Phaser® 6120 Color Laser Printer Service Manual 6-1 This section covers the following: ■ Using the Parts List on page 6-2 ■ Serial Number Format on page 6-3 ■ Diagrams of Main Parts on page 6-4 ■ P1 External Parts on page 6-6 ■ P2 Top Cover on page 6-8 ■ P3 Top Cover on page 6-10 ■ P4 Main Frame on page 6-12 ■ P5 Left Frame on page 6-14 ■ P6 Right Frame on page 6-16 ■ P7 Right Frame 2 on page 6-18 ■ P8 Drive Section on page 6-20 ■ P9 Drive Section on page 6-22 ■ P10 Drive Section on page 6-24 ■ P11 Drive Section on page 6-26 ■ P12 Laser (PH) Section on page 6-28 ■ P13 Transfer Section on page 6-30 ■ P14 Transfer Roller Section on page 6-32 ■ P15 Vertical Transport Section on page 6-34 ■ P16 Fusing Unit on page 6-36 ■ P17 Electrical Components on page 6-38 ■ P18 Paper Take-Up Section on page 6-40 ■ P19 Paper Take-Up Section 2 on page 6-41 ■ P20 Paper Take-Up Section 3 on page 6-43 ■ P21 Wiring on page 6-45 ■ P22 Wiring on page 6-46 ■ P23 Wiring on page 6-47 ■ P24 Wiring Accessories on page 6-48 ■ P25 Accessories on page 6-49 Print Engine Parts List
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Phaser® 6120 Color Laser Printer Service Manual6-1
This section covers the following:
■ Using the Parts List on page 6-2■ Serial Number Format on page 6-3■ Diagrams of Main Parts on page 6-4■ P1 External Parts on page 6-6■ P2 Top Cover on page 6-8■ P3 Top Cover on page 6-10■ P4 Main Frame on page 6-12■ P5 Left Frame on page 6-14■ P6 Right Frame on page 6-16■ P7 Right Frame 2 on page 6-18■ P8 Drive Section on page 6-20■ P9 Drive Section on page 6-22■ P10 Drive Section on page 6-24■ P11 Drive Section on page 6-26■ P12 Laser (PH) Section on page 6-28■ P13 Transfer Section on page 6-30■ P14 Transfer Roller Section on page 6-32■ P15 Vertical Transport Section on page 6-34■ P16 Fusing Unit on page 6-36■ P17 Electrical Components on page 6-38■ P18 Paper Take-Up Section on page 6-40■ P19 Paper Take-Up Section 2 on page 6-41■ P20 Paper Take-Up Section 3 on page 6-43■ P21 Wiring on page 6-45■ P22 Wiring on page 6-46■ P23 Wiring on page 6-47■ P24 Wiring Accessories on page 6-48■ P25 Accessories on page 6-49
Print Engine Parts List
Print Engine Parts List
Phaser® 6120 Color Laser Printer Service Manual6-2
Using the Parts ListChanges to Xerox products are made to accommodate improved components as they become available. As improvements are made, part numbers may change from those appearing in this section. To get the latest part, provide the following information when ordering:
■ Component's part number■ Product type or configuration number■ Serial number of the printer
Only those parts listed with part numbers are available for order. Parts listed without part numbers are only available as part of a parent assembly or Service Kit.
1. Key: The callout number from the exploded part diagram.
2. Part No: The material part number used to order specific parts.
3. Description: Name of the part and number supplied per order.
4. Qty: This column lists the quantity of this part in the printer, for example a quantity of “2” means there are two of these parts, however, when ordering the part you will only receive one part.
5. Comments: The comments column is used for clarification.
6. For information on hardware (screens, washers, e-rings, etc.), see the letter designate in the exploded diagram. All hardware is available for the hardware kit.
Print Engine Parts List
Phaser® 6120 Color Laser Printer Service Manual6-3
Serial Number Format
The serial number is coded as follows:■ The text “S/N” followed by the serial number in the barcode.
■ The barcode does not include a field identifier.
■ The nine digit serial number format PPPRSSSSS where:
PPP - Is the alphanumeric Product Code
R - Is the numeric revision digit. Changes at major product updates or whenthe serial number is reset to a starting value or (30001, 60001, or 90001).
SSSSS - Is the five digit numeric serial number.
For example:
S/N YGG032148 YGG = Product code for the 6120, 110 V Printer0 = Revision level32148 = Serial number for 6120
Note: The barcoded serial number label is located under the top cover on the left side of the metal crossbar.
Product Voltage Product Code
6120 110 V YGG
6120 220 V YGH
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Phaser® 6120 Color Laser Printer Service Manual6-4
Diagrams of Main Parts
No. Description Parts List No. Page No.
