Process Automation – Measurement Products BU … · BU Measurement Products Process Automation – Measurement Products Instrumentation for Process Industries Angga Mouammar...

BU Measurement ProductsProcess Automation – Measurement Products

Instrumentation for Process IndustriesAngga Mouammar ([email protected])Palembang, 04 June 2015

ABB Measurement ProductsMeasurement Made Easy

§Lord Kelvin once said "If you can’t measure it,you can’t improve it."§Our goal is to make instrumentation andanalyzer technology, selection, purchasing,installation, operation, and ownership easy –so you can focus on your business.

Power and productivity for a better worldABB’s vision

As one of the world’s leading engineeringcompanies, we help our customers to useelectrical power efficiently, to increaseindustrial productivity and to lowerenvironmental impact in a sustainable way.

© ABB Group2014 | Slide 4

Business Unit Measurement ProductsYour partner of choice for measurement solutions

§ World class instrumentation solutions builton over 100 years of experience

§ Built upon the leading names and brands inthe automation world:

§ Unrivalled in its scope and applicationsexpertise

§ Solutions certified to internationalstandards

§ Worldwide network of sales offices andmanufacturing plants

§ World class life cycle care via certifiedservice channels

Over $7 Billion installedbase worldwide

How ABB is organizedFive global divisions

PowerProducts

PowerSystems

DiscreteAutomationand Motion

ProcessAutomation

$10.7 billion36,000

employees

$7.9 billion20,000

employees

$9.4 billion29,000

employees

$8.2 billion28,000

employees(2012 revenues)

Low VoltageProducts

$6.6 billion31,000

employees

§ Electricals, automation, controlsand instrumentation for powergeneration and industrialprocesses

§ Power transmission

§ Distribution solutions

§ Low-voltage products

§ Motors and drives

§ Intelligent building systems

§ Robots and robot systems

§ Services to improve customersproductivity and reliability

ABB’s portfolio covers:


Business Unit Measurement ProductsWho we are and what we do

Who we are…A dynamic multicultural team ofmeasurement experts that spans theglobe, helping our customers succeedand reach their goals. We have a richheritage that includes many of the leadingnames in measurement technology.

What we do…Our portfolio is vast, but the benefits arestraightforward. ABB MeasurementProducts' makes instrumentation andanalyzer technology, selection,purchasing, installation, operation, andownership easy - so you can focus onyour business.

Pressductor®


Global FactoryWhere we design and manufacture

Warminster

Faridabad

Shanghai

Stonehouse

St Neots

Lenno

FrankfurtGöttingen

Minden

Workington

Lewisburg

Quebec

Västerås

Bartlesville

Bangalore

Baton Rouge

Brazil

JubailDubai

Sydney

Singapore

Mountain View


Why we are good at itOver 100 years of experience

1900-1920

First “Wafer Style” Magnetic flowmeterFirst on-line simulated distillation gas chromatographFirst battery powered insertion and full-bore magmetersFirst on-line gas chromatograph with menu-driven CRT

First SIL2 Pressure TransmitterFirst field-mount videographic recorderFirst Head-mount instrinsically safe temperature transmitterFirst thickness gauging system with pulsed eddy current

First automated pasteurizerFirst steam meterFirst venturi gas meterFirst A2 long range venturi recorder

1920-1940 1950s

First In-Situ Magmeter Calibration VerificationFirst fully digitized on-line multiwave process photometerFirst abrasion-resistant pressure sensorFirst stainless steel digital valve positioner

2000s

1970s1980s 1960s

1990s

First wedge-type DP flowmeterFirst stall-proof electric valve actuatorFirst roll force measurement systemFirst commercial on-line Gas Chromatograph

First on-line dissolved oxygen electrodesFirst flatness measurement system

First computer controlled analyzer data systemFirst electromagnetic flowmeter for short lay lengths

First Swirl-type flowmeterFirst Solid State pH/ORP SensorFirst Head-mount temperature transmitterFirst microprocessor based online gas chromatograph

2010s

First boiler load indicatorFirst X/CD weir recorderFirst safety boiler controlFirst mass-produced variable area flowmeter

First solar and wind powered flowmeterFirst SIL2 guided-wave radar level transmitterFirst gas chromatograph with distributed multi-oven controlFirst remote-mount digital positioner


