Proceedings of the 12 th International Conference on Flexible Automation and Intelligent Manufacturing July 15 th -17 th , 2002 Dresden University of Technology Dresden, Germany Editors Prof. William G. Sullivan Virginia Polytechnic Institute and State University, Blacksburg, Virginia, USA Prof. Munir Ahmad University of Teesside, Middlesbrough, UK Prof. Dieter Fichtner Dresden University of Technology, Dresden, Germany Prof. Wilfried Sauer Dresden University of Technology, Dresden, Germany Dr. Gerald Weigert Dresden University of Technology, Dresden, Germany Dr. Thomas Zerna Dresden University of Technology, Dresden, Germany UNiV£R3!TATflBiBLiOTHEK • • i ••••. i - Oldenbourg Verlag, Germany
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Proceedings of the
12th International Conference on Flexible
Automation and Intelligent Manufacturing
July 15 th-17 th, 2002
Dresden University of Technology
Dresden, Germany
Editors
Prof. William G. SullivanVirginia Polytechnic Institute and State University, Blacksburg, Virginia, USA
Prof. Munir AhmadUniversity of Teesside, Middlesbrough, UK
Prof. Dieter FichtnerDresden University of Technology, Dresden, Germany
Prof. Wilfried SauerDresden University of Technology, Dresden, Germany
Dr. Gerald WeigertDresden University of Technology, Dresden, Germany
Dr. Thomas ZernaDresden University of Technology, Dresden, Germany
UNiV£R3!TATflBiBLiOTHEK
• • i ••••. i -
Oldenbourg Verlag, Germany
Contents VII
Contents
Modelling and Simulation I
Modeling System for Multiparameter Routing Processes in DistributedSystems 2
The Neural Nets with Distributed Architecture 522Kalinin A.V., Podvalny S.L. and Balashov A.A., Chernikova I.A.
Robotics and Sensing Systems I
Optimized Grasping Planning for Robotic Sheet Metal Bending 530Shigeru Aomura and Atsushi Koguchi
Machining of Plaster Prototypes Using a 6-Axis Robotic System 541Jose Filipe C. P. Antunes SimOes, Timothy James Coole, David George Cheshire, MariaElisa Antunes Simoes
Implementation of Machine Vision in Auto-Calibrating Robot System 552Dennis S.H. Ling, Grier C.I. Lin, Sang-Heon Lee, and Hendra Wahyudi
Development of a Postprocessor for a Dual-Robot Machining Center 562Hsuan-kuan Huang and Grier C. I. Lin
Laser Based Sensor Systems for Automation and IntelligentManufaturing 572
Hossein Golnabi
Design and Performances of a Piezoelectric Stick-Slip Nano-Actuator 582Pierre Lambert, Benoit Lagrange, Arianna Valentini, Pierre De Lit,Consuelo Marsico and Alain Delchambre
Business Processes, ERP and Quality I
Developing a Model of the Strategy Process with Business Process Re-engineering Modelling Techniques 594
Eduardo Munive, Kevin Barber and Frank Dewhurst
To Realize Enterprise Integration of Virtual Pulp & Paper Enterprise 603Gang Xiong, Guang-Yu Xiong and Timo R. Nyberg
Reinventing the Wheel: Adapting the CASA Manufacturing EnterpriseModel to the Contemporary Virtual Enterprise 614
William A. Estrem, Robert B. Rowen, Anthony C. Mills
Advanced Resource Planning 624Nico Vandaele, Liesje De Boeck
X I I 12th International Conference on Flexible Automation and Intelligent Manufacturing, 2002, Dresden, Germany
Production Planning, Scheduling and Control III
Batch Scheduling of Unrelated Parallel Machines with Setup Times usingSearch Heuristics 634
Dong-Gil Na and Dong-Won Kim and F. Frank Chen
Coordinated Scheduling of Production and Delivery from Multiple Plants 645J.M. Garcia, S. Lozano, F. Guerrero, K. Smith and M. Calle
New Directions of Developing a Production Planning Model Based onthe Cost of Unused Capacity Approach 654
