow
0.085 (2,2)0.105 (2,7)0.114 (2,9)
1.2 to 2.5 psig 2.5 to 4.5 psig
4.5 to 7 psig
(83 to 172 mbar)(172 mbar to 0,3 bar)(0,3 to 0,5 bar)
1B5371270221B5372270221B537327052
Light greenLight blue
Black
0.156 (4,0)0.187 (4,8)0.218 (5,5)
1. To achieve the published outlet pressure range the spring case must be installed pointing down. 2. Do not use fluoroelastomer (FKM) diaphragm with these springs at diaphragm temperatures lower than 60°F (16°C).
Figure 3. Type Y690A Operational Schematic
InlEt PRESSUREoUtlEt PRESSUREatMoSPHERIc PRESSURE
B2625
Table 3. Construction MaterialsBODY DIAPHRAGM CASE SPRING CASE TRIM DIAPHRAGM DISK
Ductile iron, CF8M Stainless steel,
or Hastelloy® C
Ductile iron, CF8M Stainless steel,
or Hastelloy C
Ductile iron or CF8M Stainless steel
303 Stainless steel, 316 Stainless steel,
or Hastelloy C
Nitrile (NBR), Fluoroelastomer (FKM), or Polytetrafluoroethylene
(PTFE) bonded Nitrile (NBR)
Nitrile (NBR), Fluoroelastomer (FKM),
Perfluoroelastomer (FFKM), PTFE, or Ethylenepropylene (EPDM)
Y690a Series Pressure Reducing Regulators
317
Process Gases Products
Regulator Tip
Most soft-seated regulators will maintain the pressure within reasonable limits down to zero flow. Therefore, a regulator sized for a high flow rate will usually have a turndown ratio sufficient to handle pilot-light loads during off cycles.
Types Y690A and Y690AM 1 to 2.5-inches w.c. (2 to 6 mbar)*** 2.5 to 7-inches w.c. (6 to 17 mbar)***Types Y690AH and Y690AHM 5 to 10-inches w.c. (12 to 25 mbar)*** 7 to 15-inches w.c. (17 to 37 mbar)*** 0.5 to 1.2 psig (34 to 83 mbar)*** 1.2 to 2.5 psig (83 to 172 mbar)*** 2.5 to 4.5 psig (172 mbar to 0,3 bar)*** 4.5 to 7 psig (0,3 to 0,5 bar)***
- continued -
Y690a Series Pressure Reducing Regulators
324
Process Gases Products
Regulators quick Order Guide* * * Readily Available for Shipment
* * Allow Additional Time for Shipment
*Special Order, Constructed from Non-Stocked Parts. Consult your local Sales Office for Availability.
Availability of the product being ordered is determined by the component with the longest shipping time for the requested construction.
To order this product, complete this page or complete the Specification Worksheet and forward to your local Sales Office.
If the construction you need is not offered on this page, contact your local Sales Office.
To locate your local Sales Office log on to: www.emersonprocess.com/regulators
ordering guide (continued)nacE Required Yes
Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
Specification WorksheetApplication:Specific UseLine SizeFluid TypeSpecific GravityTemperatureDoes the Application Require Overpressure Protection? Yes No Pressure:Maximum Inlet PressureMinimum Inlet PressureDifferential PressureSet PressureMaximum FlowAccuracy Requirements:Less Than or Equal To: 5% 10% 20% 40% Construction Material Requirements (if known):
Y690VB Series Vacuum Breakers
325
Process Gases Products
Introduction
The Y690VB Series vacuum breakers are used in applications where an increase in vacuum must be limited. When there is an increase in vacuum (decrease in pressure) beyond the setpoint on the diaphragm, it moves the disk away from the seat. This permits atmosphere or a positive pressure to enter the system and restore the controlled vacuum to its original vacuum pressure setting.
The Type Y690VBM has a control line connection and O-ring stem seal for external pressure registration.
