PRISM® Pro-Line Nitrogen Generator GEN 1...PRISM® Pro-Line Nitrogen Generator GEN 1 PRISM® Pro-Line Nitrogen Generator is a pre-engineered membrane nitrogen system that meets or

PRISM® Pro-Line Nitrogen Generator GEN 1

PRISM® Pro-Line Nitrogen Generator is a pre-engineered membrane nitrogen system that meets or exceeds most engineering requirements for Marine,Offshore, and Oil & Gas Landbased Industry.

Air Products Proven Design Technology over 30 years

Field Proven Components with low Life Cycle Cost

Lower Capex cost

Lower Opex cost

Meets HSE and International Standards Requirement

Air Products AS leverages decades of experience in engineering and constructing high-specification nitrogen systems since 1984, and are now

proud to introduce the Pro-Line Gen1. This new system reduces engineering, delivery time and installation cost so you can deliver your high spec projects on

time and on budget.

The PRISM Pro-Line Nitrogen Generator GEN1 is a membrane based nitrogen generator which is housed in a stainless steel cabinet for marine, offshore and oil & gas land-based industry applications.

Proven technology is used in the design of these systems. All components inside the stainless steel cabinet are from well-known market leading suppliers and cover the specifications that are typically defined by customers and engineering companies for the different applications.

Air Product’s standards and specifications are used for mechanical packages. This benefits the end user by decreasing delivery time, reducing manufacturing costs, and reducing risk of errors, as our expertise is built in. The PRISM Pro-Line Nitrogen Generator GEN 1 incorporates design basis from international codes and norms and the documentation supplied with the unit covers all certificates & test reports that are customarily requested for this type of system.

BenefitsThe PRISM Pro-Line Nitrogen Generator GEN 1 is pre-engineered. Customers receive a Supplier Master Document List (SMDL) which contains all documents and drawings supplied with the package. The Supplier Master Document List also gives reference to documents, such as Welding Procedures, NDE Procedures, Hydro Pressure Test Procedures, FAT Procedures, and others. The SMDL references, finalized documents, and drawings are all available during Bid Clarification Meeting (BCM).Additionally, the Manufacturing Record Book Index (MRB Index) provides the fabrication records and documentation that will follow the unit. The same applies to the Operation & Maintenance Manual Index (O&M Index) and Spare Part List for Commissioning/Start-up.

Delivery time and engineering costs are reduced by having documents and drawings already approved after the Bid Clarification Meeting. The same applies to the Inspection & Test Plan (ITP).

Pioneering nitrogen membrane technology worldwide

Document Completion Availability Technical Bid Clarification

Installation Commissioning

SMDL

Package RAM Data

Package • Mechanical • Instrument Datasheet

General Arrangement DrawingFoundation Drawings • Load Data

P & ID • E & I DrawingsAlarm List • Cable List

Main Equipment ListTag and Equipment Register

Cause and Effect Diagram

Control PhilosophyFunctional Description

ITP • Fabrication & Production Plan

WPS • WPQR & NDE Test Procedures

FAT Procedure

Transport • Handling • StoragePreservation Procedures

Site Installation • Hook-up Procedures

Start-Up • Commissioning Procedure

CommissioningTwo Years Spare Part List

O & M Manual

MRB Index

The PRISM Pro-Line Nitrogen Generator GEN 1 Engineering & Design

PRISM® Pro-Line System GEN 1

The PRISM Pro-Line Nitrogen Generator GEN1 has an installed local control panel/ operator terminal which incorporates the safety devices, alarms and shut down functions as required for this system application. Communication protocol (Modbus TCP) provides all process indications, alarms and status signals. The control panel is designed to meet all area classifications and ambient conditions.

Control System and Instrumentation

Item Material Code/Standard Alternative

Air Heater shell AISI 316/316L ASME VIII, Div.1 EN 13445Permeate/Vent Line AISI 316/316L ANSI B31.3/B16.5 NORSOK AS20

WPS/WPQ AISI 316/316L ASME IX ISO 15614-1NDE AISI 316/316L ASME V ISO 23277

Process Lines AISI 316Instrument Tubing

and Fittings (Swagelok)

Mechanical Codes and Standards:

Typical Requirements for Hazardous Area Installation:

Area classification: Zone 2, IIA, T3

Local Panel: Ex de

Instrumentation: Ex ia

Heater Element: Ex e

EU-Directives: 2004/108/EC, 2006/95/EC, 94/9/EC, 2006/42/EC

Dimensions and Weight:

Max. Cabinet Size (7 Module System) 2727mm (l) x 825mm (w) x 2103mm (h)

Maximum Weight (7 Module System) 1200kg (2646 lbs)

Flange Connections ANSI B16.5

HMI panel supplied loose or skid unit installed

PRISM® Pro-Line System GEN 1

1 Nitrogen Outlet Flange 2 Feed Air Inlet Flange 3 Permeate/Air Enriched Flange Outlet 4 Membrane Modules 5 Air Heater Shell with By-Pass. 6 Oxygen Analyser 7 Duplex Particle Filter 8 Control Panel Section 9 Stainless Steel Frame10 Stainless Steel Cabinet

Main Installed Components

PRISM Pro-Line Nitrogen Generator GEN 1 w/PB-6050-N1 Membranes (97 % N2)*Nitrogen capacity, feed air requirement, connections and heater effect for various number of separators. Values are based on a compressed inlet feed air at 9 BARG @ 30° C producing 3 Vol % oxygen product.(Nm³ refers to conditions at 0° C and 1.013 BARA).

