Process Sequence of Cutting Section | Flow Chart of Cutting During Garment Manufacturing Print PDFCutting section is one of the most important section for manufacturing garments in Garments Factory.There is a process or sequence which is strictly followed in the cutting section of a garment manufacturing industry. Process Sequence in Cutting Room: Marker Making ↓ Faric !preading ↓ Placing Marker Paper on to the "ay ↓ Faric Cutting ↓ #umering ↓ $%%& checking ' Parts (eplacing if needed. ↓ !horting ' )undling ↓ !ewing*+ssemling Operation of Cutting During Garments Manufacturing are given elow in !etails: Mar"er Ma"ing: The measuring department determines the faric yardage needed for each style and si,eof garment. Computersoftware helps the technicians create the optimum faric lay out to suggest so faric can e used ef fi ciently . Markers- made in accordance to the patterns are attached to the faric with the help of adhesi e stripping or staples. Markers are laid in such a way so that minimum possile faric gets wasted during cutting operation. +fter marking the garment manufacturer will get the idea of how much faric he has to order in adance for the construction ofgarments. Therefore careful e/ecution is important in this step.Computer marking is done on specialli,ed softwares. 0n computeri,ed marking there is no need of large paper sheets for calculating the yardage- in fact- mathematical calculations are made instead to know how much faric is required. Faric Sprea!ing: 1ith the help of spreading machines- faric is stacked on one another in reaches orlays that may go oer $%%ft 23%.4 m5 long and hundreds of plies 2faric pieces5 thick. Cutting:
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7/23/2019 Process Flow of Cutting and Cutting equipment
Process Sequence of Cutting Section | Flow Chart ofCutting During Garment Manufacturing
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Cutting section is one of the most important section for manufacturing garments in Garments
Factory.There is a process or sequence which is strictly followed in the cutting section of a
garment manufacturing industry.
Process Sequence in Cutting Room:
Marker Making
↓
Faric !preading
↓
Placing Marker Paper on to the "ay↓
Faric Cutting
↓
#umering
↓
$%%& checking ' Parts (eplacing if needed.
↓
!horting ' )undling
↓
!ewing*+ssemlingOperation of Cutting During Garments Manufacturing are given elow in !etails:
Mar"er Ma"ing:The measuring department determines the faric yardage needed for each style
and si,e of garment. Computer software helps the technicians create the optimum
faric layout to suggest so faric can e used efficiently. Markers- made in
accordance to the patterns are attached to the faric with the help of adhesie
stripping or staples. Markers are laid in such a way so that minimum possile faric
gets wasted during cutting operation. +fter marking the garment manufacturer will
get the idea of how much faric he has to order in adance for the construction of garments. Therefore careful e/ecution is important in this step.Computer marking is
done on specialli,ed softwares. 0n computeri,ed marking there is no need of large
paper sheets for calculating the yardage- in fact- mathematical calculations are made
instead to know how much faric is required.
Faric Sprea!ing:1ith the help of spreading machines- faric is stacked on one another in reaches or
lays that may go oer $%% ft 23%.4 m5 long and hundreds of plies 2faric pieces5 thick.
e"ause, marker &idt# is releant to t#e minimum $a%ri" &idt#'• Fa%ri" Faults / Fa%ri" $aults &ould %e also under "onsideration' In a $a%ri" roll, &#ere an!
$aults $ound, t#at points must %e aoided $or +ualit! produ"tion and to least t#e $a%ri" &astage'
marker' Marker lengt# must %e less t#an t#e "utting ta%le lengt#'
Constraints of Marker Making
0uring marker making, t#e &ork o$ t#e marker planner is su%1e"ted to a num%er o$ "onstraints'
#ese relate to
i' #e nature o$ t#e $a%ri" and t#e desired result in t#e $inis#ed garment'
ii' #e re+uirements o$ +ualit! in "utting'
iii' #e re+uirements o$ produ"tion planning'
The nature of the fabric and the desired result in the finished garment
• Pattern alignment in relation to t#e grain o$ t#e $a%ri"
Pattern pie"es normall! "arr! a grain line' -#en pattern pie"es are laid do&n t#e pie"e o$ "lot#,
t#e grain line s#ould lie parallel to t#e line o$ t#e &arp in a &oen $a%ri" or t#e &ales in a knitted
$a%ri"' -#ere pattern pie"es are laid a"ross t#e pie"e, t#e grain line s#ould lie parallel to t#e &e$t
or "ourse dire"tion' I$ t#e marker planner la!s do&n a pattern outside t#e stated rules $or grainlines, t#en t#e $inis#ed garment &ill not #ang and drape "orre"tl! &#en &orn' #is re+uirement to
$ollo& t#e grain lines restri"ts t#e $reedom o$ t#e marker planner in "#oosing #o& to la! t#e
patterns in t#e marker'
• !mmetr! or As!mmetr!
Man! $a%ri"s "an %e turned round (t#roug# 34') and retain t#e same appearan"e are "alled
s!mmetri"al' #e! re+uire no spe"ial attention during marker making'
As!mmetri"al $a%ri"s are t#ose &#i"# are turned (t#roug# 34') and do not retain t#e same
appearan"e' E5amples o$ su"# $a%ri"s are pile &#i"# is %rus#ed in one dire"tion and &#i"# s#o&di$$erent re$le"tion o$ lig#t' #e marker s#ould %e planned in su"# a &a! t#at it is in a""ordan"e
&it# s!mmetr!, as!mmetr! o$ t#e $a%ri"' All pattern pie"es o$ a garment s#ould %e along t#e same
dire"tion &#en laid do&n on a s!mmetri"al $a%ri"'
• 0esign "#ara"teristi"s o$ t#e $inis#ed garments
I$ a erti"al stripe does not s#o& a "omplete mirror image repeat, t#e rig#t and le$t sides o$ a
garment ma! %e mirror images o$ ea"# ot#er' In t#is "ase, a pattern s#ould %e pla"ed on "#e"ks in
su"# a &a! t#at t#e design mat"#es &#en se&ing up' 0uring marker planning, a marker maker must
#ae to t#ink a%out mat"#ing t#e "#e"ks and stripes in a garment' 6is $reedom is restri"ted #ere'
o I t#ink it78s a "onstraints $or a marker maker'
The Requirements of Quality in Cutting
• For ma1orit! o$ "utting situations &#ere a kni$e %lade is used, t#e pla"ements o$ t#e
pattern pie"es in t#e marker must gie $reedom o$ kni$e moement' A %lade, &#i"# #as &idt#,"annot turn a per$e"t rig#t angle in t#e middle o$ pattern pie"e and spa"e must al&a!s %e allo&ed$or a kni$e to turn su"# "orners' #e amount o$ spa"e depends on t#e a"tual "utting met#odemplo!ed'