Connectivity Solutions Tools & Test Equipment 51 Pro-Series 110 & 66 Impact Punch Down Tools With such a large complement of connectors to offer, it is only fitting that you’ll find an equally complete offering of Emerson termina- tion tools.This line of products includes both ratchet and non-ratchet crimp tools for coaxial, modular plugs, and D-Sub connectors. In addition, you will find a wide array of cable strippers, cutters, impact and nonimpact punch down tools, and a variety of multi-meters, cable testers and termination tool kits to meet your needs. Keychain Punch Tool for UTP/STP 110 IDC Terminations. Part No. 30-7207 Pro-Series Impact Punch Down Tool Tool includes two blades. A 66 standard with a 110 installed in the handle. It has a Twist Blade Locking Mechanism, and an adjustable “Hi-Lo” Impact Control. (Replacement Blades are interchange- able with Harris TM Blades.) Part No. Blade No. 24-418P 99-418 (110 only) 99-419 (66 only) Keychain Punch Down Tools Pocket Stripper & Punch Tool for UTP/STP 110 IDC Terminations. Part No. 24-7742P Non-Impact Punch Down Tool for 66 & 110 type terminations (punch only) with a reversible blade, 66 on one end and 110 on the other end. Part No. 24-410P Non-Impact Punch Down Tool for 66 type terminations (punch & cut) with a reversible blade, 66 punch on one end and a 66 cut on the other end. Part No. 24-411P Connectivity Solutions Tel: 1-800-327-8663 • Fax: 1-800-282-3952 • www.EmersonNetworkPower.com/connectivity Non-Impact Punch Down Tools
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Connectivity Solutions Tools & Test Equipment
51
Pro-Series 110 & 66 Impact Punch Down Tools
With such a large complement of connectors to offer, it is only fitting
that you’ll find an equally complete offering of Emerson termina-
tion tools.This line of products includes both ratchet and non-ratchet
crimp tools for coaxial, modular plugs, and D-Sub connectors. In
addition, you will find a wide array of cable strippers, cutters, impact
and nonimpact punch down tools, and a variety of multi-meters,
cable testers and termination tool kits to meet your needs.
Pro-Series Impact Punch Down ToolTool includes two blades. A 66 standardwith a 110 installed in the handle. It hasa Twist Blade Locking Mechanism, andan adjustable “Hi-Lo” Impact Control.(Replacement Blades are interchange-able with HarrisTM Blades.)
4" Universal UTP Stripping Toolfor Round or Flat Wire andUTP Cable from 3.5 mm-9 mmmax. Even irregular outshapeof insulation can be put intothe V and U slots . Strips 2, 4, 6& 8 Conductor. Flat or Round,Solid or Stranded Cable.
Blister No. 24-7740P
Automatic Wire StripperDesigned for Radio, TV &Computer and Telephonecabling applications to cut and strip insulation auto-matically.
Universal Coaxial Crimping Tools Hex Size Use For.068" Center Conductor (16-22 AWG).110" Center Conductor (10-13 AWG).213" Ferrule for RG-58/59TFE/141/303/55/142/233/400.255" Ferrule for RG-59/62/140/210/Belden 8279.324" Ferrule for RG-6/143/212/222/Belden 8281,9231,9141
Replacement Frame & Dies:Part No. Description Hex Sizes99-DC-5 Die - 2 pc BNC & TNC .320", .385"99-N-8 Die - ‘N’ (RG-8 Hex) .110", .40599-U-8 Die - ‘UHF’ (RG-8 Diamond) .110", .40599-9960 Die - BNC, TNC & MiniUHF See 24-9960P sizes above*99-9960F Replacement Frame ----------
Universal Ratchet Crimping Toolfor BNC, TNC & Mini UHF.Five crimp sizes for Pins & Connector Ferrules. Crimps 2 & 3 piece Connectors. Features adjustable crimp pressure and quick release safety latch.
*Note: All dies listed on this page are interchangeable with this Tool Frame.
Connectivity Solutions Tools & Test Equipment
55
Standard Series Ratchet Crimping Tools
This series of tools offers a wide selection ofinterchangeable dies, a high quality steelframe with a full cycle ratchet mechanismand a quick release safety latch. All are blister packaged for retail display.
