PROCEEDINGS OF THE 3RD BIENNIAL INTERNATIONAL MACHINE TOOL TECHNICAL CONFERENCE SEPTEMBER 3-10, 1986 SESSION 2 Sponsored By The National Machine Tool Builders' Association McLean, Virginia 22102, U.S.A.
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PROCEEDINGS
OF THE
3RD BIENNIAL INTERNATIONAL MACHINE TOOL TECHNICAL CONFERENCE
SEPTEMBER 3-10, 1986
SESSION 2
Sponsored By The
National Machine Tool Builders' Association
McLean, Virginia 22102, U.S.A.
TABLE OF CONTENTS
Page
FOREWORD AND ACKNOWLEDGEMENTS ii
TECHNICAL CONFERENCE STAFF iii
NMTBA BOARD OF DIRECTORS AND STAFF iv
TABLE OF CONTELMTS/TECHNICAL CONFERENCE PROGRAM (For all sessions) v
PAPERS (Note: Papers are listed in order of SessionNumber. Not all presenters submitted complete papersfor publication.)
SESSION 01A - The Automated Factory
INTEGRATED CELLULAR MANUFACTURINGMichael Stanislawski, Manager, Engineering Systems 1-1
FLEXIBLE MANUFACTURING FOR THE MID TO HIGH VOLUME FACILITYNeil P. Coughlin, Vice President, Sales and Marketing 1-23
INTEGRATING THE AUTOMATED FACTORYScott Rhodes, Vice President, Advanced SystemsSteven Stulck, Manager, Human Services 1-41
INDUSTRIAL AUTOMATION IN THE YEAR 2000William C. Rolland, Executive Director 1-63
STRATEGIC PLANNING OF COST EFFECTIVE FACTORY AUTOMATION
Don Creighton, Manufacturing Operations Analysis 1-99
SESSION 01B - Modern Workholding Techniques
MODERN WORKHOLDING TECHNIQUESDerek Evans, Manager, Sales and Marketing 1-101WORKHOLDING FOR THE AUTOMATED FACTORY3ill Stone, General Manager 1-103
"Q"-AXIS ARTICULATIONDennis Mudge, President 1-105
MODERN WORKHOLDING INCREASES PROFITABILITYMike Antochow, Product Manager 1-135
WORKHOLDING FOR FMS AND JIT MANUFACTURINGHelmut J. Steger, PresidentHerbert Antoni, Chief Design Engineer 1-149
SESSION 01C - Manufacturing Resource Planning
MANUFACTURING RESOURCE PLANNING—MAKING IT HAPPENPaul G. Hemmen, President 1-167
RESOURCE PLANNING IS MORE THAN MRP IIMichael L. Paris, President 1-177
THE IMPACT OF JUST-IN-TIME ON MRP IIThomas A. Bihun, Director, M.I.S. 1-191
THE ROLE OF MRP IN CIM
Mehul J. Dave, Vice President and General Manager 1-201
SESSION 01D - Workpiece Transportation and Storage
AGVs FOR FMSsBarry Timmerman, Systems Marketing Manager 1-209SYSTEM SOLUTIONS FOR WORKPIECE TRANSPORATION AND STORAGEKenneth D. Matson, Manager, Machining Systems 1-221
WORKPIECE TRANSPORATION AND STORAGE IN THE AUTOMATED FACTORYSeth Schneible, Director, Marketing Services 1-229
SYSTEM ENGINEERING FOR EFFICIENT WORKPIECE FLOW
Robert J. Wallace, Research Engineer 1-249
SESSION 02A - Machine Vision
MACHINE VISION FOR PROCESS CONTROL OF ASSEMBLYJames West, Vice President of Engineering 2-1MACHINE VISION FOR INDUSTRIAL INSPECTIONArnold Englander, Director of Research 2-25
MACHINE VISION FOR PRECISION MEASUREMENTChi-Chung Chu, EngineerKim Michael, Design Engineer 2-27