Zoltan Sebestyen and Tamas Koltai
Sequencing for Mixed-model Assembly Lines with Bottleneck Resourcesusing Tabu Search 664
Sameh M. Saad and Anna M. Lassila
Case Studies in Manufacturing I
An Interactive Multi-Media Training System for CNC Machining 676G.C. Vosniakos and P. Katsiris
The Competitive Advantage of Flexible Automation 686Jannes Slomp and Gerard Gaalman
The Successful Key Factors Analysis of New Product Introduction inElectronics Manufacturing Services industry 696
Sheng-Hung Chang, Jui-Lung Yu, Tsai-Chi Kuo and Rong-Kwei Li
A Study on an Evaluation of Workers for the Muffler Assembly Lineusing Tendency Equation 708
Shun'ichi Nakayama and Hiroshi Nakayama
Manufacturing Processes and NC Machining III
A Complex Optimization of the Technological Process andTechnological Procedure of Machining 716
Sava St. Sekulic
Octree-Based Volumetric NC Simulation System 724K.P. Karunakaran, Pawan K. Modani, Nitin Gupta, P. Vivekananda Shanmuganathan,Saurabh Garg, D. Fichtner
A Linear Approximation Technique for Evaluation of Form Tolerances 735Saeid Motavalli, Helen Zong and Behrooz Falahi
Web-based Manufacturing
Information Sharing Architecture Using Internet's SOAP and XML 744Puskar Adhikari, Sudhakar Paidy
Contents Xl l l
Modelling the Effects of EDI Usage on the Distribution Industry 756Peggy Chang
Management of Production Networks - A New Approach to Work withProbabilities of Delivery 762
Tobias Teich, Lars Zschorn and Hendrik Jahn
Web-Based and Sensor-Driven Device Monitoring and Control UsingJava 3D 771
Lihui Wang, Ryan Sams, Marcel Verner, Fengfeng Xi
Business Processes, ERP and Quality II
Developing a Safety Culture in Manufacturing Engineering 784TJ. Hickey and W.F. Gaughran
ERP-controlled Manufacturing Environment Disturbed by Uncertainty 794S.C.L. KohandS.M.Saad
Making Improvements in Key Performance Indicators 804M. Ahmad, N. Dhafr
Designing an Internet-Based Group Decision Support System 812Wang, Kung-Jeng, Chien, Chen-Fu
A General Data Mining Model of Lifetime-Based Quality Evaluation andProduction for Maintenance 824
Q.M. Jiang, C.H. Chen and L.P. Khoo
Production Planning, Scheduling and Control IV
An Integrated Optimization Tool for Flow Shop Scheduling 836Celano, G., Costa, A. and Fichera S.
High-Speed Smooth Cyclical Motion of a Hydraulic Cylinder 846Nebojsa I. Jaksic
Reducing Set-up Times of Manufacturing Lines 858Dirk Van Goubergen and Hendrik Van Landeghem
Look-ahead Strategies for Controlling Batch Operations in Industry -Basic Insights in Rule Construction 868
Durk-Jouke van der Zee
Capacity Management of Heat Treatment Process in a ManufacturingEnvironment 878
C. F. Oduoza
X I V 12"' International Conference on Flexible Automation and Intelligent Manufacturing, 2002, Dresden, Germany
Case Studies in Manufacturing II
Bluetooth Wireless Technology for Industrial Applications 890Nik A. Salleh and Hannu Koivisto
Kaizen Applications in Just-In-Time Manufacturing and TimeMeasurements in Improving Manufacturing Productivity 898
Mesut Ozgttrler and Nisan Sonmez
Performance Parameters Optimization of a Pneumatic ProgrammablePalletizer 908
Alfredo Lambiase and Salvatore Miranda
Group Technology Manufacturing System: A Case Study 919AH Fuat Guneri, Bahadir Gulsun, Mesut Ozgurler
Ensuring Health Safety and Fish Products Quality Integrated System 925P. Zukowski and I. Kaczmarek
Robotics and Sensing Systems II
Reconstruction and Refinement of Revolution Surfaces from 3-D DataMeasured by CMM 934
Calio F., Moroni G., Rasella M.