0 to 5 psig (0 to 0,3 bar) in four rangesSee Table 3
temperature capabilities
Nitrile (NBR):-20° to 180°F (-29° to 82°C) Fluoroelastomer (FKM):40° to 300°F (4° to 149°C)Ethylenepropylene (EPDM):-20° to 275°F (-29° to 135°C)Perfluoroelastomer (FFKM):-20° to 300°F (-29° to 149°C)
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess.com/regulators
Vacuum Specification WorksheetApplication Specifications:Tank SizePump In RatePump Out RateBlanketing Gas (Type and Specific Gravity)
Pressure Requirements:Upstream Pressure Downstream Pressure Control Pressure: Upstream DownstreamMaximum Flow Special Material Requirements: Iron Steel Stainless Steel Hastelloy® C Other Other Requirements:
1-inch w.c. to 10 psig (2 mbar to 0,7 bar) in seven rangesSee Table 4
Pressure Registration
Internal
additional technical data
For more technical information, contactyour local Sales Office or log on to:www.emersonprocess.com/regulators
Introduction
The Type Y692 is a direct-operated regulator used for accurate pressure control on very low-pressure blanketing systems. Downstream pressure is sensed through a pitot tube installed in the lower casing of the regulator, thus no external control line is required.
Body Sizes and End connection Styles
See Table 1
flow and Sizing coefficients
See Table 2
temperature capabilities
Nitrile (NBR):-20° to 180°F (-29° to 82°C)Fluoroelastomer (FKM):0° to 300°F (-18° to 149°C)Perfluoroelastomer (FFKM):-20º to 300ºF (-29º to 149ºC)Ethylenepropylene (EPDM):-20° to 200°F (-29° to 93°C)Silicone (VMQ): -40° to 400°F (-40° to 204°C)
Figure 1. Type Y692Pressure Reducing Regulator
Figure 2. Type Y692 Operational Schematic(Note: Body-to-casing orientation is fixed as shown
due to internal registration.)
Table 1. Body Sizes and End Connection StylesBODY SIZE,INCHES (DN)
BODY MATERIAL
Cast Iron Steel or Stainless Steel Hastelloy® C
1-1/2 (40) NPT NPT, SWE, CL150 RF, CL300 RF, or
PN 16/25/40
NPT, CL150 RF, or
CL300 RF2 (50) NPT or CL125 FF
Table 2. Flow and Sizing Coefficients
BODY SIZE,INCHES (DN)
ORIFICE DIAMETER,INCHES (mm)
WIDE-OPEN COEFFICIENTS(FOR RELIEF VALVE SIZING) C1 Km
IEC SIZING COEFFICIENTS
Wide-open Cv Wide-open Cg XT FD FL
1-1/2 or 2 (40 or 50)
1/4 3/8 1/2 3/4
1 1-3/16
(6,35)(9,53)(12,7)(19,1)(25,4)(30,2)
1.513.145.4311.92026
53110190415700910
35 0.79 0.78 0.50 0.89
W5930
InlEt PRESSUREoUtlEt PRESSUREatMoSPHERIc PRESSURE
features
• In-Line Inspection and Maintenance • Accuracy of Control • Speed of Response • Ease of Installation • NACE Construction Available
A5993
Type Y692
M10
42
INLET PRESSUREOUTLET PRESSUREATMOSPHERIC PRESSURE
July 2007 Type Y692
PItot tUBE foR IntERnal REgIStRatIon
type Y692 Pressure Reducing Regulator
329
Process Gases Products
10.38(264)
IncHES(mm)17.44
(443)
a
8.94(227)
flangEd dIMEnSIonS
Table 3. Construction MaterialsBODY DIAPHRAGM CASE SPRING CASE DIAPHRAGM TRIM DISK
Cast iron, WCC Steel, CF8M Stainless steel,
or Hastelloy® C
Cast iron, WCC Steel, CF8M Stainless steel,
or Hastelloy C
Cast iron, WCC Steel, or CF8M Stainless steel
Nitrile (NBR), Fluoroelastomer (FKM),
Ethylenepropylene (EPDM), or Silicone
302 Stainless steel, 316 Stainless steel,
or Hastelloy C
Nitrile (NBR), Neoprene, Fluoroelastomer (FKM),
Perfluoroelastomer (FFKM), Ethylenepropylene (EPDM), or Polytetrafluoroethylene (PTFE)
Table 4. Outlet Pressure RangesOUTLET PRESSURE RANGES, PSIG (bar) SPRING PART NUMBER SPRING COLOR SPRING DIAMETER, INCHES (mm)
1 to 3-inches w.c. 3 to 11-inches w.c.