THE MERITS OF DEDICATED MACHINE VISION SYSTEMS
Dean Wilson, CMfgE, President 2-29
SESSION 02B - Computer-Aided Process Planning
THE PITFALLS OF INSTALLING PRIORITY PLANNING SYSTEMSJoseph E. Parisian, Materials Manager 2-31EXPERT MANUFACTURING PLANNING SYSTEMSVijay A. Tipnis, Ph.D., President 2-41MANUFACTURING PLANNING AND CONTROL SYSTEMSRoger E. Dykstra, President 2-57
RECENT DEVELOPMENTS AND FUTURE DIRECTIONS FOR GT-BASED CAPPCarl S. Brown, Director, Western Region 2-67
SESSION 02C - Tool Monitoring Systems
MACHINE TOOL MONITORING SYSTEMS USING FORCED VIBRATIONJoseph M. Shea, District Manager 2-79
MACHINE TOOL MONITORSJoseph Nitkiewicz, P.E., Manager Sentry Operations 2-97
IN-PROCESS CONTROL OF MACHININGPeter Albrecht, Program ManagerJohn McCabe, Manager, Machining SystemsRobert Daligee, Branch ManagerRay Kirschbaum, Project Engineer 2-121
NEW DEVELOPMENTS IN TOOL CONDITION MONITORING
Larry E. Stockline, President 2-123
SESSION 02D - Advanced Grinding and Finishing
COST EFFECTIVE PRODUCTION GRINDINGHans Svensson, R & D Manager of Grinding Developments 2-141DIAMOND DRESSING ROLLERS IN FLEXIBLE GRINDING CELLSRoland Richter, Vice President 2-157FORCE-ADAPTIVE GRINDINGRobert S. Hahn, President 2-161
SINGLE PASS SUPERABRASIVE BORE FINISHING
Don Bouchard, Product Manager 2-183
SESSION 03A - FMS for Sheet Metal Parts
THE NEW STAMPING CENTERBernard J. Wallis, President 3-1TOOLING TECHNOLOGY FOR FMS PUNCH PRESSESDave Fix, Sales Manager 3-13FMS FOR SHEET METAL PARTSBradford L. Peck, Manager, Flexible Fabricating Systems 3-27
PRACTICAL FMSJohn Brew, National Sales Representative 3-49
THE METHODOLOGY OF PLANNING AND IMPLEMENTING A SHEET METAL FMSJayanta Guha, Principal Engineer 3-63
SESSION 03B - Statistical Quality Control
STATISTICAL PROCESS CONTROL FOR MACHINE TOOL WORKSTATIONSJohn P. Malloy, Sr., PresidentAnne Malloy-Molzberger, Director, Computer Systems 3-65
STATISTICAL ANALYSIS CAPABILITY USING PROGRAMMABLE CONTROLLERSTony Matlak, Applications Engineer 3-83
QUALITY MANAGEMENT FOR THE SMALL SHOPWilliam Ruxton, Technical Director 3-103
DATA COLLECTION SYSTEMS FOR STATISTICAL PROCESS CONTROLRichard B. Gibney, Jr., National Sales Manager 3-125
SESSION 03C - New Cutting Tool Techniques
CNC-TOOLING FOR FINISH-MACHINING HIGH-PRECISION BORESDieter Kress, PresidentBert Erdel, Executive Vice President 3-135
ROBOTIC ABRASIVE WATER JET TRIMMING OF AEROSTRUCTURE COMPONENTSGeorge Earle, Lead Manufacturing Technology Engineer 3-159
TiN RECOATING OF HOBS AND SHAPER CUTTERS FOR EXTRA TOOL LIFEDavid C. Bell, Cutting Tools Systems Specialist 3-177
HARD COATINGS FOR CARBIDE MILLING TOOLSDennis T. Quinto, Manager of Coatings TechnologyCharles Petrosky, Manager of Performance TestingJames L. Hunt, Product Manager, Carbide Inserts 3-179