Analytical Determination of the CNC Machine Tool Position Loop Gain 944Zoran Pandilov and Vladimir Dukovski
The Optimal Movement of Industrial Robots in Space with Constraintsand Obstacles 951
Jan Cvejn
Internet System For Programming Robots For Distance LearningApplications 963
Mayur Pangrekar, William A. Miller
Technologies, Components and Equipment for Intelligent ProductionSystems 971
Neugebauer, R.; Harzbecker, C; Drossel, W.; Ihlenfeldt, S.
Manufacturing Education
Design and Implementation of the Computer Integrated EngineeringEnterprise (CIEE) - the Learning Factory at Robert Morris University 986
Winston F. Erevelles
PRIME - the Partnership for Regional Innovation in ManufacturingEducation 995
Winston F. Erevelles, Karen Harris, Pearley Cunningham, Sunday Faseyitan,Robert Myers
Contents X V
Systems Engineering - A New International Programme of Study 1006H. DUrr, S. Wirth
New Evaluation Criteria for Manufacturing Engineering Programs in theUnited States 1014
R.D. Dryden and H.C.M. Erzurumlu
Education of Students at a CIM-compatible CAM-training System 1024Hellmuth Kubin, Klaus Kabitzsch
Virtual Organizations
Virtual Organizations in Manufacturing: Trends and Challenges 1036Luis M. Camarinha-Matos
Design and Product Development I
Automatic Generation of Disassembly Sequences of Product Design forRecycling 1056
JunfangNi, Martin Richter, Ralf-Stefan Lossack, Hans Grabowski
Offset Surfaces Construction 1063Ivana Linkeova
An Analytical Model for Design Iterations in an IntegratedManufacturing Environment 1073
Limin Jiao, Chun-Hsien Chen, Li Pheng Khoo
A Linguistic Approach Using Natural Language Processing forMechanical Parts Design 1083
J.C.Linhares, A. Dias, F. Chagas
A Feature-Based Process to Reuse Data in the Mechanical Design 1093Raimundo Ricardo Matos da Cunha and Altamir Dias
Virtual Manufacturing
Virtual Manufacturing and Internet Oriented Process Planning 1104Predrag Cosic, Danijela Sever
A Re-configurable Architecture for Error Recovery in a Multi-AgentProduction System 1115
Nicholas G. Odrey and Gonzalo Mejia
The Development Architecture of Distributed Component Based System 1126Burkovsky V.L., Smolyanin V.V., Mordasov A.G., Podvalny E.S. and Turchin A.N.
Modeling and Optimization of Process Plans on Internet 1135Dusan N. Sormaz, Sridharan Thirupalli, Prashant Borse, Jaikumar Arumugam,Sachin Jain
X V I 12lh International Conference on Flexible Automation and Intelligent Manufacturing, 2002, Dresden, Germany
Evolutionary Technology for Design of Global World-ClassManufacturing for the World Markets 1145
Hassan Farsijani
Cost Issues in Manufacturing
Process Based Cost Modeling for Engineering Applications 1154Han P Bao and Uday A Kulkarni
The Relevance of Activity Based Costing in a Flexible ManufacturingEnvironment 1164
Tamas Koltai and Kathryn E. Stecke
A Manufacturing Cost Analysis Tool for 3D Design 1174Howard L., Lewis H.