1 External Parts P1 page 6-6
2 Top Cover P2
P3
page 6-8
page 6-10
3 Main Frame P4 page 6-12
4 Left Frame P5 page 6-14
5 Right Frame P6
P7
page 6-16
page 6-18
6 Drive Section P8
P9
P10
P11
page 6-20
page 6-22
page 6-24
page 6-26
7 Laser (PH) Section P12 page 6-28
REAR SIDE
10
9
7 13
121
653
82 11
4
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Phaser® 6120 Color Laser Printer Service Manual6-5
8 Transfer Section P13 page 6-30
9 Transfer Roller Section P14 page 6-32
10 Vertical Transport Section P15 page 6-34
11 Fuser P16 page 6-36
12 Electrical Components P17 page 6-38
13 Paper Take-Up Section P18
P19
P20
page 6-40
page 6-41
page 6-43
Wiring P21
P22
P23
page 6-45
page 6-46
page 6-47
Wiring Accessories and Jigs P24 page 6-48
Accessory Parts P25 page 6-49
No. Description Parts List No. Page No.
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Phaser® 6120 Color Laser Printer Service Manual6-6
P1 External Parts
P1 External Parts List Table
Key Part No. Description Qty Comments
1 604K35100 REAR COVER KIT 1 Includes all parts shown within the dotted line. Some assembly required
2 REGULATING PLATE 1
3 802E99590 RIGHT COVER 1
4 DUCT 1
5 SHOULDER SCREW 1
6 WIRE HARNESS ASSY 1
7 BRACKET 1
8 893E86110 INSTRUCTIONS (LABEL) 1
9 HOLDER 1
P 1
a
c
a
c
a
a
a
b
c
b
18
199
8
2
1
6
3
5
4
7
15
11
12
13
16
1517
1410
b
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Phaser® 6120 Color Laser Printer Service Manual6-7
10 802E99600 FRONT LOWER COVER 1
11 802E99610 FRONT UPPER COVER 1
12 SHIELD 1
13 BRACKET 1
14 604K35120 LEFT COVER KIT (US) 1
14 604K35110 LEFT COVER KIT (EU) 1
15 RETAINING RING 2
16 SHIELD 1
17 802E99620 COVER 1
18 826E27440 SHOULDER SCREW 1
19 GUIDE 1
a
b
604K35500 Part of Hardware Kit
P1 External Parts List Table (Continued)
Key Part No. Description Qty Comments
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Phaser® 6120 Color Laser Printer Service Manual6-8
P2 Top Cover
P2 Top Cover Parts List Table
Key Part No. Description Qty Comments
1 FACE SHEET READY ERROR 1
2 FACE SHEET TONER 1
3 HOLDER 1
4 BUTTON 1
5 BUTTON 1
6 BUTTON 1
7 960K25480 PWB-OP (Control Panel) 1 Includes LCD
8 SHIELD 1
9 EARTH GROUND 1
10 COVER 1
11 EARTH GROUND 1
P 2
PWB-OP
a
b
b
6
713
8
11
109
4
3
5
12
1
2
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Phaser® 6120 Color Laser Printer Service Manual6-9
12 604K35130 UPPER COVER KIT 1 Includes all parts within the dotted lines. Some assembly required