PRECISION MACHINING AND THE THERMAL ENVIRONMENTPhilip R. Hannah, Manager, Turning Machines 3-201
SESSION 03D - Near-Net-Shape Manufacturing
THE FABRICATION OF PRECISION SUPERALLOY FORGINGSWilliam G. Kuhlman, Manager, Advanced TechnologyJ. W. Nelson, Manager, Advanced Technology 3-209
INVESTMENT CASTING—MORE THAN A NEAR-NET-SHAPETimothy L. Coghill, Vice President 3-211
INVESTMENT CAST AND HIGH DENSITY PARTICLE METALLURGY PARTSLeonard Ceriotti, Chief Metallurgist 3-225
SESSION 04A - Financing Working Capital Requirements
FINANCING THE WORKING CAPITAL NEEDS OF MANUFACTURERSPaul Laud, Vice President 4-1
SESSION 04B - Non-Metallic Machine Tool Structures
MANUFACTURING TECHNIQUES WITH NON-METALLIC COMPOUNDSJohn Blawski, Vice President, Engineering 4-9
CENTERLESS GRINDING MACHINES WITH EPOXY GRANITE BASESJohn Hasz, Director R & DCornelius Smits, Research AssociateCharles Matson, Research Associate 4-39
NON-METALLIC CASTING MATERIALS
Peter J. Koblischek, President 4-61
SESSION 04C - Sensors for Automated Manufacturing
IN-THE-DIE FORCE MEASUREMENTS FOR THE METALWORKING INDUSTRYD. F. Wilhelm, President 4-71VOLUMETRIC ACCURACY OF COORDINATE MEASURING MACHINESBenjamin R. Taylor, President 4-87
AUTOMATIC TOOL RETRACTION AND RETRACE SYSTEMSPeter Beyer, Senior Project Engineer 4-107
AUTOMATED PRECISION METROLOGY WITH NON-CONTACT GAUGESVictor Burke, President 4-123
THE APPLICATION OF SENSORS TO AUTOMATED MANUFACTURINGPeter Davis, Division General Manager 4-139
SESSION 04D - Lasers in Manufacturing
APPLYING HIGH POWER LASERS IN THE AUTOMOTIVE INDUSTRYJohn Ruselowski, Manager, Laser Products 4-141
LASERS IN MANUFACTURINGSteve Medeiros, Sales Manager 4-181
LASERS IN MANUFACTURING AND QUALITY CONTROLGerry Bauer, Senior Project EngineerR. Walker 4-183
NON-CONTACT MEASUREMENT USING A LASER PROBE
A. Modjarrad, Systems Engineering Manager 4-185
SESSION 05A - Manufacturing Cells and FMS
MEETING THE FINISHING NEEDS OF FMSEdward H. Tulinski, Regional Manager 5-1GEAR MANUFACTURING CELLSGary J. Kimmet, Director, Gleason Gear Systems 5-3
THE AUTOMATED TURNING WORKSTATIONKang Lee, Electrical EngineerAlkan Donmez, Electrical EngineerCharles Yang, Electrical Engineer 5-15
FLEXIBLE MACHINING CELLSRoger Chernik, Director of Manufacturing 5-37
FLEXIBLE MANUFACTURING SYSTEMS
Rudy V. Colombi, President 5-45
SESSION 05B - Punching/Shearing/Bending
MODERN PUNCHING AND SHEARINGRonald E. Van Wieringen, Product ManagerJoseph A. Suprenuk, Director of Marketing 5-47COST EFFECTIVE PRECISION TUBE BENDINGRonald R. Stange, President 5-85A PRECISION FORMING SYSTEM
David R. Strothers, Product Manager 5-107
SESSION 05C - Human Factors in Manufacturing
CRITICAL SUCCESS FACTORS IN FACTORY AUTOMATIONClinton E. Vogus, Multiunit Manager 5-117BUILDING PEOPLE IN MANUFACTURINGPhilip H. Alspach, President 5-129