6.5-inches w.c. to 1.2 psig
(2 to 7 mbar)(1)(2)
(7 to 27 mbar)(1)(2)
(16 to 83 mbar)(1)
1D8925270220B0197270520B019427052
BrownIriditeGreen
0.109 0.1480.187
(2,77)(3,76)(4,75)
0.7 to 2 1 to 3.2 2 to 5.5 4 to 10
(48 to 138 mbar)(69 to 221 mbar)(138 mbar to 0,4 bar)(276 mbar to 0,7 bar)
0B0196270320A0811272020Y0664270221H802427032
BlueOrange
Unpainted with green stripeUnpainted
0.225 0.250 0.363 0.406
(5,72)(6,35)(9,22)(10,3)
1. Install with spring case pointing down to achieve low setpoints in these spring ranges. When installed with spring case pointing up, the spring range increases by 2-inches w.c. (5 mbar). 2. Do not use Fluoroelastomer (FKM) diaphragm with these springs at diaphragm temperatures lower than 60°F (16°C).
Table 5. Flange DimensionsDIMENSIONS, INCHES (mm)
A
Cast Iron Steel, Stainless Steel, and Hastelloy® C
1 to 3-inches w.c. (2 to 7 mbar)*** 3 to 11-inches w.c. (7 to 27 mbar)*** 6.5-inches w.c. to 1.2 psig (16 to 83 mbar)*** 0.7 to 2 psig (48 to 138 mbar)*** 1 to 3.2 psig (69 to 221 mbar)*** 2 to 5.5 psig (138 mbar to 0,4 bar)*** 4 to 10 psig (276 mbar to 0,7 bar)***
nacE Required Yes
Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
Regulators quick Order Guide* * * Readily Available for Shipment
* * Allow Additional Time for Shipment
*Special Order, Constructed from Non-Stocked Parts. Consult your local Sales Office for Availability.
Availability of the product being ordered is determined by the component with the longest shipping time for the requested construction.
To order this product, complete this page or complete the Specification Worksheet and forward to your local Sales Office.
If the construction you need is not offered on this page, contact your local Sales Office.
To locate your local Sales Office log on to: www.emersonprocess.com/regulators
Y692VB Series Vacuum Breakers
333
Process Gases Products
Introduction
The Y692VB Series vacuum breakers areused in applications where an increase in vacuum must be limited. An increase in vacuum (decrease in absolute pressure) beyond a certain value registers on the diaphragm of the Y692VB Series, moving the disk away from the seat. This permits atmosphere or a positive pressure to enter the system and restore the controlled vacuum to its original pressure setting. The Type Y692VBM has a control lineconnection and O-ring stem seal to blockthe throat for external pressure registration.
1-inch w.c. to 3 psig (2 to 207 mbar)in six rangesSee Table 5
temperature capabilities
Nitrile (NBR):-40° to 180°F (-40° to 82°C) Fluoroelastomer (FKM):40° to 300°F (4° to 149°C)Perfluoroelastomer (FFKM):0° to 300°F (-18° to 149°C)Ethylenepropylene (EPDM):-20° to 275°F (-29° to 135°C) Silicone (VMQ): -40° to 400°F (-40° to 204°C)
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess.com/regulators
Figure 1. Type Y692VB Vacuum Breaker
W7429_2
Table 1. Body Sizes and End Connection Styles
BODY SIZE,INCHES (DN)
BODY MATERIAL
Cast Iron Steel or Stainless Steel Hastelloy® C
1-1/2 (40) NPT
NPT, SWE, CL150 RF, CL300 RF,
or PN 16/25/40
NPT or CL150 RF
2 (50) NPT or CL125 FF
atMoSPHERE oRPoSItIVE PRESSURE
B2579
Figure 2. Type Y692VB Vacuum Breaker Operational Schematic
VacUUM BEIng lIMItEd
VacUUM PUMP
features
• Precision Control of Low-Pressure Settings • Corrosion Resistance • Tamper-Resistant Adjustment
InlEt PRESSURE
contRol PRESSURE (VacUUM)
atMoSPHERIc PRESSURE
Y692VB Series Vacuum Breakers
334
Process Gases Products
Table 4. Construction MaterialsBODY DIAPHRAGM CASE SPRING CASE DIAPHRAGM TRIM DISK
Table 5. Control Pressure RangesVACUUM CONTROL PRESSURE RANGE(1)
CHANGE IN VACUUM CONTROL PRESSURE TO WIDE-OPEN SPRING PART NUMBER SPRING COLOR SPRING WIRE DIAMETER,
INCHES (mm)
1 to 3-inches w.c. (2,5 to 7 mbar)(2) 1.2-inches w.c (3 mbar) 1D892527022 Brown 0.109 (2,77)
1.5 to 5-inches w.c. (3 to 12 mbar)(2) 2.2-inches w.c (5 mbar) 1D7654000A2 Unpainted 0.120 (3,05)
3 to 8-inches w.c. (7 to 20 mbar)(2) 4.0-inches w.c (9,9 mbar) 0B019727052 Purple 0.148 (3,76)
8 to 16-inches w.c. (20 to 40 mbar) 5.0-inches w.c (13 mbar) 1B766627062 Gray 0.156 (3,96)
16 to 32-inches w.c. (40 to 80 mbar) 10.5-inches w.c (26 mbar) 1B883327022 Unpainted 0.187 (4,75)
0.25 to 3 psig (17 to 207 mbar) 2 psig (138 mbar) 1A630627022 Black 0.275 (6,99)
1. Pressure ranges are based on the spring case pointed up. Pointing the spring case down will increase the pressure range 1.7-inches w.c. (4 mbar). 2. Do not use fluoroelastomer with these springs at diaphragm temperatures lower than 40°F (4°C).