13 PLASTIC COVER 1 Includes ground plate and strap.
a
b
604K35500 Part of Hardware Kit
P2 Top Cover Parts List Table (Continued)
Key Part No. Description Qty Comments
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Phaser® 6120 Color Laser Printer Service Manual6-10
P3 Top Cover
P3 Top Cover Parts List Table
Key Part No. Description Qty Comments
1 GUIDE 2
2 REINFORCE PLATE 1
3 059E05440 ROLLER 1
4 GUIDE 1
5 COVER 1
6 050E23340 TRAY 1
7 050E23350 TRAY 1
8 REINFORCE PLATE 1
9 FRAME 1
10 TENSION SPRING 2
11 SHOULDER SCREW 2
12 ARM 1
P 3
A
A
B
B
C
C
a
a
b
a
a
b
a
b
a
a
c
b
3
5
4
910
6
7
1112
13
1416 15
17
20
21
2
19
1118
10
8
11
aa
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Phaser® 6120 Color Laser Printer Service Manual6-11
13 ARM 1
14 COVER 1
15 HANDLE 1
16 SHAFT 1
17 ARM 1
18 ARM 1
19 FRAME 1
20 HOLDER 1
21 CONTACT 1
a
b
c
604K35500 Part of Hardware Kit
P3 Top Cover Parts List Table (Continued)
Key Part No. Description Qty Comments
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Phaser® 6120 Color Laser Printer Service Manual6-12
P4 Main Frame
P4 Main Frame Parts List Table
Key Part No. Description Qty Comments
1 SEAL 1
2 COVER 1
3 EARTH GROUND 2
4 FRAME 1
5 SEAL 1
6 DUCT 1
7 COVER 1
8 LEVER 2
9 TENSION SPRING 2
10 SEAL 1
11 LABEL CONSUMABLES REODER
1
12 019E74390 HOLDER 1
P 4
PC3
9
a
a
b
23
3 65
10
1
a7
11
1213
148
14
14
14
8
9
15
4
171816
19
20
a
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Phaser® 6120 Color Laser Printer Service Manual6-13
13 130E11800 RACK POSITION SENSOR (PC3)
1
14 017E11460 RUBBER FOOT 4 1 per part number
15 COVER 1
16 COVER 1
17 GUIDE 1
18 DUCT ASSY 1
19 SEAL 1
20 SEAL 1
a
b
604K35500 Part of Hardware Kit
P4 Main Frame Parts List Table (Continued)
Key Part No. Description Qty Comments
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Phaser® 6120 Color Laser Printer Service Manual6-14
P5 Left Frame
P5 Left Frame Parts List Table
Key Part No. Description Qty Comments
1 LEVER 1
2 TENSION SPRING 1
3 GUIDE 1
4 EARTH GROUND 1
5 CONTACT 1
6 CONTACT 1
7 TORSION SPRING 1
8 960K25450 WASTE TONER NEAR FULL (PWB-C)
1
P 5
PWB-C
a
b
14
1
2
31312
11
97
65
4
8
10
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Phaser® 6120 Color Laser Printer Service Manual6-15
9 PAWL 1
10 TORSION SPRING 1
11 LEVER 1
12 CONTACT 1
13 CONTACT 1
14 CONTACT 1
a
b
604K35500 Part of Hardware Kit
P5 Left Frame Parts List Table (Continued)
Key Part No. Description Qty Comments
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Phaser® 6120 Color Laser Printer Service Manual6-16
P6 Right Frame
P6 Right Frame Parts List Table
Key Part No. Description Qty Comments
1 DUCT 1
2 127E15240 POWER SUPPLY COOLING (M4)
1
3 COVER 1
4 127E15250 VENTILATION FAN (M6) 1
5 LEVER 1
6 PRESSURE SPRING 1
7 PAWL 1
8 DUCT 1
9 110K15620 SAFETY SWITCH (S2) 1
10 BRACKET 1
P 6
M6
S2
M4
a
3
132
4
5
89
10
6
11
12
14
7
1
b
c
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Phaser® 6120 Color Laser Printer Service Manual6-17
11 053E07470 FILTER 1
12 DUCT 1
13 SEAL 1
14 SEAL 1
a
b
c
604K35500 Part of Hardware Kit
P6 Right Frame Parts List Table (Continued)
Key Part No. Description Qty Comments
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Phaser® 6120 Color Laser Printer Service Manual6-18
P7 Right Frame 2
P7 Right Frame 2 Parts List Table
Key Part No. Description Qty Comments
1 GEAR 22/64T 1
2 LEVER 1
3 TENSION SPRING 1
4 PAWL 1
5 TORSION SPRING 1
6 TORSION SPRING 1
7 LEVER 1
8 TENSION SPRING 1
9 LEVER 1
10 GUIDE 1
11 HOLDER 1
12 SEAL 1
P 7
b
a
b
b
b
16
17
1514
13
12
11
10
7
6
18
59
1
2 3
4
8
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Phaser® 6120 Color Laser Printer Service Manual6-19
13 REINFORCE PLATE 1
14 TORSION SPRING 1
15 HOLDER 1
16 FRICTION SHEET 1
17 SEAL 1
18 SHIELD 1
a
b
604K35500 Part of Hardware Kit
P7 Right Frame 2 Parts List Table (Continued)
Key Part No. Description Qty Comments
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Phaser® 6120 Color Laser Printer Service Manual6-20
P8 Drive Section
P8 Drive Section Parts List Table
Key Part No. Description Qty Comments
1 GEAR 16T 1
2 GEAR 19T 1
3 SHAFT 1
4 DRUM 1
5 TORSION SPRING 1
6 GEAR 108T 1
7 GEAR 31T 1
8 GEAR 25/42T 1
P 8
SL4
b
a
c
d
3
6
718
1213
9 81011
5
42
1
15
14
17
16
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Phaser® 6120 Color Laser Printer Service Manual6-21