HUMAN ASPECTS OF STATISTICAL QUALITY CONTROLSteven D. Bloom, Senior Project Engineer 5-139
THE HUMAN BODY—THE NEW FRONTIER
Kenneth E. Meyer, Director of Industrial Engineering 5-151
SESSION 05D - High Performance Drive Systems
INDUCTION MOTOR SERVOS AND SPINDLE DRIVESJerry Brown, R & D Engineer 5-171MACHINE TOOL TRENDS TOWARD BRUSHLESS SERVO TECHNOLOGYRalph Anderson, Marketing Manager 5-183
DIGITAL AC SERVOS FOR MACHINE TOOLSMuhammad Mubeen, Product Manager 5-185
BRUSHLESS SERVO/SPINDLE DRIVES FOR MACHINE TOOLSRobert Brennan, Marketing Manager 5-187
SESSION 06A - Personal Computers in Manufacturing
USING PCs FOR MEASURING & CONTROLLING MANUFACTURING ACTIVITYPhilip M. Hall, CMfgE, Vice President of Manufacturing 6-1
MICRO-COMPUTER AIDED MAINTENANCE MANAGEMENT SYSTEMSKishan Bagadia, President 6-19
PRODUCTION MONITORING AND REPORTING USING MICROCOMPUTERSJohn M. McLoughlin, Senior Consultant 6-27
CELL CONTROLLERS—A FRESH VIEW OF THE REQUIREMENTS
Richard F. Schulte, Manager, Market Development 6-29
SESSION 06B - Cutting Tool Management
AUTOMATIC TOOL PRESETTINGMike Brunette, Tool Management Project Engineer 6-57CREATING A TOOL MANAGEMENT NETWORKJames Strycula, Systems Specialist 6-59
TOOL MANAGEMENT CONSIDERATIONS FOR CELLS AND FMSBruce Cuppan, Manager, R & D 6-71
A GENERIC TOOL—MANAGEMENT SYSTEM ARCHITECTUREAbraham Ber, Visiting Scholar, Flexible Machining LaboratoryDonald Falkenburg, Vice President, R & D 6-87
USING GROUP TECHNOLOGY FOR TOOL INVENTORY CONTROL
Carol Boyle, Project Manager 6-111
SESSION 06C - Processing of Non-Metallic Materials
CUTTING TOOL DESIGN FOR MACHINING THERMOSET PLASTICSGary M. Fischer, Consulting Engineer 6-121WATERJET CUTTING TODAYRay Jordan, Engineering Manager 6-123THE UTILIZATION OF INJECTION MOLDING—PRESENT AND FUTURE
Michael Green, Injection Molding Product 6-125
SESSION 06D - Precision Metrology
CMM ACCURACY SPECIFICATIONS AND TEST PROCEDURESJohn J. Egan, III, Manager, R & D 6-127NON-CONTACT INSPECTION OF ROTATING COMPONENTSTerry Nielsen, Product Manager 6-129QUALITY INTEGRATION WITH LASER/OPTICAL MICROMETERSJohn F. Godshall, Project Engineer 6-131
AREA METHODS OF SURFACE ROUGHNESS MEASUREMENTDonald G. Risko, Manager, ECM Division 6-143
JUSTIFICATION OF SPHERICAL HYDROSTATIC CENTERS IN GRINDINGFrank Stratton, PresidentJames Bryan, Chief MetrologistDonald CarterRichard Clouser 6-159
SESSION 07A - Cost Justification for Today's Factories
SELECTING AND JUSTIFYING FACTORY AUTOMATIONLawrence T. Michaels, Senior Manager 7-1
ECONOMIC JUSTIFICATION OF FLEXIBLE AUTOMATIONKen Cope, Director of Product Development 7-13
A REVIEW OF NEW JUSTIFICATION MODELS
Craig A. Nelson, Senior Managing Associate 7-15
SESSION 07B - Die and Punch Technologies