Why we are good at itProviding Solutions & problems and improving performance

Managed entirewater system

upgrade project forCity of Detroit

Solved miningcompany’s need forpressure sensorsthat could survive

highly abrasiveapplications

Key supplier ofanalytical instrumentsused in space by the

Canadian SpaceAgency for over 10

years

Electric actuatortechnology saveschemical company$100,000s per year

in fuel andmaintenance costs Measurement

solutions as part ofthe automation ofthe world’s largest

alumina plant

Providedmeasurement

solutions to largestreverse-osmosisdesalination plant

Helped automatelargest chemicalcellulose plant

Upgraded Riyadh’swater system to secure

their most preciousresource

Unique rugged pHsensor technology

enables miningoperator to minimize

downtime

Providing solutions to90% of India’s cement

plants to run moreefficiently

World’s largestPressductor roll forceload cells installed in aheavy plate steel mill

Enabled one of thelargest gas

processing plants inthe world to operate

more efficiently

Provide 90% ofContinuous EmissionMonitoring Systems in

civil incineratorsin Italy

Enabled Londonto significantlyreduce water

loss from their100 year oldwater system


Business Unit Measurement ProductsWe are in space, on the ocean floor and everywhere in between

above the waves and on the ocean floor

orbiting the earth and working beneath it

generating power and cleaning water

in production plants and remote locations


Business Unit Measurement ProductsThe way we reach our customers

ABB Product Sales Reps & Distributors OEMs & PanelBuilders

System Integrators andContractors

ABB Project Sales

Refining & Petrochemicals Power Oil & Gas Water & Wastewater

Chemicals Pharma, Food & BeverageMetals & Mining Pulp & Paper


How we are organized5 Global Product Groups

ForceMeasurement

AnalyticalMeasurement

FlowMeasurement

Field Instruments &Devices Service

pH & Conductivity Actuators

Controllers

ContinuousGas

CombustionGas

GasChromatograph Remote Sensing

Spectroscopy

Power GenerationWater

MunicipalWater

CoriolisMass

Vortex

DifferentialPressure

ThermalMass

Gas Flow Flow computers& RTUs

Variable Area

ElectromagenticFlatness

Dimension Web Tension

Cylmate Torque

Weighing Tools

Pressure Level

TemperatureValve

Positioners

Recorders

AssetManagement

Start-up:- Dimensioning- Installation- Commissioning

Operate andmaintain:- Maintenance- Calibration- Spare parts &

Repairs- Support &

Remote Services- Training &

eLearning

Rebuild or replace:- Retrofits- Upgrades,

migration planning- Replace &

recycling

Rolling Mill


How we are organizedGPG Force Measurement

Markets served§ Rolling mills & processing lines§ Pulp & paper industries§ Printing, converting, finishing§ Diesel engines for propulsion & power§ Ship owners & shipyards

Market drivers§ Quality improvement§ Productivity improvement§ Pollution reduction

Key deliverables§ Flatness control systems§ Web tension control systems§ Combustion optimization systems§ Thickness gauges§ Roll force measurement systems§ Strip tension control systems§ Weighing systems


GPG Force MeasurementProduct Portfolio for Weighing System


How we are organizedGPG Analytical Measurement & Systems

Markets served§ Chemical, petrochemical, refining & LNG;

semiconductor; electric utilities;pharmaceutical; metals & minerals; emissionmonitoring, water and waste water quality

Market drivers§ Health, safety and environment§ Process optimization & productivity

Key deliverables§ Process gas chromatography & photometers§ Reid vapor pressure analyzers§ Continuous gas analyzers§ BTU Analyzers§ Metallurgy quality analyzers§ Continuous emission monitoring systems§ FTIR & FTNIR lab & process analyzers§ Remote sensing & spectra radiometers§ Liquid analytical and monitoring systems§ System integration & fabrication§ Engineering, application & support services


GPG Analytical Measurement & Systems

§ Aluminium Measurement§ Ammonia Measurement§ Chlorine Measurement§ Conductivity Measurement§ Dissolved Organics Measurement§ Dissolved Oxygen Measurement§ Fluoride Measurement§ Hydrazine Measurement§ Iron Measurement§ Manganese Measurement§ Multiwave Photometers Nitrate Measurement§ pH / ORP Measurement§ Phosphate Measurement§ Silica Measurement§ Sodium Measurement§ Turbidity Measurement

Liquid Analyzer


GPG Analytical Measurement & SystemsGas Analyzer

§ Gas Filled Calibration Cell

§ NDIR§ NDUV§ TCD§ Paramagnetic O2§ Electrochemical O2§ Laser§ Corrosion Resistance Cell