Predictability and Optimisation of the Earliness/ Tardiness Penalty-CostPerformance in a Dynamic Multi-Agent Single-Machine Model 1185
Yuki Indrayadi, Hendrik Van Brussel and Paul Valckenaers
Optimization of Quality Costs 1195M. Oppermann, W. Sauer, H. Wohlrabe
Semiconductor Manufacturing I
MaxFlow Theory for Availability Calculation of Automated MaterialHandling Systems 1206
Alin Beschorner, Detlev Gliler
Continuous Improvement Techniques for Automated Material HandlingSystems 1214
Detlev GlUer
An Evaluation Of Scheduling And Dispatching Algorithms in High TechManufacturing Environments with Uncertainty 1224
Michele Pfund, John W. Fowler, W. Matthew Carlyle
A Modified Shifting Bottleneck Heuristic for Scheduling WaferFabrication Facilities 1231
John W. Fowler, Steven Brown, W. Matthew Carlyle, Esma Senturk Gel,Scott J. Mason, Lars Moench, Oliver Rose, George C. Runger, Roland Sturm
Single Wafer Stocker for 300 mm Manufacturing 1237Rudy Federici, Bertram Wttstrich, Mathias Schulz, Gerd Jungmann,Erhard Orthgiess
Design and Product Development II
Handling Disturbances in Small Volume Production 1246Monica Bellgran, Emanuela Aresu
Contents XVII
Study on Integration of CAD and CAM in Autobody Panel 1258An Cui, Asko Riitahuhta, Tieli Ma, Longshan Wang
Development of a Flexible Gripping System Part 1 - Guidelines forFlexible Gripper Design 1265
Cynthia Sexton, Grier C.I. Lin, Sang-Heon Lee and Sev Nagalingam
Development of a Flexible Gripping System Part 2 - A Case Study on theDevelopment of a Flexible Gripping System for Sheet Metal BendingOperations 1272
Cynthia Sexton, Grier C.I. Lin, Sang-Heon Lee, Sev Nagalingam,Ian James and David Godfrey
A Product Data Documentation Approach using Feature-based Models 1281G. S. Silva and A. Dias
Strategies for Creative Engineering 1289William. F. Gaughran
Production Planning, Scheduling and Control V
Production Mix Partitioning and Cyclic Scheduling to MinimizeCompletion Time in Job Shop Environment 1300
G. Passannanti and N. Scalzo
An Improved Method for Dodin's Approach to Approximate theDistribution Functions in Stochastic Networks 1311
S. M. T. Fatemi Ghomi and E. Teimouri
Optimising the Batch Production of Bacterial Cellulose 1320A.M. Gerrard, R.H. Cumming, M. Hornung and H.-P. Schmauder
Minimizing the Mean Flow Time in a Two-Machine Group SchedulingProblem with Carryover Sequence Dependency 1327
Rasaratnam Logendran, Chelliah Sriskandarajah, Cumhur A. Gelogullan
Developing an Integrated Manufacturing Information System usingObject Analysis 1340
Niederauer Mastelari and Nivaldo Lemos Coppini
Development of a Flexible Production Activity Control and AutomatedProcess Planning System for an Engineer-To-Order Small to MediumEnterprise 1350
F. Connolly and C. Sheahan
Next Generation Manufacturing System
Information Technology and Knowledge Management in Manufacturing 1364J. P. Keane, K. D. Barber
X V I I I 12lh International Conference on Flexible Automation and Intelligent Manufacturing, 2002, Dresden, Germany
Intelligent Manufacturing - Applying Constraint Theory toManufacturing Practice 1374
Ted Hutchin
Intelligent Agent-based Open Architecture Cell Controller for IntelligentManufacturing System(IMS) 1384
S.C. Kim, E.S. Jeong, J.H. Hwang and K.H. Choi
Emergence of Intelligence in Next-generation Manufacturing Systems 1394Miran Brezocnik and Joze Balic
Optimization of Cutting Process by GA Approach 1403Franc Cus and Joze Balic
An Immune based Scheduling for Solving Multi-Objective Flow-ShopProblem 1413
Yang Jianguo, Li Beizhi, Mao Zhimin, Ding Huimin
Semiconductor Manufacturing II
Cycle Time Management during Production Ramp-up 1424Martin Haller, Andreas Peikert, Josef Thoma
W. Matthew Carlyle, John W. Fowler, Michele Pfund, Ravi Abraham,Hari Balasubramanian, Amit Gadkari
Event and Data Triggers for Rescheduling in Wafer Fabs 1440Esma S. Gel, George Runger, Michele Pfund, John W. Fowler,Andy Burhanuddin and Cem Vardar
Trouble Systematic Based Maintenance (TSBM) in a ContinuousTransport-System in the Semiconductor Industry 1446
Harald Heinrich and Torsten Niekisch
Testing, Comparison, and Implementation Issues 1457Oliver Rose, Lars Monch and Roland Sturm
Scheduling and Rescheduling Methodologies 1464Scott J. Mason, Geoffrey Skinner, Peng Qu, Song Jin, Chris Wessels,Michele Pfund, John W. Fowler, W. Matthew Carlyle, Bosun Kim