MAKING THE "PERFECT" STAMPINGEdward D. Bennett, President 7-25THE BALL LOCK TOOLING SYSTEMJames J. Albrecht, Sales Manager 7-35HOLE PUNCHING WITH UNITIZED TOOLINGPaul Szyjka, Manager of Engineering 7-53
THE USE OF CARBIDE MATERIALS IN STAMPING DIES
Harry J. Walters, Director of Engineering 7-67
SESSION 07C - Production Facilities Planning
VIBRATION CONSIDERATIONS WHEN PLANNING A FACILITYJack Dankowski, Research Project Engineer 7-69MACHINERY INSTALLATION ALTERNATIVESRichard A. Haase, Chief Engineer 7-89GRAPHIC SYSTEMS ARE THE KEY TO FUTURE MANUFACTURING CONTROLHerb White, President 7-99
ORGANIZING A MANUFACTURING FACILITY USING GROUP TECHNOLOGYDavid F. Kalitzke, Senior Project Manager 7-101
INFORMATION MANAGEMENT FOR THE FACTORY FLOORSheila Slawiak, Product Engineer 7-149
SESSION 07D - Coordinate Measuring Machines
CMM DESIGN CONCEPTSJohn J. Everhart, Marketing Manager 7-161
COMPENSATION OF COORDINATE MEASURING MACHINE ERRORSWalter Beckwith, Senior Design Engineer 7-163
PERFORMANCE EVALUATION OF COORDINATE MEASURING MACHINESMichael L. Majlak, Manager, Measuring Machines 7-171
ADVANCED INSPECTION SOFTWARE TECHNIQUES FOR PROCESS CONTROLKenneth L. Sheehan, Manager of Software Development 7-187
INTEGRATING CMMs INTO THE MANUFACTURING PROCESS
E. Mark Kloc, Computer Operations Manager 7-219
SESSION 08A - Factory Communication Networks
THE EPA OF MAPGuy M. Nicoletti, Professor 8-1MAKING FMS COMMUNICATIONS WORKRichard A. Krakowski, P.E., Director, Controls 8-29
THE NEW TECHNICAL AND OFFICE PROTOCOLSVictor Lukasik 8-31
AN IMPLEMENTATION PATH FOR FACTORY COMMUNICATIONSRaj Melville, AssociateGeorge Koshy, Associate 8-33
BUILDING A FACTORY NETWORK—REALITY VS. MYTH
Doug Murphy, Manager 8-35
SESSION 08B - Advanced Composites Manufacturing
ULTRASONIC CUTTING FOR COMPOSITES MANUFACTURINGDonald J. Pilkington, Development Director 8-37MACHINE TOOLS FOR COMPOSITE COMPONENT MANUFACTUREW. Brandt Goldsworthy, President 8-53MANUFACTURING COMPOSITE PARTS BY CNC MACHINERY
Leonard Schnell, Engineering Manager 8-55
SESSIONS 08C - Modern Finishing Operations
THE MICRO-FINISHING OF BEARING SURFACESD. Gary Wilcox, Vice President, Sales 8-69FINISHING FOR TOMORROW TODAYEdward H. Tulinski, Regional Manager 8-91
ELECTROLYTIC DEBURRING OF COMPLEX PARTSDavid A. Koelliker, General Manager, Agency Products 8-109
A SUMMARY OF AUTOMATIC FINISHING PROCESSESLawrence Rhoades, President 8-121
SESSION 08D - Voice Recognition and Control
COMPUTERS THAT LISTEN ARE NO LONGER JUST TALKChris Seelbach, President 8-155
SPEECH—A NEW CORNERSTONE FOR FACTORY AUTOMATION TECHNOLOGYDan Fink, Marketing ManagerRoger Holen, Manager, Customer Marketing 8-161
IMPLEMENTATION OF VOICEPaul Gilmartin, Area Sales Manager 8-177
SESSION 09A - Laser Applications
MULTI-DIMENSIONAL LASER PROCESSING SYSTEMSPhillip G. Anthony, Technical ManagerJames H. CapazziDonald E. Powers 9-1