GPG Analytical Measurement & SystemsGas Chromatograph

§ NGC measure up to C6+§ NGC measure up to C9+§ Process GC


§ STEAM AND WATER ANALYSISSYSTEM (SWAS SYSTEM) Qty 2 Unit

§ Project Name: Keramasan Power PlantExpansion Project 80 MW

§ Location: Palembang, South Sumatera

§ Customer: PT. PLN

§ Awarded Year: 2012

§ ABB Edge: Provide complete onlinesolution and comprehensive range ofAnalyzers

ABB ReferenceSWAS System


§ STEAM AND WATER ANALYSISSYSTEM (SWAS SYSTEM) Qty: 2 Unit

§ Project Name: Boiler Sampling facilityfor Boiler Unit 8 & 9

§ Location: Cikarang, West java

§ Customer: ALSTOM


§ ABB Edge: Provide complete onlinesolution and comprehensive range ofAnalyzers



§ STEAM AND WATER ANALYSISSYSTEM (SWAS SYSTEM) Qty: 2 Unit

§ Project Name: PLTU Amurang 2 x 25 MW

§ Location: Amurang, North Sulawesi

§ Customer: PT. PLN


§ ABB Edge: Provide complete online,competitive and comprehensive solutionrange of Analyzers



How we are organizedGPG Flow Measurement

Markets served§ Power & Steam; Chemical & Petrochemical;

Water & Wastewater; Oil & Gas, Pulp & Paper;Minerals & Mining; Food, Beverage &Pharmaceutical

Market drivers§ Improved productivity§ Energy efficiency§ Health, safety and environment§ Process optimization and productivity

Key deliverables§ Flow metering systems and products§ Flow Computers for custody transfer§ RTUs for low power, programmable I/O needs§ Production enhancement applications§ Engineering, application and support services


GPG Flow Measurement

§Orifice§Orifice FlangeAssemblies§Venturi Tubes§Flow Nozzle§Wedge Meter§Averaging Pitot Tube

Designed to all the major standards ISO5167-1:2003, API, R W Miller, AGA andASME

DP Flow


GPG Flow MeasurementDP Flow – Junior and Senior Orifice

§ Compliance with ISO 5167:2003 & API MPMS14.3.2 (AGA Report No.3)

§ Meter Configurations- Flange x Flange- Flange x Weld - Weld x Weld- FF (Flat Face), RF (Raised Face) or RTJ (RingType Joint)

§ Flanges available in the following formats- ANSI 16.5, 16.47- Techlok & SPO- Grayloc- API 6A- or to client specification


GPG Flow MeasurementVortex and Swirl Flow Meter


GPG Flow MeasurementElectromagnetic Flow Meter

§ AC / DC Powered§ Solar Panel§ Battery


GPG Flow MeasurementCoriolis Flow Meter


GPG Flow MeasurementVariable Area Flow Meter (Rotameter)


GPG Flow MeasurementThermal Mass Flow Meter for Gas


Torbar InstallationHot Air to Furnace Flow Measurement (Ispat Panca)


How we are organizedGPG Field Instruments & Devices

Markets served§ Power & Steam; Chemical &

Petrochemical; Water & Wastewater; Oil &Gas, Pulp & Paper; Minerals & Mining;Food, Beverage & Pharmaceutical

Market drivers§ Improved productivity§ Energy efficiency§ Health, safety and environment§ Process optimization and productivity

Key deliverables§ Pressure, temperature and level products§ Actuator & positioner products§ Recorders, controllers and data acquisition

products§ Engineering, application and support

services


GPG Field Instruments & DevicesPressure Device


GPG Field Instruments & DevicesTemperature Sensor and Transmitter


GPG Field Instruments & DevicesLevel Measurement


GPG Field Instruments & DevicesActuator and Positioner

I/P Converter

Pneumaticactuators

ABBValve Automation

SmartPositioners

ElectricalActuators

ConventionalPositioners


GPG Field Instruments & DevicesRecorder and Controller


GPG Field Instruments & DevicesDevice Management, Fieldbus and Wireless

Asset Vision ProfessionalHMI Device Handheld Asset Vision Basic

Hardware Software

§ Asset Vision - Scalable device management§ Productivity enhancement and optimal value at each tier



HART ModemNHA121-xx

Controller

PS24 V DC250Ω

4..

20m

A

Example for PROFIBUS and HART

PROFIBUS AdapterNDA121-NO

LinkingDevice

Controller



Process Automation – Measurement Products BU … · BU Measurement Products Process Automation – Measurement Products Instrumentation for Process Industries Angga Mouammar...

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