Price- winning northern know-how Stora Enso Veitsiluoto Mills 2004
Mar 26, 2015
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Stora Enso – taking the lead
Stora Enso
• Integrated paper, packaging and forest products company producing publication and fine papers, packaging boards and wood products
• 15 million tonnes paper and board production capacity
• 7,4 million m³ sawn timber production capacity
• Turnover 12.2 billion euros (2003)
• 44 000 employees in over 40 countries
• Shares listed on the Helsinki,Stockholm and New York stock exchanges
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Sheeting plantPM 5
PM 2, PM 3
Veitsiluoto sawmill
PM 1Pulp mill
Harbour
Power plant
Veitsiluoto mills
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Veitsiluoto as part of Stora Enso
• Fine paper 555,000 t/a – Group 4.4 million t/a
• Magazine paper 425,000 t/a – Group 8.0 million t/a
• Sawn timber 290,000 m3/a – Group 7.4 million m3/a
• Employees at Veitsiluoto 1576* – Group 44 000
• Veitsiluoto turnover 685 million euros* in 2003 – Group 12.2 million euros
*) Including Veitsiluoto unit of Fortek maintenance company
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Veitsiluoto as part of Stora Enso
Magazine paperFine paper Sawn timber
Veitsiluoto millsGroup
0.55 million tonnes
4.4 million tonnes
0.44 million tonnes
8.0 million tonnes 7.4 million m3
0.29 million m3
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Veitsiluoto as part of Stora Enso
Personnel 2003Turnover 2003
Veitsiluoto millsGroup
0.68 billion euros
12,2 billion euros
1,576
44,000
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Organization
General ManagerJarkko Tehomaa
- Local Services
- Environment
- Human Resources
- Purchasing
- Communications
- Information Technology
• Fine Paper Veitsiluoto Mill
• Publication Paper
Veitsiluoto Mill
• Timber Veitsiluoto Sawmill
• Fortek Veitsiluoto Business Unit
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Production chart
Mixing Wire section
Sheetcutter
Pulp cooking BleachingWashingDebarking ChippingWood raw material
CalenderSorting Press section Machinereels
Coater Slitterwinder
Customerreels
DryerGrinding
Storage Delivery to customersReel wrapping
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Office papers from two paper machines
Width, mm Speed, m/min Capacity, t/a
PM2 6,500 1,200 275,000PM3 6,500 1,200 280,000Pulp mill 365,000
• Sheeting plant – 4 cut-size production lines, capacity 370,000 t/a
• Products: document printing paper, envelope paper• Main markets: European Union• 2003 investment: PM 3 rebuilding, new cut-size line
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Magazine papers fromtwo paper machines
Width, mm Speed, m/min
Capacity, t/a
PM1 4,400 1,250180,000
PM5 7,450 1,300255,000
• Product: coated magazine paper• Main markets: European Union• Investment: peroxide bleaching, start up 2004day month year documentname/initials11
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History of pine sawing
• Band saw – chipping canter – circular saw,capacity 290,000 m3/a
• Product: pine sawn timber for construction and joinery industries
• First Veitsiluoto mill was the sawmill, which started production in 1922
• Main markets: United Kingdom and Ireland, Mediterranean countries, Scandinavia
• Automatic quality gradingday month year documentname/initials12
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Raw materials and transport
1000t Ship Rail Road TotalDepartingPaper 546 68 149 763Sawn timber 77 0 83 160Total 623 68 232 923
Arriving
Wood and wood chips 650 665 785 2100Pulp 0 0 79 79Fuels 0 0 159 159Pigments, chemicals etc. 118 2 263 383J.M.Huber 55 0 0 55Total 823 667 1286 2776
Freight traffic of Veitsiluoto mills in 2003Shipping through both Veitsiluoto and Ajos harbours
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Certified wood from the north
• Wood use 2.8 million m3/a• Wood raw material supplier in Finland:
Stora Enso Forest / Northern Finland• 25% of wood imported• 97% of wood mechanically harvested• Forestry workers: 53, special fellings
day month year documentname/initials14
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Production 1996-2003
100
150
200
250
300
350
400
450
500
1996 1997 1998 1999 2000 2001 2002 2003
Production, '000 t / m3
Magazine paper
SheetsSawn timber
Office papers
Pulp
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Turnover 1996-2003
0
100
200
300
400
500
600
700
800
900
1996 1997 1998 1999 2000 2001 2002 2003
Turnover in million euros
Magazine paper Office papers
Veitsiluoto complex (includes sawmill and maintenance unit)
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Personnel 1996-2003
1000
1100
1200
1300
1400
1500
1600
1700
1800
1900
2000
1996 1997 1998 1999 2000 2001 2002 2003
Employees average
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Fuel 95% from Finnish sources
• Power plant and pulp mill generate about 11,000 TJ of heat for the mills
• Power plant generates over half of the about 1000 GWh of electricity used by the mills
• Main fuels:– Black liquor 50%– Wood and bark 22%– Peat 22%
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Residues utilized
• Into energy: wood and bark residues, sludge from pulp mill effluent treatment plant, soiled paper and board, waste oil and solvents, packaging films, pallets
• For recycling: office paper, packaging board, clean paper wrappers and cores
• For landscaping: paper mill effluent treatment plant sludge and fly ash
day month year documentname/initials19
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Other residues
• Metal recycling: cables and other scrap metal
• Landfill: some soda residues, lime residues, incombustible plastics and other wastes that cannot be recycled
• Hazardous wastes: batteries, fluorescent lamps, oil filters and other hazardous wastes
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Environmental investments1988-2003
1994
1995
1988
Biological treatment plant
Thawing conveyorin birch line
Oxygen bleaching
Intermediate oxygen section
Third electrostatic precipitator for recovery boiler
Concentrated malodorous gas combustionin recovery boiler
1996
Activated sludge plant buffer basin
Power plant
Thawing conveyor in softwood line
1997
Flotation plant for paper mill waste water treatmentSecond disk filter for PM2
1998
Waste sorting and collecting system 1999
PM1 centricleaner rejects treatment
PM5 centricleanerrejects treatment
2000
System for collecting and burning dilute malodorous gases
1993
1989
2003
Enlargement of biological treatment plant
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Environmental investments 2001- 2003
• In 2001: collecting clean water from paper mill separately
• In 2002: biological plant enlargement (another secondary clarifier)
• In 2003: enlargement of biological plant
day month year documentname/initials22
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History
Sawmill
Veitsiluoto mills in eight decades
First paper machineHarbour
Second paper machineThird paper machine
Paper coating beganPaper machine 5 completed
Sulphate pulp millFirst paper sheets
Biological plant
Fortek maintenance company
Sulphite pulp mill
Stora Enso Oyj
1922
1930
1993
1955
1959
1961
1963
1969
1972
1977
1981
1995
1998
1989
Enso Oy1996
Oxygen bleaching
2003
New power plant
PM 3 rebuilding