Table 6. Capacities Based on Atmospheric Inlet PressureVACUUM CONTROL PRESSURE RANGE VACUUM CONTROL SETTING CHANGE IN VACUUM
CAPACITIES IN SCFH (Nm3/h) OF AIR3/4-inch (19,1 mm) Orifice 1-3/16-inch (30,2 mm) Orifice
1 to 3-inches w.c. (2,5 to 7 mbar) 2-inches w.c. (5 mbar) 1-inch w.c. (2,5 mbar) 500 (13) 1000 (27)
1.5 to 5-inches w.c. (4 to 12 mbar) 4-inches w.c. (10 mbar) 1-inch w.c. (2,5 mbar) 700 (19) 1400 (38)
3 to 8-inches w.c. (7 to 20 mbar) 7-inches w.c. (17 mbar) 1-inch w.c. (2,5 mbar) 900 (24) 1800 (48)
8 to 16-inches w.c. (20 to 40 mbar) 14-inches w.c. (35 mbar) 2-inches w.c. (5 mbar) 900 (24) 1800 (48)
16 to 32-inches w.c. (40 to 80 mbar) 28-inches w.c. (70 mbar) 6-inches w.c. (15 mbar) 1000 (27) 1900 (51)
0.25 to 3 psig (17 to 207 mbar) 2 psig (138 mbar) 0.4 psig (28 mbar) 1300 (35) 2500 (67)
1 to 3-inches w.c. (2,5 to 7,5 mbar)*** 1.5 to 5-inches w.c. (3,7 to 12 mbar)*** 3 to 8-inches w.c. (7,5 to 20 mbar)*** 8 to 16-inches w.c. (20 to 40 mbar)*** 16 to 32-inches w.c. (40 to 80 mbar)*** 0.25 to 3 psig (17 to 207 mbar)***
Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
Vacuum Specification WorksheetApplication Specifications:Tank SizePump In RatePump Out RateBlanketing Gas (Type and Specific Gravity)
Table 1. Body Sizes and End Connection StylesBODY SIZES, INCHES (DN)
BODY MATERIAL
Ductile Iron CF8M Stainless Steel Hastelloy® C
3/4 or 1 (20 or 25) NPTNPT, CL150 RF,
CL300 RF, or PN 16/25/40
CL150 RF
Figure 1. Type Y695 Backpressure/Relief Valve
Figure 2. Type Y695A Operational Schematic
W7381
Pressure Registration
Type Y695A: InternalType Y695AM: External
Maximum Inlet Pressure
150 psig (10,3 bar)
Relief Set Pressure Range
2-inches w.c. to 7 psig (5 mbar to 0,48 bar) in six rangesSee Table 2
temperature capabilities
Nitrile (NBR): -20° to 180°F (-29° to 82°C)
Fluoroelastomer (FKM):40° to 300°F (4° to 149°C)
Perfluoroelastomer (FFKM):-20º to 300ºF (-29º to 149ºC)
Ethylenepropylene (EPDM):-20º to 275ºF (-29º to 135ºC)
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess.com/regulators
Introduction
The Type Y695A backpressure/relief valves are direct-operated and are used to maintain a constant inlet pressure or vessel pressure with the outlet flowing to atmosphere or to a system whose pressure is lower than the inlet.
The Type Y695AM has a blocked throat and O-ring stem seal to allow for external pressure registration. The lower diaphragm case is tapped 1/2-inch threaded NPT for control line connection.
