Indian Centre for Manufacturing Excellence 16 July 2016 | SATURDAY HOTEL LAMELLZ LUDHIANA Certified Course on Preventive and Predictive Maintenance Today for survival, Manufacturing Industries are focusing not only on the Human Productivity, Product Quality and Services, but the goal is to achieve 360 Degree Operational Excellence for improving 'Customer Satisfaction, Sales and Profitability'. This involves not only Product Focus but also includes in-depth understanding of Plant Machines, its Designs and Life cycles with Preventive & Predictive Maintenance. Keeping this in view, Indian Centre for Manufacturing Excellence (ICME) has felt a need for Total Transformation in the thought process of Maintenance Team , if they really wish to contribute to the Manufacturing Process Improvement in Company via understanding Systematic and Scientific way for 'Machine Health Management'. ROOTS PRODUCTIONS Event Coordinator
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Indian Centre forManufacturing Excellence
16 July 2016 | SATURDAYHOTEL LAMELLZ
LUDHIANA
Certified Course on Preventive and Predictive Maintenance
Today for survival, Manufacturing Industries are focusing not only on the Human Productivity, Product Quality and Services, but the goal is to achieve 360 Degree Operational Excellence for improving 'Customer Satisfaction, Sales and Profitability'. This involves not only Product Focus but also includes in-depth understanding of Plant Machines, its Designs and Life cycles with Preventive & Predictive Maintenance.
Keeping this in view, Indian Centre for Manufacturing Excellence (ICME) has felt a need for Total Transformation in the thought process of Maintenance Team , if they really wish to contribute to the Manufacturing Process Improvement in Company via understanding Systematic and Scientific way for 'Machine Health Management'.
ROOTSPRODUCTIONS
Event Coordinator
Preventive and Predictive Maintenance (PPM) is the regular and systematic application of engineering knowledge and maintenance attention to equipment and facilities to ensure their proper functionality and to reduce their rate of deterioration. In addition to dedicated engineering, PPM encompasses regular examination, inspection, lubrication, testing and adjustments of equipment without prior knowledge of equipment failure. PPM also provides the framework for all planned maintenance activity, including the generation of planned work orders to correct potential problems identified by inspection. The result is a proactive (rather than a reactive) environment, optimizing equipment performance and life.
Properly developed PPM programs are engineered efforts, which optimize the relationship between equipment ownership and operating profits by balancing cost of maintenance with cost of equipment failure, and associated production losses.
PPM includes actions which extend the life of equipment and avoid unnecessary failures by substituting selective programmed effort for “fix it when it fails” maintenance. Actions that extend the life of equipment include: lubrication, cleaning, adjusting and the replacement of minor components like drive belts, gaskets, filters, etc. Actions that avoid unnecessary failure include timely, consistent equipment inspection and the aggressive use of non destructive testing techniques such as vibration analysis, infrared testing, oil analysis and other techniques.
Predictive maintenance is the complement of preventive maintenance. A total PPM program is absolutely essential to an efficient, reliable and safe production process. Benefits are
direct and substantial, including: high product quality, long machine life, avoidance of work stoppage, high safety, high morale and fewer
Total Maintenance Cost
Reactive MaintenanceExcessive Repairs & Failures
Excessive PMNo Repairs & No Failures
Mai
nte
nan
ce C
ost
s
Mai
nte
nan
ceB
ud
get
Op
erat
ing
Bu
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ProactiveMaintenance
Lost ProductionCaused by FailuresLack of PM Access
Cost of Repairs Cost of PM
Level of MaintenanceLow High
High
AC
Low
B
The PMProgram
A ControlledExperiment
SYNOPSIS
PARTICIPANT PROFILE
?Directors
?CEOs
?Plant Heads
?Process Engineers
?Manufacturing Excellence Heads
?Strategic Planning Heads
?Business Excellence Heads
?
?Start up entrepreneurs
?Senior Managers
Maintenance Heads
KEY TAKE AWAYS
TRAINER’S PROFILE
?B.Tech in Mechanical Engineering, Certified TPM
Facilitator from JIPM, Japan and Certified
Business Manager from Federal Ministry of
Commerce & Technology, Germany?More than 17 years of experience as a Principal
Counselor at CII - Avantha, Chandigarh and
practical Auto- sector working experience?Conducted 150+ Programs imparting training to
more than 5000 professionals on 5S, 3M, Kaizen,
TPM, SMED, Poka-Yoke, TPS, Value Stream
Mapping, Flow Mfg, Jishu Hozen, Integrated
Quality Mngt., QCC, LCA, 7 QC tools & Problem
Solving tool?Worked closely with UNIDO and UNDP?Served 100 Organizations covering Indian, American and German
MNCs?40 Organizations across Mohali, Mandi Gobindgarh, Ludhiana, Jalandhar &
Amritsar?Reported savings for more than 1000 millions?Exposure to Benchmark Plants & Practices in detail with companies like BMW
& Mercedes?Also an Assessor for ACMA Annual Awards at National Level
?Development of a PPM Plan for your organization to
ensure flow in the Production Process
?Manufacturing Process Improvement via understanding
Systematic and Scientific methods for Machine Health
Management
?Improvement in Product Quality, Readuced Breakdowns and
Line Stoppages, Higher Productivity and Safety of Man &
Machine
?Understanding the use of Technology in Maintenance to
Improve Plant Availability by 18-20%, Reduce Maintenance
Workload by more than 25-30% & Save Cost by around 35-
40%.
?Converting Maintenance from a Cost-Centre to Profit-
Centre.
ROOTSPRODUCTIONS
Event Coordinator
For Registration, please contact:Parul Kansal
Program Coordinator, Indian Centre for Manufacturing Excellence& Training Facilitator, Roots ProductionsRegister Today , Call : 90416 26719