FLATNESS TESTING USING LASER INTERFEROMETERSLouis Denes, Manager, Product Marketing 9-21
LASER CALIBRATION OF MACHINE TOOLSDuane Christy, Product Manager 9-23
THE MULTIPLE ROLES FOR LASER MARKINGDavid Crater, Product Manager 9-25
LASERS AND FLEXIBLE AUTOMATION
Daniel P. Soroka, Program Manager 9-27
SESSION 09B - Advanced Workholding Techniques
HYDRAULIC WORKHOLDING—A POWERFUL TOOL FOR PRODUCTIVITYRoger L. Craft, President 9-49BETTER WORKHOLDING FOR MANUFACTURING SYSTEMSGary M. Fischer, Consulting Engineer 9-73SOLUTIONS FOR PALLETIZED WORKHOLDINGRoss Smith, Marketing Development Manager 9-75
THE ADVENT OF ELECTRIC CLAMPINGWood M. Geist, President 9-85
FIXTURE SYSTEM FOR STRESS-FREE CLAMPINGDieter Mengemann, Sales Manager 9-103
SESSION 09C - Automated Assembly
COMPETITIVE AUTOMATED ASSEMBLYNorman Naidish, President 9-105
ASSEMBLY MACHINES FOR THE COMPUTER AGERichard P. Bodine, Jr., Vice President 9-119
DEDICATED AND FLEXIBLE SMALL PART ASSEMBLY SYSTEMSGerald Lauer, President 9-121
THE ECONOMICS OF AUTOMATED ASSEMBLYRonald R. Barris, Vice PresidentSteve Kruger, Partner in Charge 9-123
ASSEMBLY AUTOMATION IN MODERN MANUFACTURING SYSTEMS
Leo Grant, Manager, Sales and Marketing 9-125
SESSION 09D - Advanced Metal Cutting Technologies
EXPERT OPERATING SYSTEMS FOR HIGH SPEED MACHININGC. Ronald Aarts, President, Marketing Sales DivisionGregory Home, President 9-145MACHINING OF AEROSPACE MATERIALSKarl Ziegler, Engineer 9-147ADVANCED CHIP REMOVAL TECHNOLOGY OF METAL SAWINGTed A. Slezak, Consultant 9-149
HIGH VELOCITY COOLANT SYSTEMS FOR IMPROVED CHIP DISPOSALAlan G. Ringler, Manager of Product Marketing 9-169
POLYCRYSTALLINE DIAMOND AND CUBIC BORON NITRIDE CUTTING TOOLSThomas J. Broskea, Application Technology Operations 9-183
SESSION 10A - Software for Manufacturing
SOFTWARE FOR DISCRETE PARTS MANUFACTURINGDwayne Borg, President 10-1
PERFORMANCE MEASUREMENT: THE BIGGEST PAYBACK FROM COMPUTERSH. Richard Alexander, President 10-21
COMPUTERS IN THE SMALL MANUFACTURING ENVIRONMENTJ. Michael Nelson, Vice President 10-29
THE BENEFITS OF GROUP TECHNOLOGY SOFTWARE FOR MANUFACTURINGCarol Boyle, Project Manager 10-41
A MODULAR APPROACH TO FMS CONTROL SOFTWARE
Dan D'Amore, Industry Marketing Manager 10-51
SESSION 10B - Industrial Robots
FORCE/TORQUE SENSORS FOR ROBOTIC APPLICATIONSJay Lee, Mechanical Engineer 10-69APPLICATION OF COMMERCIALLY AVAILABLE END-OF-ARM TOOLINGDennis Wolfe, Field Sales Manager 10-85THE HEAVYWEIGHT ARENA IN ROBOTICSRick Clendenen, National Sales Manager 10-95
MACHINE LOAD/UNLOAD SYSTEMSJeffrey Reiche, Applications Engineer 10-97
SESSION IOC - Chip Management
THE ROLE OF CLEANING/CHIP FLUSHING IN THE FMSJoseph J. Palus, Chief Engineer 10-99
CHIP CONTROL FOR BAR CUTOFF AND GROOVING OPERATIONSKeith Konet, Chief Engineer 10-12
CUTTING CHIP CONTROL
