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PRESSURE CONTROLS Robertshaw ® proprietary and confidential ©2014 1
24

PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Jun 13, 2018

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Page 1: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

PRESSURE CONTROLS

Robertshaw® proprietary and confidential ©2014 1

Page 2: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases
Page 3: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Refrigeration Acronyms Refrigeration Overview

Low Pressure Controls

High Pressure Controls

Dual Pressure Controls

Oil Pressure Controls

Capillary Connection

Manufacturers Website Q&A

Page 4: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

AC = Alternating Current DI = Digital Input FLA = Full Load Amps for motors IP67 = Enclosure rating for dust and water exposure LED = Light Emitting Diode LRA = Lock Rotor Amps NTC = Negative Temperature Coefficient Pb1 = Probe 1 POS = Point of Sale SPST = Single Pole Single Throw SPDT = Single Pole Double Throw TEV = Thermal Expansion Valve (Electronic) USB = Universal Serial Bus

Page 5: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

PSIG Pounds per Square Inch Gauge PSIA Pounds per Square Inch Absolute BTU British Thermal Unit Conduction Flow of heat with solids Convection Flow of heat with fluids (or gas) Radiation Flow of heat with air (or space) Superheat Heat added to a refrigerant in the evaporator just after it

changes from liquid to gas up to the compressor Sub Cooling The difference in temperature in the condenser just after it

changes from gas to liquid up to the expansion device TXV Thermal Expansion Valve Evaporator Device used to turn liquid form of a chemical into gas form,

typically by absorbing heat Compressor Pump or mechanical device that increases pressure of gases Condenser Device used to condense substance from gaseous to liquid state,

typically by cooling it

Page 6: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Over 36 Million Ranco® O Series controls produced since 1936

Multiple pressure ranges for most refrigerant types

Unique Lexan cover and captive set screw

Offers Super Cap™ for vibration protection

O Series can also be temperature controls

It Just Makes Sense™

Page 7: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Scientific principals are same However commercial refrigeration systems have:

24/7 Operation Time More Defrost Cycles Higher Load Changes

Energy Conservation Important on A/C Systems However, more critical on Commercial Refrigeration Applications

Page 8: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Refrigerant Thermodynamics - The transfer of heat from a place where it’s not wanted to a place where it’s not objectionable

Hot Gas Defrost System – Hot refrigerant is pumped directly to the evaporator tubing. Defrost time is usually 5 to 10 minutes

Rules of Heat Heat always moves from a warmer to a cooler surface

Heat always moves in three ways;

Conduction, convection, or radiation

When a refrigerant substance boils, it absorbs heat

When a refrigerant substance condenses, it rejects heat

Page 9: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Defrost Control

Temperature Control

Pressure Control

Page 10: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases
Page 11: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases
Page 12: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Combines high and low pressure limit control into one unit

Low pressure cycles compressor depends on suction pressure

High pressure controls high pressure shutdown

Page 13: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Common parts include O12-1549 and O12-4834

Page 14: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

1. O10-2054

2. O10-1402

3. O10-1483

4. O16-108

5. O12-1549

Page 15: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Capillary Tube Connected Directly into Refrigeration Line Male and Female Connections

Page 16: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Super Cap® Capillary Protection System

Provides 10 times more vibration protection

Uses unique vibration-dampening cone

Light weight copper alloy tubing

Available on single and dual pressure controls

Page 17: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

O series for Refrigerant Pressure

P series for Oil Pressure

G series for loss of charge or too high pressure

It Just Makes Sense™

Page 18: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Guards pressure-lubricated refrigeration compressors

Page 19: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Applications (Pressure and Temperature Control) G20 used to protect against loss of charge

Evaporator freeze-up Low pressure

G23 provides high head pressure protection High pressure

To Determine Part: Determine Current and Voltage settings Determine Pounds Per Square Inch (PSI) Pressure settings Determine Auto or Manual Determine Temperature Setpoints

Page 20: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Johnson Controls® – Penn

Danfoss®

Ranco®

Robertshaw®

Ranco Advantages Include: Lexan Cover

Super Cap®

Application Specific

Page 21: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

What is the difference between PSIG vs. PSIA?

A. Gauge is 14.6 points above Average pressure value

B. Gauge is 14.6 points below Absolute pressure value

C. Gauge is 14.6 points above Absolute pressure value

Page 22: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Why is Super Cap an important feature?

A. Compressors vibrate

B. Capillary tubes break

C. Super caps can withstand 10 times the vibration over traditional pressure controls

D. All of the above

Page 23: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases

Telephones: Technical Service 1-800-445-8299

Technical Service Fax 1-630-260-7294

Customer Service 1-800-304-6563

Customer Service Fax 1-800-426-0804

Websites: Uni-Line® Catalog: www.Uni-Line.com

Cross Reference: www.uni-line.com/modules/xref/xrefsearch.aspx

Toolbox: www.ToolBox.InvensysControls.com

General Information for:

Robertshaw®, Paragon®, Ranco®, Uni-Line® and Publication Zone®

Robertshaw®, Paragon®, Ranco®, Uni-Line®, and Make the Connection™ are propriety marks of Robertshaw or its subsidiaries.

All third party trademarks and service marks are the proprietary marks of their respective owners.

© 2014 Robertshaw. All rights reserved.

Page 24: PRESSURE CONTROLS - Robertsha Product... · Low Pressure Controls ... Superheat Heat added to a refrigerant in the evaporator just ... Compressor Pump or mechanical device that increases