Body Sizes and End connection Styles
See Table 1
flow coefficients
Wide-Open Cg: 120Wide-Open Cv: 3.43C1: 35Km: 0.79
IEc Sizing coefficients
XT: 0.78FD: 0.53FL: 0.89
Table 2. Control Pressure RangesRELIEF SET PRESSURE RANGE SPRING PART NUMBER COLOR SPRING WIRE DIAMETER,
INCHES (mm)FREE LENGTH, INCHES (mm)
2 to 7-inches w.c.3 to 13-inches w.c.
10 to 26-inches w.c
(5 to 16 mbar)(1)(2)
(7 to 33 mbar)(1)(2)
(25 to 65 mbar)
1B6538270521B6539270221B537027052
RedOlive drab
Yellow
0.0850.1050.114
(2,16)(2,67)(2,90)
3.2653.7504.188
(82,9)(95,3)(106)
0.9 to 2.5 psig1.3 to 4.5 psig
3.8 to 7 psig
(62 to 172 mbar)(90 mbar to 0,31 bar)(262 mbar to 0,48 bar)
1B5371270221B5372270221B537327052
Light greenLight blue
Black
0.1560.1870.218
(3,96)(4,75)(5,54)
4.0603.9383.980
(103)(100)(101)
1. Spring ranges based on spring case installed pointed down. 2. Do not use fluoroelastomer (FKM) diaphragm with these springs at diaphragm temperatures lower than 60°F (16°C).
Table 3. Construction MaterialsBODY SPRING CASE DIAPHRAGM CASE DISK HOLDER DIAPHRAGM DISK
Ductile iron, CF8M Stainless steel,
or Hastelloy® C
Ductile iron or CF8M Stainless steel
Ductile iron,CF8M Stainless steel,
or Hastelloy C
316 Stainless steel or Hastelloy C
Nitrile (NBR), Fluoroelastomer (FKM), or Nitrile (NBR) with bonded
2 to 7-inches w.c. (5 to 17 mbar)*** 3 to 13-inches w.c. (7 to 32 mbar)*** 10 to 26-inches w.c. (25 to 65 mbar)*** 0.9 to 2.5 psig (62 to 172 mbar)*** 1.3 to 4.5 psig (90 mbar to 0,31 bar)*** 3.8 to 7 psig (262 mbar to 0,48 bar)***
nacE Required
Yes
Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
Y695VR Series Vacuum Regulators
Process Gases Products
339
Maximum control Pressure
Full Vacuum
Maximum downstream Pressure
Full Vacuum
Vacuum control Pressure Range
0 to 12.8 psig (0 to 0,9 bar) in six rangesSee Table 3
temperature capabilities
Nitrile (NBR): -20° to 180°F (-29° to 82°C)Fluoroelastomer (FKM):40° to 300°F (4° to 149°C)Perfluoroelastomer (FFKM):-20° to 300°F (-29° to 149°C)
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess/regulators.com
Introduction
The Y695VR Series vacuum regulators are used where a decrease in vacuum must be limited. A decrease in vacuum (increase in absolute pressure) on the diaphragm moves the disk away from the seat, allowing a higher vacuum source to return the system to the setpoint.
The Type Y695VRM has a control line connection and blocked throat for external pressure registration.
Body Sizes and End connection Styles
See Table 1
flow coefficients
Wide-Open Cg: 120Wide-Open Cv: 3.43C1: 35Km: 0.79
IEc Sizing coefficients
XT: 0.78FD: 0.53FL: 0.89
Pressure Registration
Type Y695VR: InternalType Y695VRM: External
Figure 1. Type Y695VR Vacuum Regulator
Table 1. Body Sizes and End Connection StylesBODY SIZES, INCHES (DN)
BODY MATERIAL
Ductile Iron Stainless Steel Hastelloy® C
3/4 or 1(20 or 25) NPT NPT, SWE, CL150 RF,
CL300 RF, or PN 16/25/40 CL150 RF
Table 2. Construction MaterialsBODY SPRING CASE DIAPHRAGM CASE TRIM DIAPHRAGM DISK
0 to 4-inches w.c. (0 to 10 mbar)*** 0.05 to 0.75 psig (3 to 52 mbar)*** 0.15 to 1.75 psig (10 to 121 mbar)*** 0.25 to 2.75 psig (17 to 190 mbar)*** 1.5 to 4.75 psig (103 mbar to 0,3 bar)*** 3 to 12.8 psig (207 mbar to 0,9 bar)***
Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
Special Material Requirements: Iron Steel Stainless Steel Hastelloy® C Other Other Requirements:
Regulators quick Order Guide* * * Readily Available for Shipment
* * Allow Additional Time for Shipment
*Special Order, Constructed from Non-Stocked Parts. Consult your local Sales Office for Availability.