Dean Dudley, President 10-13
SESSION 10D - Modern Punching and Shearing
AN ALTERNATIVE TO PRESS ROOM SPRINGS AND AIR CUSHIONSH. Arlan Heiser, PresidentRegis C. Reeping, Sales Manager 10-14AUTOMATING MECHANICAL STRAIGHT-SIDE PRESS OPERATIONSDavid Wnuck, Engineer 10-16MODERN PUNCHING AND SHEARINGRonald E. Van Wieringen, Product Manager 10-17
PRESENCE SENSING INITIATION OF MECHANICAL POWER PRESSESDennis Ebens, President 10-21
SESSION 11A - Factory Cost Accounting Systems
REALISTIC COST ACCOUNTING SYSTEMSThomas J. Duvall, Senior Management 11-1
COST MANAGEMENT SYSTEMSJim Brimson, Vice President, Business Development 11-11
COST MANAGEMENT IN TOMORROW'S FACTORIESRobert Chovanec, Partner 11-13
THE USE OF PC DATABASES FOR EFFECTIVE COST ESTIMATING
William Stocker, Director of Market Development 11-15
SESSION 11B - High Speed—High Accuracy Servos
AC SERVO AMPLIFIERS FOR INDUCTION MOTORSJack Levi, Director of Sales & Marketing 11-17THREE PHASE, ASYNCHRONOUS SERVO DRIVE SYSTEMSLudwig Gall, Applications Engineer 11-31
HIGH PERFORMANCE SERVOR MOTORS FOR INCREASED PRODUCTIVITYTom England, Manager, Brushless Servo Engineer 11-49
APPLICATIONS OF BRUSHLESS SERVO DRIVES TO MACHINE TOOLSScott C. Hibbard, Engineering Manager, Indramat Division 11-51
SESSION 11C - New Welding Technologies
THE USE OF FRICTION WELDING IN PRODUCING NET SHAPE PARTSDietmar Spindler, General Manager 11-53
LASER WELDING OF EXOTIC MATERIALSStan Potempa, Midwest Regional Sales Manager 11-71
AUTOMATIC WELDING OF AIRCRAFT TURBINE ENGINE COMPONENTS
Thomas J. Glynn, Manager, Arc Welding Systems 11-85
SESSION 11D - Non-Conventional Machining
ULTRASONIC IMPACT GRINDINGDavid O. Moore, Vice President 11-91CURRENT DEVELOPMENTS IN ABRASIVE FLOW MACHININGLarry Rhoades, President 11-93
COMBINING EDM AND INSPECTION FOR IMPROVED PRODUCTIVITYHarry Kern, President 11-107
NEW GENERATION ECM SYSTEMSDonald G. Risko, Manager, ECM Division 11-111
ADVANCED GRAPHITE EDM ELECTRODE FORMING PROCESSESLarry Rhoades, President 11-135
SESSION 12A - Computer-Aided Manufacturing
BUILDING TOWARD CIMPaul Brauninger, Administrative Manager 12-1
LINKING CAD/CAM SYSTEMS TO CMM'SJoseph H. Zink, Supervisor, Software Development 12-7
SOFTWARE FOR AN AUTOMATED MACHINING WORKSTATIONThomas Kramer, Guest WorkerJau-Shi Jun, Guest Worker 12-9
INTERACTIVE GRAPHIC PART PROGRAMMINGRanga Komanduri, Program DirectorJoseph Bakel, Senior PlannerCharles Carder, Manager 12-45
3CL STANDARDIZES PART PROGRAMMING FORMATS
Garland T. Smith, Chief Metalworking Specifications Branch 12-47
SESSION 12B - Identification Systems for Manufacturing
BAR CODE USAGE ON THE FACTORY FLOORJohn H. Leckenby, System Development Specialist 12-53TOOL SELECTION VERIFICATION SYSTEMSVito Brigida, Sales Manager 12-67
RF IDENTIFICATION FOR FACTORY AUTOMATION
