Presented by Gary Chavie Manufacturing in America │ March ...

Leverage Technology for Advanced Conveyor & Sortation Systems

Presented by Gary Chavie

Manufacturing in America │ March 20-21, 2019

Unrestricted © Siemens 2019 All rights reserved. Community. Collaboration. Innovation.

Introduction

Gary Chavie

P: 612-212-0138

: 651-434-0210

• Siemens DF FA Business Development Manager –

Intralogistics/Material Handling

• Siemens Digital Factory OEM Team

• 29 Years Automation Expertise, Specializing in Material

Handling


Essential Requirements –

Throughput the Manufacturing Industry


What this Means to You

Machines Need to be Smarter

… and create Greater Demands on Engineering

Machines need more functionality

Increased pressure on delivery time and product quality

Multi-disciplinary developmentand collaboration

The #1 and #2 business strategies

of machinery companies are

dedicated to developing smarter

machines thru innovation and

customization.

(Source: Tech Clarity – Best Practices for

Developing Industrial Equipment)

Advanced Machine Engineering

The virtual system enables advanced, smart, machine design and engineering.

…Increase Development Costs & Complexity

Complexity

Cost


Challenges with High Speed Sortation & Conveying

Automation Concepts/Practices


Typical High Speed Conveying Systems


High Speed Sortation – Holistic System Approach

Saw Tooth Merge Gapping/Induction Shoe Sorter


Critical Network Integration

PROFINET Technology Deterministic & Isochronous Real-Time

PROFINET (IRT)


Versatile Applications Require Extensive Application –

Optimize Form Factors


Bar Code, RFID, Sensors, Valves

Deterministic and Connectorized


ET200 Flexible Distributed Intelligence

Processing Power at the Sortation Source


Advanced Controller – SIMATIC S7-1500 CPU

Increased Productivity Through Ultimate Power

Security Integrated• Integrated copy and know-how protection

function secures intellectual property

• Improved protection against manipulation and

cyber threats (authentication)

Safety Integrated• One controller for standard and fail-safe tasks,

one network for standard and failsafe

communication

• High-density channels of a failsafe IO module

can be directly addressed from the engineering

High Performance • Higher productivity and product quality thanks

to the backplane bus and shortest reaction

times

• PROFINET with deterministic time response

ensure reproducibility and precision within µs

Efficient Engineering• Support of all IEC 61131-3 programming

languages(LAD/FBD, STL, SCL and Graph)

• Integration of high-level language (C/C++) for

Multifunctional Platform CPU 1518(F)-4 PN/DP

MFP through SIMATIC ODK 1500S

Reliable Diagnostics• The automatic generation of system and user

diagnostics enables quick error detection

• Any errors can be quickly localized on-site

thanks to 1:1 LED channel assignment

Technology Integrated• Simple to complexe Motion Control task can be

programmed directly in the controller (e.g.

speed-controlled axes, camming, …)

• A variety of technology functions can be

implemented with I/O modules (e.g. PWM)

Innovative Design• CPU display supports diagnostics, initial

commissioning and service (tag status, IP

address assignment, backup, …)

• Convenient wiring thanks to pre-wiring position

of the I/O modules and jumper links

BUT WAIT – What about

SAP integration

Tracking and Tracing

My own custom sortation algorithm

A PLC WONT DO IT


Advanced Controller – CPU 1518 (F) MFP

Multifunctional Platform Based on S7-1500 Controller


Advanced Controller – CPU 1518 (F) MFP

Execution of Function Librabries and C/C++ Applications


The Future is upon


Our Portfolio Will Enable AI Across All Levels of Totally

Integrated Automation – Best Fit for Customer Needs


Artificial Intelligence Examples in SIMATIC S7-1500/ET200MP


Artificial Intelligence in SIMATIC

Benefits of AI


The Most Holistic Digital Twin

Virtualproduct

Virtualproduction

Digital TwinProduct

Digital TwinProduction

Plan, simulate, predict, and

optimize production digitally

including PLC code generation

and virtual commissioning.

Verification

Specification


3D Modeling and Simulation


With PLCSIM or PLCSIM Advanced, Customers can Check their

Control Program in a Virtual Way.

Dig

italizati

on

Read

iness

Co

mp

lexit

y a

nd

Pla

nn

ing

Secu

rity

Workflow Level

Validation of control logic and

visualization

• PLCSIM

• PLCSIM Advanced

• HMI simulation

Validation of interaction of

various components in a cell,

line or plant:

• PLCSIM Advanced

• Simulation software, such as

TECNOMATIX Process Simulate

and TECNOMATIX Plant

Simulation, Matlab Simulink,

WinMOD

Validation of interaction between

controller and mechatronics of a

machine

• PLCSIM Advanced

• NX MCD

• SIMIT

PLC/HMI

simulation


The Right Co-Simulation is Determined by the Application

Third Party

Universal mainly Automotive Technology-Oriented

Applications

… and many more

C/C++ Application WinMOD Matlab Simulink

C/C++

PLCSIM Advanced

A

P

I

Siemens Portfolio

Universal Machines Robot cells

(e.g. Automotive)

Process simulationMaterial flow

simulations

PLCSIM Advanced

NX Mechatronics

Concept Designer

TECNOMATIX

Process Simulate

TECNOMATIX Plant

Simulation SIMIT

https://www.google.de/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwi6-MvJ0bXSAhWEDBoKHV1tAh4QjRwIBw&url=https://de.mathworks.com/discovery/matlab-vs-r.html&psig=AFQjCNEhNB02fkfX22y81ccRlCijwfa6-A&ust=1488469041442657


Plant & Process Simulate – ASRS, Conveyor, Sortation, Robotics


Concept to Build


Machine Commissioning with Mechatronics Concept

Designer (MCD) and PLCSIM Advanced


Machine Engineering with Automation Designer & PLC Code

Generation for TIA Portal


MindSphere Enables the Creation of a Powerful Digital Twin

Through the Entire Value Chain


MindSphere


Simatic NotifierDirect Notification of Smart Watches, Smart Phone and Tablets

You can use the SIMATIC Notifier app to turn your smartwatch into a messaging service for production


Summary “Virtual Commissioning Enables Parallel Work and

Thus a Shorter Time to Market”.

EngineeringEngineering

Time to Market

Concept Electrical Design AutomationMechanical

construction

Manufacturing area

Real

Commissioning

ProductionAutomation

Mechanical

Design

VC

Shorter Time

to Market


Leverage Technology for Advanced Conveyor & Sortation Systems

Presented by Gary Chavie Manufacturing in America │ March ...

Documents