Availability of the product being ordered is determined by the component with the longest shipping time for the requested construction.
To order this product, complete this page or complete the Specification Worksheet and forward to your local Sales Office.
If the construction you need is not offered on this page, contact your local Sales Office.
To locate your local Sales Office log on to: www.emersonprocess.com/regulators
type Y696 Backpressure/Relief Valve
342
Process Gases Products
Type Y696 Backpressure/Relief Valve
MXX
XX
INLET PRESSUREOUTLET PRESSUREATMOSPHERIC PRESSURE
August 2007 Type Y696
Introduction
The Type Y696 is a direct-operated backpressure/relief valve with internal registration requiring no control line. The Type Y696 is used to sense an increase in pressure and vent excessive pressure to atmosphere.
Body Sizes and End connection Styles
See Table 1
flow coefficients
Wide-Open Cg: 515Wide-Open Cv: 14.7C1: 35Km: 0.79
IEc Sizing coefficients
XT: 0.78FD: 0.67FL: 0.89
temperature capabilities
Nitrile (NBR): -40° to 180°F (-40° to 82°C)Fluoroelastomer (FKM):For Inches w.c. Setpoints:40° to 300°F (4° to 149°C)For Psig Setpoints:0° to 300°F (-18° to 149°C) Perfluoroelastomer (FFKM):0° to 300°F (-18° to 149°C)Ethylenepropylene (EPDM):-20° to 275°F (-29° to 135°C)Silicone (VMQ): -40° to 400°F (-40° to 204°C)
Maximum Inlet Pressure
15 psig (1 bar)
Relief Set Pressure Ranges
2-inches w.c. to 7 psig (5 mbar to 0,5 bar) in six rangesSee Table 3
Pressure Registration
Internal
approximate Shipping Weights
Cast Iron: 45 pounds (20 kg)Steel and Stainless Steel:57 pounds (26 kg)
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess.com/regulators
Table 1. Body Sizes and End Connection StylesBODY SIZE,INCHES (DN)
BODY MATERIAL
Cast Iron Steel or Stainless Steel Hastelloy® C
1-1/2, 2 (40, 50) NPT NPT, SWE, CL150 RF, CL300 RF, or PN 16/25/40 NPT or CL150 RF
Table 2. Construction MaterialsBODY AND DIAPHRAGM CASE SPRING CASE DIAPHRAGM TRIM DISK DISK SPRING
Cast iron, WCC Steel, CF8M Stainless steel,
or Hastelloy® C
Cast iron, WCC Steel, or
CF8M Stainless steel
Nitrile (NBR) or Fluoroelastomer (FKM); Silicone (VMQ),
• Ease of Inspection and Maintenance • Precise Control • Rugged Construction • Simplicity • Low Setpoint • NACE Construction Available
InlEt PRESSURE
oUtlEt PRESSURE
atMoSPHERIc PRESSURE
Type Y696 Backpressure/Relief Valve
MXX
XX
INLET PRESSUREOUTLET PRESSUREATMOSPHERIC PRESSURE
August 2007 Type Y696
E0751
type Y696 Backpressure/Relief Valve
343
Process Gases Products
Table 3. Relief Set Pressure RangesRELIEF SET PRESSURE RANGE SPRING PART NUMBER SPRING COLOR SPRING WIRE DIAMETER, INCHES (mm)
2 to 5-inches w.c. 5 to 15-inches w.c.
0.3 to 1 psig
(5 to 12 mbar)(1)(2)
(12 to 37 mbar)(1)(2)
(21 to 69 mbar)
1A2001270221B7666270620B019427052
RedGray
Green
0.1350.1560.187
(3,4)(4,0)(4,8)
1 to 2.8 psig 2 to 3.5 psig
4 to 7 psig
(69 to 193 mbar)(138 to 241 mbar)(276 mbar to 0,5 bar)
0A0811272020Y0664270221H802427032
OrangeGreen Stripe
Silver
0.2500.3630.406
(6,4)(9,2)(10,3)
1. Spring ranges based on spring case installed pointed down. When installed pointed up, spring range increases 2-inches w.c. (5 mbar). 2. Do not use Fluoroelastomer (FKM) diaphragm with these springs at diaphragm temperatures lower than 60°F (16°C).