Tool Part No. Cable Size Description Hex Sizes Die Part #24-328P RG-58, RG-161, RG-178, SMA, SMB, Fiber . 043", .069", .100" 99-328
RG-174,RG-182, RG-188, RG-316 .128", .151", .210"
24-8856P RG-6, RG-8 Crimps BNC-TNC 3 pc. Connectors .390", .275", .065" 99-8856RG-59, RG-62 with standard rings
24-8857P RG-58, RG-58AU Crimps BNC-TNC 3 pc. Connectors .235", .128", .065" 99-8857RG-139, RG-185 with standard ringsRG-188, RG-316
24-8644P Open Barrel Crimper Crimps open barrel - --------- 99-8644V.35 Contacts, Non-insulated Connectors10-22 AWG D-sub, Mini pins & sockets
*99-frame-9" ---------- 9" Frame for Standard Ratchet Tools ----------
*Note: All standard series dies on this page are interchangeable with this Tool Frame.
Offset Ratchet Crimping Tools
Ratchet Crimping Toolfor 2- & 3-Piece Crimp Connectors.Offset die with 3 crimp sizes for Pins & Connector Ferrule including ‘F’ Connectors and RG-58 & 59TFE Cable.Features adjustable crimp pressureand quick release safety latch.
Hex Size Use For.060" Center Conductor.210" Ferrule for RG-58/141/303/55/142/233/400.320" Ferrule for RG-6/143/212/222/Belden 8281,9231,9141
Part No.24-8861P
Ratchet Crimping Toolfor 3-Piece Crimp Connectors.Offset die with 3 crimp sizes for Pins & Connector Ferrule including RG-58& 59TFE Cable. Features adjustablecrimp pressure and quick releasesafety latch.
Hex Size Use For.060" Center Conductor.210" Ferrule for RG-58/141/303/55/142/233/400.255" Ferrule for RG-59/62/140/210/Belden 8279
INCHES (MILLIMETERS) • CUSTOMER DRAWINGS AVAILABLE ON REQUEST
Coaxial Connector Assembly Tools
Economy Hand Crimp ToolHand crimp tool and die set includes all hex sizes necessary forsubminiature connector applications. Ratchet tool action insuresa complete crimp every time.
3-Piece SMA - Contact Hand Crimp ToolQuick and secure crimp assembly of SMA contacts to all cablesizes used by the 3-piece SMA connector line is possible.The crimp tool is used in conjunction with 141-0000-907 turretpositioner which positions the crimp location on the contactwith no user setup required. Set the selector to the appropriatecrimp size, insert contact and cable into tool and squeezehandles of tool. A complete and accurate crimp is obtainedevery time, with no partial crimp. A ratchet insures a completecycle of the tool. Automated tooling information is availableon request.
*Use 140-0000-951 for MMCX straight cabled bulkhead jack body crimp.
ASTRO TOOLPART NO.
144-0000-910
MILITARYPART NO.
615708 M22520/1-01
141-0000-907 650027
Frame Only
Positioner
DESCRIPTION PART NO.
The micro contact crimp tool provides an accurate eight indentcrimp on small diameter contacts used in the 3-Piece SMB andMCX connectors. This crimp tool is used with the 140-0000-971Variable Positioner. Set the crimp size in the adjustment windowand position the variable locator to obtain an accurate repeatablecrimp on the contact.
ASTRO TOOLPART NO.
140-0000-970 612118-1
140-0000-971
Frame Only
Positioner
DESCRIPTION PART NO.
3-Piece SMB, MCX - Contact Hand Crimp Tool
PART NO. DESCRIPTION HEX WIDTH CONNECTOR TYPE140-0000-952 Hand Crimp
Tool Frame Only.105 (2.67) .250 (6.35)
Die for .047” dia. flexible cable; .128 (3.25) .250 (6.35)140-0000-953 RG-178, RG-316, RG-316 DS .151 (3.83) .250 (6.35) MMCX*, MCX
INCHES (MILLIMETERS) • CUSTOMER DRAWINGS AVAILABLE ON REQUEST
MMCX Assembly/Decoupling ToolThis tool will assemble the end cap to a standard right angle MMCX plugconnector in the field. Simply insert connector and cap into tool cavity, thenturn handle to swage the cap into place. The slotted end of the tool can beused to disengage a right angle MMCX plug from a mating receptacle.