Number of Membrane Separators in System 1 2 3 4

Nitrogen Flow Rate [Nm3/h] 28 56 84 112

NitrogenPressure [barg] 8 8 8 8

Feed Air Flow Rate Required [Nm3/h] 79 158 237 316

Size of Connections (150# RF)

Feed Air ½” 1” 1” 1” N2 Product ½” ½” ½” 1”Permeate 3” 4” 6” 6”

Heater Effect [kW] 0.8 1.6 2.4 3.2

*Other nitrogen purities, flow and delivery pressures are available. Performance listed for example only. Nitrogen flow rate increases and feed air flow rate required decreases with increasing feed air pressure. Heater effect decreases with increasing feed air temperature. Contact our Technical Services department to receive detailed perfomance information or to generate computer simulations for your specific production requirements.

PRISM Pro-Line Nitrogen Generator GEN 1 w/PA-6050-N1 Membranes (97% N2)* Nitrogen capacity, feed air requirement, connections and heater effect for various number of separators. Values are based on a compressed inlet feed air at 9 BARG @ 30° C producing 3 Vol % oxygen product.(Nm³ refers to conditions at 0° C and 1.013 BARA).

Number of Membrane Separators in System 1 2 3 4 5 6 7

Nitrogen Flow Rate [Nm3/h] 28 56 84 112 140 168 196

Nitrogen Pressure [barg] 8 8 8 8 8 8 8

Feed Air Flow Rate Required [Nm3/h] 79 158 237 316 395 474 553

Size of Connections (150# RF)

Feed Air ½” 1” 1” 1” 1.5” 1.5” 1.5”N2 Product ½” ½” ½” 1” 1” 1” 1”Permeate 3” 4” 6” 6” 6” 8” 8”

Heater Effect [kW] 0.8 1.6 2.4 3.2 4.0 4.8 5.6

Capacities

PRISM® Pro-Line System GEN 1

How Membranes Work

The PRISM PA/PB Nitrogen membrane separator uses asymmetric hollow fiber membrane technology to separate and recover nitrogen from compressed air.

Atmospheric air contains 78% nitrogen, 21% oxygen, and 1% other gases. The PRISM PA/PB membrane uses the principle of selective permeation to produce high purity nitrogen. Each gas has a characteristic permeation rate, which is a function of its

ability to dissolve and diffuse through a membrane. Oxygen is a “fast” gas and is selectively diffused through the membrane wall while nitrogen is allowed to travel along the inside of the fiber, thus creating a nitrogen rich product stream. The oxygen enriched gas, or permeate, is vented from the membrane separator at atmospheric pressure. The driving force for the separation is the difference between the partial pressure of the gas on the inside of the hollow fiber and that on the outside.

In the PRISM PA/PB membrane separator, compressed air flows down the inside of hollow fibers. “Fast” gases - oxygen, carbon dioxide, and water vapor, and a small amount of “slow” gases, pass through the membrane wall to the outside of the fibers. They are collected at atmospheric pressure as the permeate. Most of the “slow” gases and a very small amount of the “fast” gases continue to travel through the fiber until they reach the end of the membrane separator, where the product nitrogen gas is piped to the application.

The information contained in this document is believed to be true and accurate at time of publication. Air Products PRISM Membranes reserves the right to change product specifications without notification. Please consult current Product Design and Reference manual for detailed information associated with these products.

PRISM is a registered trademark of Air Products and Chemicals, Inc. tell me moreairproducts.com/membranes

Air Products AS-Norway

P.O Box 4103 KongsgaardN-4689 Kristiansand, Norwaywww.airproducts.noTel: +47 380 399 [email protected]

Facility address

Air Products ASVige Havnevei 784633 Kristiansand SNORWAY

PRISM Pro-Line Nitrogen Generator Gen 1 is available with the following configuations:

For more information regarding nitrogen systems for offshore or shipboard applications, please contact our Customer Service and Sales Specialists.

Air Products AS. Committed to Application Excellence.

PRISM Membranes PB6050This configuration is optimized for systems that have critical minimum demand for nitrogen 24 hours per day with high pressure (18 Barg, 82.2° C) membrane separators. This configuration valves each membrane module for capacity regulation and feed air reduction. This setup also allows changing membrane separators while the other units are still in operation.

PRISM Membranes PA6050The PA6050 membrane separators have the same nitrogen production characteristics as the PB series but with a less robust shell, which is well suited for nitrogen systems that are continuously operating.

Air Products AS are ISO 9001, OHSAS 18001, FPAL, ACHILLES JQS certified and PED 97/23/EC certified for the product group Nitrogen treatment skids, piping and pressure vessels.

The Air Products PRISM Membrane

Separators (PA6050/PB 6050)

are designed to ASME VIII, div.1 and certified to

PED 97/23/EC.

Air Products Internal Use Only