Table 4. Capacities with Atmospheric OutletRELIEF SET PRESSURE RANGE,
PART NUMBER, AND COLOR RELIEF SET PRESSURE BUILDUP TO WIDE-OPEN TRAVEL CAPACITIES IN SCFH (Nm3/h) OF AIRWITH 1-INCH (25,4 mm) ORIFICE
2 to 5-inches w.c. (5 to 12 mbar)*** 5 to 15-inches w.c. (12 to 37 mbar)*** 0.3 to 1 psig (21 to 69 mbar)*** 1 to 2.8 psig (69 to 193 mbar)*** 2 to 3.5 psig (138 to 241 mbar)*** 4 to 7 psig (276 mbar to 0,5 bar)***
nacE Required
Yes
Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
Body Size (Select One)
1-1/2-inch (DN 40) 2-inch (DN 50)
Body Material and End connection Style (Select One)
The Y696VR Series vacuum regulators are used where a decrease in vacuum must be limited, such as between a tank and vacuum source to control vacuum in tank. A decrease in vacuum (increase in absolute pressure) on the diaphragm moves the disk away from the seat, allowing a higher vacuum source to return the system to the setpoint.
The Type Y696VRM has a control line connection and blocked throat for external pressure registration.
Body Sizes and End connection Styles
See Table 1
temperature capabilities
Nitrile (NBR): -40° to 180°F (-40° to 82°C)Fluoroelastomer (FKM):40° to 300°F (4° to 149°C)Perfluoroelastomer (FFKM):0° to 300°F (-18° to 149°C)Ethylenepropylene (EPDM):-20° to 275°F (-29° to 135°C)Silicone (VMQ):-40° to 400°F (-40° to 204°C)
Maximum control Pressure
Full Vacuum
Maximum downstream Pressure
Full Vacuum
Vacuum control Pressure Ranges
1-inch w.c. to 3 psig(2 mbar to 0,21 bar) in six ranges See Table 4
flow coefficients
Cg: 515; Cv: 14.7; C1: 35; Km: 0.79
IEc Sizing coefficients
XT: 0.78; FD: 0.67; FL: 0.89
Pressure Registration
Type Y696VR: InternalType Y696VRM: External
approximate Shipping Weights
Cast Iron: 45 pounds (20 kg)Steel, Stainless Steel, or Hastelloy® C: 57 pounds (26 kg)
additional technical data
For more technical information, contact your local Sales Office or log on to: www.emersonprocess.com/regulators
Figure 1. Type Y696VR Vacuum Regulator
Table 1. Body Sizes and End Connection StylesBODY SIZE,INCHES (DN)
BODY MATERIAL
Cast Iron Steel or Stainless Steel Hastelloy® C
1-1/2 (40)NPT NPT, SWE, CL150 RF,
CL300 RF, or PN 16/25/40 NPT, CL150 RF2 (50)
Table 2. Construction MaterialsBODY DIAPHRAGM CASE SPRING CASE DIAPHRAGM TRIM DISK
• Precision Control of Low-Pressure Settings• Installation Adaptability• Wide Material Selection• High Capacity• Corrosion Resistant Materials
Y696VR Series Vacuum Regulators
346
Process Gases Products
Table 3. Control Pressure Ranges
VACUUM CONTROL PRESSURE RANGE(1) CHANGE IN VACUUM CONTROL PRESSURE TO WIDE-OPEN SPRING PART NUMBER SPRING COLOR SPRING WIRE DIAMETER,
INCHES (mm)
1 to 3-inches w.c. (2 to 7 mbar)(2) 1.5-inches w.c. (4 mbar) 1D892527022 Brown 0.109 (2,77)
1.5 to 5-inches w.c. (4 to 12 mbar)(2) 2-inches w.c. (5 mbar) 1D7654000A2 Unpainted 0.120 (3,05)
3 to 8-inches w.c. (7 to 20 mbar)(2) 3-inches w.c. (7 mbar) 0B0197000A2 Purple 0.148 (3,76)
8 to 16-inches w.c. (20 to 40 mbar) 4-inches w.c. (10 mbar) 1B766627062 Gray 0.156 (3,96)
16 to 32-inches w.c. (40 to 80 mbar) 7-inches w.c. (17 mbar) 1B883327022 Unpainted 0.187 (4,75)
0.25 to 3 psig (17 to 207 mbar) 1.2 psig (0,08 bar) 1A630627022 Black 0.275 (6,99)
1. Pressure ranges are based on the spring case pointed up. Pointing the spring case down increases pressure range 1.7-inches w.c. (4 mbar). 2. Do not use Fluoroelastomer (FKM) diaphragm with these springs at diaphragm temperatures lower than 60°F (16°C).