PART NO.
141-0000-910
“C” Spring Compression ToolFor assembly of SMA Coupling Nut
Coaxial Connector Assembly Tools
MCX Right Angle Plug Assembly ToolThis quick and easy to use tool will press the end cap ontostandard right angle MCX plug connectors. Simply insert theconnector and cap into the staking nest and a light squeeze ofthe handles will swage the cap into place.
The jaw tips are shaped to grip a right angle MCX plug body forinsertion or disengagement to a mating receptacle. The jawsare hardened steel and the handles are cushioned to minimizestress to the user. For use with all cable groups except RG-58.
PART NO.
141-0000-904
141-0000-908
PART NO.
SMA Knurl Mount Assembly ToolThe Knurl Mount SMA Spark Plug Connectors can be pressed into positionusing this thread-on fixture designed for low volume lab use.
140-0000-954
PART NO.
140-0000-956
PART NO.
SMB Plug Removal ToolReaches in to disengage SMB connectors inhigh density packaging applications.
D 140-0000-958 Body Soldering Tool, .086 Plug140-0000-959 Body Soldering Tool, .141 Plug
E 140-0000-957 Bead Assembly Tool, Semi-Rigid Plugs, All Cables
F 140-0000-968 Vise Stop, (2.92mm)
SMK (2.92mm) ToolsAccurate assembly of the SMK cabled connectorsis obtained with the tools listed below. Industrystandard devices are used if possible for customerconvenience and tool compatibility.
• Full cycle ratchet mechanism• Quick release safety• Perform both electrical and
mechanical crimp• High quality steel• Each tool comes complete
with crimp die• Full range +/- Cam adjustment
Standard Series• Full cycle ratchet mechanism• Quick release safety• Perform both electrical and mechanical crimp• High quality steel• Each tool comes complete with crimp die
PART NO. DESCRIPTION HEX SIZE HEX WIDTH
24-9961P Pressmaster K .324 (8.22) .475 (12.06)
(Replacement Hand crimp tool frame .264 (6.71) .475 (12.06)
dieset 99-9961) with dieset .213 (5.41) .394 (10.00)
.178 (4.52) .394 (10.00)
24-9962P Pressmaster K .350 (8.89) .475 (12.06)
(Replacement Hand crimp tool frame .288 (5.41) .475 (12.06)
dieset 99-9962) with dieset .042 (1.07) .080 (2.03)
24-9963P Pressmaster K .255 (6.48) .475 (12.06)
(Replacement Hand crimp tool frame .178 (4.52) .475 (12.06)
dieset 99-9963) with dieset .128 (3.25) .475 (12.06)
.042 (1.07) .080 (2.03)
Precision Ergo Hand Crimp Tool with Dieset
• Longer handles for leverage• Padded and contoured to fit in hand• Precision ground die sets• 50,000 cycle lifespan frame
INCHES (MILLIMETERS) • CUSTOMER DRAWINGS AVAILABLE ON REQUEST
Assembly Tools and Fixtures
Assembly Tools and Fixtures (108-108X-001 Series)For Standard Stacking Banana Plugs: .175 (4.44) Across Flats
Quick and easy assembly of standard banana plug .175 (4.44) diameter is possiblewith the assembly tool and fixtures shown here. Strip wire jacket back 3/4” and feedwire through cross hole of metal contact. Fold stripped wire against metal plug bodyand slide insulated handle over banana plug body and wires. Insert contact wireinto housing. Place into fixture. Push tip of tool into rear of contact. Snap contactinto place. Handle of tool is curved to fit hand comfortably. Fixture and tip of toolmade from tool steel.
TOOL PART NO.
FIXTURE PART NO.251-0111-003
251-0115-002
Crimp Tool (105-077X-XXX Series)For Insulated Standard Small Handle Tip Plugs: .080 (2.00) Diameter and .060 (1.50) Tip Jacks
Quick and easy assembly of standard small handle tip plug .080 (2.00) diameter and .060(1.50) tip jack is possible with the assembly tool shown. Set the selector to the appropriatewire size, strip wire to .180, insert wire and tip plug in tool, squeeze handles of the tool. Acomplete and accurate crimp is obtained each and every time, with no partial crimps. A ratchetinsures a complete cycle of the tool.