Ron Ames, Director of Marketing 12-73
SESSION 12C - Machine Tool Standards
COMPLIANCE WITH MACHINE TOOL SAFETY CODES AND STANDARDSPeter Barroso, Senior Engineer 12-87MACHINE TOOL MECHANICAL STANDARDSAnthony M. Bratkovich, Engineering Director 12-89
THE COORDINATING ROLE OF ANSI IN STANDARDS DEVELOPMENTCarvin DiGiovanni, Assistant Safety Director 12-103
INTERNATIONAL INDUSTRIAL AUTOMATION STANDARDSWilliam Rolland, Executive Director 12-115
SESSION 12D - Precision Engineering and Machining
BENEFITS OF AND REQUIREMENTS FOR PRECISION MACHINES IN FMSJames D. Axelson, Sales Manager 12-131
PRECISION MACHINING USING EDMRandell L. Bormann, National Product Manager 12-133
PRECISION TURNINGSteve Patterson, Associate Program Leader for Research 12-147
DIAMOND TURNING AS A PRODUCTION PROCESS FOR MICROINCH MACHININGDavid Youden, Manager of R & D 12-163
PROBING FOR PRECISION AND PRODUCTIVITY
John Roe, Marketing Manager 12-171
SESSION 13A - Machining of Exotic Materials and Alloys
THE USE OF CERAMIC TOOLS ON EXOTIC ALLOYSKeith H. Smith, Director of Training and Development 13-1FLAT PRECISION MACHINING OF CERAMIC MATERIALSJohn H. Indge, Vice President, Sales 13-3
MACHINING OF TITANIUM AND NICKEL-BASED ALLOYSJoseph Giessler, Ing., R & D Manager 13-17
COMPUTER SIMULATION OF SUPERALLOY GRINDINGJoseph Kovach, Manager, Machining Technology 13-37
CUTTING WITH DIAMOND WIREMatthias Vogel, Project Manager 13-39
SESSION 13B - Programmable Controllers
PROGRAMMABLE LIMIT SWITCHES FOR THE FACTORY OF THE FUTUREJim Westburg, Training Director 13-41
CONTROLLING INJECTION MOLDING WITH PCsFrank Dyke, Industrial Marketing Manager 13-53
A SYSTEMS APPROACH TO ASSEMBLY USING PROGRAMMABLE CONTROLLERSTony Matlak, Applications Engineer 13-65
PREVENTING ERRORS IN PROGRAMMABLE CONTROLLERS
Joseph Benedetto, Product Line Marketing Manager 13-79
SESSION 13C - Artificial Intelligence/Adaptive Controls
ADVANCED ADAPTIVE CONTROL SYSTEM FOR MACHININGJay Lee, Mechanical Engineer 13-81ADAPTIVE PROCESS CONTROL OF GEAR SHAPERSDonald Chabot, Director of MarketingErich Tlaker, Director of Engineering 13-105ADAPTIVE VELOCITY CONTROL IN REAL-TIMERichard Melton, Senior Electronics Engineer 13-107
CONTROL FLEXIBILITY FOR TODAY'S MANUFACTURING ENVIRONMENT
Ernest Nemeth, Senior Application Engineering Specialist 13-123
SESSION 13D - Machine Tool Accessories
FLUID RECOVERY: A NEW MANAGEMENT TOOLJames A. Geraghty, Vice President 13-143IMPROVING TOOL-IN-THE-CUT TIME WITH CNC ACCESSORIESDave Poling, Sales Manager 13-149INTEGRATING CMMs INTO THE MANUFACTURING PROCESSE. Mark Kloc, Computer Operations Manager 13-151
LOADING/UNLOADING ROBOTS: BUILDING BLOCKS FOR GT WORK CELLSThomas Slavinsky, Project ManagerJames Yuan, Electrical Engineer 13-161
ALPHABETICAL INDEX OF AUTHORS XXi
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