Table 4. CapacitiesVACUUM CONTROL PRESSURE RANGE VACUUM CONTROL SETTING CHANGE IN VACUUM CAPACITIES IN SCFH (Nm3/h) OF AIR DOWNSTREAM VACUUM
1 to 3-inches w.c. (2 to 7 mbar) 3-inches w.c. (7 mbar) 1.5-inches w.c. (4 mbar) 6953 (186)
7 psig (0,48 bar)
1.5 to 5-inches w.c. (4 to 12 mbar) 5-inches w.c. (12 mbar) 2-inches w.c. (5 mbar) 6920 (185)
3 to 8-inches w.c. (7 to 20 mbar) 8-inches w.c. (20 mbar) 3-inches w.c. (7 mbar) 6876 (184)
8 to 16-inches w.c. (20 to 40 mbar) 16-inches w.c. (40 mbar) 4-inches w.c. (10 mbar) 6722 (180)
16 to 32-inches w.c. (40 to 80 mbar) 24-inches w.c. (60 mbar) 7-inches w.c. (17 mbar) 6612 (177)
0.25 to 3 psig (17 to 207 mbar) 2 psig (0,14 bar) 1.2 psig (0,08 bar) 6496 (174)
Figure 3. Dimensions
12.00 (305)
5.19(132)
7.06(179)
9.06(230)
7.00(178)
14.00(356)
5.88(149)
2.94(75)
2.25(57) 10.38
(264)17.44(443)
IncHES(mm)
gaUgE taP1/4-IncH nPt
tYPE Y602 VEnt
B2441
Y696VR Series Vacuum Regulators
347
Process Gases Products
ordering guide
Vacuum Specification Worksheet
Application Specifications:Tank UsePump In RatePump Out RateBlanketing Gas (Type and Specific Gravity)
1 to 3-inches w.c. (2 to 7 mbar)*** 1.5 to 5-inches w.c. (4 to 12 mbar)*** 3 to 8-inches w.c. (7 to 20 mbar)*** 8 to 16-inches w.c. (20 to 40 mbar)*** 16 to 32-inches w.c. (40 to 80 mbar)*** 0.25 to 3 psig (17 to 207 mbar)***
Replacement Parts kit (Optional)
Yes, send one replacement parts kit to match this order.
www.emersonprocess.com/regulators: Personalized Website Features
My Page - Personalized FeaturesYour personalized My Page gives you access to:
• Ask My Expert• My Calendar• My Event Items• My Links• My Fisher Regulator Library• Order Literature On-Line• My Bookshelf• My Calculators• Software / Firmware Updates
Download DrawingsYou may download scalable drawings into CAD systems like AutoCAD, Mechanical Desktop 3, Solid Edge, TurboCAD. Drawings are also available to download as DWG, DXF, .jpg, .bmp, .png, .tif, .pcx, .tga, .me, .ps, .hpgl, and .xml.
Request for QuoteThe RFQ tool will generate a quotation that will be priced by your local Sales Office. A quote will be returned via e-mail or fax.
It is suggested that you first register on www.emersonprocess.com/regulators before working with the Request for Quote (RFQ) tool. This is easily done by logging on to www.emersonprocess.com/regulators. When the home page appears, click on the “Register” link found on the top, left-hand side of your screen. When your screen updates to “My Page Registration”, complete the registration form and then click on the “Submit” button at the bottom of the form. By registering and setting up your personalized “My Page”, you will have access to many features including the “My Page” features.
In addition, you can order our “new” updatable CD of Pressure Regulator Literature and Utility Programs. Once you are registered on www.emersonprocess.com/regulators, you can update the updatable CD which includes technical documentation, Update Wizard Program, Regulator Selection Wizard, Monitor Sizing Tool, Conversion Calculator, Rep Locator and more!
For more information regarding these resources and our products, or if you need assistance with registration, please contact:
1.800.558.5853Outside U.S. 1.972.548.3574Fax: 1.972.547.3712email: [email protected]
Emerson Process Management Regulator Division documentation, accessible 24/7. Log on to: www.emersonprocess.com/regulators